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Te45, 72" Auxiliary Outdoor Enclosure

Installation & Operation Manual

Equipment #: 057-106-20-203

Alpha Technologies Ltd. 057-106-B0 RevF Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.

Alpha Technologies Ltd. 057-106-B0 RevF Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved.

Te45, 72" Auxiliary Outdoor Enclosure w/4k BTU AC, w/ LC

Equipment #: 057-106-20-203

Document #: 057-106-B0

The following documents and drawings are included in this manual to provide the necessary information required for routine operation and fault diagnosis of the system:

Safety and Installation Instructions: 057-106-C0

Specifications: 029-039-B1

Schematic: 747-666-05

Outline drawing 057-106-06

Schematic Interface Kit 747-670-05

Customer Connection Kit 747-670-08

CSA/NRTL Equivalence 048-554-10

Manuals included in this package:

DCP03 300A Distribution Center 020-702-B2

Cordex 48-1.8kW 23" Shelf 030-807-B2

Cordex Controller Software 034-136-B2

Quick Reference Card for Controller 954-472-10

Important Safety Instructions

Save These Instructions

This section contains important instructions that must be followed during the installation and maintenance of the equipment and batteries. Read all of the instructions before operating the equipment, and save this manual for future reference.

All electrical connections must be performed by licensed electricians only. Installation of the power supply and batteries must be performed by, or under the direct supervision of, service personnel knowledgeable of the required electrical and battery safety procedures.

If instructions in this manual conflict with the local electrical codes, follow the local codes.

The following safety symbols are found throughout this manual. Carefully read all information and abide by the instructions:

DANGEROUS VOLTAGE

This symbol indicates a dangerous voltage

exists in this area of the product.

GAS HAZARD

This symbol indicates a gas hazard

exists in the area of vented batteries.

NO MATCHES OR OPEN FLAMES

This symbol indicates a fire or explosive hazard

exists in the area of the product.

The following warning levels are used in conjunction with the symbols:

DANGER: You WILL be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

WARNING: You CAN be KILLED or SERIOUSLY INJURED if instructions are not followed closely.

CAUTION: You CAN be INJURED or equipment can be DAMAGED if instructions are not followed closely.

Mechanical safety

Keep hands and tools clear of fans. Fans are thermostatically controlled and switch on automatically.

Power supplies can reach extreme temperatures under load.

Use caution around sheet metal components and sharp edges.

Electrical safety

WARNING: Hazardous voltages are present at the input of power systems. The DC output from

rectifiers and batteries, though not dangerous in voltage, has a high short-circuit current capacity

that may cause severe burns and electrical arcing.

Before working with any live battery or power system, follow these precautions:

Remove all metallic jewelry, such as watches, rings, metal rimmed glasses, or necklaces.

Wear safety glasses with side shields at all times during installation.

Use OSHA approved insulated hand tools.

DANGER: Lethal voltages are present within a power system. Always assume that an electrical

connection or conductor is energized. Check the circuit with a voltmeter with respect to the

grounded portion of the enclosure (both AC and DC) before performing any installation or removal

procedure.

Do not work alone under hazardous conditions.

A licensed electrician is required to install permanently wired equipment. Input voltages can range up to

240 Vac. Ensure that the utility power is disconnected and locked out performing any installation or

removal procedure.

Ensure that no liquids or wet clothes come into contact with internal components.

Hazardous electrically live parts inside this unit are energized from the batteries even when the AC input power is disconnected.

Battery safety

Servicing and connection of batteries must be performed by, or under the direct supervision of, personnel knowledgeable of batteries and the required safety precautions.

Always wear eye protection, rubber gloves, and a protective vest when working near batteries. Remove all metallic objects from your hands and neck.

Use OSHA approved insulated hand tools. Do not rest tools on top of batteries.

Batteries contain or emit chemicals known to cause cancer and birth defects or other reproductive harm. Battery post terminals and related accessories contain lead and lead compounds. Wash your hands after handling batteries.

WARNING: Follow battery manufacturer’s safety recommendations when working around battery

systems.

WARNING: Do not smoke or introduce an open flame when batteries (especially vented batteries)

are charging. Batteries vent hydrogen gas when charging, which creates an explosion hazard.

Batteries are hazardous to the environment and should be disposed of safely at a recycling facility. Consult the battery manufacturer for recommended local authorized recyclers.

Post installation weather proofing

After installing the conduits and removing any knockouts to accommodate conduit locations, ensure that any gaps between the conduit fittings and the shroud are sealed. Apply a weatherproof caulking to gaps to prevent wind driven rain from reaching the electrical equipment.

Contents

1 Introduction ............................................................................................................. 7

1.1 Scope of manual......................................................................................................... 7

2 Product overview .................................................................................................... 2

2.1 Typical power configuration ........................................................................................ 3

2.2 Typical battery configuration ....................................................................................... 4

2.3 Air conditioning and heating ....................................................................................... 5

2.4 AC panel board and generator connector ................................................................... 6

2.5 Equipment mounting rails ........................................................................................... 6

2.6 Battery trays and battery retaining brackets ................................................................ 6

2.7 T1 surge suppression ................................................................................................. 6

2.8 Fiber cable slack box .................................................................................................. 7

2.9 Emergency ventilation system (EVS) .......................................................................... 8

2.10 Doors and access panels ........................................................................................... 8

2.11 Rear access panel ...................................................................................................... 9

2.12 Removable solar shield and hatch plate ..................................................................... 10

2.13 DC power equipment .................................................................................................. 11

2.13.1 Distribution panel ............................................................................................... 11

2.14 Rectifier and shelf ....................................................................................................... 11

2.15 Controller .................................................................................................................... 12

2.15.1 GMT fuse block ................................................................................................. 12

3 Transportation and storage .................................................................................... 13

3.1 Packaging................................................................................................................... 13

3.2 Storage ....................................................................................................................... 13

3.3 Inspection ................................................................................................................... 13

4 Installation .............................................................................................................. 14

4.1 Pre-installation considerations .................................................................................... 14

4.2 Power system ............................................................................................................. 14

4.3 HVAC system ............................................................................................................. 14

4.4 Site selection .............................................................................................................. 14

4.5 Enclosure support ....................................................................................................... 14

4.5.1 Base layout dimensions ..................................................................................... 15

4.5.2 Concrete slab .................................................................................................... 16

4.5.3 AC connections with concrete slab mounting ..................................................... 17

4.5.4 Steel platform .................................................................................................... 17

4.6 Multiple enclosure installations ................................................................................... 18

4.7 Installation component requirements .......................................................................... 19

4.8 Installation tools and equipment ................................................................................. 20

4.8.1 Tools Required .................................................................................................. 20

4.8.2 Lifting equipment requirements.......................................................................... 20

4.9 Enclosure installation .................................................................................................. 21

4.9.1 Enclosure preparation ....................................................................................... 21

4.9.2 Lifting preparation .............................................................................................. 21

4.10 Mounting the enclosure .............................................................................................. 22

4.10.1 Concrete slab .................................................................................................... 22

4.10.2 Steel platform .................................................................................................... 22

4.10.3 Roof mounting ................................................................................................... 22

4.10.4 Installing multiple enclosures side-by-side ......................................................... 22

4.11 Grounding................................................................................................................... 23

4.11.1 Site ground wire entry ........................................................................................ 23

4.11.2 Master ground bus (MGB) ................................................................................. 23

4.11.3 Enclosure chassis ground .................................................................................. 23

4.12 Wiring, cable management, and connections ............................................................. 24

4.12.1 Alarm connections ............................................................................................. 24

4.13 Utility connections ....................................................................................................... 26

4.13.1 AC conduit installations ..................................................................................... 26

4.13.2 Procedure .......................................................................................................... 27

4.14 Other cable connections ............................................................................................. 27

4.15 Internal cable routing .................................................................................................. 28

4.16 Battery installation ...................................................................................................... 29

4.16.1 Preparation/mounting ........................................................................................ 29

4.16.2 Battery installation in Alpha Tempest power systems ........................................ 29

5 System startup ........................................................................................................ 31

5.1 Connecting the batteries ............................................................................................. 31

5.2 Test and commissioning overview .............................................................................. 32

5.2.1 System .............................................................................................................. 32

5.2.2 Environmental/intrusion ..................................................................................... 32

5.3 Battery ........................................................................................................................ 32

5.3.1 Documentation .................................................................................................. 32

5.4 Air Conditioner/heater factory settings ........................................................................ 33

5.5 EVS (Emergency Ventilation System) factory settings ................................................ 33

5.6 Enclosure temperature alarms .................................................................................... 33

6 Final cleanup .......................................................................................................... 34

7 Maintenance ........................................................................................................... 35

7.1 General maintenance schedule .................................................................................. 35

7.2 Air conditioner ............................................................................................................ 35

7.2.1 Air conditioner settings ...................................................................................... 35

7.2.2 Air conditioner filter ............................................................................................ 35

8 Batteries ................................................................................................................. 36

8.1.1 Monthly maintenance ........................................................................................ 36

8.1.2 Semi-annual maintenance ................................................................................. 36

8.1.3 Performance/ integrity checks............................................................................ 36

8.1.4 String or cell replacement .................................................................................. 36

8.2 EVS intake and exhaust filter ...................................................................................... 37

9 Alpha conventions .................................................................................................. 38

9.1 Numbering system ...................................................................................................... 38

9.2 Acronyms ................................................................................................................... 38

List of figures

Figure 1 – Tempest outdoor auxiliary enclosure. Rear view. ......................................................... 2

Figure 2 – Tempest outdoor auxiliary enclosure. Front view. ......................................................... 2

Figure 3 – Typical Te45 enclosure power configuration ................................................................ 3

Figure 4 – Typical Te45 Battery Configuration .............................................................................. 4

Figure 5 – Miscellaneous enclosure features ................................................................................ 5

Figure 6 – Surge suppression mounted on rear of fibre slack box bracket .................................... 6

Figure 7 – Fiber slack box mounted on rear rails ........................................................................... 7

Figure 8 – Fiber cable slack box ................................................................................................... 7

Figure 9 – Locking front door ........................................................................................................ 8

Figure 10 – Rear panel latch ......................................................................................................... 9

Figure 11 – Rear panel released ................................................................................................... 9

Figure 12 – Wing nuts retaining lower panels ................................................................................ 9

Figure 13 – Disconnect lanyard and ground strap ......................................................................... 9

Figure 14 – Base layout drawing and mounting hole locations ...................................................... 15

Figure 15 – Concrete anchor bolt fastening detail ......................................................................... 16

Figure 16 – AC conduit outside concrete slab ............................................................................... 17

Figure 17 – Installation on steel platform ....................................................................................... 17

Figure 18 – Multiple enclosure installation ..................................................................................... 18

Figure 19 – Example of an insulated tool kit .................................................................................. 20

Figure 20 – Secure hooks in eyebolts ........................................................................................... 21

Figure 21 – Enclosure ground connections ................................................................................... 23

Figure 22 – Alarm connections ...................................................................................................... 24

Figure 23 – Alarm block ................................................................................................................ 25

Figure 24 – Slab AC conduit installation ........................................................................................ 26

Figure 25 – Underground AC conduit installation. AC panel extends of edge of concrete slab ...... 26

Figure 27 – DC and fibre cable routing at top of enclosure ............................................................ 27

Figure 26 – DC and fibre cable routing at bottom of enclosure ...................................................... 27

Figure 28 – Fiber optic cables must be protected by a loom at the cable entry.............................. 28

Figure 29 – Gasket installation on batteries location Te40panels release ..................................... 29

Figure 30 – Battery fuse kits and battery cabling. See attached drawing for more details ............. 30

Figure 31 – Completed installation ................................................................................................ 34

Figure 32 – Plastic plug - 4 positions ............................................................................................. 37

Figure 33 – Loosen internal nuts ................................................................................................... 37

Figure 34 – Slide cover up and off................................................................................................. 37

Figure 35 – Filter is located inside cover ....................................................................................... 37

1 Introduction

1.1 Scope of manual This instruction manual covers the features, installation, startup, and maintenance of the Alpha Technologies’ Tempest Te45 Outdoor Auxiliary Enclosure.

