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Tebis America Inc.400 E. Big Beaver Rd.Troy, MI 48083USATel. +1/248/[email protected]
Tebis China Co. Ltd.88 Keyuan RoadTower 1, 3rd floor, Unit 310Pudong201203 ShanghaiPeople's Republic of ChinaTel. +86/21/[email protected]
Tebis France SARL96, Bd. M. Vivier-Merle69003 LyonFranceTel. +33/4/[email protected]
Tebis Iberia, S.L.Avda. Dr. Severo Ochoa, 3628100 Alcobendas (Madrid)SpainTel. +34/[email protected]
TebisTechnische InformationssystemeAktiengesellschaftEinsteinstr. 3982152 Martinsried/PlaneggGermanyTel. +49/89/81803-0
© Tebis AG 2016All rights reserved.All trademarks andregistered trademarksmentioned in thisdocument are theproperty of theirrespective owners.
Tebis Italia S.r.l.Via Ferrero 29/3110098 Cascine Vica Rivoli TOItalyTel. +39/011/[email protected]
Tebis Portugal Unipessoal, Lda.Estrada de Leiria, 233Edificio Cristal Park – Loja D2430-527 Marinha GrandePortugalTel. +351/244/[email protected]
Tebis Scandinavia ABBacka Bergögatan 18SE-42246 Hisings BackaSwedenTel. +46/31/[email protected]
Tebis (UK) Ltd.Coventry Univ. Technology ParkPuma WayCoventry CV1 2TTUnited KingdomTel. +44/2476/[email protected]
Tebis Version 4.0Software
Your update for maximum efficiency
Content describes Tebis 4.0 R2
Tebis: The Process.
Your update for maximum efficiency
Tebis product structure
Tebis Version 4.0 Release 2
Tebis offers 24 application packages with different levels of performance. You can use these to flexibly assemble the software for the workstations in your CAD/CAM process chain, based on your specific requirements.
You can individually expand the industry or special packages at any time to precisely meet your needs. More than 100 add-ons from nine categories are available for this purpose.
FREE BROWSER AVAILABLE
SPECIAL PACKAGES
Design
Standard
Pro
Premium
Shopfloor
Standard
Pro
Standard
Pro
NC
Standard
Pro
Shopfloor
Standard
Lathe
Manufacturing Laser CuttingTrimming ViewerLathe Wire EDM DNC
DNC
INDUSTRY PACKAGES
Mold and Die
Standard
Pro
Premium
Standard
Pro
Premium
Standard
Pro
MechanicalEngineering
Industrial Design
The new Tebis technologies and automation functions allow you to design more
conveniently, rough more quickly and finish more smoothly.
// Your benefit: With Tebis, you can simplify your processes, increase
productivity and successfully secure your technological and competitive
advantages.
With its new Version 4.0, Tebis has made sweeping changes in structure and
modernized its CAD/CAM software. The completely revamped product structure has
been systematically adapted to the tasks and requirements of the manufacturing
industry. Now you can automate your processes with maximum efficiency using
Tebis Version 4.0 and interact with the new more user-friendly GUI more intuitively
than ever before.
Wire EDM
ADD-ON CATEGORIES
Design Manufacturing NC Automation NC Safety NC Efficiency Quality Assurance Data Management ManufacturingPlanning and Control
Manufacturing Preparation
Extensive technological innovations for the special requirements in the design and engi-neering process halve the time required for reverse engineering. You can choose wheth-er to reverse-engineer surfaces on the refer-ence object (digitized component), design freely in 3D or combine the two methods. Surface approximation lets you automatically
The Tebis Version 4.0 user interface is optimized for CAD/CAM workstations and meets modern visual and ergonomic demands. Users can individually and flexibly adjust the work environment to their specific requirements.
The interface is available in 11 languages and perfectly suited to global processes and international markets. Chinese, Japanese and Russian are now also supported in addition to the other languages.
You can organize and manage your Tebis configuration using Tebis Starter. This gives you central access to libraries, templates, animation, output and measuring devices, graphics settings, tool synchronization, DNC connections and the PDM server.
You can use Tebis to generate collision-tested NC programs for 4-axis wire EDM. Tebisuses the wire EDM functions of the integratedDCAMCUT Expert NC programming environment, the leading software on the market in this segment. All information is stored in the Tebis Job Manager. Wire EDM is available in the special package as a dedi-cated wire EDM workplace, including Tebis functions for geometry preparation. As an alternative, existing Tebis workstations can be supplemented with the 4-axis Wire EDM add-on.
Collision-tested NC programs for turningcan now be generated with completeintegration in Tebis. Extensive functionsare available for design, analysis and prepa-ration of components. NC templates enable you to generate NC programs essentially automatically.
Surface optimization - automatic: Check the quality of your surfaces with the click of a button. Tebis detects topological and geo-metric defects (such as risk areas, excessively segmented surfaces, gaps between adjacent surfaces) and offers automatic repair func-tions. This provides you advance warning of high-cost problems in subsequent geom-etry operations and lets you correct them automatically.
