TB37 repair parts - Snorkel Lifts & Aerial Work Platforms (AWP) · · 2009-04-24Repair Parts Manual P/N 0172093 February 2001 - revised December 2001 Manufactured 02-01 and after

Repair PartsManual

P/N 0172093February 2001 - revised December 2001

Manufactured 02-01 and after

General Information

© Snorkel – all rights reserved Printed in USA

DANGER

CAUTION

About this manual:This repair parts manual covers current production ma-chines only.

While Snorkel has attempted in every way to confirmthat all information in this manual is correct, improve-ments are being constantly made to the machine thatmay not be reflected in this manual.

If you find information in this manual that is not correct,or is confusing, you are urged to report your findings toSnorkel for our evaluation.

Your input is important to us and will be used in futureprintings of this manual.

Every person who repairs this machine must be quali-fied and authorized to do so.

DO NOT modify this aerial platform without priorwritten consent of Snorkel Engineering Depart-ment. Modification may void the warranty, ad-versely affect stability, or affect the operationalcharacteristics of the aerial platform.

This machine is covered by a limited warranty that spe-cifically identifies items warrantied by Snorkel and thoseitems covered by original manufacturers warranty.

A copy of the Snorkel Limited Warranty is located on theinside of the back cover of this manual.

All correspondence relative to this machine, such asfield reports, discrepancy reports, requests for informa-tion, etc., should be directed to:

Snorkel International, Inc.P.O. Box 1160St. Joseph, MO 64502-1160 USAPhone: (816)-364-0317

http://www.snorkelusa.com

AbbreviationsThe following abbreviations may be used in this manual:

AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating currentANSI . . . . . . . American National Standards InstituteCCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking ampscm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeterDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct currentEMS . . . . . . . . . . . . . envelope management systemGFCI . . . . . . . . . . . . . . . . ground fault circuit interruptLP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleumLPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gasmm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimetersft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feetin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inchlbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . poundsno . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number

NPT . . . . . . . . . . . . . . . . . . . . . . national pipe threadpsi . . . . . . . . . . . . . . . . . . . . . pounds per square inchqty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantityUL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.

Electrical Hazard

The aerial platform is not electrically insulated.Death or serious injury can result from contact with,or inadequate clearance from, an energizedconductor.

Do not go closer than the minimum safe approachdistance as defined by the minimum Safe ApproachDistance as defined by ANSI Standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the work platform, or any part of the aerial platformcontacts a high-voltage electrical conductor, the entiremachine can become electrically charged.

If that happens, remain on the machine and do not con-tact any other structure or object. This includes theground, adjacent buildings, poles, and any other objectsthat are not part of the aerial platform.

Such contact could make your body a conductor to theother object, creating an electrical shock hazard result-ing in death or serious injury.

If an aerial platform is in contact with an energized con-ductor the platform operator must warn ground person-nel in the vicinity to stay away. Their bodies can conductelectricity creating an electrical shock hazard resultingin death or serious injury.

Do not approach or leave the aerial platform until theelectricity has been turned off.

Do not attempt to operate the lower controls when thework platform or any part of the aerial platform is in con-tact with a high-voltage electrical conductor or if there isan immediate danger of such contact.

Personnel on or near an aerial platform must be continu-ously aware of electrical hazards, recognizing thatdeath or serious injury can result from contact with anenergized conductor.

Table of Contents

Service and parts informationTo order service or repair parts . . . . . . . . . . . . . . . . . . iANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . iManuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iParts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Section 1. - Repair partsChassis/turntable. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Steering, 2-wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-6Steering, 4-wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-9Lift and swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10Swing drive with motor . . . . . . . . . . . . . . . . . . . . . 1-12Fuel tank mounting . . . . . . . . . . . . . . . . . . . . . . . . 1-14Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-15Booms, base boom . . . . . . . . . . . . . . . . . . . . . . . . 1-16Booms, tip boom . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1-20Hose carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-24Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28Engine mounting, Deutz F3L-1011F . . . . . . . . . . . 1-30Engine, Deutz F3L-1011F . . . . . . . . . . . . . . . . . . . 1-33Engine mounting, Ford VSG-413 . . . . . . . . . . . . . 1-34Engine, Ford VSG-413 . . . . . . . . . . . . . . . . . . . . . 1-37Exhaust, Deutz engine . . . . . . . . . . . . . . . . . . . . . 1-38Exhaust, Ford engine . . . . . . . . . . . . . . . . . . . . . . 1-40Air cleaner, Deutz engine . . . . . . . . . . . . . . . . . . . 1-42Air cleaner, Ford engine . . . . . . . . . . . . . . . . . . . . 1-43Cowling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-46Gear hub, Auburn Gear. . . . . . . . . . . . . . . . . . . . . 1-48Swing drive, Perfection Gear . . . . . . . . . . . . . . . . 1-50Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52

Section 2. - HydraulicsChassis hydraulics, 2 wheel drive . . . . . . . . . . . . . . 2-2Chassis hydraulics, 4 wheel drive . . . . . . . . . . . . . . 2-5Turntable hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 2-6Turntable hydraulic hoses . . . . . . . . . . . . . . . . . . . . 2-9Package valve, Weco . . . . . . . . . . . . . . . . . . . . . . 2-10Control valve, Weco . . . . . . . . . . . . . . . . . . . . . . . 2-12Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-16Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-18Chassis drive valve . . . . . . . . . . . . . . . . . . . . . . . . 2-20Drive control valve. . . . . . . . . . . . . . . . . . . . . . . . . 2-21Drive valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22AC generator valve . . . . . . . . . . . . . . . . . . . . . . . . 2-23Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-25Counterbalance valve . . . . . . . . . . . . . . . . . . . . . . 2-26Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-27Cylinder, extension - Green. . . . . . . . . . . . . . . . . . 2-28Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29Cylinder, lift - Rosenboom . . . . . . . . . . . . . . . . . . . 2-30

Cylinder, master level - Rosenboom . . . . . . . . . . . 2-31Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2-32Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-33Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-34Dual crossover relief valve . . . . . . . . . . . . . . . . . . 2-35Emergency power unit . . . . . . . . . . . . . . . . . . . . . 2-36Float valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-38Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-39Range valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Section 3. - ElectricalElectrical components, Deutz . . . . . . . . . . . . . . . . . 3-2Electrical components, Ford . . . . . . . . . . . . . . . . . . 3-6Engine electrical, Deutz . . . . . . . . . . . . . . . . . . . . . 3-8Engine electrical, Ford . . . . . . . . . . . . . . . . . . . . . 3-10Lower control box mounting . . . . . . . . . . . . . . . . . 3-13Wiring box/instrument panel . . . . . . . . . . . . . . . . . 3-14Wiring box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Upper control box, Deutz . . . . . . . . . . . . . . . . . . . 3-22Upper control box, Ford . . . . . . . . . . . . . . . . . . . . 3-25Instrument panel, Deutz . . . . . . . . . . . . . . . . . . . . 3-28Instrument panel, Ford . . . . . . . . . . . . . . . . . . . . . 3-31Solenoid switch panel, Deutz . . . . . . . . . . . . . . . . 3-32Solenoid switch panel, Ford . . . . . . . . . . . . . . . . . 3-33GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-34Boom switch, lower . . . . . . . . . . . . . . . . . . . . . . . . 3-36Boom switch, upper. . . . . . . . . . . . . . . . . . . . . . . . 3-37Controller, drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-40

Section 4. - Factory installed optionsAC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Air inlet heater, Deutz . . . . . . . . . . . . . . . . . . . . . . . 4-6Dual fuel with 10 gallon gas tank . . . . . . . . . . . . . . 4-9Dual fuel with 20 gallon gas tank . . . . . . . . . . . . . 4-10LP fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Dual fuel engine, Ford VSG-413. . . . . . . . . . . . . . 4-14LP fuel engine, Ford VSG-413 . . . . . . . . . . . . . . . 4-16Engine block heater. . . . . . . . . . . . . . . . . . . . . . . . 4-18Head lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-22Spark arrestor muffler, Deutz . . . . . . . . . . . . . . . . 4-23Spark arrestor muffler, Ford . . . . . . . . . . . . . . . . . 4-24Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-28Warning light, single beacon . . . . . . . . . . . . . . . . . 4-29Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

TB37 – 02-01 and after

Service and parts information

To order service or repair partsWhen placing an order for service or repair parts, pleasehave the following information available for your ma-chine.

� Machine model number

� Machine serial number

� Snorkel part number

� Description of part

� Quantity of parts required

� Your purchase order number

� Address for order to “Ship To”

� Your desired shipment method

The parts order form on the following page may bemailed or faxed to the attention of Parts Worldwide at thefollowing location:

Snorkel International, Inc.P.O. Box 1160St. Joseph, MO 64502-1160 USA

Phone: 1-(800)-255-0317Parts Worldwide Fax: (816)-364-6312

Attention: Parts Department

For your convenience, our electronic on-line orderingsystem is available at the following Internet location:

http://www.omniquip.com

ANSI and OSHA complianceAll owners and users of the aerial platform must read,understand, and comply with all applicable regulations.Ultimate compliance to OSHA regulations is the respon-sibility of the user and their employer.

ANSI publications clearly identify the responsibilities ofall personnel who may be involved with the aerial plat-form. A reprint of the “Manual of Responsibilities forDealers, Owners, Users, Operators, Lessors and Les-sees of ANSI/SIA A92.5-1992 Boom-Supported Ele-vating Work Platforms” is available from Snorkel dealersor from the factory upon request.

Copies are also available from:

Scaffold Industry Association20335 Ventura Blvd. Suite 310Woodland Hills, CA 91364-2471 USA

ManualsManuals are available from Snorkel to support any of themachines that we produce.

The specific manuals for TB37 are as follows:

� Operator’s ManualSnorkel part number - 0172094

� Repair Parts ManualSnorkel part number - 0170775

� ANSI Manual of ResponsibilitiesANSI/SIA A92.5-1992

TB37 – 02-01 and after i

Record machine information here:

Model number

Serial number

Date of purchase

Purchased from

Snorkel dealer or distributor

ii TB37 – 02-01 and after

Parts order form

Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide

Address

Contact name

Phone number

Fax number

Account number

Purchase order number

Company

Date

Purchase order number

Model

Serial number

Optional equipment

Ship to

Ship by

Part number Description Quantity Price

Backordered parts will be shipped as soon as available by the same shipping methodas the original order unless indicated below:

Note:

Ship complete order only - do not backorder parts.

Ship all available parts and supply information of disposition of backordered parts.

Other instructions as specified

Section 1. - Repair parts

TB37 – 02-01 and after 1 - 1

Chassis/turntableitem part no qty description

1 1 Chassis (consult factory)2 1 Turntable - (consult factory)3 1 Counterweight - (consult factory)4 0070021 1 Rotation bearing/gear5 5560149 20 Capscrew special 5/8-11 self locking6 987159 44 Washer 5/8 medium lock7 5560051

556006317

3Capscrew 5/8-11 self lockingCapscrew 5/8-11 self locking

8 0070224-99 2 Access cover, drive9 0070328-99 1 Access cover, chassis

10 970449 12 Capscrew 3/8-16 x 3/4 inch long hex head grade 511 0070553 1 Lubrication tube, 1/4 inch copper tube12 5560036 4 Nut 5/8-11 self locking13 5569867 4 Capscrew 5/8-11 x 6-1/2 inch long hex head grade 814 0020280 1 1/4 inch hydraulic hose15 5570001 1 Grease fitting, 1/8 NPT straight

1 - 2 TB37 – 02-01 and after

Chassis/turntable

TB37 – 02-01 and after 1 - 3

13

6

3

7

62

15

14

11

4

10

9

10

8

1

5

6

12

AW0170159

Driveitem part no qty description

1 6030040-79 2 Drive motor with brake - (see page 2-16 for parts breakdown)2 5560078 4 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 83 987139 4 Washer 1/2 medium lock4 7110242 2 O-ring5 5560131 16 Nut 5/8-11 self locking6 5560169 16 Washer 5/8 flat ASTM-F4367 5560195 16 Capscrew 5/8-11x 2-1/2 inch long hex head grade 58 0070012-99 2 Gear hub - (see page 1-48 for parts breakdown)9 7280001 18 Lug nut

1 - 4 TB37 – 02-01 and after

Drive

TB37 – 02-01 and after 1 - 5

1

23

4

56

7

8

9

See tires and wheels for selection

AW0170248

Steering, 2-wheel driveitem part no qty description

1 0083416-99 2 Tie rod, adjustable2 0074738-99 1 Steering arm3 0070449 1 Pin, steering arm4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick5 0071494 1 Pin, steering arm6 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 57 987119 2 Washer 3/8 medium lock8 0070452 1 Pin, steer cylinder mounting9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick

10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking11 986359 1 Washer 1/2 medium flat12 0083418-99 2 Tie rod end for adjustable tie rod13 0020256 1 Buckeye14 970419 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 515 0074732-99 1 Cylinder, steering - (see page 2-34 for parts breakdown)16 5065707 2 Straight thread adapter17 2501616 2 Bearing18 2502016 1 Bearing19 5070026 2 Cap, wheel service20 0090834 2 King pin21 0090840 2 Thrust bearing22 0080183 2 Locking pin23 0074796-99 1 Steering yoke, left hand24 970239 4 Capscrew 5/16-18 x 3/4 inch long hex head grade 525 2560001 2 Inner bearing cone26 7150001 2 Grease seal27 0072969-99 2 Hub with bearings

0071633-99 1 Hub2540001 1 Inner bearing cup2540002 1 Inner bearing cup7280012 6 Wheel bolt