Enclosure specifications are found in Alpha document #029-039-B2.

Operation instructions for the system controller and related modules are provided in separate component manuals.

Separate manuals are provided for batteries and other accessory equipment, such as HVAC.

Images contained in this document are for illustrative purposes only and may not exactly match your unit.

Alpha Technologies Ltd. 057-106-C0 Rev D

Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233. Page 2 of 38

2 Product overview

The Te45 Outdoor Auxiliary Enclosure is a 72" tall enclosure that can be configured for power, battery or auxiliary applications. Each configuration is designated by a part number that may include separate available options.

A Te45 system typically includes:

Zone 4 seismic enclosure

Optional AC distribution or junction box

DC power components

Alarm interface

4000 BTU air conditioner and EVS

Figure 2 – Tempest outdoor

auxiliary enclosure. Front view.

AC Load center

Generator connector

Removable rear panels (3)

EVS intake

4000 btu air conditioner w/ heater

EVS exhaust

Figure 1 – Tempest outdoor auxiliary

enclosure. Rear view.



2.1 Typical power configuration

EVS intake fans

Air Conditioner return air

Wind latch DC light

Air conditione/

heater temp

set point

Air conditioner supply air

Alarm connection blocks

High/low temp alarms

GFCI plug in

Ground bar

Cordex power and distribution system (typical)

Battery retaining bracket

Battery shelves

EVS exhaust

Figure 3 – Typical Te45 enclosure power configuration

Door intrusion alarm



2.2 Typical battery configuration

Ground bar

GFCI outlet

Alarm termination blocks

Hi/low temp alarms

Battery termination bus bars

Battery retaining bracket

Battery trays

Figure 4 – Typical Te45 Battery Configuration



2.3 Air conditioning and heating A 4000 BTU air conditioner/500 watt heater package provides cooling or heating to the batteries. It is mounted on the front door of the enclosure. Refer to the HVAC manual that is supplied with the unit.

EVS thermostat

Three-point door latch

HVAC intake and exhaust

HVAC controls

Figure 5 – Miscellaneous enclosure features



2.4 AC panel board and generator connector The AC panel board and generator connector are supplied by Intersect Corporation. The panel includes an automatic transfer switch, an additional emergency generator connection, and a manual transfer switch. Refer to the Intersect manual that is supplied with the unit.

2.5 Equipment mounting rails 4 x 23" mounting rails are installed in the enclosure.

2.6 Battery trays and battery retaining brackets Two battery trays are provided. Battery retaining brackets are supplied for mounting positions both in front and on top of the batteries.

Battery trays and retaining brackets are designed specifically for GNB155 batteries. Any deviation from this battery may affect Zone 4 seismic compliance. Call Alpha before changing battery models.

2.7 T1 surge suppression The enclosure is provided with a rail mounted bracket that accommodates a fiber slack box and two AC data Model MPM6-TTTTEE-DL “Multi-port Max 6" surge suppression devices.

Figure 6 – Surge suppression mounted on rear of fibre slack box bracket



2.8 Fiber cable slack box A fiber cable slack box is provided on the enclosure.

Figure 8 – Fiber cable slack box

Figure 7 – Fiber slack box mounted on rear rails

Fiber cable slack box



2.9 Emergency ventilation system (EVS) The EVS unit provides ambient cooling when the inside temperature exceeds a predetermined temperature setting on the EVS control thermostat.

The EVS is a DC system that operates when any one or more of the following conditions is present:

AC power failure. The air conditioner shuts down.

Air conditioner compressor failure.

Extreme ambient temperatures above 45°C.

2.10 Doors and access panels The hinged front door is held closed by a 3 position latching system with a pad lockable handle.

The front door can be secured at the handle via a padlock

Figure 9 – Locking front door

Door mounted

EVS thermostat



2.11 Rear access panel There are three rear access panels. The top panel is a slam latch panel. The lower two panels use internal wing-studs that must be removed to lift off the panels. The following procedure explains how to remove the rear panels:

Remove rear top panel

CAUTION:

The rear panels are connected by a ground strap and release cable, but can fall upon release.

Pull on handle to release top rear panel

Remove each set of wing nuts, one on each side, to release the lower panel.

To remove rear panel, disconnect lanyard and ground strap once the panel is released

Figure 10 – Rear panel latch

Figure 11 – Rear panel released

Figure 12 – Wing nuts retaining lower panels

Figure 13 – Disconnect lanyard and ground strap

When installing the rear panels, first install the lower panel, and then install the middle panel. When installing either panel, first connect the ground strap, then move the panel into place, and finally tighten the wing nuts securely.

On the upper panel, re-install the ground strap and re-attach the lanyard as shown



2.12 Removable solar shield and hatch plate

To re-install, ensure the slam latch on the hatch plate is fully engaged.

Re-install the solar shield by re-installing the eyebolts.

Remove eyebolts

Remove solar shield to expose hatch plate

To release hatch plate, pull the latch ring toward the rear of the enclosure in the direction shown by the large arrow



2.13 DC power equipment

2.13.1 Distribution panel

The DCP03, 300 A distribution center in an integrated DC system distribution package designed for small to mid size power applications.

The distribution panel takes up three rack units of space.

The DC system and signal connections are accessible from the front of the panel.

All distribution wires are connected via two-hole termination lugs.

Up to 18 plug-in breakers can be installed at up to 100 A per position. Optional multiple pole breaker adapter kits are available.

The 4R/8D ADIO Cordex peripheral is installed in the front door, expanding the I/O capability of the controller.

2.14 Rectifier and shelf 37.5 A @ 48 Vdc is provided to each rectifier.

Rectifiers are hot swappable.

2RU ultra compact rectifier design.

The fan cooled 1.8 kW rectifier has extremely high density with a compact 2RU design that allows five rectifiers per 23" shelf and four rectifiers per 19" shelf together with an integrated CXCI controller. An optional CXCM2 controller with a touch screen display is available.

Local and remote setup, adjustments, and control are a single step process via the controller. By using TCP/IP technology, complete configuration and monitoring of power equipment can be done through a network web browser.

Distribution

center

Rectifier



2.15 Controller

The compact CXCI Cordex controller is an integrated option that fits inside the rectifier shelves and takes up 2RU of space. The controller includes a complete range of standard software features.

The controller includes a web server interface that provides easy set ups via local or remote IP access using a standard Internet Explorer browser. The controller features LED indicator lights and an LCD screen that displays voltage and current.

An integrated logging feature is typically available only with an advanced, standalone, data logging system. It allows the capture of data from multiple AC/DC voltages, load/battery currents, and cell voltages/temperatures. Common applications of the logging include power system details, thermal performance of outdoor enclosures, battery cell specifics, and mains variations captured by an AC voltage watchdog.

The CXCI I/O features can be expanded by adding CXC smart peripherals, such as battery cell monitoring, shunt multiplexing, or alarm relay expansion.

Cordex CXC controllers are designed to ensure effortless operation of Cordex rectifiers. Otherwise complicated and time consuming set ups are greatly simplified.

2.15.1 GMT fuse block

An 8-position GMT fuse block is installed in the enclosure to provide additional distribution capability.

CXCI Cordex

controller

GMT fuse block mounted to side of distribution center



3 Transportation and storage

3.1 Packaging The enclosure and components are shipped on individual pallets and shrink wrapped. The enclosures and components must not be stacked. Packaging assemblies and methods are tested to International Safe Transit Association standards.

The pallet is approximately 0.15 m H x 1.22 m W x 1.22 m D (6" H x 48" W x 48" D) and the overall height including pallet and enclosure is approximately 1.98 m (78").

Batteries are shipped on a separate pallet and packaged according to the manufacturer’s guidelines. Packaging assemblies and methods have been tested to International Safe Transit Association standards.

3.2 Storage The weight of the enclosure is written in the specifications. The equipment pallet can be moved using a forklift.

Do not hoist/lift the enclosure with batteries installed.

The warehouse facility may need to be certified for handling the batteries, which are shipped on a separate pallet.

3.3 Inspection Before unpacking the equipment, perform a visual inspection and note any damage. Unpack the equipment and inspect the exterior for damage. Contact the carrier immediately if any damage is observed.

Continue the inspection for potential internal damage. Contact the carrier immediately if internal damage is detected. Then contact Alpha Technologies for advice on the consequence of any damage.

Verify that you have all the required parts before proceeding with the installation.

Call Alpha Technologies if you have any questions: 1-888-462-7487



4 Installation

4.1 Pre-installation considerations The information in this section is intended to be used as a guideline only. There may be site-specific requirements and other factors that may require different procedures. For example, your jurisdictional codes and construction covenants may require different procedures than those in this manual.

4.2 Power system An Alpha system provides sufficient power for a defined frame load plus the capacity to recharge the batteries within 24 hours.

“N+1 recharge” time refers to the estimated hours to recharge the batteries to 95% while operating at full load with all the rectifiers working and where a “redundant” rectifier is installed. Consult the factory if your equipment configuration has changed from its original layout.

4.3 HVAC system The 4000 BTU air conditioning/heater and the emergency ventilation system are optimized and tested for a particular equipment configuration within the enclosure. Consult the factory if your equipment configuration has changed from the original layout. Factory testing may be required for new equipment configurations.

4.4 Site selection The Te45 has been designed as an outdoor power system enclosure. The most common mounting structures are:

An at-grade concrete slab.

A steel platform.

An existing structure, such as a rooftop.

The mounting structure must be strong enough to support a fully equipped enclosure. Existing structures may need to be reinforced to support the enclosure. The mounting site must be built in accordance with local building practices and codes. A fully equipped power enclosure with 5 rectifiers and 8 batteries weighs approximately 2000 lb. A fully configured power enclosure with 16 batteries weighs approximately 3000 lb.

Consider the following before selecting a mounting site:

The Alpha Te45 enclosure is designed for front, rear, and if necessary top access. Only front access is required for maintenance.

Avoid areas that may be subjected to hot air exhaust from nearby equipment or buildings.

Find out if your intended area is subjected to architectural controls or environmental restrictions.

Avoid areas that are prone to flooding.

4.5 Enclosure support A supporting structure with a minimum load capacity of 350 lb/ft² is required to support a fully equipped power enclosure with rectifiers, batteries, air conditioner, etc.

A support structure with a minimum load capacity of 500 lb/ft² is required to support a fully equipped battery enclosure.



4.5.1 Base layout dimensions

Figure 14 – Base layout drawing and mounting hole locations



4.5.2 Concrete slab

Cast-in-place or pre-cast concrete slabs can be used.