Improved design: A series of functions makes handling in surface design simpler and more convenient. For example, surfaces and topologies can be stamped with curves that can be used to structure the components and separate or split surfaces.
The graphical interface provides a clear and structured presentation of your Tebis installation: Here is where you can make changes and adjustments.
segment the surfaces and obtain smooth surfaces and perfect transitions. Transition selection enables the definition of transition qualities already on surface generation and detects kinks in the wire-frame and surface models. Edge and trim curves are automati-cally and precisely synchronized.
The new NCPrep function group formanufacturing preparation can be usedto generate curves for milling. The resulting guide curves are used to calculate path layouts. This simplifies control of the tool position relative to the component surface.
As a slope curve, it serves to divide the component into flat and steep areas. The curves are generated directly on the cutter offset surface and are thus independent of the projection direction of the guide curves in the machining functions.
Lathe is available in the special package as a complete workstation, including Tebis CAD functions. As an alternative, existing Tebis workstations can be supplemented with the Lathe add-on.
BREP/Reverse engineering
User interface Lathe integrated
Manufacturing preparation
Tebis Starter
Wire EDM integrated
Surfaces and design
NEWin R2
NEWin R2
Run-time calculation
New in R2
Number after
SMALL SOLID PARTS SMALL CAST PARTS OTHER SMALL PARTS
Manufacture more parts per year at lower unit costs5000
4000
3000
2000
1000
QTY
EUR 835 EUR 820 EUR 538EUR 585 EUR 689 EUR 409
Number before
NEWin R2
Version 4.0 uses two technologies toprevent full-width machining:
Full-width machining while retaining thepath layout: Tebis prevents full tool wrapby superimposing circular trochoidal move-ments on the path. The maximum contact is specified in the cutting data The software automatically adjusts the size of the circular movements in tight spots and corner areas.
Dynamic path layout with special calculation: The new adaptive roughing strategy – with large depth of cut and small lateral stepover for components with steep-sided cavities – adapts the path layout to the geometry,thus preventing full-width machining. This strategy is suitable for components
This significantly reduces the time and effort for tryout/spotting. Active surface preparation is simultaneously faster by up to 50 percent.
that are ideally milled with HPC tools. With integrated re-roughing, the resulting steps are then machined from bottom to top, also at maximum depth of cut. This enables a savings of up to 60 percent in machining time during roughing. In both cases, full-
MSURF strategies "Curve-synchronous"and "Z-variable" in the NC3AX menuensure uniform surface quality in all component areas. Guide curves that are conveniently defined by the user (compare with manufacturing preparation, page 5) ensure uniform path distribution without the formation of islands.
Enter the control and dynamics data for the linear and rotation axes and determine the realistic run time of your NC programs.Regardless of whether you need the overall
3+2-axis milling
width avoidance ensures increased service life, optimal feed rates and shorter machine run times.
Lateral stepover is maintained in flat and steep areas. The result is a smoother surface and significant time savings in finishing and manual reworking. You also benefit from the increased service life of your tools, thanks to the uniform and optimal tool contact.
Small parts process: Manufacture small parts significantly faster and more reliably with standardized processes. Tebis combines active surfaces and solid data for individual parts to form exact solids. Components with built-in machining allowances such as joint gaps or sheet-metal thickness can be easily programmed and setup processes optimized with grid plates and multiple setup. You benefit from this solution when manu-facturing semi-finished products, castings,new products and reproductions.
Large parts process: New preparation func-tions enable you to automatically generate offset surfaces with smooth transitions (pressure areas) and clear standard radiias well as radius-like areas.
Free-form feature: The free-form feature significantly improves the automation of prismatic machining. A scanning step detects component areas such as planarsurfaces, contour surfaces, vertical surfacesor component surfaces and generates corresponding features. The machining information can then be retrieved from the features, enabling the definition of standardized variable machining sequences (NCSet).
Standard geometry features: The tried and proven ruled-form feature (standard geo-metry) has been supplemented with auto-mating and accelerating functions.
run time or the times for approach and retract movements, the Job Manager displays the answers in a clear manner.
Costs per small part
Robots: Cost-effective and space-saving 6-axis articulated robots are now fully inte-grated in the Tebis CAD/CAM environment and in the Job Manager. Software for sub-sequent robot simulation is not necessary. Off-line programming is more flexible than teaching the robot and ensures standard-ization. The robot solution in Tebis version 4.0 creates collision-protected toolpaths. Singularities are automatically prevented. Additional functions enable trouble-free 5-sided machining as well as simple robot setup.
Machine: The machine collision check can be run in the background, enabling programmers to continue working while the check is running – similar to NC calculation running in the background.
Robot and machine technology
2.5D drilling and milling
Full-width avoidance
Active surfaces
NEWin R2
NEW in R2
NEWin R2
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