28 2500070 4 Bearing29 2560002 2 Outer bearing cone30 5560017 2 Key washer31 5560018 2 Spindle nut32 5560714 2 Cotter pin 3/16 inch diameter x 2-1/2 inch long33 984469 2 Nut 3/4-10 hex jam34 0070856 2 Grease cap35 987109 4 Washer 5/16 medium lock36 986269 4 Washer 5/16 medium flat37 0110320 4 Lock pin38 0071627 1 Spacer39 5560715 2 Set screw 3/4-10 x 1-1/4 inch long hex socket head40 5570003 8 Grease fitting 1/8 NPT 90°41 7714202 4 Pipe plug 1/4 NPT square head42 2690001 4 Bearing, self aligning43 0080348 4 Spacer, tie rod mounting44 5560202 2 Tie rod hex jam nut for adjustable tie rod45 0074797-99 1 Steering yoke, right hand

1 - 6 TB37 – 02-01 and after

Page 1 - 7

Steering, 2-wheel drive

Snorkel model TB37

A A

BB

CC

D

D E E

SECTION B-B

SECTION C-C

SECTION D-DSECTION A-A

SECTION E-E

3

4

16

38

1

14

7 13

17

5

67

42

43

40 2435

36

20

8

9

11 10

CL FRONT WHEELS

20

28

19

40

21

14412

12

44

216

1516

140

4243

27

402435

36

37

3334

32

3029

22

3933

41 2345

26

25

AWA07095A

Page 1 - 8

A A

BB

CC

D

D

SECTION B-B

SECTION C-C

SECTION D-DSECTION A-A

3

4

16

38

1

14

7 13

17

5

67

19

22

21 232425

37

8

9

11 10

11812

12

18

216

1516

B

A

37

35

36

34

33323129

30

2627

192237

232425 21

3844

3940

4142

43

46

45

2846

47

20 AWA07093

Steering, 4-wheel drive

Snorkel model TB 37

Steering, 4-wheel driveitem part no qty description

1 0083416 2 Tie rod, adjustable2 0074738 1 Steering arm3 0070449 1 Pin, steering arm4 5560712 2 Machine bushing 1-7/8 inch OD x 1-1/4 inch ID x 14 gauge thick5 0071494 1 Pin, steering arm6 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 57 987119 2 Washer 3/8 medium lock8 0070452 1 Pin, steer cylinder mounting9 5560713 2 Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick

10 5560079 1 Capscrew 1/2-13 x 3/4 inch long hex head self locking11 986359 1 Washer 1/2 medium flat12 0083418 2 Tie rod end for adjustable tie rod13 0020256 1 Buckeye14 970419 1 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 515 0074732-99 1 Cylinder, steering - (see page 2-34 for parts breakdown)16 5065707 2 Straight thread adapter17 2501616 2 Bearing18 5560202 2 Tie rod hex jam nut for adjustable tie rod19 2690001 4 Bearing, self aligning20 5035317 2 Straight thread 90° elbow21 5570001 8 Grease fitting, 1/8 NPT straight22 0080183 2 Locking pin23 970239 4 Capscrew 5/16-18 x 3/4 inch long hex head grade 524 0070856 2 Grease cap25 987109 4 Washer 5/16 medium lock26 0074735 1 Steering yoke, left hand27 0074736 1 Steering yoke, right hand28 6030018 2 Drive motor - (see page 2-14 for parts breakdown)29 987139 4 Washer 1/2 medium lock30 5560078 16 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 831 5560195 16 Capscrew 5/8-11 x 2-1/2 inch long hex head grade 532 5560169 16 Washer 5/8 hard flat ASTM-F43633 5560131 16 Nut 5/8-11 self locking34 7110242 2 O-ring35 0070012-99 2 Gear hub36 7280001 18 Lug nut37 0110320 4 Lock pin38 5560018 4 Spindle nut39 0072438 4 Washer40 5560121 2 Machine bushing 2-1/2 inch OD x 1-3/8 inch ID x 14 gauge thick41 5560071 2 Shim, .015 inch thick42 5560072 2 Shim, .031 inch thick43 0072437 4 King pin44 988229 4 Cotter pin 1/4 inch diameter x 2-1/2 inch long45 0070862 4 Thrust bearing46 5065713 2 Straight thread adapter47 5035305 2 Straight thread 90° elbow

TB37 – 02-01 and after 1 - 9

Lift and swingitem part no qty description

1 0170236-99 1 Centerpost and fittings - (see page 2-25 for parts breakdown)2 0170235 1 Swing drive with motor - (see page 1-12 for parts breakdown)3 5560169 8 Washer 5/8 hard flat ASTM-F4364 5560263 3 Capscrew 5/8-11 x 2-1/2 inch long self locking5 5569858 1 Capscrew 5/8-11 x 3-1/2 inch long socket head6 984449 6 Nut 5/8-11 hex jam7 5569859 2 Set screw 5/8-11 x 2-1/2 inch long socket flat point8 0170238 1 Adjustment bolt9 5560022 2 Adjustment bolt

10 0070472 1 Key11 0070256-99 1 Adapter plate, centerpost12 5590003 1 Retaining ring13 5560051 4 Capscrew 5/8-11 self locking14 0170474 1 Lift cylinder - (see page 2-29 for parts breakdown)15 0170150 1 Pin, base boom to lift cylinder rod end16 0170154 1 Pin, lift cylinder base end to turntable17 0070132 2 Pin lock18 987109 8 Washer 5/16 medium lock19 0070473 8 Capscrew 5/16-18 drilled head20 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)21 0070007-99 1 Cylinder, master level - (see hydraulics section for parts breakdown)22 0170148 1 Pin, master level cylinder base end to base boom23 0070156 1 Pin, master level cylinder rod end to turntable24 0070033-99 2 Pin lock25 5065707 2 Straight thread adapter26 0162079 3 Shim, swing drive

1 - 10 TB37 – 02-01 and after

Lift and swing

TB37 – 02-01 and after 1 - 11

1

8

6 67

2

3

45

10

11

12

313

17

1920

18 17

15

14 1824

22

21

23

25

24

1920

16

96

AW0170158

26

Swing drive with motoritem part no qty description

0170235 1 Swing drive with motor1 0170704-99 1 Swing drive - (see page 1-50 for parts breakdown)2 6030009-99 1 Swing drive motor

7190005 1 Replacement motor gasket3 5560064 2 Capscrew 1/2-13 x 1-1/4 inch long self locking4 6010171 1 Crossover relief valve5 7110152 1 O-ring6 970319 4 Capscrew 5/16-18 x 2-1/2 inch long hex head grade 57 987109 4 Washer 5/16 medium lock8 5035305 2 Straight thread 90° elbow

1 - 12 TB37 – 02-01 and after

Swing drive

TB37 – 02-01 and after 1 - 13

8

2 4

6 7

3

5

1

AW0170235

Fuel tank mountingitem part no qty description

1 0070331-99 1 Fuel tank, gasoline 20 gallon capacity9940001 1 Replacement fuel tank cap

2 0070483 1 Fuel gauge - (includes gauge lens)8180014 1 Replacement gauge lens

3 7714202 1 Pipe plug 1/4 NPT square head4 0170245 2 Fuel tank strap5 970489 3 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 56 5560033 4 Nut 3/8-16 self locking7 0170406 1 Washer

1 - 14 TB37 – 02-01 and after

1

2

7

6

5

3

4 AW0170244

Hydraulic oil reservoir mountingitem part no qty description

1 0073284-99 1 Hydraulic oil reservoir - (see page 2-18 for parts breakdown)2 970449 8 Capscrew 3/8-16 x 3/4 inch long hex head grade 53 987119 4 Washer 3/8 medium lock4 984109 4 Nut 3/8-16 hex

TB37 – 02-01 and after 1 - 15

1

2

3

4 AW0170246

Booms, base boomitem part no qty description

1 0170014-99 1 Base boom2 0072688-99 1 Slide pad plate3 0072690 1 Slide pad4 970469 10 Capscrew 3/8-16 x 1 inch long hex head grade 55 987119 18 Washer 3/8 medium lock6 986299 14 Washer 3/8 medium flat7 970449 8 Capscrew 3/8-16 x 3/4 inch long hex head grade 58 0090138-99 4 Slide pad spacer9 0070043 4 Slide pad shim, .030 inch thick

10 0080294 4 Slide pad11 972449 12 Capscrew 3/8-16 x 3/4 inch long socket flat head12 978329 4 Capscrew 3/8-16 x 1 inch long socket flat head13 0072682 1 Slide pad14 0073111

007268311

Slide pad spacer, 1/8 inch thickSlide pad spacer, 1/4 inch thick

15 0072681-99 1 Slide pad mount16 5560033 4 Nut 3/8-16 self locking17 0071216-99 1 Guard, boom switch18 5560649 3 Machine screw #10-24 x 1 inch long truss head19 0170340 1 Upper boom switch - (see page 3-37 for parts breakdown)20 986009 6 Washer #10 medium flat21 984049 3 Nut #10-24 hex22 0170051 1 Pin, extension cylinder to base boom23 0070033-99 1 Pin lock24 987109 4 Washer 5/16 medium lock25 0070473 4 Capscrew 5/16-18 drilled head26 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)27 0070132 1 Pin lock28 2502836 2 Bearing29 0170152 1 Pin, boom pivot

1 - 16 TB37 – 02-01 and after

Booms, base boom

TB37 – 02-01 and after 1 - 17

75

16

15

14

1312

11109

8

657

3

2

65

4

1

17

18

19

20

21

22

29

24 272825

26

2324

2625

1

AW0170147-1

Booms, tip boomitem part no qty description

1 0170001-99 1 Tip boom2 0170043 1 Hose carrier - (see page 1-22 for parts breakdown)3 970629 2 Capscrew 3/8-16 x 5 inch long hex head grade 54 986299 4 Washer 3/8 medium flat5 5560033 17 Nut 3/8-16 self locking6 0080399-99 1 Slave level cylinder - (see hydraulics section for parts breakdown)7 0070443 1 Pin, level cylinder to boom8 0070033-99 2 Pin lock9 987109 4 Washer 5/16 medium lock

10 0070473 4 Capscrew 5/16-18 drilled head11 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)12 0170050 1 Pin, extension cylinder to tip boom13 0170272 1 Extension cylinder - (see page 1-20 for parts breakdown)14 972539 3 Capscrew 3/8-16 x 2-3/4 inch long socket flat head15 0080293 5 Slide pad16 5 Slide pad shims - (use thickness as required)

0070030 Slide pad shim, .030 inch thick0072567 Slide pad shim, .063 inch thick0090141 Slide pad shim, .090 inch thick

17 972469 6 Capscrew 3/8-16 x 1 inch long socket flat head18 5560644 6 Capscrew 3/8-16 x 1-1/4 inch long socket flat head

1 - 18 TB37 – 02-01 and after

Booms, tip boom

TB37 – 02-01 and after 1 - 19

4

3

1

2

45

1011

9

8

7

6

1 12 18

15

1617

15

16

5

16

15

14

138

9

1011

AW0170147-2

Extension cylinderitem part no qty description

0170272 1 Extension cylinder1 0170138 1 Cylinder, extension - (see hydraulics section for parts breakdown)2 6010116 1 Cartridge holding valve - (preset by factory, do not reset)

0071918 1 Seal repair kit3 970489 2 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 54 0170005-99 Support, extension cylinder5 5560033 2 Nut 3/8-16 self locking6 0070141 2 Slide pad7 972449 4 Capscrew 3/8-16 x 3/4 inch long socket flat head8 5075205 1 Hex head plug9 5035305 2 Straight thread 90° elbow

1 - 20 TB37 – 02-01 and after

Extension cylinder

TB37 – 02-01 and after 1 - 21

1

2

9

8

5

4

7

6

3

AW0170272

Hose carrieritem part no qty description

0170043 1 Hose carrier1 0170042-99 1 Cover2 0170040-99 1 Support tube3 0170140-99 1 Sliding tube4 0170142-99 1 Mounting bracket, hose carrier5 0170036-99 1 Mounting bracket, upper end6 0170146-99 1 Clamp bar7 0150224-99 1 Clamp bar8 0110581-99 4 Spacer9 9920014 44 Plastic track link

10 3010005 1 Control wire #2, 18 gauge/19 conductor x 57 feet long - (terminals not included)3046972 Replacement terminal

11 9920015 1 Mounting bracket12 9920016 1 Mounting bracket13 0170045 1 Slide pad14 0060089 4 Slide pad15 0070029 2 Slide pad16 0170044-99 4 Spacer17 0170047 2 3/16 inch hydraulic hose18 3010006 1 Power wire, 12 gauge/8 conductor x 54.5 feet long - (terminals not included)

3044854 Replacement terminal19 3010009 1 Control wire #1, 18 gauge/19 conductor x 54.5 feet long - (terminals not included)

3046972 Replacement terminal20 5560039 1 Nut 1/2-13 self locking21 5560033 17 Nut 3/8-16 self locking22 5560004 8 Nut 1/4-20 self locking23 5569862 4 Capscrew 3/8-16 x 5-3/4 inch long hex head grade 524 970479 8 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 525 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 526 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 527 5569863 2 Capscrew 3/8-16 x 1-3/8 inch long hex head grade 528 970469 3 Capscrew 3/8-16 x 1 inch long hex head grade 529 5560330 8 Capscrew 1/4-20 x 3/4 inch long socket flat head30 970439 3 Capscrew 3/8-16 x 5/8 inch long socket flat head31 986019 8 Washer 1/4 medium flat32 986299 23 Washer 3/8 medium flat33 987119 11 Washer 3/8 medium lock34 5560611 3 Nut 3/8-16 hex jam35 5569864 1 Capscrew 1/2-13 x 5-3/4 inch long hex head grade 536 986359 2 Washer 1/2 medium flat