Place the enclosure on the concrete slab. Use the enclosed Hilti HSL heavy-duty expansion anchor bolts, or approved equivalents, and the enclosed square seismic washers to secure the enclosure. Follow the specific recommendations from the fastener manufacturer to ensure that the securing device achieves its full structural capacity. Take into account the embedment depth and the clear edge distances. Refer to the following figure.

Alternate mounting systems that are not provided directly with the enclosure must be reviewed by a registered professional engineer that is qualified to practice within the jurisdiction where the enclosure is being installed.

An alternate mounting system could for example use a chemical anchoring system such as Hilti’s HY150 for concrete or HY20 for masonry along with suitable threaded rods and inserts from the manufacturer. Follow the manufacturer’s recommendations to determine the spacing and placement of the threaded rods.

The structure must be designed to support a fully equipped enclosure. The concrete slab and any existing structures must be properly reinforced to support the floor loading. The mounting site must be designed and installed in accordance with local building practices and codes.

Figure 15 – Concrete anchor bolt fastening detail



4.5.3 AC connections with concrete slab mounting

4.5.4 Steel platform

Use 1.27 cm (½") diameter A325 structural bolts in conjunction with a backing plate/clasp to grip the underside of the grating. Once the enclosure is in place, secure the bolts on the inside using appropriate washers and bolts. See the following figure:

CAUTION: Installation on a wood base is not recommended. The compressive strength of the base

material would not be able to maintain the load during a Type 4 seismic event.

Figure 17 – Installation on steel platform

Figure 16 – AC conduit outside concrete slab

AC conduit located outside cement pad



4.6 Multiple enclosure installations For multiple enclosure installations, a kit is required that includes gaskets and cable components. See Drawing 747-670-08 for complete instructions.

Figure 18 – Multiple enclosure installation



4.7 Installation component requirements Concrete and metal grating mounting hardware is not supplied with the enclosure.

AC electrical conduit, cable and fittings are not supplied with the enclosure.

Internal DC cables are supplied. External DC conduit, cable and fittings are not supplied with the enclosure.

A cable entry port fitting is available as an option:

Roxtec seal port 9 way assembly including boot, mounting collar and hardware

Alpha part number: 037-193-20-000

Can be used for cable entry into the Te45 enclosure wherever there are 3" knockouts.

See www.roxtec.com for

additional information

For multiple enclosure installations, an interface kit is required.

Power to battery: 747-602-20

Battery to battery: Currently not available

http://www.roxtec.com/



4.8 Installation tools and equipment

4.8.1 Tools Required

Insulated tools are essential for DC power system installation. Use this list as a guide:

Electric drill with hammer action

Digital voltmeter equipped with test leads

Lap top computer with Cordex communication software (not required for initial installation and test)

Various crimping tools and dies, to match lugs used in installation

Torque wrench: ¼" drive, 0-150 in-lb for battery post connections

Torque wrench: 3/8" drive, 0-100 ft-lb for system connections

Insulating canvases as required (2' x 2', 1' x 1', 3' x 3', etc.)

Insulated hand tools:

-Combination wrenches -Ratchet and socket set

-Various screwdrivers -Electricians knife

-Fine tipped slot screwdrivers (“tweaker”) -Cable cutters

Cutters and wire strippers (#14 to #22 AWG) [2.5 – 34 mm2].

4.8.2 Lifting equipment requirements

Hoist or crane capable of lifting 1814 kg (4000 lb)

The forklift should have a rated lifting capacity of 1814 kg (4000 lb) with a minimum fork length of 36"

Four wire-rope slings at least 1.22 m (4') long with a capacity of 907 kg (2000 lb) each.

Four clevises.

One minimum 1.59 cm (5/8") diameter rope to use as a tagline to guide the enclosure while lifting.

Figure 19 – Example of an insulated tool kit



4.9 Enclosure installation

4.9.1 Enclosure preparation

Remove the protective covering from the system. The doors are designed to be locked with a pad-lock and are secured with tie-wraps for shipping. Cut the tie-wraps and open the doors. The inside of the enclosure contains the rectifiers, and other hardware.

Inspect the packing slip to verify that you have received all the equipment that you ordered.

If the batteries are on a separate pallet, do not install them until after the enclosure has been secured and the ground wires and other cable entries are connected. It is easier to route the cables when the batteries are not installed.

All documentation is packed inside the equipment compartment.

Inspect all moving parts, hardware, connectors, and other equipment.

Report any damage to the shipper and Alpha Technologies.

Remove and properly dispose of all packaging.

Save the rectifier boxes for future transport.

Remove the rear panels to access the rear mounting bolts.

Remove the four bolts that secure the enclosure to the pallet. These bolts are accessible from the inside of the enclosure and are located in the corners of the enclosure. The enclosure is now ready for lifting.

4.9.2 Lifting preparation

CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. All personnel

involved with lifting and positioning the enclosure must wear head and eye protection and gloves.

Only properly trained and certified personnel should operate the crane. Only properly trained and

certified personnel should operate the forklift.

Make sure that the lifting eyes are securely fastened before lifting the enclosure. Ensure that the clevises are correctly installed and that the enclosure is approximately level during the lift. This will simplify the enclosure positioning.

Close and latch the enclosure front door. The rear panels do not have to be installed.

Place the enclosed rubber mat onto the slab or platform. Orient the mat so that the mounting holes line up. If the rubber mat is “ribbed” the ribs should be against the concrete.

Figure 20 – Secure hooks in eyebolts



4.10 Mounting the enclosure

4.10.1 Concrete slab

Use the tagline to guide the enclosure as it is lifted. As the enclosure is lowered, align the mounting bolts and slowly lower the enclosure into place.

CAUTION: Follow all local safety practices and guidelines while lifting the enclosure. As the

enclosure is lowered, ensure that it remains as level as possible and lines up with the anchoring

bolt locations. Ensure the rubber mat is in the proper position. Open the door and proceed with

leveling the enclosure and securing it into place.

Leveling the enclosure

Four 0.125" shims are provided with the enclosure. Before securing the enclosure, make sure that it is level. Place the shims as close as possible to the bolts.

Check that the enclosure is level font-to-back and side-to-side.

A shim may need to be added under one or two of the corners of the enclosure. To place a shim, take just enough weight off the enclosure to slide the shim into place.

Allow the full weight of the enclosure to rest on the shims, and then check the level again.

Once the enclosure is level, tighten all bolts to the appropriate torque. After securing the enclosure, remove the slings and lifting eyes.

4.10.2 Steel platform

If the steel platform is located at ground level, the procedures are the same as those for a concrete slab.

4.10.3 Roof mounting

CAUTION: The mounting platform must be installed before the enclosure can be installed. All grounding

must be in place before the installation.

Place the enclosure onto the roof using either a freight elevator with access to the roof, or by using a crane or hoist on the roof.

Do not remove the enclosure from its pallet until it is on the roof and is ready to be positioned.

4.10.4 Installing multiple enclosures side-by-side

If two or more enclosures are to be installed adjacent to one another, install the environmental components of the interface kit before bolting the enclosures into place.

For detailed procedure, refer to the next chapter and drawings 747-602-08, 747-603-08, or 747-607-08.

Place shims

close to corners



4.11 Grounding DANGER: An enclosure that is not properly grounded presents an electrical hazard.

A proper grounding system that meets or exceeds the specifications of the equipment must be designed and installed prior to or in conjunction with the construction of the mounting pad. The ground system must be bonded to the enclosure to ensure a “common” or “single-point” ground.

Examples of grounds:

New builds – a buried ground ring with a bare, solid conductor going to ground rods.

Rooftop – a connection to the building’s steel structure, water pipes, etc.

Refer to local codes and practices for proper acceptable grounding arrangements. Only a licensed electrician should be used to install the grounding system. Use a dedicated ground rod for the AC panel.

CAUTION: Do not route AC and DC wiring in the same conduit.

4.11.1 Site ground wire entry

External ground studs are located at the bottom front and rear of the enclosure. Use these for the site ground wire connections. Terminate either the front or rear connection to the external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.

4.11.2 Master ground bus (MGB)

The master (main) ground bus is located at the lower left front corner of the enclosure. Terminate the MGB to the external ground ring with an exothermic connection. A minimum of #2 AWG solid wire is required.

4.11.3 Enclosure chassis ground

The enclosure chassis ground is pre-installed at the factory. It is connected to the enclosure frame and equipment racks and is terminated to the MGB inside the enclosure.

External chassis ground connected to site ground. There are two connection points, one at the front of the enclosure, and one at the rear. Only one connection is required with an exothermic connection.

Ground wire that connects the site ground to the master ground bar

Figure 21 – Enclosure

ground connections

Ground studs

MGB



4.12 Wiring, cable management, and connections This section explains how to install and interconnect the power components within the enclosure. For battery installation, refer primarily to the manufacturer’s manuals.

Ensure the cables are not routed against any unprotected steel edges.

The cables must be neatly tie-wrapped or contained within a plastic loom.

Run the DC, ground, AC, and data cables in separate conduits.

4.12.1 Alarm connections

Route the alarm cable through the bridge interface to the adjacent enclosure. See the enclosed schematic for alarm connection details. If necessary, configuration changes can be made at the alarm wiring terminal block.

Figure 22 – Alarm connections



Figure 23 – Alarm block

Alarm block



4.13 Utility connections Different sites require different methods of conduit installations.

4.13.1 AC conduit installations

Verify local and national electrical codes prior to the installation. The codes may vary and contain specific conduit and wire sizes for the panel board connection.

The connection to the utility power must be approved by the local utility before the power supply can be connected.

Figure 24 – Slab AC conduit installation

Figure 25 – Underground AC conduit installation.

AC panel extends of edge of concrete slab



4.13.2 Procedure

1. Ensure that all AC breakers are in the off position at the AC source and within the AC panel.

2. To access the interior assembly, open the AC panel door and remove the cover.

3. Use the knockouts supplied on the AC enclosure for the cable routing.

4. Install the conduit nipple into the service entrance opening. Secure the nipple into place using the appropriate locking nut(s) and sealing washer(s).

5. Review the AC panel documentation and then connect the AC cables.

6. Measure and record all voltages before switching on the main breaker. Do not switch on individual breakers.

7. If required, notify the local electrical inspector to approve the AC input wiring.

4.14 Other cable connections Holes must not be drilled into the enclosure other than at conduit knockouts.

All cable entry fittings must be water tight.

Figure 26 – DC and fibre cable routing at top of enclosure

Figure 27 – DC and fibre cable routing at bottom of enclosure



4.15 Internal cable routing Keep internal cable routing neat and secured with tie wraps.

Ensure that fiber optic cables do not make sharp bends and are protected by a flexible conduit. A split loom with a length of 28' and a diameter of 1" is supplied with the enclosure. It is used to for the top and bottom fiber optics cable installations.

Figure 28 – Fiber optic cables must be protected by a loom at the cable entry



Install gaskets at the front and rear of each of 3 of 4 batteries.

4.16 Battery installation WARNING: Follow the battery manufacturer’s safety recommendations when working around

battery systems and review the safety instructions provided in this manual.

4.16.1 Preparation/mounting

Make sure the enclosure is properly mounted and secured before starting the battery installation.

The batteries should be located in a temperature-controlled environment (Tempest). Regulate the temperature to approximately 25°C (77°F). Significantly lower temperatures reduce the battery performance and higher temperatures decrease the battery life.

Clean the batteries cells according to the battery manufacturer's recommendations. First neutralize any acid with a baking soda and water solution, rinse the batteries with clean water, and then wipe them dry.

Install gaskets at the front and rear of each 3 of 4 batteries.