1 - 22 TB37 – 02-01 and after

Page 1 - 23Page 1 - 23

Hose carrier

Snorkel model TB37

15 30

2623

17

18

19

10

7

5

24

8

25

28

14

424

15

13

3201

224

1227

869

1129

14

26

24

3122

34

32 16 21

3221

3122

33

2231 21

3635

2033

3321

222931

32 21

32 21

AW0170043

Platform mountingitem part no qty description

1 1 Platform - (consult factory)2 0170477 1 Platform rotator - (see page 1-28 for parts breakdown)3 1 Platform gate - (see page 1-26 for parts breakdown)4 0070406 1 Pin, tip boom to rotator pylon5 0070132 1 Pin lock6 0070441 1 Pin, slave level cylinder to platform7 0070033-99 1 Pin lock8 0070473 4 Capscrew 5/16-18 drilled head9 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)

10 987109 4 Washer 5/16 medium lock11 5093027 2 Clamp12 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 513 986019 2 Washer 1/4 medium flat14 5560004 2 Nut 1/4-20 self locking15 3090019 1 Flexgard tube, 18 inch long16 971009 2 Capscrew 1/2-13 x 4 inch long hex head grade 517 970909 2 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 518 986019 8 Washer 1/4 medium flat19 5560039 4 Nut 1/2-13 self locking20 986299 8 Washer 3/8 medium flat21 5560033 4 Nut 3/8-16 self locking22 970529 4 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5

1 - 24 TB37 – 02-01 and after

Platform mounting

TB37 – 02-01 and after 1 - 25

1

2021

22

15

2

11

1213

14

1213

14

11

45

678

910

8910

1618

19

3

171819

AWM00224

Platform gateitem part no qty description

Gravity gate for 5 ft and 8 ft steel platforms1 0071951-89 1 Gravity gate, steel platform2 0150509-89 2 Roller, steel gravity gate3 0071953-89 2 Roller spacer, steel gravity gate4 970529 2 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 55 5560033 2 Nut 3/8-16 self locking

Gravity gate for 5 ft and 8 ft aluminum platforms016117728 1 Gravity gate service kit - (kit includes items 6 through 10)

6 0161177-89 1 Gravity gate, aluminum platform7 0161182-89 2 Roller, aluminum gravity gate8 0161184-89 2 Roller spacer, aluminum gravity gate9 970889 2 Capscrew 1/2-13 x 1 inch long hex head grade 5

10 5560039 2 Nut 1/2-13 self locking

Swinging gate for 5 ft and 8 ft steel platforms11 0071834-89 1 Swinging gate, steel platform12 0322724 1 Pin, gate hinge13 988179 2 Cotter pin 1/8 inch diameter x 1 inch long14 986359 2 Washer 1/2 medium flat15 0071837 1 Spring, torsion16 2570002 2 Bearing17 2667500 1 Knob, gate hinge pin

Swinging gate for 5 ft and 8 ft aluminum platforms18 0160970-89 1 Swinging gate, aluminum platform19 0322724 1 Pin, gate hinge20 5560056 1 Roll pin 1/8 inch diameter x 1 inch long21 0071837 1 Spring, torsion22 2570002 2 Bearing23 2667500 1 Knob, gate hinge pin24 0161472-89 1 Latch stop25 970099 3 Capscrew 1/4-20 x 5/8 inch long hex head grade 526 984529 3 Nut sert 1/4-2027 987099 2 Washer 1/4 medium lock28 986019 1 Washer 1/4 medium flat29 300891-89 1 Door latch

1 - 26 TB37 – 02-01 and after

Platform gate

TB37 – 02-01 and after 1 - 27

Gravity gate, aluminum platformGravity gate, steel platform

1

23

45

6

78

910

Swinging gate, steel platform

11

12 13

14

15

16

17

Swinging gate, aluminum platform

Gate pinRear view

Door latchrear view

29

2526

28

18

19

21

20

22

23

2526 27

24

AWM00206

Platform rotatoritem part no qty description

1 0072553-99 1 Pylon, platform rotator2 0072556-99 1 Mounting frame, platform rotator3 0072818-99 1 Torque plate, platform rotator4 6029630 1 Hydraulic power unit

6091503 1 Reservoir with cap8150066 1 Replacement motor

5 0070570-99 1 Platform rotator - (see page 2-39 for parts breakdown)6 2502832 2 Bearing7 0072555-99 1 Collar8 0072561 1 Thrust bearing9 2504856 2 Bearing

10 0072562 1 Bearing spacer11 7110348 2 O-ring12 0070916 1 Key13 0070132 1 Pin lock14 0070473 2 Capscrew 5/16-18 drilled head15 987109 4 Washer 5/16 medium lock16 0170478-99 1 Mounting bracket17 0072508-99 1 Cover plate, platform rotator18 5035303 2 Straight thread 90° elbow19 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 520 5065703 1 Straight thread adapter21 970889 6 Capscrew 1/2-13 x 1 inch long hex head grade 522 987139 6 Washer 1/2 medium lock23 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 524 5065803 1 Long straight thread adapter25 5560217 2 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 full thread26 5560053 2 Nut 1/2-13 hex jam27 0020283 4 1/4 inch hydraulic hose28 1 Grease, Conoco super sta - (consult factory)29 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)30 986269 4 Washer 5/16 medium flat31 5033713 3 Male 90° elbow32 5063906 3 Fitting nut33 5064002 3 Tube end reducer34 5037003 2 Swivel nut 90° elbow35 987119 2 Washer 3/8 medium lock36 0170573 1 Dual crossover relief valve - (see page 2-35 for parts breakdown)37 970299 2 Capscrew 5/16-18 x 2 inch long hex head grade 5

1 - 28 TB37 – 02-01 and after

Platform rotator

TB37 – 02-01 and after 1 - 29

DETAIL "A"HELAC ACTUATOR

END VIEW

6

1

7

8

9

10

3

11

12

11

13

141529

5

16

2122

1523

4

524 27

34

25 26

34

27

37 30

20

3618

27

2122

15 30 19

2

32

33

31

AW0170477

Engine mounting, Deutz F3L-1011Fitem part no qty description

1 0170756 1 Engine, Deutz F3L-1011F - (see page 1-33 for parts breakdown)2 5560355 1 Washer metric 8mm lock3 0170541-99 1 Engine frame4 7630001 4 Engine mount5 970989 4 Capscrew 1/2-13 x 3-1/2 inch long hex head grade 56 5560039 4 Nut 1/2-13 self locking7 0070148 8 Engine mount washer8 5560669 4 Capscrew 1/2-13 x 5-1/2 inch long hex head grade 59 986359 8 Washer 1/2 medium flat

10 5560039 4 Nut 1/2-13 self locking11 5560613 1 Washer metric M8 flat12 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 513 987099 1 Washer 1/4 medium lock14 986019 1 Washer 1/4 medium flat15 5093006 2 Clamp16 5093000 1 Clamp17 5033607 1 Male adapter18 5033604 1 Male adapter19 0170666 1 Fuel supply hose20 0090577 1 Fuel return hose21 5550028 4 Clamp22 7630286 1 Fuel filter23 5010011 1 Fuel hose 5/16 inch diameter x 42 inch long24 5560638 1 Capscrew metric M8-1.25 x 16mm long hex head

1 - 30 TB37 – 02-01 and after

Page 1 - 31Page 1 - 31Page 1 - 31

Engine mountingDeutz F3L-1011FSnorkel model TB37

12131415

1

20

2221

16

2121

9810

15 24 2 11

37

56

4

A

A

8 9 10

3

SECTION A-A

1719

18 20

FUEL TANK

RETURNSUPPLY

AW0170599

Page 1 - 32Page 1 - 32Page 1 - 32

EngineDeutz F3L-1011FSnorkel model TB37

21242529

2628

8

273031

7

1920

9

11

9

33

14

15 16

10

13

12

2223

13

2

1

5

6

1718213 4 18 21 32

FS

NS

SECTIONA-A

A

A

AW0170600

Engine, Deutz F3L-1011Fitem part no qty description

1 7620042 1 Engine, Deutz F3L-1011F diesel2 0170423 1 Hydraulic pump and fittings - (see page 2-38 for parts breakdown)3 0170589-99 1 Engine mount, rear left hand4 0170588-99 1 Engine mount, rear right hand5 0170593-99 1 Engine mount, front left hand6 0170594-99 1 Engine mount, front right hand7 7630226

763023411

Flexible coupling, BowexFlexible coupling, Hayes

8 0081226-99 1 Engine adapter9 0170601-99 1 Solenoid mount bracket

10 2650001 1 Swivel, in-line11 0072104 1 Jumper wire12 2690004 1 Rod end13 982129 2 Nut 1/4-28 hex14 3040174 1 Solenoid15 970049 4 Capscrew 1/4-20 x 1 inch long hex head grade 516 984069 4 Nut 1/4-20 hex17 5560228 4 Capscrew metric M14-2.0 hex head drilled18 5560377 8 Washer metric M14 lock19 972029 2 Capscrew metric M8-1.25 x 20mm long hex head20 5560355 2 Washer metric M8 lock21 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)22 5560698 1 Capscrew metric M6-1.0 x 20mm long hex head23 5560664 1 Washer metric M6 lock24 5560136 2 Capscrew 1/2-13 self locking drilled head25 5560168 2 Washer 1/2 hard flat ASTM-F43626 5560653 8 Capscrew metric M10-1.5 x 85mm long hex head27 564076 6 Capscrew metric M10-1.5 x 30mm long hex head28 5560356 8 Washer metric M10 lock29 987139 2 Washer 1/2 medium lock30 986299 6 Washer 3/8 medium flat31 5560625 6 Capscrew metric M10-1.5 x 20mm long hex head32 5560207 4 Capscrew metric M14-2.00 x 30mm long hex head33 5093000 1 Clamp

TB37 – 02-01 and after 1 - 33

Engine mounting, Ford VSG-413item part no qty description

1 0173990 1 Engine, Ford VSG-413 (see page 1-37 for parts breakdown)2 0170720-99 1 Engine mounting frame3 0170698-99 1 Radiator mount, right hand4 0170699-99 1 Radiator mount, left hand5 0101642-99 2 Radiator mounting bracket6 0073989-99 1 Fan shroud7 0170424 1 Fuel hose 5/16 inch diameter x 40 inch long8 5010011 1 Fuel hose 5/16 inch diameter x 36 inch long9 7630001 4 Engine mount

10 0070148 8 Engine mount washer11 5010012 1 Radiator overflow hose 5/16 inch diameter x 72 inch long12 7630299-99 1 Radiator13 7630180 4 Radiator cushion14 5560179 8 Washer, snubbing15 7630239 1 Radiator cap - 13 psi16 7630321 1 Hose, lower17 7630253 1 Hose, upper18 7630227 1 Overflow reservoir

8060277 1 Replacement reservoir cap19 5093012 1 Clamp20 7630286 1 Fuel filter21 5033607 1 Male adapter22 7714202 1 Pipe plug 1/4 NPT square head23 5550028 3 Clamp24 5093027 1 Clamp25 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 526 986019 7 Washer 1/4 medium flat27 5560004 1 Nut 1/4-20 self locking28 987099 7 Washer 1/4 medium lock29 970989 4 Capscrew 1/2-13 x 3-1/2 inch long hex head grade 530 986359 8 Washer 1/2 medium flat31 5560039 8 Nut 1/2-13 self locking32 970029 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 533 970049 1 Capscrew 1/4-20 x 1 inch long hex head grade 534 970519 4 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 535 986299 12 Washer 3/8 medium flat36 5560033 4 Nut 3/8-16 self locking37 5560669 4 Capscrew 1/2-13 x 5-1/2 inch long hex head grade 538 5569850 6 Machine screw #10 x 3/4 inch long self tapping39 970449 8 Capscrew 3/8-16 x 3/4 inch long hex head grade 540 987119 8 Washer 3/8 medium lock41 5550020 4 Clamp42 5093002 1 Clamp

1 - 34 TB37 – 02-01 and after

Page 1 - 35Page 1 - 35

Engine mountingFord VSG-413Snorkel model TB37

FUEL TANK NOT SHOWN IN CORRECT POSITION

VIEW B-B

VIEW A-A

"B"

DETAIL "B"

AA

2

FUEL PUMPON ENGINE

FUEL TANK

B

B

19

16

26 27 33

31

10

1029

9

39 35 40

12

3435

5

13

3614

12

15

41

11

18

32 26 28

1741

16

4

138

6

313037

8

20

23

23 23

24 25 26 28

322628 42

7

2221

3

AWA17017A

Page 1 - 36Page 1 - 36

EngineFord VSG-413Snorkel model TB37

42

41

821

87

373628

28

40 39

1

38

3

SECTION A-A

A

A

35

3433

32

31

30

2922

13

16

814

272213

26

25

876

24

23

22

20

1918

17

8 7

148

168

14

4

13

821

1211

109

5

4

2

AW0073990

Engine, Ford VSG-413item part no qty description

0073990 1 Engine, Ford VSG-413 - complete1 7620051 1 Engine, Ford VSG-413 gasoline (before 2-26-01)