4.16.2 Battery installation in Alpha Tempest power systems

Verify that all battery breakers, DC circuit breakers, and fuses on the distribution panels are either

in the OFF position or removed. For each of the following steps, verify that the rubber terminal caps

or plastic covers are installed and completely cover the positive and negative terminal connections.

1. Apply a corrosion-inhibiting agent, such as NO-OX-ID “A”™, on all battery terminal connections.

2. Lift each battery onto the front edge of the shelf, and then slide the battery into the shelf.

3. Ensure that each battery output cable reaches the [+] and [–] terminals of the series battery string. Make sure that the batteries are oriented for easy installation of the inter-unit “series” connectors.

4. Remove any NO-OX-ID “A”™ grease from the battery terminals.

5. Burnish the terminal posts with a non-metallic brush, polishing pad, or 3M Scotch Brite™ scouring pad.

6. Apply a light coating of NO-OX-ID “A”™ grease to the terminal posts.

7. If lead plated inter-unit connectors are used, they should also be burnished and NO-OX-ID “A”™ grease applied as above.

8. Install the battery shelf retaining brackets.

9. Install the inter-unit connectors.

Figure 29 – Gasket installation on batteries



10. Locate battery string fuse kits and connect the batteries to the pre-installed cables coming from the system DC output bus bars.

Install all the battery terminations with the correct torque settings. Refer to the above drawing and

the battery manufacturer's manual.

Repeat the above installation procedure for each shelf and battery string.

WARNING: Do not connect the Anderson connectors before reviewing the startup procedures.

Figure 30 – Battery fuse kits and battery cabling. See attached drawing for more details



5 System startup

After completing the enclosure installation and the power system wiring, perform the following startup and test procedure:

5.1 Connecting the batteries

1. Check and verify the polarity of all the batteries.

2. Open all the DC breakers and temporarily remove all the DC fuses. The breakers must be closed and the fuses reinstalled after the testing is complete.

3. Unplug all rectifiers except one.

4. Switch on the AC breakers to apply power to the rectifier shelf.

5. The controller will perform a short self-test as it boots up.

6. Alarm conditions will likely be present and will probably not clear because there is no DC load on the rectifiers since all the loads are disconnected.

7. The system voltage will be visible on the controller display.

8. With the batteries disconnected, measure the voltage difference between the power system and the battery string. The voltage difference should be less than 3 V. If the voltage difference is greater than 3 V, check the

cable connections and the conditions of the batteries. Correct the problems and then proceed. If you are

unable to correct the problem, switch off the AC input power and contact Alpha Technologies.

9. Measure the battery voltage at the battery connector and ensure that the polarity is correct. Connect the first string of batteries by plugging in the Anderson connector. Repeat this step for the remaining string of batteries.

10. Plug in the remaining rectifiers one at a time.

11. All the alarms should clear and the audible alarm will switch off provided the batteries are slightly discharged.

12. Switch on the all the remaining breakers. The air conditioner fans should start.

13. Apply the DC loads by switching on the DC powered equipment.



5.2 Test and commissioning overview

5.2.1 System

All power system components undergo thorough factory testing. All levels and alarms are set to values according to the information given in the component manuals, unless custom levels are specified. Check the operation of all features and alarms and ensure that the power system levels are set in accordance with the specific requirements of your system. See the component manuals for more details.

5.2.2 Environmental/intrusion

Check the operation of all enclosure features, such as the air conditioning unit settings, the high/low temperature alarms and the intrusion alarm.

5.3 Battery After the batteries have been installed, the batteries must be “initially charged” to eliminate plate sulfation. Follow the guidelines in the battery manual. Record the initial charge readings, which are: specific gravity, cell voltage, charge current, and temperature. Battery warranty may be void if the batteries are not initially charged following the manufacturer's guidelines and proper records maintained.

Some VRLA batteries do not require initial charging if they are placed on charge within 3-6 months of manufacture. Check the battery manufacturer’s manual.

After the equalization period, reduce the battery voltage to the recommended float level.

Once the batteries have been initially charged, perform a short duration high rate discharge test on the batteries to verify that the cable connections are good and that there are no open or failed cells. Monitor the cell voltages during this process:

Discharge for 15 minutes at the C/8 rate.

Record cell voltages every 5 minutes.

Check for overheating connections.

5.3.1 Documentation

Complete all the required commissioning documentation such as:

Battery reports.

DC wiring lists.

AC distribution tables.

Floor plans.

Fill out tag wire identification strips.

Identify circuit breakers.



5.4 Air Conditioner/heater factory settings The air conditioner is programmed with the following factory default settings.

Description Setting

Cooling system ON temperature 80F (26.6C)

Heating system ON temperature 60F (15.5C)

HVAC fail alarm (dirty filter, broken condenser, etc.) 300 psi, reset at 225 psi

5.5 EVS (Emergency Ventilation System) factory settings The EVS thermostat is programmed with the following factory default setting.

EVS thermostat Setting

EVS ON temperature 45C (113F)

5.6 Enclosure temperature alarms The enclosure compartment thermostat is programmed with the following default factory settings.

Battery compartment thermostat Setting

High temperature alarm (blue) 45C (113F)

Low temperature alarm (red) -15C (5F)



6 Final cleanup

Vacuum clean all metal filings and other debris from inside and around the enclosure.

Ensure that:

All cables and conduit are neatly secured.

Access panels are installed correctly.

All connections are tight.

All breakers are on and the system is running without any alarms.

Enclosure is locked and secure.

Figure 31 – Completed installation



7 Maintenance

The equipment requires regular maintenance. The maintenance should be done by qualified service personnel only.

WARNING: HIGH VOLTAGE AND SHOCK HAZARD.

Use extreme care when working inside the enclosure/shelf while the system is energized. Do not

make contact with live components or parts. Static electricity may damage circuit boards, including

RAM chips. Always wear a grounded wrist strap when handling or installing circuit boards.

7.1 General maintenance schedule

Description Interval

Clean ventilation openings 1-6 months

Test and calibrate controller and other control circuits 1 year

Inspect all cable connections, re-torque if necessary 1 year

Verify alarm/control settings 1 year

Verify alarm relay operation 1 year

Check batteries 6 months

Clean HVAC filter 2-6 months

7.2 Air conditioner

7.2.1 Air conditioner settings

The air conditioner is pre-programmed with default settings at the factory. Refer to the air conditioner manual if you need to adjust these settings.

The air conditioner is not always thoroughly tested at the factory. If the air conditioner fails to switch on when it should, refer to the air conditioner manual and check the temperature settings.

If the air conditioner appears to be working properly but the “Hi-Temp” alarm is on, check that the enclosure's Hi-Temp alarm thermostat is correctly set.

7.2.2 Air conditioner filter

Air conditioners usually fail because of lack of maintenance, specifically dirty filters. Initially this filter must be checked frequently until a proper maintenance schedule has been developed.

IMPORTANT: Scheduled filter maintenance must be dutifully followed to reduce the chance of air

conditioner failure.



8 Batteries

The following generic maintenance instructions apply to valve regulated lead acid (VRLA) batteries. Each battery type and manufacturer will have their own unique maintenance instructions, which must take priority over the generic instructions listed here.

8.1.1 Monthly maintenance

Check and record each individual battery voltage.

Check and record the ambient temperature.

8.1.2 Semi-annual maintenance

Check the voltage of each cell.

Check the total voltage of all cells.

Check the temperature of each cell.

Visually inspect the general appearance and cleanliness of the batteries.

Check for cracks in cells or electrolyte leakage.

Check for corrosion.

Re-torque all intercell connector bolts.

Check the connections resistances cell-to-cell and cell-to-terminal.

Measure the conductance and impedance of each cell.

8.1.3 Performance/ integrity checks

The controller can perform real time monitoring of the performance of each battery. Parameters that can be monitored include voltage, specific gravity, conductance, and impedance. See the controller manual.

8.1.4 String or cell replacement

1. Ensure that the system is not operating on backup power.

2. Unplug the battery string at the Anderson connector.

3. Remove the cables and fuses.

4. Remove the battery retaining brackets.

5. Replace batteries and reverse the procedure.

6. Check the battery polarities and the connectors before reinstalling the Anderson connector.



8.2 EVS intake and exhaust filter An intake and exhaust filter is installed in the EVS intake and exhaust covers located on the front door. The following filter replacement procedure applies to both the intake and exhaust filter.

Figure 32 – Plastic plug - 4 positions

Figure 33 – Loosen internal nuts

Figure 35 – Filter is located inside cover

Filter is located inside panel. Clean or replace the filter. It is reusable

Reverse the sequence to re-install the cover.

Slide cover up and away from door.

Loosen but do not remove the four retaining nuts.

Head size is 7/16"

Remove four plastic plugs to gain access to cover retaining nuts

Early versions of EVS units use blue filter material and later versions use grey filter material.

Part # for blue replacement filter: 649-199-10

Part # for grey replacement filter: 649-211-10

Figure 34 – Slide cover up and off



9 Alpha conventions

9.1 Numbering system Alpha Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence in which the product number was allocated in a particular category. The last two digits indicate the type of drawing, for example:

“-06” Outline drawing

“-08” Customer connections

“-20” Main assembly

Alpha Technologies uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered by its own unique number. Due to the quantity, categories will not be listed within this manual.

9.2 Acronyms

Acronym Definition

AC Alternating current

AWG American wire gauge

BTU British thermal unit

CSA Canadian Standards Association

CX Cordex™ series; e.g., CXC for Cordex system controller

DC Ground fault circuit interrupter

EVS Emergency ventilation system

HVAC Heating, ventilating, and air conditioning

MGB Master ground bus

NEMA National Electrical Manufacturers Association

RAM Random access memory

RU Rack unit (1.75")

http://www.nema.org/

Specifications for Alpha Te45 Outdoor Power Enclosure

Alpha Technologies Ltd. 029-039-B1 Rev B Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved. Page 1 of 2

Electrical

Input Voltage: 120/240 Vac, 60 Hz single phase 120 Vac for auxiliary equipment 120/240 Vac for rectifiers

AC Distribution Panel Options: Main breaker 42 KAIC rated

Output Voltage: 24 Vdc system

48 Vdc system Output Power: 9.0 kW (5x Cordex 48 V rectifiers; Alpha #010-580-20) Recommended Feeder Breakers (no integration at ac distribution panel) Per rectifier shelf : 2 AC feeds: 1 feed (3 rectifiers) 2-pole, 50 A (120/240 Vac single phase) 1 feed (2 rectifiers) 2-pole, 30 A (120/240 Vac single phase) Supplied Feeder Breakers (integrated at ac distribution panel) Per rectifier shelf: 2 AC feeds (Integrated at load center): 1 feed (3 rectifiers) 2-pole, 50 A (120/240 Vac single phase) 1 feed (2 rectifiers) 2-pole, 30 A (120/240 Vac single phase)

Mechanical

Dimensions: 1829 mm H x 762 mm W x 762 mm D (72" H x 30" W x 30" D) 1829 mm H x 1016 mm W x 1067 mm D w/ 200 A AC panel (72" H x 40" W x 42" D)

Weight: 355 kg (780 lb.), no batteries, no rectifiers; no AC panel 455 kg (1000 lb.), no batteries, no rectifiers, with AC panel Mounting: Pad or platform Cooling: 4000 btu air conditioner with built in 500 W heater Enclosure: Aluminum, 5052-H32 Internal Rack: 19"/23", 39 RU

Specifications for Alpa Te45 Outdoor Power Enclosure Continued

Alpha Technologies Ltd. 029-039-B1 Rev B Printed in Canada. © 2010 Alpha Technologies Ltd. ALPHA and CORDEX are trademarks of Alpha Technologies Ltd. All Rights Reserved. Page 2 of 2

Environmental

Operating Temperature: -40 to +46°C (-40 to 115°F)

Storage Temperature: -40 to +85°C

(-40 to +185°F) Humidity: 0 to 95% non-condensing Elevation: 3600 m, see Operating Temperature

(12,000 feet) Weather Tightness: NEMA Type 3R

Regulatory Approvals

Enclosure Ratings: CSA/UL Type 3R Product Safety: CSA/UL 60950 The above information is valid at the time of publication. Consult factory for up-to-date ordering information. Specifications are subject to change without notice.

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

1

J.K

J.K

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SCHEMATIC, ENCLOSURE, 72",

747-666-05 P/A

Title

SIZE DWG NO. Rev

Sheet of

C

DESIGN

DRAWN

CHECKED

APPROVED

CX48-1.8kW, DISTRN, W/ EVS

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OFARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USEDFOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

MATERIAL

TYPE

FINISH

TOLERANCES SCALE

ISSUEDATE

09/10

09/10

REVISIONLTR DESCRIPTION DATE APPD

S5

2009/12/039:07:28 AM

74766605PA_SHEET1.SCHDOCDate:File:

Time:

AIR CONDITIONER, GFCI, LED LIGHT WIRING:

4000 BTU/Hr AIR CONDITIONER

LINE

NEU

GND

AC POWER INPUT

GRN - #14 AWG

RETURN AIR

SUPPLY AIR

LINE

NEU

GND

BLK

WHT

GRN

WIRE NUTS

BLU - #18 AWG

RED - #18 AWG

COM

N.C.

(STATUS ALARM)EXT. OUTPUT LEAD

BONDING

SCREW

DEFAULT SETPOINTS:

NOTE

A/C: 30C (86F)

BLU - #18 AWG

RED - #18 AWG

ORG

ORG

YEL

'UTILITY BOX'

120VAC, 60 Hz

HEATER: 16C (60F)

N.O.

N.C.

COM

7

8A/C FAIL ALARMTO TB63-64

GR

N

WH

T

BLK

15A/125V

J3

J4

GRN

HOT'WHT'

GND

GFCI AC RECEPTACLE

TEST

RESET

LINE

NEU

TERMINALS

BONDINGSCREW

BLK - #14 AWG

WHT - #14 AWG

GRN - #14 AWG

'UTILITY BOX'

YE

L

LINE

NEU

GND

120V SINGLE PHASE AC INPUT POWER FEED(CUSTOMER SUPPLIED CONNECTION)

BRN - #16 AWG

BLU - #16 AWG

GRN - #16 AWG

(REFER TO SHEET 3)

TO 1200A TERMINATIONBARS

TB1+

-

+V

-V

LED LIGHT STRIP

LED LIGHT PCB P/N 707-670-20

15

BLK - #18 AWG

RED - #18 AWG

SW6

(CLOSED)(COM)

14

CONTROL SWITCHFRONT DOOR LIGHT

39

BLK - #18 AWG

15 39

14

120V SINGLE PHASE AC INPUT POWER FEED(CUSTOMER SUPPLIED CONNECTION)

Fred.Touche

Rectangle

1

1

2

2

3

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4

4

5

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74766605PA_SHEET2.SCHDOC

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

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B



TYPE

ISSUEDATE

REVISION

LTR DESCRIPTION DATE APPD

S5

1 21 2

LOW TEMPERATUREHIGH TEMPERATUREALARM THERMOSTAT ALARM THERMOSTAT

SW2 SW1

24" X 30" (UPPER) REAR

ALARM SWITCH

FRONT DOOR

ALARM SWITCH

(OPEN)(COM)(OPEN)(COM)

ENCLOSURE ALARM WIRING:

30 C 70 C

50 C 15 C

- 5 C 35 C

1

2

3

4

5

6

3 4 1 2

RED - #22 AWG

BLK - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

RED - #22 AWG

BLK - #22 AWG

DEFAULT SETTINGS:

HIGH TEMP = 45C (113F)LOW TEMP = -15C (5F)

RED - #22 AWG

BLK - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

PANEL INTRUSION PANEL INTRUSION

NOT USED

NOT USED

SW4

(OPEN)(COM)

SW3

(OPEN)(COM)

SW5

ALARM SWITCH

(OPEN)(COM)

INTRUSION

6

SOLAR SHIELD

ALARM SWITCHINTRUSION

20" X 30" (UPPER) REAR

ALARM SWITCHPANEL INTRUSION

24" X 30" (BOTTOM) REAR

N.C.

COM

FROM A/C ALARMOUTPUT(REFER TO SHEET 1)

7

8

BLU - #18 AWG

RED - #18 AWG

BLK - #22 AWG

5

10

11 12 13

RED - #22 AWG

RED - #22 AWG

BLK - #22 AWG

BLK - #22 AWG BLK - #22 AWG

RED - #22 AWG

P/N 538-043-10(10 PL)

BLK - #22 AWG

COM

N.C.FROM EVS ALARM

(REFER TO SHEET 5)OUTPUT

36

37

RED - #22 AWG

BLK - #22 AWG

11

TB1

NOT USED

NOT USED

TB2

TB3

TB4

TB5

TB6

TB7

TB8

TB9

TB10

TB11

TB12

TB13

TB14

TB15

(FROM LOW TEMP THERMOSTAT)

TB16

TB17

TB18

TB19

TB20

TB21

TB22

TB23

TB24

TB27

TB28

TB29

TB30

TB31

TB32

TB33

TB34

TB35

TB36

N.C.

COM

N.O.

N.C.

COM

N.O.

N.C.

COM

N.O.

LOW TEMPALARM

(FROM A/C ALARM RELAY)

AIR CONDITIONER FAILALARM

(FROM EVS ALARM PCB)

EVS ACTIVEALARM

(FROM CXCI RELAY K2)

POWER SYSTEM MINORALARM


POWER SYSTEM MAJORALARM


CB FAILALARM

TB37

TB38

TB25

TB26

N.C.

COM

FROM GMT PCB FUSEFAIL RELAY

TB39

TB40

TB41

N.C.

COM

N.O.

TB42

TB43

TB44

N.C.

COM

N.O.

TB45

TB46

TB47

N.C.

COM

N.O.

TB48

TB49

TB50

N.C.

COM

N.O.

FROM CXCI ALARM

(REFER TO SHEET 3)RELAY K2

FROM CXCI ALARM


FROM CXCI ALARM


(REFER TO SHEET 6)

FROM ADIO ALARM


FROM ADIO ALARM


FROM ADIO ALARM


FROM ADIO ALARM


N.C.

COM

(FROM HIGH TEMP THERMOSTAT)

HIGH TEMPALARM

N.C.

COM

(FROM INTRUSION SWITCHES)

INTRUSIONALARM

N.C.

COM

N.C.

COM

N.C

COM

NOT USED

N.C.

COM

N.O.

N.C.

COM

N.O.

N.C.

COM

N.O.

(FROM GMT FUSE PCB)

GMT FUSE FAILALARM

(FROM ADIO RELAY K1)

BATTERY ON DISCHARGE


TO BE ASSIGNED


TO BE ASSIGNED


TO BE ASSIGNED

N.C.

COM

N.C.

COM

N.O.

N.C.

COM

N.O.

N.C.

COM

N.O.

N.C.

COM

N.O.

42

43

44

45

46

47

48

49

50

51

52

55

56

57

58

59

60

61

62

63

64

65

66

TB62

TB63

TB64

TB65

TB66

TB67

TB68

TB69

TB70

TB71

TB61

TB72

TB59

TB60

TB57

TB58

TB55

TB56

TB53

TB54

TB51

TB52

ALARM 'BUNCHING' BLOCKS

ALARM BLOCKS

BLK-#22 AWG

WHT-#22 AWG

RED-#22 AWG

GRN-#22 AWG

BRN-#22 AWG

BLU-#22 AWG

ORG-#22 AWG

YEL-#22 AWG

PUR-#22 AWG

RED - #22 AWG

BLK - #22 AWG

BLK-#22 AWG

WHT-#22 AWG

RED-#22 AWG

GRN-#22 AWG

BRN-#22 AWG

BLU-#22 AWG

ORG-#22 AWG

YEL-#22 AWG

PUR-#22 AWG

GRA-#22 AWG

PNK-#22 AWG

TAN-#22 AWG

INSTALL 657-545-19JUMPERS (10 PL)

NOT USED NOT USED

NOT USED

101 101

102

RED - #22 AWG

102BLK - #22 AWG

103YEL - #22 AWG

104GRN - #22 AWG

105RED - #22 AWG

106BLK - #22 AWG

107RED - #18 AWG

108YEL - #18 AWG

109BLK - #22 AWG

110RED - #22 AWG

102

103

104

105

106

107

108

109

110

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

ALARM

Fred.Touche

Rectangle

1

1

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C C

B B

A A

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Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B

DESIGNDRAWN

CHECKEDAPPROVED



MATERIAL

TYPE

FINISHTOLERANCES

SCALE

ISSUEDATE

09/1009/10


S5

L1

L2/N

L1

L2/N

GND

TB1

TB2

GRN - #6 AWG

AC INPUT POWERTERMINAL BLOCKS

RE

CT

IFIE

RS

#1-

3R

EC

TIF

IER

S #

4-5

RECTIFIER RECTIFIER RECTIFIER RECTIFIER

MODULE #1 MODULE #2 MODULE #3 MODULE #4

(P/N 030-747-20)

POWER POWER POWER POWER

REAR

CORDEX 48-1.8kW RECTIFIER SHELF

LINE1

LINE2

GND

LINE1

LINE2

GND

208-240V SINGLE PHASE AC

(CUSTOMER SUPPLIEDINPUT POWER FEED

RECTIFIER POWER MODULE SHELF & DC DISTRIBUTION WIRING:

DB25

P/N 747-095-20-072 X2

BATTERY TEMPERATURE COMPENSATIONPROBE CABLE ASSEMBLIES

CONNECT TO NEGATIVE TERMINALIN MIDDLE OF BATTERY STRING(CUSTOMER CONNECTION)

BLK - #6 AWG

BLK - #6 AWG

G

( - ) ( + )

UNTERMINATED

CAN BUS TERMINATIONJUMPER

GRN - #6 AWG

BLK - #6 AWG

BLK - #6 AWG

K1

D1

D2

I1

V1

T1

T2

DISTRIBUTIONFUSE/C.B. ALARM

LVD OPENALARM

COM ( + )

HOT ( - )

SYSTEM WIRINGRESERVED FOR

NOC

NC

262524

SYS. REF

COPPER BUSBAR CONNECTION

TO ENCLOSURE MASTER GND BAR(REFER TO SHEET 6)

23

23

BLK - #2 AWG

300A DC DISTRIBUTION BREAKER PANEL(020-702-20)

COPPER BUSBAR CONNECTION

CXCI SYSTEM CONTROLLERINTERFACE CONNECTIONS

' LOAD BREAKER OUTPUTS'

'RE

SE

RV

ED

FO

RS

YS

TE

M W

IRIN

G'