7624749 1 Engine, Ford VSG-413 gasoline (after 2-26-01)7630700 1 Replacement carburetor7630718 1 Carburetor rebuild kit7630719 1 Replacement governor7630720 1 Replacement ignition control module7630721 1 Replacement ignition distributor7630722 1 Replacement oil filter7630723 1 Replacement fuel filter7630724 1 Replacement spark plug7630725 1 Replacement spark plug wire #17630726 1 Replacement spark plug wire #27630727 1 Replacement spark plug wire #37630728 1 Replacement spark plug wire #47630729 1 Replacement starter (7620051 Ford engine)7630747 1 Replacement starter (7624749 Ford engine)

2 0170423 1 Hydraulic pump and fittings - (see page 2-38 for parts breakdown)3 3020095 1 Switch, oil pressure4 7630300 1 Flywheel housing coupling kit5 0152594-99 1 Mount, left hand6 0152643-99 1 Mount, right hand7 5560617 3 Capscrew metric M10-1.5 x 35mm long hex head8 5560356 16 Washer metric M10 lock9 5560136 2 Capscrew 1/2-13 self locking drilled head

10 5560168 2 Washer 1/2 hard flat ASTM-F43611 987139 2 Washer 1/2 medium lock12 9980012 1 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)13 972029 8 Capscrew metric M8-1.25 x 20mm long hex head14 5560653 6 Capscrew metric M10-1.5 x 85mm long hex head15 972019 2 Capscrew metric M10-1.5 x 25mm long hex head16 5560671 4 Nut metric M10 hex17 7630305 1 Spark module - (included with 7620051 engine)

7630782 1 Spark module - (included with 7624749 engine)18 5560610 5 Machine screw #10-24 x 1-1/4 inch long truss head19 5560034 5 Nut #10-24 self locking20 0074114-99 1 Spark module mount plate21 972049 3 Capscrew metric M10-1.5 x 40mm long hex head22 987079 8 Washer #8 medium lock23 0152600-99 1 Exhaust adapter24 0152599-99 1 Exhaust flange25 7630228 1 Alternator26 0152641-99 1 Adjustment bar27 5560613 1 Washer metric M8 flat28 5560364 5 Washer metric M10 flat29 5560222 1 Washer 3/8 hard flat ASTM-F43630 7630697 1 V-belt31 5063703 1 Cap32 5035325 1 Straight thread 90° elbow33 0181545-99 1 Upper spacer34 7630238 1 Sheave35 7630308 1 Air horn kit36 7720201 1 Reducer bushing37 5090031 1 Street elbow 45°, 1/8 NPT38 5010007 1 Vacuum hose, 3/16 inch diameter x 12 inch long39 7630327 1 Hose 2 inch flame resistant x 6 inch long40 5550030 1 Clamp41 0074925-99 1 Mounting bracket, external map sensor42 7630781 1 External map sensor

TB37 – 02-01 and after 1 - 37

Exhaust, Deutz engineitem part no qty description

1 7630003 1 Air cleaner - (see page 1-42 for parts breakdown)2 7630005 2 Air cleaner mounting band3 0080679-99 1 Air inlet tube4 7630004 1 Air inlet hood5 0071510-99 4 Spacer, air cleaner6 5569866 4 Capscrew 3/8-16 x 2-3/4 inch hex head grade 57 5560033 4 Nut 3/8-16 self locking8 986299 4 Washer 3/8 medium flat9 5560708 3 Pop rivet #AD46-ABS

10 0170604-99 1 Air intake manifold11 0081053 1 Air intake hose12 7630006 1 Air cleaner service indicator13 7734701 1 Street 90° elbow, 1/8 inch NPT14 7734501 1 Pipe 90° elbow, 1/8 inch NPT15 7630016 1 Elbow, 3 inch 90° rubber16 0170611-99 Air inlet tube17 0170610-79 1 Exhaust pipe18 5550050 6 Clamp19 986019 1 Washer 1/4 medium flat20 7630129 1 Elbow 90° rubber reducing21 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 522 5560004 1 Nut 1/4-20 self locking

1 - 38 TB37 – 02-01 and after

Exhaust, Deutz engine

TB37 – 02-01 and after 1 - 39

212219

1612 13 14

10

15

1620

1118

17

4

3

1

5

2

6 7 8

9

AW0170603

Exhaust, Ford engineitem part no qty description

1 7630102 1 Air cleaner - (see page 1-43 for parts breakdown)2 7630025 2 Mounting band, air cleaner3 0071510-99 4 Spacer, air cleaner4 5550050 2 Clamp5 0170721-99 1 Air inlet tube6 0071995-99 1 Air inlet tube7 0074154 2 Air inlet elbow8 0081053 1 Air intake hose9 5550040 4 Clamp

10 7630196 1 Air inlet hood11 0074153-99 1 Air inlet tube12 5550010 2 Clamp13 5550005 1 Clamp14 7741064 1 Nipple, 1-1/4 NPT x 8 inch long15 7734510 1 Pipe 90° elbow, 1-1/4 inch NPT16 7630002 1 Muffler, standard17 0170749-99 1 Exhaust pipe18 7630006 1 Air cleaner service indicator19 5010002 1 Hose x 24 inch long20 5560659 1 Pop rivet #AD44-ABS21 970499 4 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 522 986299 4 Washer 3/8 medium flat23 5560033 4 Nut 3/8-16 self locking24 1 Adapter (included with air service indicator item 18)25 7734501 1 Pipe 90° elbow, 1/8 inch NPT26 7734701 1 Street 90° elbow, 1/8 inch NPT

1 - 40 TB37 – 02-01 and after

Exhaust, Ford engine

TB37 – 02-01 and after 1 - 41

20

10

6

12

3212223

5

19

12

4

8

5

9

9

9

7

7

11

18

2426

25

1415

16

17

13

AW0170711

Air cleaner, Deutz engineitem part no qty description

7630003 1 Air cleaner1 1 Housing - (not sold separately)2 8040106 1 Primary filter element3 8040107 1 Secondary filter element4 8040112 1 Cleaner cap baffle5 8040114 1 Clamp6 8040111 1 Dust cap7 8040115 1 Vacuator valve

1 - 42 TB37 – 02-01 and after

1 2 3

4

5

6

7

AW7630003

Air cleaner, Ford engineitem part no qty description

7630102 1 Air cleaner1 1 Housing - (not sold separately)2 8040124 1 Primary filter element3 8040125 1 Secondary filter element4 8040136 1 Clamp5 8040137 1 Dust cap6 8040118 1 Vacuator valve

TB37 – 02-01 and after 1 - 43

1 2 3

4

5

6

AW7630102

Cowlingitem part no qty description

1 0170173-99 1 Rear cowling2 0170165-99 1 Side cowling, left hand rear3 0170163-89 1 Door, left hand rear4 0170166-99 1 Side cowling, right hand rear5 0170164-89 1 Door, right hand rear6 0170167-99 1 Door post, right hand7 0170168-99 1 Door post, left hand8 0170178-99 2 Door post bracket9 0170203-99 1 Side cowling, left hand front

10 0170202-99 1 Side cowling, right hand front11 0170162-99 1 Door, left hand front12 0170161-99 1 Door, right hand front13 0170668-99 1 Engine cover, Deutz diesel engine14 0070554-99 1 Hinge, air cleaner access door15 0170201-99 1 Mounting bracket, side cowling left hand16 0170200-99 1 Mounting bracket, side cowling right hand17 0170408-99 1 Shroud18 0170175-99 1 Access door, lower controls19 0070555-99 1 Air cleaner access door20 0070548 1 Door spring21 974439 10 Machine screw #8-32 x 1/2 inch long round head22 987079 10 Washer #8 medium lock23 986269 46 Washer 5/16 medium flat24 0170793 2 Striker25 0070539 2 Door latch26 5560034 34 Nut #10-24 self locking27 5560135 4 Staple plate28 5569012 10 Rubber bumper29 984029 10 Nut #8-32 hex30 0170180-99 4 Staple plate bracket31 0170195-99 2 Engine cover spacer, Deutz diesel engine32 0170414-99 1 Bracket, lower boom switch33 970869 10 Capscrew 1/2-13 x 3/4 inch long hex head grade 534 986359 14 Washer 1/2 medium flat35 970469 26 Capscrew 3/8-16 x 1 inch long hex head grade 536 5560645 2 Capscrew 3/8-16 x 5-1/2 inch long hex head grade 537 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 538 5510004 2 Rubber door latch39 970909 4 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 540 970259 26 Capscrew 5/16-18 x 1 inch long hex head grade 541 5560031 20 Nut 5/16-18 self locking42 984149 4 Nut 1/2-13 hex43 987139 14 Washer 1/2 medium lock44 5560033 30 Nut 3/8-16 self locking45 986299 18 Washer 3/8 medium flat46 976689 16 Machine screw #10-24 x 3/4 inch long flat head47 5560609 14 Machine screw #10-24 x 1/2 inch long truss head

1 - 44 TB37 – 02-01 and after

Page 1 - 45Page 1 - 45

Cowling

Snorkel model TB37

30

46

27

26

44

31

36

45

45

28

26 2347 24

25

18

28

13

1112

4

2

37 44 45

10 327

5

96

4445353

SEE DETAIL "A"

SECTION L-L

24

L

L

26

334334

8

35 52

35 45 52

3544

40 23

17

40 23 41

39434234

402341

2647 28

18

444535

33 43 34

15

16

17

910

212229

3

2 1

35 44

212229 54

DETAIL "A"

28

19

4914

20

SEE DETAIL F

38

B

G

G

B

EE

CD

D

HH

I I

RH

LH

VIEW G-G

SECTION E-E DETAIL "F"

SECTION D-D

SECTION H-H

SECTION I-I

DETAIL "C"

SECTION B-B

LH

RH

LH

RH

COUNTER WIEGHT

FRONT SIDECOWLING

REAR SIDECOWLING

REAR DOORFRONT DOOR

AW0170671

Placards and decalsitem part no qty description

0170660 1 Decal set for Deutz engine machine0170661 1 Placard set for Deutz engine machine

1 0072277 4 Placard, lug nut torque - (2 wheel drive)0072277 2 Placard, lug nut torque - (4 wheel drive)

2 0323896 5 Decal, danger electrical hazard3 0100164 1 Placard, emergency bleed down valve4 569295 2 Decal, Snorkel brand logo5 0323897 1 Decal, danger you must not operate6 0074209 1 Placard, pre-start instructions7 1 Placard, platform capacity - (consult factory)8 0323899 1 Decal, danger electrical hazard9 0070540 3 Decal, yellow arrow

10 0070541 3 Decal, blue arrow11 0070901 1 Placard, caution serial number12 5560655 34 Pop rivet #AD32-ABS13 0071425 1 Placard, platform identification14 0071927 1 Decal, hydraulic oil15 0074372 1 Placard, engine rpm16 7030004 2 Decal, OmniQuip logo17 0072531 1 Decal, danger electrical hazard18 0073491 1 Decal, safe operation information19 0070921 1 Placard, 125 volts 15 amps20 0074311 5 Decal, danger cylinder failure - (1 per cylinder)21 5560080 8 Bumper22 0172091 1 Decal, 37 logo23 7030003 1 Decal, lube recommendations24 0172092 2 Decal, TB37 logo25 7050004 1 Record pouch26 0073139 1 Crankcase oil tag - (used for shipping only)27 5569876 2 Pop rivet #AD34-ABS28 0181562 1 Placard, ANSI standard29 0073623 1 Record box30 0074210 1 Decal, danger electrical/tipping hazard31 9980021 2 Plug 3-1/2 inch diameter32 9980022 1 Plug 4 inch diameter33 5569820 1 Rubber bumper34 0073492 1 Decal, rotate while greasing35 0150448 1 Decal, attach fall restraint36 0172077 1 Decal, lift/tie down location37 0083426 4 Decal, tie down symbol38 0080650 4 Decal, lift39 0071925 1 Decal, gasoline fuel

0071926 1 Decal, diesel fuel40 0074316 1 Decal, caution governor damage41 0151410 3 Decal, danger rotating engine parts42 0072276 2 Placard, lug nut torque - (4 x 2 machines)43 0074908 3 Decal, Snorkel brand logo44 0074913 2 Decal, 4 x 4 logo45 0070421 4 Placard, tire pressure - (1 per wheel)46 0072203 2 Decal, towing instructions47 0082203 1 Decal, danger crushing hazard48 0072164 1 Decal, do not ride in platform49 0082160 1 Decal, danger tow package50 0081441 1 Placard, caution liquid withdrawal51 0090493 1 Decal, dual fuel instructions52 0083727 1 Decal, Snorkel brand logo53 0074920 2 Decal, 3 inch stripe

1 - 46 TB37 – 02-01 and after

Placards and decals

TB37 – 02-01 and after 1 - 47

DIP STICK

RIGHT VIEWOF TURNTABLE

26

34

3712

35

4817

13

45

1

1

45

1

45

42

45

1

16

16

1038

37

9

93837

37

38 10

1037938

46

281112

5

LOWER CONTROLSINSIDE DOOR

51306

3132

8

4

462

43

2

24

44

2124

2527

29

15

18

33

39

50

14 23

50

41

41

41RADIATOR

19

2

2

2 49 46

33

2044

42

2252

4

40

36

12

43

43

53

53AWA17009B

Gear hub, Auburn Gearitem part no qty description

0070012-99 1 Gear hub, Auburn Gear1 6091162 1 Shipping plug2 0074689-99 1 Spindle3 8010026 1 Oil seal4 8010023 1 Bearing cone5 8010024 2 Bearing cup6 8010022 1 Bearing cone7 8010098 1 Retaining ring8 6091151 ref Sealing compound, 2 places9 6091147 8 Hex head bolt