(TB

RIG

HT

RE

AR

)(T

B L

EF

T R

EA

R)

RECTIFIER

MODULE #5

POWER

+

-23

LOADCURRENT

LOADVOLTAGE

TEMP.SENSOR 1

TEMP.SENSOR 2

G

( + ) GND BUS BAR( - ) HOT BUS BAR

1200A TERMINATION PANEL

TO LED LIGHT

(REFER TO SHEET 1)

35 34

35 34

GND

GND

-48V

-48V

BLK

- #

4/0

AW

G

BLK

- #

4/0

AW

G

38 36 37 39 39

37

36

38

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

BLK - #2 AWG

TO 48V BATTERY STRINGS(REFER TO SHEET 4)

K1 K2 K3 K4

NC C NO

B.O

.D

NC C NO NC C NO NC C NO17 18 19 20 21 22 23 24 25 26 27 28

1

2 +

-45

+

-67

+

-15

16

17

18

19

20

K2ALARM

SYSTEM MINOR

NOC

NC

131211

K3ALARMSYSTEM MAJOR

NOC

NC

232221

K4ALARMDISTRN CB FAIL

NOC

NC

1098

IN 1

3

4IN 2

5

6IN 3

7

8IN 4

9

10IN 5

11

12IN 6

13

14IN 7

15

16IN 8

AL

AR

M

RE

LA

Y 2

AL

AR

M

RE

LA

Y 3

AL

AR

M

RE

LA

Y 4

4R / 8D ADIOPCB

DIGITAL INPUTS

RELAY OUTPUTS

42

+V

-V

14

15F3

1A/250V

F1

30A/250V

-48V35

GND

-48V

40

41

TO EVS FAN

(REFER TO SHEET 5)

TO GMT PCB

(REFER TO SHEET 6)

CB18

N.C.

COM

N.O.

ALARM PCB

55 56 57 58 59 60 61 62 63 64 65 66

42

43

44

SYSTEM MINOR ALARMTO TB16-18

SYSTEM MAJOR ALARMTO TB19-21

DISTRN CB FAIL ALARMTO TB22-24

B.O.D ALARMTO TB39-41

ADIO RELAY K2TO TB42-44



858-402-10

BLK-#22 AWG

43 WHT-#22 AWG

44 RED-#22 AWG

45 GRN-#22 AWG

46 BRN-#22 AWG

47 BLU-#22 AWG

48 ORG-#22AWG

49 YEL-#22 AWG

50 PUR-#22 AWG

BLK-#22 AWG

WHT-#22 AWG

RED-#22 AWG

N.C.

COM

N.O.

45

46

47

GRN-#22 AWG

BRN-#22 AWG

BLU-#22 AWG

N.C.

COM

N.O.

48

49

50

ORG-#22 AWG

YEL-#22 AWG

PUR-#22 AWG

N.C.

COM

N.O.

55

56

57

BLK-#22 AWG

WHT-#22 AWG

RED-#22 AWG

N.C.

COM

N.O.

58

59

60

GRN-#22 AWG

BRN-#22 AWG

BLU-#22 AWG

N.C.

COM

N.O.

61

62

63

ORG-#22 AWG

YEL-#22 AWG

PUR-#22 AWG

N.C.

COM

N.O.

64

65

66

GRA-#22 AWG

PNK-#22 AWG

TAN-#22 AWG858-065-10

BL

K-#

22

AW

G

WH

T-#

22

AW

G

RE

D-#

22

AW

G

GR

N-#

22

AW

G

BR

N-#

22

AW

G

BL

U-#

22

AW

G

OR

G-#

22

AW

G

YE

L-#

22

AW

G

PU

R-#

22

AW

G

GR

A-#

22

AW

G

PN

K-#

22

AW

G

TA

N-#

22

AW

G

CXCI

CONNECTION)

208-240V SINGLE PHASE AC

(CUSTOMER SUPPLIEDINPUT POWER FEED

CONNECTION) CAN OUT

CAN IN

TERMINATED

CAN BUS TERMINATIONJUMPER

CB1

10A

RED - #10 AWG

BLK - #10 AWG-48V

GND

RESERVED FOR POWERCONNECTION TO 3418 M.U.(CUSTOMER CONNECTION)

AL

AR

M

Fred.Touche

Rectangle

1

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2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

4

J.KJ.K

6


747-666-05 P/A

2009/12/039:19:38 AM


Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B

DESIGNDRAWN

CHECKEDAPPROVED



MATERIAL

TYPE

FINISHTOLERANCES

SCALE

ISSUEDATE

09/1009/10


S5

+

+_

12V

BATTERY #5

_+

+_

12V

BATTERY #6

_+

+_

12V

BATTERY #7

_+

+_

12V

BATTERY #8

_

BATTERY STRING #2 (TOP)

++ +- - - + -

GND

-48V

(REFER TO SHEET 3)

39

38

( - ) BATTERY

WARNING TAG

( + ) BATTERY

WARNING TAG

'CUSTOMER CONNECTIONS'

TO 1200A TERMINATION BARS

SYSTEM 48V BATTERY STRING CABLING:

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX


+

+_

12V

BATTERY #1

_+

+_

12V

BATTERY #2

_+

+_

12V

BATTERY #3

_+

+_

12V

BATTERY #4

_

BATTERY STRING #1 (BOTTOM)

++ +- - - + -

GND

-48V

(REFER TO SHEET 3)

37

36

( - ) BATTERY

WARNING TAG

( + ) BATTERY

WARNING TAG


TO 1200A TERMINATION BARS

BLK - #2 AWG FLEX

BLK - #2 AWG FLEX


BATTERY STRING QUICK DISCONNECTS(ANDERSON STYLE CONNECTOR)

F2

150A

BLK - #2 AWG FLEX

F1

150A

BLK - #2 AWG FLEX

(INCLUDED ONLY FOR SYSTEMS EQUIPPED WITH BATTERY TRAYS)

Fred.Touche

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3

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4

4

5

5

6

6

D D

C C

B B

A A

5

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747-666-05 P/A

2009/12/039:20:45 AM


Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B

DESIGNDRAWN

CHECKEDAPPROVED



MATERIAL

TYPE

FINISHTOLERANCES

SCALE

ISSUEDATE

09/1009/10


S5

EMERGENCY VENTILATION SYSTEM FAN WIRING:

RED - #18 AWG

BLK - #18 AWG

FRONT DOOR EVS FAN ASSEMBLY

1 2

80 °C20 °C

VENTILATION FANCONTROL THERMOSTAT

+48V

-48V

RED - #18 AWG

BLK - #18 AWG

FACTORY DEFAULT SETTING:

45°C (113 °F)

OUTPUT F8(REFER TO SHEET 6)

TO GMT FUSE PCB

60 °C

31

33

31 32

48VDC AXIAL FAN

48VDC AXIAL FAN

+ -

48VDC AXIAL FAN

+ -

+ -

RED - #24 AWG

GRN - #24 AWG

RED - #24 AWG

GRN - #24 AWG

RED - #24 AWG

GRN - #24 AWG

32

33

EVS ACTIVE ALARM

TB1

TB2

- +

N.C.

COM

N.O.

ALARM O/P

INPUT

CONTACTS

TB3

N.C.

COM

N.O.

ALARM O/PCONTACTS

P/N 707-704-20

-48V

(SET #1)

(SET #2)

COM

N.C.EVS ACTIVE ALARMTO TB67-68

36

37

35

35 34

34

BLK - #18 AWG

RE

D -

#1

8 A

WG

P/N 858-048-10

RED - #22 AWG

BLK - #22 AWG

BARS(REFER TO SHEET 3)

TO 1200A TERMINATION

48VDC AXIAL FAN

+ -

GRN - #24 AWG

RED - #24 AWG

Fred.Touche

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3

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4

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6

D D

C C

B B

A A

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747-666-05 P/A

2009/12/039:21:47 AM


Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B



TYPE

ISSUEDATE

REVISION


S5

DC POWER GMT FUSE DISTRIBUTION BLOCK WIRING:

GMT FUSE BLOCK ASSEMBLY

COMMON

#1

(P/N 747-218-20)

#2#3#4#5#6#7#8

K1

D1

COMMON

COM N.C.N.O.

GND

-48VFROM 1200A TERMINATION

(REFER TO SHEET 3)

8 POSITION, 30 AMP MAX.

TB5TB1TB2TB3TB4

F1F2F3F4F5F6F7F8E1

E4E3

E2

GMT FUSE FAIL ALARMTO TB25-26

ALARMOUTPUT

DC INPUTPOWERTERMINALS

ALARMRELAY

52 51

41

40

41

40OUTPUT BARS

-48V OUTPUTS -48V OUTPUTS

5A

N.C.

COM

RED - #22 AWG

BLK - #22 AWG

51

52

P/N 877-639-20-041

+48V

-48V

31

33TO EVS FANS(REFER TO SHEET 5)

GND TO EQUIPMENT RACKGRN - #6 AWG

TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED)

ENCLOSURE MASTER GROUND BAR TERMINATIONS:

16 16

SYS REF TO SYSTEM DC RETURN BUS BAR (REFER TO SHEET 3)BLK - #2 AWG23 23

RED - #18 AWG

BLK - #18 AWG

Fred.Touche

Rectangle

©

NAME DATE

APPROVED

CHECKED

DRAWN

DESIGN 2009/07

2009/07

2009/07

2009/07

RP

KL

RP

JK

SCALE:

THESE DESIGNS AND SPECIFICATIONS ARE CONFIDENTIAL, REMAINTHE PROPERTY OF ARGUS TECHNOLOGIES LTD., AND SHALL NOT

BE COPIED OR USED WITHOUT ITS WRITTEN CONSENT.

TYPE

0.5

D2

10.50.05 0.002]

[ 0.040] [ 0.020] [

UNITS: mm [in] X [X.X] X.X [X.XX] X.XX [X.XXX] ANGULAR:

OF

7/23/2010 ALPHA TECHNOLOGIES

TITLE:

ISSUEDATE

SIZE

BDWG NO.