10 8010079 1 Cover11 8010130 1 Primary sun gear12 8010076 1 Retaining ring13 8010075 1 Thrust washer14 8010083 1 O-ring15 8010080 1 Disengage cover16 8010045 1 Plunger17 8010168 2 Capscrew hex head18 8010078 1 Thrust washer19 8010028 1 Magnetic plug20 8010133 1 Primary carrier21 8010126 1 Ring gear22 8010134 1 Secondary carrier23 8010148 2 Retaining ring24 5560721 9 Wheel bolt25 8010014 1 Disengage spring26 8010105 12 Flat washer27 8010070 12 Hex head bolt28 8010132 1 Hub29 8010043 2 Thrust washer30 8010042 1 Input shaft31 8010013 1 Coupling

1 - 48 TB37 – 02-01 and after

Gear hub, Auburn Gear

TB37 – 02-01 and after 1 - 49

395A399AS

394A 394A

77T

27T

22T

24T

28T

2

1

31

30

4

5

3

6

78

9

10

11

13

15

16

12

14

19

20

21

17

18

22

24

28

23

25

29

2726

AWV00287

Swing drive, Perfection Gearitem part no qty description

0170704-99 1 Swing drive, Perfection Gear1 0172025 1 Housing2 0172026 1 Gear cap3 0172027 1 Worm cap4 0172028 1 Output pinion5 0172029 1 Worm6 0172030 1 Worm gear7 0172031 1 Bearing cup8 0172032 1 Bearing cone9 0172033 1 Bearing cup

10 0172034 1 Bearing cone11 0172035 2 Bearing cup12 0172036 2 Bearing cone13 0172037 1 Oil seal14 0172038 1 Oil seal15 0172039 1 Oil seal16 0172040 1 External snap ring17 0172041 1 Internal snap ring18 0172042 6 Capscrew 3/8-16 x 1-1/8 inch long hex head19 0172043 4 Capscrew 3/8-16 x 1 inch long hex head20 0172044 1 Shim .003 inch thick21 0172045 2 Shim .005 inch thick22 0172046 4 Shim .0075 inch thick23 0172047 1 Shim .003 inch thick24 0172048 2 Shim .005 inch thick25 0172049 4 Shim .0075 inch thick26 0172050 3 Pipe plug27 0172051 2 Dowel pin 3/8 inch diameter x 1 inch long28 0172052 1 Grease fitting29 0172053 1 Vent plug30 0172054 1 Reducer bushing

1 - 50 TB37 – 02-01 and after

Swing drive, Perfection Gear

TB37 – 02-01 and after 1 - 51

1417

11

12

15 5

193

23

24

25

4

910

6

1

22

21

20

272

26

13

30

2918

16

287

8

AWV00241

Tires and wheelsitem part no qty description

Standard 12-16.5 air filled tires and wheels1 0074161 2 Tire and wheel, right hand drive - (includes items 6, 7 and 8)2 0074171 2 Tire and wheel, left hand drive - (includes items 6, 7 and 8)

Optional on 4x4, 12-16.5 foam filled tires and wheels3 0090340 2 Tire and wheel, foam filled right hand drive4 0090341 2 Tire and wheel, foam filled left hand drive

Optional on 4x4, 12-16.5 road tires and wheels5 0074144 4 Tire and wheel, foam filled drive

6 7280027 1 Tire,12-16.5 10 ply bar lug7 0070487 1 Drive wheel8 7280005 1 Rim valve

1 - 52 TB37 – 02-01 and after

Note: Do not mix tire sizes or brands on any one machine.

3 4

5

AWM00225

6

78

12

Section 2. - Hydraulics

TB37 – 02-01 and after 2 - 1

Chassis hydraulics, 2 wheel driveitem part no qty description

1 0170273 1 Chassis drive valve - (see page 2-20 for parts breakdown)2 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 53 986299 4 Washer 3/8 medium flat4 987119 4 Washer 3/8 medium lock5 984109 4 Nut 3/8-16 hex6 5093027 1 Clamp7 970009 1 Capscrew 1/4-20 x 1/2 inch long hex head grade 58 986019 1 Washer 1/4 medium flat9 5560004 1 Nut 1/4-20 self locking

10 0070782 1 1/4 inch hydraulic hose11 0070781 1 1/4 inch hydraulic hose12 0100278 2 1/4 inch hydraulic hose13 0020372 1 1/2 inch hydraulic hose14 0323700 1 1/2 inch hydraulic hose15 0400485 4 1/2 inch hydraulic hose16 0100272 3 1/4 inch hydraulic hose17 0070772 1 1/4 inch hydraulic hose

2 - 2 TB37 – 02-01 and after

Page 2 - 3Page 2 - 3

Chassis hydraulics2 wheel driveSnorkel model TB37

View A-A

6

78

9

11

10

A

A

1417

16

12 15

16

15

2 3 4 51516

12

15

113

AW0170318


Chassis hydraulic equipment4 wheel driveSnorkel model TB37

DR

BR

A B

15

11

8

13

2 3 4 5

1

B A

BR

DR

13

8

11

15

12

10

9

241

3

5 6

17

16

146

7

7

14

7

AW0171994

Chassis hydraulics, 4 wheel driveitem part no qty description

1 0170273 1 Chassis drive valve - (see page 2-20 for parts breakdown)2 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 53 986299 4 Washer 3/8 medium flat4 987119 4 Washer 3/8 medium lock5 984109 4 Nut 3/8-16 hex6 0070782 1 1/4 inch hydraulic hose7 0070781 3 1/4 inch hydraulic hose8 0100278 2 1/4 inch hydraulic hose9 0020372 1 1/2 inch hydraulic hose

10 0323700 1 1/2 inch hydraulic hose11 0100272 3 1/4 inch hydraulic hose12 0070772 1 1/4 inch hydraulic hose13 0400485 2 1/2 inch hydraulic hose14 0070793 2 1/2 inch hydraulic hose15 0100276 2 1/2 inch hydraulic hose16 5036705 1 Swivel nut run tee17 5036805 1 Swivel nut branch tee

TB37 – 02-01 and after 2 - 5

Turntable hydraulicsitem part no qty description

1 0170254 1 Package valve, Weco - (see page 2-10 for parts breakdown)2 0170255 1 Drive valve - (see page 2-22 for parts breakdown)3 0072940 1 Emergency power unit - (see page 2-36 for parts breakdown)4 0072947 1 Accumulator - (see page 2-24 for parts breakdown)5 0170389 1 Range valve - (see page 2-40 for parts breakdown)6 0090403-99 1 Spacer7 5093014 1 Clamp8 970709 4 Capscrew 7/16-14 x 1 inch long hex head grade 59 987129 4 Washer 7/16 medium lock

10 970479 4 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 511 987119 4 Washer 3/8 medium lock12 984109 4 Nut 3/8-16 hex13 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 514 970109 2 Capscrew 1/4-20 x 2-3/4 inch long hex head grade 515 987099 2 Washer 1/4 medium lock16 970489 6 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 517 5560033 6 Nut 3/8-16 self locking18 5034401 1 Bulkhead union19 5074401 1 Bulkhead locknut20 5070005 1 Diagnostic nipple

2 - 6 TB37 – 02-01 and after


Turntable hydraulics

Snorkel model TB37

7

16 17

4

1

16 17

5 6

14 15

2

311 12 13

8 9

10 11 12

WEBSTER/BARNES

MTE

A

A

201918

VIEW A-A

AW0170253


Turntable hydraulic hoses

Snorkel model TB37

11 10

8

9

28

29

26

25

27

4

720

3

1

2

5

6

FRONTVIEW REAR

VIEW

31

30

18

12

16

14 1315

17

1921

24

23

22

LIFT CYLINDER

P

T

(-4)

(-10)

(-8)

RET

L1 L2

EXT

LIFT

LWR

S1

S2

PSW1SW2

TSL

LS

YAB

P

CB

A

142

3

LILS

EXT

RETLWR

LIFT

TLS

S1S2

SL

SW2 SW1

P

TOP

EXTEND CYL

V1CCW

VZCW

SWINGDRIVE

65

4

3

2

1

CENTER POST

TANK

RANGE

DRIVEVALVE

VALVE PKG

EMERPOWER

SUCTION

CASE DRAIN

PUMP

SENSE

MASTER LEVEL CYL

BOOM HOSESSLAVE LEVELCYLINDER

TEST PORT

NON-PROP VALVE PKG

AW0170257

Turntable hydraulic hosesitem part no qty description

1 0170258 1 1-1/4 inch suction hose2 5058820 1 Clamp, suction hose3 0073040 1 1/2 inch hydraulic hose4 0020283 1 1/4 inch hydraulic hose5 0020371 1 1/2 inch hydraulic hose6 0070910 1 1/4 inch hydraulic hose7 0020273 1 3/8 inch hydraulic hose8 0020271 1 3/8 inch hydraulic hose9 0020271 1 3/8 inch hydraulic hose

10 0050401 1 3/8 inch hydraulic hose11 322247 1 3/8 inch hydraulic hose12 0050401 1 3/8 inch hydraulic hose13 0070766 1 1/4 inch hydraulic hose14 0070780 1 1/4 inch hydraulic hose15 0070769 1 1/4 inch hydraulic hose16 0080522 1 1/2 inch hydraulic hose - (used with Sundstrand pump, diesel only)

0070792 1 1/2 inch hydraulic hose - (used with Rexroth pump, diesel only)0073040 1 1/2 inch hydraulic hose - (used on gasoline machines only)

17 0020280 1 1/4 inch hydraulic hose18 0070791 1 1/2 inch hydraulic hose19 0090299 1 1/4 inch hydraulic hose20 0020371 1 1/2 inch hydraulic hose21 0090299 1 1/4 inch hydraulic hose22 0020280 1 1/4 inch hydraulic hose - (used with Sundstrand pump, diesel only)

0020283 1 1/4 inch hydraulic hose - (used with Rexroth pump, diesel and all gasoline machines)23 323884 1 3/4 inch hydraulic hose24 0020275 1 3/8 inch hydraulic hose25 0050412 1 1/2 inch hydraulic hose26 0073040 1 1/2 inch hydraulic hose27 0070908 1 1/4 inch hydraulic hose - (used with Sundstrand pump, diesel only)

0020283 1 1/4 inch hydraulic hose - (used with Rexroth pump, diesel only)0070768 1 1/4 inch hydraulic hose - (used on gasoline machines only)

28 0080386 1 1/4 inch hydraulic hose29 0080386 1 1/4 inch hydraulic hose30 5058820 1 Clamp, suction hose31 0070765 1 1/4 inch hydraulic hose

TB37 – 02-01 and after 2 - 9

Package valve, Wecoitem part no qty description

0170254 1 Package valve, Weco1 6010364 1 Control valve, Weco - (see page 2-12 for parts breakdown)2 0170381-99 1 Mount plate3 972469 4 Capscrew 3/8-16 x 1 inch long socket flat head4 986299 4 Washer 3/8 medium flat5 5065707 7 Straight thread adapter6 5065705 3 Straight thread adapter7 5065805 1 Long straight thread adapter8 5065703 1 Straight thread adapter9 5065709 1 Straight thread adapter

10 5036903 2 Swivel nut 45° elbow11 5035306 1 Straight thread 90° elbow12 5037003 2 Swivel nut 90° elbow13 5037005 2 Swivel nut 90° elbow14 5036905 4 Swivel nut 45° elbow15 6010591 1 Solenoid valve and coil

0180802 1 Seal repair kit6010392 1 Replacement cartridge3040496 1 Replacement coil, 12 volt DC

2 - 10 TB37 – 02-01 and after

Package valve, Weco

TB37 – 02-01 and after 2 - 11

LS

2500PBDB

1500PBDB

CSAC

T

DW

EC

O 10-

774-

601-

0364

-B

XX

XX

X

CK

CA

RB

AC

SU

B 4

0493

****

*RE

S1

S2

2.5

FXC

A

5.5

FXC

A

TES

T

DF0

92P

SL

SW

1

SW

2

RP

EC

RB

AC

CK

CA

CX

DA

SV

10-25

CD

AB

3.0FX

CA

CD

AB

L2R

ET

LIFT

L1E

XT

LOW

ER

SV

10-31

only manifold shownin this view

812

11

513

14

514

610

713

14

4

1

5

2

3

9612

5

15

AW0170254

Control valve, Wecoitem part no qty description

6010364 1 Control valve, Weco1 6010400 1 Valve body2 6010898 1 Steer control valve

3040430 2 Replacement solenoid, 12 volt DC3 6010899 1 Level control valve

3040430 2 Replacement solenoid, 12 volt DC4 6010900 1 Extend/retract control valve

3040431 2 Replacement solenoid, 12 volt DC5 6010901 1 Lift control valve

3040431 2 Replacement solenoid, 12 volt DC6 6010408 1 Swing control valve

3040431 2 Replacement solenoid, 12 volt DC7 6010474 1 Level sandwich valve

6010425 2 Replacement pressure relief cartridge0150562 2 Seal repair kit6010426 2 Replacement check valve

8 6010410 1 Extend/retract sandwich valve3040457 1 Replacement solenoid, 12 volt DC6010460 1 Replacement cartridge, regeneration6010445 1 Replacement cartridge3040457 1 Replacement solenoid, 12 volt DC

9 6010412 1 Pressure compensated flow control valve10 6010413 1 Flow control cartridge11 6010414 1 Pressure relief sandwich valve

6010346 1 Replacement cartridge, pressure relief12 6010475 1 Blocking solenoid cartridge valve

6010442 1 Replacement cartridge3040457 1 Replacement solenoid, 12 volt DC

13 6010460 1 Dump solenoid cartridge valve6010445 1 Replacement cartridge3040457 1 Replacement solenoid, 12 volt DC

14 6010261 1 Pressure reducing cartridge valve - (preset by factory, do not reset)15 6010418 1 Pressure reducing cartridge valve - (preset by factory, do not reset)16 6010264 1 Pressure compensated flow control 5-1/2 GPM17 6010263 1 Pressure compensated flow control 2-1/2 GPM18 6010419 1 Pressure compensated flow control 3 GPM

0180801 1 Seal repair kit19 6010307 1 Check valve cartridge20 6010420 1 Shuttle valve cartridge21 6010310 2 Back to back check valve22 6010466 1 Pressure compensated flow control valve

6010392 1 Replacement valve3040465 1 Replacement solenoid, 12 volt DC

2 - 12 TB37 – 02-01 and after

Control valve, Weco

TB37 – 02-01 and after 2 - 13

12 21 18 21 13

19

19

20

14

15

22

72 3 4 5

7

8

9

10

1

17 16AWV00239

Drive motoritem part no qty description

6030018-99 1 Drive motor0071092 1 Seal repair kit - (kit includes items 10, 18, 19, 23 and 31)

1 8220126 3 Woodruff key2 8220127 1 Drive pin3 8220005 2 Retaining ring4 8220128 1 Gear drive5 8220129 1 Spacer washer6 8220130 1 Retaining ring7 8220006 2 Thrust bearing race8 8220007 1 Thrust bearing9 8220027 2 Needle bearing

10 8220131 3 Oil seal11 8220132 1 Rear end cap12 8220133 3 Tip seal roller13 8220134 1 Rotor14 8220020 3 Seal plate15 8220135 2 Abutment valve16 8220028 4 Needle bearing17 28220030 4 Step bearing18 8220136 4 O-ring19 8220137 4 Back-Up ring20 8220138 4 Dowel pin21 8220139 9 Capscrew22 8220140 18 Body seal roller23 8220146 1 Shaft seal24 8220031 1 Front end cap25 8220141 1 Displacement housing26 8220142 4 Retaining ring27 8220143 2 Gear pinion (std)28 8220156 1 S-shaft29 8220147 1 Gear cover30 8220148 7 Capscrew31 8220144 1 Retaining ring32 8220145 1 O-ring33 8220117 1 Front sealing cap

2 - 14 TB37 – 02-01 and after

Drive motor

TB37 – 02-01 and after 2 - 15

3

45

67

87

3

30

29

1

228

26

2726

9

10

11

10

1918

17

16

1

15

12 22

13 14 25

1617

1819

10

20

21

9

23

3132

24

AWV00204

Drive motor with brakeitem part no qty description

6030040-79 1 Drive motor with brake0071092 1 Seal repair kit, drive motor - (kit includes items 10, 18, 19, 23 and 31)8220149 1 Seal repair kit, drive motor brake - (kit includes items 39, 40, 43, 44, 46 and 47)

1 8220126 3 Woodruff key2 8220127 1 Drive pin3 8220005 2 Retaining ring4 8220128 1 Gear drive5 8220129 1 Spacer washer6 8220130 1 Retaining ring7 8220006 2 Thrust bearing race8 8220007 1 Thrust bearing9 8220027 2 Needle bearing

10 Kit item 3 Oil seal - (not sold separately)11 8220132 1 Rear end cap12 8220133 3 Tip seal roller13 8220134 1 Rotor14 8220020 3 Seal plate15 8220135 2 Abutment valve16 8220028 4 Needle bearing17 28220030 4 Step bearing18 Kit item 4 O-ring - (not sold separately)19 Kit item 4 Back-Up ring - (not sold separately)20 8220138 4 Dowel pin21 8220139 9 Capscrew22 8220140 18 Body seal roller23 Kit item 1 Shaft seal - (not sold separately)24 8220031 1 Front end cap25 8220141 1 Displacement housing26 8220142 4 Retaining ring27 8220143 2 Gear pinion (std)28 8220017 1 S-shaft for brake29 8220144 1 Retaining ring30 8220145 1 O-ring31 Kit item 1 Front sealing cap - (not sold separately)32 8220155 1 Drive motor brake, 4 cubic inch - (complete brake, includes items 33 through 47)

8220038 1 Brake replacement kit - (includes items 33, 40 and 45)33 Kit item 1 Housing - (not sold separately)34 8220150 1 Spacer ring35 8220014 5 Friction disc36 8220015 4 Driver plate37 8220010 1 O-ring38 8220011 7 Brass washer39 Kit item 7 Capscrew - (not sold separately)40 Kit item 1 Adapter plate - (not sold separately)41 8220025 8 Die spring42 8220153 1 Pressure plate43 Kit item 1 Back-up ring - (not sold separately)44 Kit item 1 O-ring - (not sold separately)45 8220154 8 Capscrew46 Kit item 1 O-ring - (not sold separately)47 Kit item 2 Back-up ring - (not sold separately)

2 - 16 TB37 – 02-01 and after

Drive motor with brake

TB37 – 02-01 and after 2 - 17

34

56

78

73

1

228

9

10

11

10

2627

26

1918

1716

115

20

21 2930

9

23

2410

19

1817

16

251413

12 22

3839 35

3635

42

41

37

4032

3443

44

4647

33

45Brake

Assembly

AWV00205

Hydraulic oil reservoiritem part no qty description

1 0073284-99 1 Hydraulic oil reservoir, 16.5 gallon capacity2 5080004 1 Filter, sump strainer3 5090007 1 Liquid level gauge with thermometer4 5080003 1 Hydraulic oil filter - (includes filter gauge)

5080009 1 Replacement filter element5 5037301 1 Male adapter6 5033614 1 Male adapter7 5036706 4 Swivel nut run tee8 984069 6 Nut 1/4-20 hex9 5037005 1 Swivel nut 90° elbow

10 5063906 2 Fitting nut11 7721208 1 Reducer bushing, 1-1/2 inch NPT to 1 inch NPT12 5060506 2 Nipple, male pipe13 5064003 1 Tube end reducer14 5031306 1 Tee, female pipe15 5033727 1 Male 90° elbow16 970449 4 Capscrew 3/8-16 x 3/4 inch long hex head grade 517 5033627 1 Male adapter18 5064008 1 Tube end reducer19 5063908 1 Fitting nut20 0101490 1 Reservoir cover21 5037006 1 Swivel nut 90° elbow22 5064002 1 Tube end reducer23 7714204 1 Plug, 1/2 inch NPT square head24 7734508 1 Pipe 90° elbow, 1 inch NPT25 0100149 1 Cover gasket26 0101491 1 Filler/breather cap gasket27 5090008 1 Filler/breather cap

2 - 18 TB37 – 02-01 and after

Hydraulic oil reservoir

TB37 – 02-01 and after 2 - 19

VIEW A-A

7

1022

14

15

17

21

7

1819

12

2412

114

5

7

1013

6

9

1

2

3

23

16

2627

8

25

20A

A

AW0170247

Chassis drive valveitem part no qty description

0170273 1 Chassis drive valve1 0170378 1 Drive control valve - (see page 2-21 for parts breakdown)2 0170295 1 Counterbalance valve - (see page 2-26 for parts breakdown)3 0170376 1 5/8 inch hydraulic tube4 0170377 1 5/8 inch hydraulic tube5 5569857 2 Capscrew 5/16-18 x 3-1/2 inch long socket head6 987109 2 Washer 5/16 medium lock7 984089 2 Nut 5/16-18 hex8 970529 2 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 59 987119 2 Washer 3/8 medium lock

10 984109 2 Nut 3/8-16 hex11 0170294-99 1 Mount channel

2 - 20 TB37 – 02-01 and after

56

71

112

89

10

43

AW0170273

Drive control valveitem part no qty description

0170378 1 Drive control valve1 6010102 1 Valve, drive control - (includes items 2, 3, 4, 5 and 6)

28160028 1 Seal repair kit2 8160029 1 Flow divider/combiner3 8160027 1 5-way cartridge valve4 8160032 1 Relief cartridge valve5 8160030 1 Flow control valve6 8160031 1 Check valve cartridge7 5065712 3 Straight thread adapter8 5037007 2 Swivel nut 90° elbow9 5035307 3 Straight thread 90° elbow

10 5036105 1 Straight thread run tee11 5065703 1 Straight thread adapter12 5036805 1 Swivel nut branch tee

TB37 – 02-01 and after 2 - 21

M4 P2

M3M1

DRAIN

P1M2

92

9

3

4

7 8

1

6

12

5

11

9

10

78

7AW0170378

Drive valveitem part no qty description

0170255 1 Drive valve1 6010291 1 Control valve, drive

0101497 1 Seal repair kit8160096 1 Pilot valve8160097 1 Pilot body8160098 1 Solenoid tube8160099 4 Solenoid o-ring - (2 per coil)8160083 2 Knurled cap - (holds coil on tube3040677 2 Replacement solenoid, 9 volt DC3040676 2 Replacement solenoid, 12 volt DC

2 5065712 4 Straight thread adapter3 5037003 1 Swivel nut 90° elbow4 5037007 2 Swivel nut 90° elbow5 5065703 1 Straight thread adapter6 0101223-99 1 Valve mount bracket7 5064004 1 Tube end reducer8 5036807 1 Swivel nut branch tee9 5063907 1 Fitting nut

10 970009 2 Capscrew 1/4-20 x 1/2 inch long hex head grade 511 987099 2 Washer 1/4 medium lock

2 - 22 TB37 – 02-01 and after

T

YAB

P

6

1

35

22

24

78

28

1011 AW0170255

AC generator valveitem part no qty description

0170517 1 AC generator valve1 6010489 1 Valve, AC generator

6010508 1 Replacement cartridge with coil3040457 1 Replacement coil, 12 volt DC6010509 1 Replacement cartridge6010510 1 Replacement shuttle valve cartridge6018901 1 Flow control valve

2 5065703 2 Straight thread adapter3 5037003 2 Swivel nut 90° elbow4 5065708 2 Straight thread adapter5 5037005 2 Swivel nut 90° elbow

TB37 – 02-01 and after 2 - 23

P M

PS

S

1

5

44

5

3

3

2

2 AW0170517

Accumulatoritem part no qty description

0072947 1 Accumulator - (shipped charged)1 5036703 1 Swivel nut run tee2 5037003 2 Swivel nut 90° elbow3 5063906 1 Fitting nut4 5064002 1 Tube end reducer5 5065711 1 Straight thread adapter6 5070005 1 Diagnostic nipple7 6070005 1 Accumulator - (shipped uncharged, charge to 300 psi with dry nitrogen before use)

2 - 24 TB37 – 02-01 and after

75

61

3

4

2 AW0072947

Centerpost and fittingsitem part no qty description

0170236-99 1 Centerpost and fittings1 0110465 1 Centerpost - (includes items 2 through 8)

0070991 1 Seal repair kit - (kit includes items 5, 6, 7 and 8)2 0110466 1 Centerpost3 0110467 1 Centerpost manifold4 5590003 3 Retaining ring5 Kit item 2 Parbak seal - (not sold separately)6 Kit item 2 O-ring - (not sold separately)7 Kit item 5 Seal ring - (not sold separately)8 Kit item 5 O-ring - (not sold separately)9 7714203 1 Hex head plug

Centerpost and manifold port fittings - (fittings not shown, ports marked on parts)10 5035317 2 Straight thread 90° elbow - (manifold ports no 2 and no 3)11 5037005 1 Swivel nut 90° elbow - (manifold port no 1)12 5035318 1 Straight thread 90° elbow - (manifold port no 4)13 5075205 3 Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9)14 5065707 3 Straight thread adapter - (centerpost ports no 1, 5 and no 6)15 5065713 2 Straight thread adapter - (centerpost ports no 2 and no 3)16 5035305 2 Straight thread 90° elbow - (manifold ports no 5 and no 6)17 5065705 1 Straight thread adapter - (centerpost port no 4)18 5065726 1 Straight thread adapter - (manifold port no 1)19 5036907 1 Swivel nut 45° elbow - (centerpost port no 3)

TB37 – 02-01 and after 2 - 25

9

AWM00226

3

54

2

2

41

3

56

7

8

7

613

14

15

15

1414

17

Top view of centerpost

19

Counterbalance valveitem part no qty description

0170295 1 Counterbalance valve1 6010438 1 Dual counterbalance valve

6010439 11 Counterbalance valve cartridge0071946 1 Seal repair kit

2 5065712 3 Straight thread adapter3 5036907 1 Swivel nut 45° elbow4 5037007 2 Swivel nut 90° elbow5 5037003 2 Swivel nut 90° elbow6 5065807 1 Long straight thread adapter7 5065803 1 Long straight thread adapter8 5036803 1 Swivel nut branch tee

2 - 26 TB37 – 02-01 and after

1

3

2

6

2

2

SV1

C1 C2

V2

4

8

SPORT

Side view

7

5

AW0170295

Cylinder, extension - GBIitem part no qty description

0170138 1 Cylinder, extension - GBI0090296 1 Seal repair kit - (kit includes items 13 through 22)

1 1 Tube - (not sold separately)2 8070569 1 Rod3 8070568 1 Retainer4 8070026 1 Bearing5 8070153 1 Piston6 8070565 1 Spacer7 8070564 1 Port plug8 8070209 1 Nut9 8070562 1 Retaining ring