OUTLINE DRAWING, Te45, 72", AUXILIARY ENCLOSURE

057-106-06

SHEET

NTS

REV

P/C

1 1

ITEM

QTY

ME09/10KL JKUPDATED MODELP/B

RP09/11KL JKUSE OBROUND MT HOLEP/C

REVISIONS

DESCRIPTIONLTR APPDDATEDWN CHKD

06

6.0

TY

P2

.60

16

5.0

6.5

0

59

6.8

23

.50

72

1.3

TY

P2

8.4

0

76

2.0

30

.00

0

0

0

0

57

.2 T

YP

2.2

5

95

.3 T

YP

3.7

5

66

6.8

TY

P2

6.2

5

70

4.9

TY

P2

7.7

5

47.8 1.88

136.7 TYP5.38

352.6 13.88

712.3 28.04

1448.9 57.041452.5 57.18

1643.0 TYP64.69

1681.1 TYP66.191719.2 TYP67.69

1757.3 69.181832.0 72.131878.6 73.96

12

8.3

TY

P5

.05

28

7.0

11

.30

12

.70

.50

22

8.6

TY

P9

.00

30

4.8

TY

P1

2.0

0

38

1.0

TY

P1

5.0

0

45

7.2

TY

P1

8.0

0

53

3.4

TY

P2

1.0

0

74

9.3

29

.50

76

2.0

30

.00

205.2 TYP8.08256.0 TYP10.08306.8 TYP12.08357.6 TYP14.08

0

0

76.2 3.00

685.8 27.002

5.4

1.0

0

73

6.6

29

.00

0

0 0

669.3 26.3521.8 0.86

(D) FOR DRAIN PLUG

62.7 KO 2.47(E) FOR TRADE SIZE

2" CONDUIT

619.8 24.40

576.6 22.70

81

.03

.19

16

9.9

6.6

9

71

.12

.80

69

0.9

27

.20

58.2 2.29

153.4 6.04

239.5 9.43

468.1 18.43

660.4 26.00

92.7 3.65

1-1/2" CONDUIT

50.4 KO 1.98(C) FOR TRADE SIZE

0

0

40

.61

.60

72

1.4

28

.40

24

7.7

9.7

53

11

.21

2.2

5

33.0 1.30

273.1 10.75

501.7 19.75

642.6 25.30

1162.1 45.75

1252.2 49.30

1619.3 63.75

1762.3 69.38

A

B

BB

A

A A

BB

91.3(A)

FOR TRADE SIZE

KO 3.59

3" CONDUIT

28.2 KO 1.11(B)FOR TRADE SIZE 3/4" CONDUIT

1051.2 41.39

1455.1 57.29

KO SHOWN ABOVE ARE LOCATED AT

E

FRONT

D

BOTTOM OF OPTIONAL AC PANEL

BASE LAYOUT (TOP VIEW)

C

CONCRETE PAD OR PLATFORM MOUNTING(USE THESE SLOTS FOR SEISMIC)

19.1 [0.75] X 57.2 [2.25] 4 PLACES

CONCRETE PAD MOUNTING:REMOVE OBROUND KNOCKOUT DRILL AND INSTALL CONCRETE ANCHOR BOLTS AND SQUARE SEISMIC WASHER. USE HILTI HSLB-M12/25 ANCHORS (ARGUS P/N 660-019-10) OR EQUIVALENT, AND SEISMIC WASHER (ARGUS P/N 615-269-R8) SUPPLIED. PLUG 4 OUTERMOST BASE HOLES WITH 5/8" PLASTIC PLUGS (ARGUS P/N 642-020-10) SUPPLIED

PLATFORM MOUNTING:USE APPROPRIATE MOUNTING HARDWARE

OPTIONAL AC PANEL

©

Fred.Touche

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2

2

3

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4

4

5

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6

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D D

C C

B B

A A

1

J.KJ.K

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SCHEMATIC, INTERFACE KIT W/

747-670-05 P/A

2009/12/029:46:58 AM

74767005PA_SHT1.SchDoc

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B

DESIGNDRAWN

CHECKEDAPPROVED

CABLE SET, POWER TO BATTERY,Te45


MATERIAL

TYPE

FINISHTOLERANCES

SCALE

ISSUEDATE

09/1109/11


S5

L1

L2/N

L1

L2/N

GND

TB1

TB2

AC INPUT POWERTERMINAL BLOCKS

RE

CT

IFIE

RS

#1-

3R

EC

TIF

IER

S #

4-5

RECTIFIER RECTIFIER RECTIFIER RECTIFIER

MODULE #1 MODULE #2 MODULE #3 MODULE #4

POWER POWER POWER POWER

REAR

CORDEX 48-1.8kW RECTIFIER SHELF

TE45 POWER ENCLOSURE INTERFACE CABLE WIRING

DB25

G

( - ) ( + )

CXCI SYSTEM CONTROLLERINTERFACE CONNECTIONS

(TB

RIG

HT

RE

AR

)(T

B L

EF

T R

EA

R)

RECTIFIER

MODULE #5

POWER

G

( + ) GND BUS BAR( - ) HOT BUS BAR

35 34

35 34

BLK

- #

4/0

AW

G

BLK

- #

4/0

AW

G

+ (POS)

+ (POS)

- (NEG)

- (NEG)

POWER ENCLOSURE TERMINATION BARSBLK - #4/0 AWG

BLK - #4/0 AWG

BLK - #4/0 AWG

BLK - #4/0 AWG

CABLE ASSEMBLY

(REFER TO SHEET 2)BATTERIES (4 STRINGS)

P/N 877-755-20

TO BATTERY ENCLOSURE 48V

Fred.Touche

Rectangle

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2

2

3

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4

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5

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6

6

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B B

A A

2 3


747-670-05 P/A

Title

SIZE DWG NO. Rev

Sheet of

C



TYPE

ISSUEDATE


S5

2009/12/029:46:58 AM

74767005PA_SHT2.SchDocDate:File:

Time:

( - ) HOT BUS BAR

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

BATTERY STRING QUICK DISCONNECTS

TE45 BATTERY ENCLOSURE INTERFACE CABLE WIRING

++

++

++

++

(ANDERSON STYLE CONNECTOR)

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

#2

AW

G -

BL

K

FL

EX

( + ) GND BUS BAR

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

#2 AWG - BLK FLEX

_

_

_

_

_

_

_

_

(-) NEG

(-) NEG

(+) POS

(+) POS

TO TE45 POWER ENCLOSURETERMINATION BARS(REFER TO SHEET 1)

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

#4/0 AWG - BLK FLEX

20 22 24 26 27 25 23 21

26

24

22

20

27

25

23

21

F4

150A

F3

150A

F2

150A

F1

150A

BATTERY STRING #4

BATTERY STRING #3

BATTERY STRING #2

BATTERY STRING #1

++

++

++

++

_

_

_

_

_

_

_

_

CABLE ASSEMBLYP/N 877-755-20

BATTERY ENCLOSURETERMINATION BARS

Fred.Touche

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4

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6

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D D

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B B

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3 3


P/A

2009/12/029:46:58 AM

74767005PA_SHT3.SchDoc

Title

SIZE DWG NO.

Date:File:

Rev

Sheet of

Time:

B



TYPE

ISSUEDATE

REVISION


S5

EXTERNAL ALARM INTERFACE

TB1

NOT USED

NOT USED

NOT USED

N.C.

COM

TB2

TB3

TB4

TB5

TB6

TB7

TB8

TB9

TB10

TB11

TB12

COM

N.C.

TB13

TB14

TB15

N.C.

COM

TB16

TB17

TB18

TB19

TB20

TB21

TB22

TB23

TB24

TB27

TB28

TB29

TB30

TB31

TB32

TB33

TB34

TB35

TB36

EVS ACTIVEALARM

POWER SYSTEMMAJOR ALARM

CB FAILALARM

GEN RUNNINGALARM

GEN LOW FUELALARM

GEN FAILSHUTDOWN ALARM

GEN MISSINGALARM

GEN MAJORALARM

RED - #22 AWG

BLK - #22 AWG

YEL - #22 AWG

GRN - #22 AWG

RED - #22 AWG

BLK - #22 AWG

TB1

NOT USED

NOT USED

NOT USED

TB2

TB3

TB4

TB5

TB6

TB7

TB8

TB9

TB10

TB11

TB12

RED - #18 AWG

YEL - #18 AWG

TB13

TB14

TB15

BLK - #22 AWG

GRN - #22 AWG

N.C.

COM

N.C.

COM

N.C.

COM

COM

N.O.

COM

N.O.

(FROM LOW TEMP THERMOSTAT)

LOW TEMPALARM

(FROM HIGH TEMP THERMOSTAT)

HIGH TEMPALARM

(FROM INTRUSION SWITCHES)

INTRUSIONALARM

(FROM A/C ALARM RELAY)


(FROM EVS ALARM PCB)

EVS ACTIVEALARM

TB60

TB59

TB58

TB57

TB56

TB55

TB54

TB53

TB52

TB51

TB62

TB61

TB64

TB63

TB66

TB65

TB68

TB67

TB70

TB69

101

102

111

112

103

104

105

106

108

109

110

107

113

114

115

116

118

117

120

BATTERY ENCOSURE ALARMS

POWER ENCLOSURE

TB37

TB38

UTILITY LOSSALARM

TB25

TB26

GMT FUSE FAILALARM

TB39

TB40

TB41

TB42

TB43

TB44

TO BE ASSIGNED

TB45

TB46

TB47

TO BE ASSIGNED

TB48

TB49

TB50

TO BE ASSIGNED

'BUNCHING' BLOCKS

TB72

TB71

RED - #22 AWG

BLK - #22 AWG

N.C.

COM (FROM LOW TEMP THERMOSTAT)

LOW TEMPALARM

N.C.

COM

111

112

101

102

103

104

106 116

115

105

107

108

109

110

LOW TEMPALARM

BLK - #22 AWG

WHT - #22 AWG

RED - #22 AWG

N.C.

COM

N.O.FROM CXCI RELAY K2

POWER SYSTEM MINORALARM

GRN - #22 AWG

BRN - #22 AWG

BLU - #18 AWG

N.C.

COM


POWER SYSTEM MAJORALARM

ORG - #22 AWG

YEL - #22 AWG

PUR - #18 AWG

N.C.

COM


CB FAILALARM

RED - #22 AWG

BLK - #22 AWG

N.C.

COM (FROM GMT FUSE PCB)

GMT FUSE FAILALARM

BLU / WHT - #24 AWGN.O.

COM (FROM GENERATOR)

GEN RUNNINGALARM

N.O.


GEN LOW FUELALARM

N.O.


GEN FAIL SHUTDOWNALARM

N.C.


GEN MISSINGALARM

N.O.


GEN MAJORALARM

BLK - #18 AWG

N.C.

COM (FROM LOADCENTER ATS)

UTILITY LOSSALARM

BLK - #22 AWG

WHT - #22 AWG

RED - #22 AWG

N.C.

COM

N.O.

GRN - #22 AWG

BRN - #22 AWG

BLU - #18 AWG

N.C.

COM

N.O.

ORG - #22 AWG

YEL - #22 AWG

PUR - #22 AWG

N.C.

COM

N.O.

GRA - #22 AWG

PNK - #22 AWG

TAN - #22 AWG

N.C.

COM

N.O.

BATTERY ON DISCHARGE

TO BE ASSIGNED

TO BE ASSIGNED

TO BE ASSIGNED





42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

HIGH TEMPALARM

N.C.

COM

INTRUSIONALARM

AIR CONDITIONERFAIL ALARM

NOT USED

POWER SYSTEMMINOR ALARM

N.O.

COM

N.C.

NOT USED

N.O.

COM

N.C.

N.O.

COM

N.C.

COM

N.C.

COM

N.O.

COM

N.O.

COM

N.O.

COM

N.C.

COM

N.O.

COM

N.C.

N.O.

COM

N.C.

N.O.

COM

N.C.

N.O.

COM

N.C.

N.O.

COM

N.C.

WHT / BLU - #24 AWG

ORG / WHT - #24 AWG

WHT / ORG - #24 AWG

GRN / WHT - #24 AWG

WHT / GRN - #24 AWG

BRN / WHT - #24 AWG

WHT / BRN - #24 AWG

GRY / WHT - #24 AWG

WHT / GRY - #24 AWG

RED - #18 AWG

1

2

3

4

5

6

8

9

38

37

POWER ENCLOSURE

1

2

NOTE: IF THERE IS NO BATTERY ENCLOSURETHEN JUMPERS MUST BEINSTALLED ACROSS THE FOLLOWING

YEL - #22 AWG

GRN - #22 AWG

N.C.

COM (FROM HIGH TEMP THERMOSTAT)

HIGH TEMPALARM

3

4

113

114

RED - #22 AWG

BLK - #22 AWG

N.C.