10 8070300 1 Lock washer11 8070301 1 Capscrew12 8070015 1 Port plug13 Kit item 1 O-ring - (not sold separately)14 Kit item 1 O-ring - (not sold separately)15 Kit item 1 Nylon plug - (not sold separately)16 Kit item 1 Back-up - (not sold separately)17 Kit item 1 O-ring - (not sold separately)18 Kit item 2 O-ring - (not sold separately)19 Kit item 2 Teflon ring - (not sold separately)20 Kit item 1 O-ring - (not sold separately)21 Kit item 1 U-ring - (not sold separately)22 Kit item 1 Wiper - (not sold separately)

TB37 – 02-01 and after 2 - 27

9 8 1819

5 6 1718

4

15

3

22

1011

2121201471213 AWV00291

Cylinder, extension - Greenitem part no qty description

0170138 1 Cylinder, extension - Green8070276 1 Seal repair kit - (kit includes items 10 through 16)

1 1 Cylinder barrel - (not sold separately)2 8070434 1 Rod3 8070275 1 Gland4 8070433 1 Piston5 8070280 1 Cap6 6091066 1 Full lock nut7 6091071 2 Set screw8 8070432 1 Cotter pin9 8070436 1 Stop tube

10 Kit item 1 O-ring - (not sold separately)11 Kit item 2 O-ring expander - (not sold separately)12 Kit item 1 O-ring - (not sold separately)13 Kit item 2 Piston seal - (not sold separately)14 Kit item 1 Rod seal - (not sold separately)15 Kit item 1 Back-up - (not sold separately)16 Kit item 1 Rod wiper - (not sold separately)

2 - 28 TB37 – 02-01 and after

810 1 2 14

165712

1539411

136

AWV00301

Lift cylinderitem part no qty description

0170474 1 Lift cylinder1 0074711 1 Cylinder, lift - (see page 2-30 for parts breakdown)2 5020003 2 Elbow, hydraulic swivel3 5065707 1 Straight thread adapter

TB37 – 02-01 and after 2 - 29

2

3

2

1

AW0170474

Cylinder, lift - Rosenboomitem part no qty description

0074711 1 Cylinder, Lift - Rosenboom6091247 1 Seal repair kit - (kit includes items 12 through 23)

1 1 Tube - (not sold separately)2 6091244 1 Rod3 6091243 1 Head gland4 6091242 1 Piston5 6091241 1 Poppet6 6091245 1 Locking nut 1-3/4-127 5075306 1 Hex plug8 6010015 1 Cartridge needle valve

0071845 1 Seal repair kit9 6010116 1 Cartridge holding valve - (preset by factory, do not reset)

0071918 1 Seal repair kit10 6091246 1 Spring11 2502816 4 Bearing12 Kit item 1 Snap ring - (not sold separately)13 Kit item 1 O-ring - (not sold separately)14 Kit item 1 O-ring - (not sold separately)15 Kit item 1 O-ring - (not sold separately)16 Kit item 1 Back-up - (not sold separately)17 Kit item 1 Deep Z-seal - (not sold separately)18 Kit item 1 Cast iron ring - (not sold separately)19 Kit item 1 Capped T-seal - (not sold separately)20 Kit item 1 Rod wiper - (not sold separately)21 Kit item 2 Wearband - (not sold separately)22 Kit item 2 Wearband - (not sold separately)23 Kit item 2 Locking insert - (not sold separately)

2 - 30 TB37 – 02-01 and after

1

4612 131819 22

753

2

10 14 1516

172021

2311

98 AWV00378

Cylinder, master level - Rosenboomitem part no qty description

0070007-99 1 Cylinder, master level - Rosenboom6091260 1 Seal repair kit - (kit includes items 9 through 18)

1 1 Tube - (not sold separately)2 6091374 1 Rod3 6091257 1 Head gland4 6091256 1 Piston5 6091250 1 Head gland cap6 6091259 1 Lock nut7 5569835 1 Set screw 5/16-18 x 1/4 inch long8 2502416 4 Bearing9 Kit item 1 Snap ring - (not sold separately)

10 Kit item 1 O-ring - (not sold separately)11 Kit item 1 O-ring - (not sold separately)12 Kit item 1 Back-up - (not sold separately)13 Kit item 1 Capped T-seal - (not sold separately)14 Kit item 1 Deep Z-seal - (not sold separately)15 Kit item 1 Rod wiper - (not sold separately)16 Kit item 1 Wearband - (not sold separately)17 Kit item 2 Wearband - (not sold separately)18 Kit item 1 Locking insert - (not sold separately)

TB37 – 02-01 and after 2 - 31

46 1

2

91013 17

8

753

11

1214

1516

18

8

AWV00373

Slave level cylinderitem part no qty description

0080399-99 1 Slave level cylinder1 0074713-99 1 Cylinder, slave level - (see page 2-33 for parts breakdown)2 5035318 2 Straight thread 90° elbow

2 - 32 TB37 – 02-01 and after

2 2

1

AWM00267

Cylinder, slave level - Rosenboomitem part no qty description

0074713-99 1 Cylinder, slave level - Rosenboom6091260 1 Seal repair kit - (kit includes items 10 through 19)

1 1 Cylinder tube - (not sold separately)2 6091258 1 Rod3 6091255 1 Head gland cap4 6091257 1 Head gland5 6091256 1 Piston6 6091259 1 Lock nut7 5569835 1 Set screw 5/16-18 x 1/4 inch long8 2502416 4 Bushing9 6010794 2 Cartridge holding valve - (factory preset, do not reset)

0150563 1 Seal repair kit10 Kit item 1 External snap ring - (not sold separately)11 Kit item 1 O-ring - (not sold separately)12 Kit item 1 O-ring - (not sold separately)13 Kit item 1 Back-up ring - (not sold separately)14 Kit item 1 T-seal - (not sold separately)15 Kit item 1 Deep Z-seal - (not sold separately)16 Kit item 1 Rod wiper - (not sold separately)17 Kit item 1 Wearband - (not sold separately)18 Kit item 2 Wearband - (not sold separately)19 Kit item 1 Locking insert - (not sold separately)

TB37 – 02-01 and after 2 - 33

106 14 18 14 5

11

8

9

12

8

17 15

16

34 12

13719

AWV00290

Cylinder, steering - Rosenboomitem part no qty description

0074732-99 1 Cylinder, steering - Rosenboom6091313 1 Seal repair kit - (kit includes items 9 through 19)

1 1 Tube - (not sold separately)2 6091309 1 Rod3 6091312 1 Head gland cap4 6091310 1 Piston5 6091290 1 Head gland6 6091237 1 Locking nut7 5569835 1 Set screw 5/16-18 x 1/4 inch long8 2501616 2 Bushing9 Kit item 1 Snap ring - (not sold separately)

10 Kit item 1 O-ring - (not sold separately)11 Kit item 1 O-ring - (not sold separately)12 Kit item 1 Square ring - (not sold separately)13 Kit item 1 Back-up - (not sold separately)14 Kit item 1 Deep Z-seal - (not sold separately)15 Kit item 1 Piston seal - (not sold separately)16 Kit item 1 Rod wiper - (not sold separately)17 Kit item 1 Wearband - (not sold separately)18 Kit item 1 Wearband - (not sold separately)19 Kit item 1 Locking insert - (not sold separately)

2 - 34 TB37 – 02-01 and after

-B-

8

96

1518 124

110 5

17

2

3

167

19

14

13

11

AWV00371

Dual crossover relief valveitem part no qty description

0170573 1 Dual crossover relief valve1 6010541 1 Valve, dual crossover relief

6010578 1 Crossover relief cartridge - (preset by factory, do not reset)2 5035318 4 Straight thread 90° elbow

TB37 – 02-01 and after 2 - 35

2

1

1

2

22

2

AW0170573

Emergency power unititem part no qty description

0072940 1 Emergency power unit1 6020058 1 Emergency power motor/pump2 5037006 1 Swivel nut 90° elbow3 5035305 1 Straight thread 90° elbow4 5065709 1 Straight thread adapter

2 - 36 TB37 – 02-01 and after

P(OUT)

T(IN)

3

4

2

1

AW072940

Float valveitem part no qty description

0170498 1 Float valve1 6010090 1 Valve, float2 5065708 2 Straight thread adapter3 5035306 1 Straight thread 90° elbow4 5037005 2 Swivel nut 90° elbow

TB37 – 02-01 and after 2 - 37

24

24

3

1AW0170498

Hydraulic pump and fittingsitem part no qty description

0170423 1 Hydraulic pump and fittings1 6020056-79 1 Hydraulic pump

8160071 Parker hydraulic pump seal repair kit8180017 Rexroth hydraulic pump seal repair kit8220082 Vickers hydraulic pump seal repair kit8220090 Vickers hydraulic pump compensator

2 5065709 1 Straight thread adapter3 5036503 1 Straight thread branch tee4 5036907 1 Swivel nut 45° elbow5 5076106 1 Pipe thread adapter - (Parker and Vickers pump only)6 5038001 1 Beaded 90° elbow7 5064011 1 Tube end reducer8 5021504 1 Union check valve9 5063908 1 Fitting nut

10 5064008 1 Tube end reducer11 5036706 1 Swivel nut run tee12 5063906 1 Fitting nut13 5064002 1 Tube end reducer14 5036703 1 Swivel nut run tee15 5033906 1 Male pipe tee

2 - 38 TB37 – 02-01 and after

6

8

5

1

3

15

47

9

11

1214

2

10

13

OUT IN

AW0170423

Platform rotator, Parkeritem part no qty description

0070570-99 1 Platform rotator, Parker0071275 1 Seal repair kit - (kit includes items 13 through 21)

1 8080018 2 Rack bolt2 8080016 2 End cap3 8080015 2 Piston4 8080040 2 Cylinder5 8080060 1 Rack6 8080039 1 Housing7 0073281-99 8 Tie rod8 8080041 8 Lock nut9 8080061 1 Pinion

10 8080038 2 Pinion bushing11 8080062 2 Snap ring12 8080064 1 Relief valve13 Kit item 2 O-ring - (not sold separately)14 Kit item 2 Parbat seal - (not sold separately)15 Kit item 2 O-ring - (not sold separately)16 Kit item 2 O-ring - (not sold separately)17 Kit item 2 Parbat seal - (not sold separately)18 Kit item 2 Polypak seal - (not sold separately)19 Kit item 2 O-ring - (not sold separately)20 Kit item 2 Parbat seal - (not sold separately)21 Kit item 1 O-ring - (not sold separately)

TB37 – 02-01 and after 2 - 39

TOP

87 6 15 5 13

14

1

4

2

1617318

12112019

10

219

AWV00214

Range valveitem part no qty description

0170389 1 Range valve1 6010499 1 Solenoid valve

0073620 1 Seal repair kit6010472 1 Replacement cartridge3040473 1 Replacement solenoid, 10 volt DC

2 5065705 2 Straight thread adapter3 5035318 1 Straight thread 90° elbow4 5037003 1 Swivel nut 90° elbow

2 - 40 TB37 – 02-01 and after

A

C

B

1

2

2

4

3 AW0170389

Section 3. - Electrical

TB37 – 02-01 and after 3 - 1

Electrical components, Deutzitem part no qty description

1 0170141 1 Wire harness, turntable2 5093012 1 Clamp3 5093008 4 Clamp4 5093010 2 Clamp5 3044854 12 Terminal ring tongue insulated 12/10 wire6 3040047 5 Terminal .250 tab female slip-on fully insulated 22/18 wire7 3040046 4 Terminal .250 tab male slip-on fully insulated 22/18 wire8 3046972 19 Terminal .188 tab female slip-on insulated 22/18 wire9 3044145 1 Terminal #8 stud insulated 22/18 wire

10 3044142 19 Terminal #6 stud insulated 22/18 wire11 5093013 2 Clamp12 0170342 1 Boom switch, lower - (see page 3-36 for parts breakdown)13 0071216-99 1 Guard, boom switch14 3044704 1 Terminal strip, 4 circuit #10 stud15 970049 5 Capscrew 1/4-20 x 1 inch long hex head grade 516 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 517 986019 7 Washer 1/4 medium flat18 987099 7 Washer 1/4 medium lock19 984069 3 Nut 1/4-20 hex20 5560649 3 Machine screw #10-24 x 1 inch long truss head21 986009 3 Washer #10 medium flat22 5560034 5 Nut #10-24 self locking23 974689 2 Machine screw #10-24 x 3/4 inch long round head24 5560038 4 Nut #10-32 self locking25 1 Lower control box mounting - (see page 3-13 for parts breakdown)26 0170784 1 Upper control box - (see page 3-22 for parts breakdown)27 0071800 1 Platform foot switch - (see page 3-40 for parts breakdown)

3 - 2 TB37 – 02-01 and after

Page 3 - 3

Electrical componentsDeutz, sheet 1Snorkel model TB37

11 BLACK/RED

18/12 CONTROL WIRE NO. 1

SNORKELWIRE NO.