COM (FROM INTRUSION SWITCHES)

INTRUSIONALARM

5

6

BLU - #18 AWG

RED - #18 AWG

N.C.

COM (FROM A/C ALARM RELAY)


7

8

118

117

RED - #22 AWG

BLK - #22 AWG

N.C.

COM (FROM EVS ALARM PCB)

EVS ACTIVEALARM

36

37

119

120

TERMINAL BLOCK POSITIONS:

ALARMS

BLU - #18 AWGN.C.

7

119 RED - #22 AWGN.C.

36

TB53 & TB54TB57 & TB58TB61 & TB62TB65 & TB66TB69 & TB70

TE45 POWER / BATTERY ENCLOSURE ALARM WIRING

CABLE ASSEMBLYP/N 877-767-20

BLK - #22 AWG

BLK - #22 AWG

WHT - #22 AWG

RED - #22 AWG

GRN - #22AWG

BRN - #22 AWG

BLU - #22 AWG

PUR - #22 AWG

GRA - #22 AWG

ORG - #22 AWG

YEL - #22 AWG

WHT - #22 AWG

RED - #22 AWG

GRN - #22 AWG

BRN - #22 AWG

BLU - #22 AWG

ORG - #22 AWG

YEL - #22 AWG

PUR - #22 AWG

GRA - #22 AWG

ALARM

POWERENCLOSURE

BATTERYENCLOSURE

BATTERY ONDISCHARGE ALARM

Fred.Touche

Rectangle

NAME DATE

APPROVED

CHECKED

DRAWN

DESIGN 2009/09

2009/09

2009/09

2009/09

ME

KL

ME

JK

SCALE:



TYPE

0.5

D2

10.50.05 0.002]

[ 0.040] [ 0.020] [


OF

2010 ALPHA TECHNOLOGIES

TITLE:

ISSUEDATESIZEB

DWG NO.

CUSTOMER CONNECTION, KIT, INTERFACE, w/ CBL

SET, PWR TO BATT, Te45

747-670-08SHEET

NTS

REVP/B

1 4

ITEMQTY

ME2009/12SDW JKUPDATED WIRINGP/B

REVISIONSDESCRIPTIONLTR APPDDATEDWN CHKD

POWER AND BATTERY ENCLOSURE CONFIGURATIONSETUP & PREPARATION:

DETAIL A - INSIDE VIEW

B

REAR VIEW

Te45 POWER ENCLOSURE

Te45 BATTERY ENCLOSURE

A

CHANGE & GASKET INSTALLATION:

RIGHT SIDE VIEWPOWER ENCLOSURE SHOWN

IN ENCLOSURE MANUALS.FOLLOW INSTALLATION PROCEDURE PROVIDED

BEFORE INSTALLING ENCLOSURE TO PAD.REMOVE TOP CORNER KNOCKOUTS ON FACING

SIDES OF BOTH ENCLOSURES (2 PER SIDE)TO ACCEPT BOLTING HARDWARE

REMOVE SIDE ACCESS CABLE KNOCKOUTS ON FACING SIDESOF BOTH ENCLOSURES.INSTALL SEALING GASKET (ITEM 6) AROUND K.O. OPENINGS ON POWER ENCLOSURE SIDE ONLY.

SIDE KNOCKOUT REMOVAL, PANEL

62

EXISTINGCUT LINES

CUT AWAY A SMALL SECTION OF INNERWALL INSULATION IN AREA OF SIDEACCESS CABLE KNOCKOUTS ONBOTH ENCLOSURES AS SHOWN FORCHASE NIPPLE INSTALLATION.

INSULATION CUT DETAIL

DETAIL B - INSIDE VIEW

©

Fred.Touche

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TYPE

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ISSUEDATESIZEB

DWG NO.



747-670-08SHEET

NTS

REVP/B

2 4

REAR VIEW - PANELS REMOVED

B

A

C12

NUT

2

DETAIL C

LOCK

BUSHING12

CLOSE NIPPLE1011

CLOSE NIPPLE FITTINGINSTALLATION

JOINING OF POWER & BATTERY ENCLOSURES:

1422

LOCK NUTCHASE NIPPLE

DETAIL B

13

CHASE NIPPLE FITTINGINSTALLATION

19

2

21

2

WASHER

3/8" BOLT INSTALLATION

NUT

WASHER

DETAIL A

SEALING

22020

2

SEALING

BOLT

©

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TITLE:

ISSUEDATESIZEB

DWG NO.



747-670-08SHEET

NTS

REVP/B

3 4

(-)

BAR AND SCREW

CONNECTIONS AND CABLE ROUTINGPOWER ENCLOSURE CHARGE TERMINATION PANEL

CABLE TIE-OFF

FRONT BATTERY CHARGE

TO TIE-OFF BAR USING CABLE TIES

FROM POWER ENCLOSURE

KEEP CABLES ORGANIZED.

TERMINATION PANEL

PUT POSITIVE CABLES THROUGHTOP NIPPLE AND NEGATIVE CABLESTHROUGH BOTTOM NIPPLE TO

INTO BATTERY ENCLOSURE

REAR CABLE ROUTING BETWEEN ENCLOSURES

BOTH CHASE NIPPLE FITTINGS.FROM CABLE TIE-OFF BAR.DRAPE INTERFACE CABLES DOWN

USE CABLE TIES PROVIDED TO NEATLY

CHARGE TERMINATION PANEL USING 3/8" HARDWARE SUPPLIED AS SHOWN.ENSURE CORRECT POLARITY IS OBSERVED WHEN MAKING CONNECTIONS.

USE A MULTIMETER TO CHECK ALL TERMINATIONS BEFORECONNECTING BATTERIES AND APPLYING POWER TO THE SYSTEM.

BATTERY ENCLOSURE REAR BATTERY CHARGETERMINATION PANEL CABLE ROUTING

TERMINATION PANEL CONNECTIONS

DRESS/BUNDLE CABLES TOGETHER.

CONNECT INTERFACE CABLES TO THEIR RESPECTIVE (+) AND (-) BUS BARS ON

BATTERY CHARGE

INTERFACE CABLE ROUTING & CONNECTIONS CONT'D:

CONNECT X2 #4/0 AWG(-) CABLES FROM Te45 POWER ENCLOUSURE

CONNECT X2 #4/0 AWG(+) CABLES FROM Te45

POWER ENCLOSURE

NEATLY STRAP INTERFACE CABLES

(ITEM 4, 18)

(+)(ITEM 37) PROVIDED IN KIT.

NEATLY ROUTE CABLES THROUGH

POWER ENCLOSURE TO BATTERY ENCLOSURE

REAR POWER ENCLOSURE CHARGETERMINATION PANEL CONNECTIONS

©

Fred.Touche

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ISSUEDATESIZEB

DWG NO.



747-670-08SHEET

NTS

REVP/B

4 4

BATTERY ENCLOSURE AIR CONDITIONER CONNECTIONS:

POWER CORD SUPPLIED WITH KIT

USE CABLE TIES PROVIDED TO SECUREPOWER CORD TO EQUIPMENT PLATE

ROUTE AIR CONDITINER POWER CORD THROUGH3/4" NIPPLE BETWEEN BATTERY AND POWER ENCLOSURES.ROUTE THROUGH POWER ENCLOSURE FOR CONNECTIONTO EXTERNAL AC PANEL.

BATTERY ENCLOSURE ALARM EXTENSIONCONNECTIONS:

ALARM EXTENSION CABLE(SUPPLIED WITH KIT)

ROUTE EXTENSION CABLETHROUGH TOP CHASE NIPPLE

INTO POWER ENCLOSURE.

ALARM EXTENSIONCABLE FROMBATTERY ENCLOSURE

REMOVE JUMPERS ACROSS:

TB53 & TB 54TB57 & TB58TB61 & TB62TB65 & TB66TB69 & TB70

POWER ENCLOSURE ALARM EXTENSIONCONNECTIONS:

AIR CONDITIONER WIRINGAIR CONTIONER

CORDPOWER CORD UTILITY BOX

BROWN BLACK N/ABLUE WHITE N/A

GREEN/YELLOW GREEN SOLID GREEN

ALARM EXTENSION CABLE WIRING

WIRE No. TERMINAL BLOCK

111 (BLK) TB1

112 (WHT) TB2

113 (RED) TB3

114 (GRN) TB4

115 (BRN) TB5

116 (BLU) TB6

117 (ORG) TB9

118 (YEL) TB10

119 (PUR) TB13

120 (GRY) TB14

ALARM EXTENSION CABLE WIRING

WIRE No. TERMINAL BLOCK

111 (BLK) TB53112 (WHT) TB54113 (RED) TB57114 (GRN) TB58115 (BRN) TB61116 (BLU) TB62117 (ORG) TB65118 (YEL) TB66119 (PUR) TB69120 (GRY) TB70

©

Fred.Touche

Rectangle

What are the CSA and NRTL?CSA (Canadian Standards Association also known as CSA International) was established in 1919 as an independent testing laboratory in Canada. CSA received its recognition as an NRTL (Nationally Recognized Testing Laboratory) in 1992 from OSHA (Occupational Safety and Health Administration) in the United States of America (Docket No. NRTL-2-92). This was expanded and renewed in 1997, 1999, and 2001. The specific notifications were posted on OSHA’s official website as follows:

Federal Register #: 59:40602 - 40609 [08/09/1994] Federal Register #: 64:60240 - 60241 [11/04/1999] Federal Register #: 66:35271 - 35278 [07/03/2001]

When these marks appear with the indicator “C and US” or “NRTL/C” it means that the product is certified for both the US and Canadian markets, to the applicable US and Canadian standards. (1)

Argus rectifier and power system products, bearing the aforementioned CSA marks, are certified to CSA C22.2 No. 950 and UL 1950, or CSA/UL 60950.

As part of the reciprocal, US/Canada agreement regarding testing laboratories, the Standards Council of Canada (Canada’s national accreditation body) granted Underwriters Laboratories (UL) authority to certify products for sale in Canada. (2)

Only Underwriters Laboratories may grant a licence for the use of this mark, which indicates compliance with both Canadian and US requirements. (3)

What are NRTLs and what do they do?NRTLs are third party organizations recognized by OSHA, US Department of Labor, under the NRTL program.

The testing and certifications are based on product safety standards developed by US based standards developing organizations and are often issued by the American National Standards Institute (ANSI). (4)

The NRTL determines that a product meets the requirements of an appropriate consensus-based product safety standard either by successfully testing the product itself, or by verifying that a contract laboratory has done so, and the NRTL certifies that the product meets the requirements of the product safety standard. (4)

When was the NRTL started and who governs it?In 1983, in a suit brought on by an independent testing laboratory, OSHA was court ordered to remove specific references to UL (Underwriters Laboratories) and FMRC (Factory Mutual Research Corporation) from its regulations.

In 1988, OSHA revised its regulations to remove those references and the NRTL program was established.

The NRTL Program is both national and international in scope with foreign labs permitted.

References:Information in this document has been developed from the official websites of the respective organizations.(1) www.csa-international.org(2) www.scc.ca(3) www.ulc.ca(4) www.osha.gov

CSA/NRTL — MARKS — BACKGROUND

argusdcpower.com

048-554-10-I1 Rev C (2004/02)

The product on which either of these marks appear has been certified by CSA as meeting applicable Canada/US standards.

The product on which this mark appears has been certified by UL as meeting applicable Canada/US standards.

Visit us at www.alpha.ca

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