BRAND REXWIRE COLOR FUNCTION

PLT. BOXTERMINALS

SPARE 3040047

LEVEL- DOWNRED12

LEVEL- UPRED/BLACK13

BOOM- EXTENDORANGE/BLACK14

BOOM- RETRACTBROWN15

HYDRAULIC SPEEDBLUE70

DRIVE- FORWARDORANGE17

DRIVE- REVERSEYELLOW/BLACK18

STEER- LEFTBROWN/BLACK19

STEER- RIGHTBLUE/BLACK20

BOOM- DOWNYELLOW21

BOOM- UPBLACK22

108 BLUE/BLACK LIFT/SWING SPEED 3040047

SP1/163 BLACK/BLUE SPARE/ENG. ALARM 3044142

126 ORANGE ENG. WARN. LIGHT 3040047

100 BLUE BLOCKING VALVE 3044142

35/7D YELLOW/BLACK CHOKE/PREHEAT 3044145

29 BLACK (SPARE) -------

28 BROWN/BLACK SENSE LINE DUMP 3044142

27 BROWN PLAT. ROT. CCW 3044142

26 ORANGE/BLACK PLAT. ROT. CW 3044142

25 RED/BLACK THROTTLE 3044142

24 RED SWING- CW 3044142

3044142SWING- CCW

PLT. BOXTERMINALSFUNCTION

BRAND REXWIRE COLOR

SNORKELWIRE NO.


BLACK/RED23

1 RED

12/8 POWER WIRE

SNORKELWIRE NO.


PLT. BOXTERMINALS

PWR TO PLAT. 3044854

PWR TO PLAT.RED/BLACK2

GROUNDBLACK3

IGNITIONYELLOW4

STARTBLUE/BLACK5

EM. POWERORANGE6

NOTE 1110 V. (LIVE)BLUE110

NOTE 1110 V. (NEUTRAL)BROWN110

WIRING BOXTERMINALS

3040046

WIRING BOXTERMINALS

3044854

NOTE 1

NOTE 1

3040047

6046972

3040046

3046972

3046972

-------

3040046

3046972

3046972

3046972

3046972

3046972

WIRING BOXTERMINALS

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3046972 3044142

3044854 3044854

3044854 3044854

3044854 3044854

3044854 3044854

3044854 3044854

30400473040046TILT ALARMYELLOW73A

--------------SPARERED/BLUE-----

--------------SPAREBLUE/RED-----

--------------SPAREORANGE/RED-----

--------------SPAREYELLOW/RED-----

--------------SPAREBROWN/RED-----

--------------SPAREORANGE/BLUE-----

DETAIL "A"

3 15 17 18 19CONTROL WIRE #2

CONTROL WIRE #1

FOOTSWITCH WIRE POWER WIRE

EXTEND CYL HOSE

415171819UPPER BOOM SWITCH

3 16 17 18

27

3

26

AW0170286-1

Page 3 - 4

Electrical componentsDeutz, sheet 2Snorkel model TB37

SWING

LIFT

EXTEND

LEVEL

STEER

DUMP

28

24

22

15

13

19

10821

14

14A

12100B

20

LIFT/SWITCHSPEED

REGEN

BLOCK

VALVE PACKAGE WIRINGFAUVER

DUMP

BLOCK

LIFT/SWINGSPEED

REGEN

15

22108

14A

VALVE PACKAGE WIRINGWECO

SWING

LIFT

EXTEND

LEVEL

STEEL

23

28

21

14

13

19

100B

24

12

20

VIEW OF RH SIDEOF TURN TABLE

ROTATION

A

A

VIEW OF LH SIDEOF TURNTABLE

VIEW A-A

23

13

20 21 22

12

1

11151718

25

CL

BOOM HOSES & CABLE

EXTEND CYLHOSES

2161718

22

14

23

24

AW0170286-2

Electrical components, Forditem part no qty description

1 0170141 1 Wire harness, turntable2 5093012 1 Clamp3 5093008 4 Clamp4 5093010 2 Clamp5 3044854 12 Terminal ring tongue insulated 12/10 wire6 3040047 5 Terminal .250 tab female slip-on fully insulated 22/18 wire7 3040046 2 Terminal .250 tab male slip-on fully insulated 22/18 wire8 3046972 19 Terminal .188 tab female slip-on insulated 22/18 wire9 3044145 1 Terminal #8 stud insulated 22/18 wire

10 3044142 19 Terminal #6 stud insulated 22/18 wire11 5093013 2 Clamp12 0170342 1 Boom switch, lower - (see page 3-36 for parts breakdown)13 0071216-99 1 Guard, boom switch14 3044704 1 Terminal strip, 4 circuit #10 stud15 970049 9 Capscrew 1/4-20 x 1 inch long hex head grade 516 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 517 986019 7 Washer 1/4 medium flat18 987099 11 Washer 1/4 medium lock19 5560004 7 Nut 1/4-20 self locking20 5560649 3 Machine screw #10-24 x 1 inch long truss head21 986009 3 Washer #10 medium flat22 984049 5 Nut #10-24 self locking23 974689 2 Machine screw #10-24 x 3/4 inch long round head24 5560038 4 Nut #10-32 self locking25 1 Lower control box mounting - (see page 3-13 for parts breakdown)26 3020040 1 Tilt alarm sensor 5°27 0170713 1 Upper control box - (see page 3-25 for parts breakdown)28 0071800 1 Platform foot switch - (see page 3-40 for parts breakdown)

3 - 6 TB37 – 02-01 and after

Page 3 - 7

Electrical componentsFordSnorkel model TB37

11 BLACK/RED


SNORKELWIRE NO.


PLT. BOXTERMINALS

SPARE ITEM 10

LEVEL- DOWNRED12

LEVEL- UPRED/BLACK13

BOOM- EXTENDORANGE/BLACK14

BOOM- RETRACTBROWN15

HYDRAULIC SPEEDBLUE70

DRIVE- FORWARDORANGE17

DRIVE- REVERSEYELLOW/BLACK18

STEER- LEFTBROWN/BLACK19

STEER- RIGHTBLUE/BLACK20

BOOM- DOWNYELLOW21

BOOM- UPBLACK22

126 ORANGE ENGINE KILL ITEM 6

125 BLACK/BLUE THROTTLE RELAY ITEM 6

108 BLUE/BLACK LIFT/SWING SPEED ITEM 9

100 BLUE BLOCK. VALVE ITEM 10

74 YELLOW TILT ALARM ITEM 6

29 BLACK (SPARE) -------

28 BROWN/BLACK SENSE LINE DUMP ITEM 10

27 BROWN PLAT. ROT. CCW ITEM 10

26 ORANGE/BLACK PLAT. ROT. CW ITEM 10

25 RED/BLACK THROTTLE ITEM 10

24 RED SWING- CW ITEM 10

ITEM 10SWING- CCW

PLT. BOXTERMINALSFUNCTION

BRAND REXWIRE COLOR

SNORKELWIRE NO.


BLACK/RED23

1 RED

12/8 POWER WIRE

SNORKELWIRE NO.


PLT. BOXTERMINALS

PWR TO PLAT. ITEM 5

PWR TO PLAT.RED/BLACK2

GROUNDBLACK3

IGNITIONYELLOW4

STARTBLUE/BLACK5

EM. POWERORANGE6

NOTE 1110 V. (LIVE)BLUE110

NOTE 1110 V. (NEUTRAL)BROWN110

WIRING BOXTERMINALS

ITEM 8

WIRING BOXTERMINALS

ITEM 5

NOTE 1

NOTE 1

ITEM 6

ITEM 7

ITEM 8

ITEM 8

ITEM 6

-------

ITEM 7

ITEM 8

ITEM 8

ITEM 8

ITEM 8

ITEM 8

WIRING BOXTERMINALS

ITEM 5 ITEM 5

ITEM 5 ITEM 5

ITEM 5 ITEM 5

ITEM 5 ITEM 5

ITEM 5 ITEM 5

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

ITEM 8 ITEM 10

26

15 18 19

DETAIL "B"(COWLING NOT SHOWN FOR CLARITY)

"B"

EXTENDCYC HOSES 18 17 16 3

UPPER BOOM SWITCH

4 15 17 18 19

FOOTSWITCH WIRE POWER WIRE

3 15 17 18 19CONTROL WIRE #1

CONTROL WIRE #2

28

27

3

C-LINEROTATION

25

11151718

1

13

20

12

VIEW OF RH SIDEOF TURN TABLE

2161718

14

24

2223

VIEW A-A

VIEW OF LH SIDEOF TURNTABLE

28

24

22

15

13

19

DUMP

23

108

21

LIFT/SWINGSPEED

SWING

LIFT

EXTEND

REGEN

BLOCK

LEVEL

STEER 20

100B12

14A

14

VALVE PACKAGE WIRINGFAUVER

23

28

21

14

13

19

100BBLOCK

DUMP

SWING

LIFT

EXTEND

LEVEL

STEEL

24

22108

REGEN

1514A

12

LIFT/SWINGSPEED

20

VALVE PACKAGE WIRINGWECO

2122

DETAIL "A"

A

A

AW0170738-1

Engine electrical, Deutzitem part no qty description

1 1 Lower control box mounting - (see page 3-13 for parts breakdown)2 0170781 1 Solenoid switch panel - (see page 3-32 for parts breakdown)3 0172015 1 Wire harness, engine/lower controls4 3020049 1 Switch, battery disconnect5 0073051-99 1 Bracket, battery disconnect switch6 0073089 1 Placard, battery disconnect switch7 0080484 5 Jumper wire8 0090317 1 Jumper wire9 5093000 2 Clamp

10 0101566 1 Jumper wire11 3050002 2 Battery, 12 volt DC - 550 CCA12 3050004 2 Battery hold down bolt13 0170420-99 1 Battery hold down14 3040270 2 Insulator boot15 3040269 2 Insulator boot16 0074578 Jumper wire17 5569837 1 Washer metric M18 copper18 0080481 2 Jumper wire19 970449 1 Capscrew 3/8-16 x 3/4 inch long hex head grade 520 986299 3 Washer 3/8 medium flat21 987119 3 Washer 3/8 medium lock22 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 523 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 524 5560004 2 Nut 1/4-20 self locking25 0074379 1 Electrical outlet box26 3040268 4 Insulator boot27 0090430 1 Emergency power unit wire28 3070039 1 Temperature sensor

3 - 8 TB37 – 02-01 and after

Page 3 - 9

Engine electricalDeutzSnorkel model TB37

A A

TO STARTER

TO STARTER

EMER.POWERPUMP

BATTERYDISCONNECTSWITCH

+ -+ -

ENGINE GUAGEPANEL

WIRINGBOX

3C 3C

8D

55A

RUN SOLENOID

THROTTLESOLENOID

ALTERNATOR

STARTER164B

TACH

56B

TACH

164B

B+

W

D+

5A

EMER.PWRUNIT

STARTSOLENOID

EMERPOWER

SOLENOID

57

6ARUNRELAY

7

9

9

107

1515

VIEW A-A

TO BATTERY TO START SOLENOID

THROTTLERELAY

28

8

18

18

25A

5555

A

4A

164

164A

16

29

17

26

7

8

27

2

28

2324

2714

27

202122

10

12

6

7

192021

13

4

7

111

AW0170778

Engine electrical, Forditem part no qty description

1 1 Lower control box mount - (see page 3-13 for parts breakdown)2 0170717 1 Solenoid switch panel - (see page 3-33 for parts breakdown)3 0172012 1 Wire harness, engine/lower controls (Ford 7620051 engine)

0172095 1 Wire harness, engine/lower controls (Ford 7624749 engine)4 3020049 1 Switch, battery disconnect5 0073051-99 1 Bracket, battery disconnect switch6 0073089 1 Placard, battery disconnect switch7 0080484 1 Jumper wire8 0090317 1 Jumper wire9 0151371 1 Jumper wire

10 0170350 1 Jumper wire11 0151372 1 Jumper wire12 3050002 1 Battery, 12 volt DC - 550 CCA13 3050008 1 Battery hold down14 3050004 2 Battery hold down bolt15 3040270 2 Insulator boot16 3040268 6 Insulator boot17 5093012 2 Clamp18 5093004 2 Clamp19 0080481 3 Jumper wire20 970449 2 Capscrew 3/8-16 x 3/4 inch long hex head grade 521 986299 4 Washer 3/8 medium flat22 987119 4 Washer 3/8 medium lock23 970469 2 Capscrew 3/8-16 x 1 inch long hex head grade 524 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 525 986019 2 Washer 1/4 medium flat26 5560004 4 Nut 1/4-20 self locking27 0074128-99 1 Mount plate, governor28 7630319 1 Barber-Coleman governor - (included with engine)29 5560648 2 Machine screw #10-24 x 3/4 inch long truss head30 5560034 2 Nut #10-24 self locking31 0074583 1 Alternator connector32 0090430 2 Emergency power unit wire33 0090318 1 Battery wire34 0071959 1 Jumper wire35 3040452 1 Insulator boot36 3070035 1 Temperature sensor

3 - 10 TB37 – 02-01 and after

Page 3 - 11

Engine electricalFord, sheet 1Snorkel model TB37

VIEW B-B

TO BATTERYDISC SWITCH

EMERPOWERPUMP

B

B

TO STARTER

AA

(- +)

TO STARTSOLENOID

VIEW A-A

TO BATTERY TO EMERPOWER RELAY

1032

16 16

20 21 22

7

17 24 25 26

ENGINE MTG FRAME

10

18

27

28

29 30

10

15

8

15

32

34

2

2426

16916

8

16

6

10

13

14

5

32

202122

33

12

4

212223

1

AW0170708-1

Page 3 - 12

Engine electricalFord, sheet 2Snorkel model TB37

START

EMERPOWER

EMERPOWERPUMP

164

5B6

5A

164A5555

55A

25A 125

55B

4A

RUNHIGHTHROT

MIDTHROT

WIRING BOX

ENGINE GAUGEPANEL

GOVERNORCONTROLLER

ALTERNATOR

575A

56

33C

80C

C NC

OIL PRESSSWITCH

CHOKE

CARBCONNECTIONS

ACUATOR

DUAL FUEL78

80D

DUAL FUEL

80D77B77A

5C

ENGINE COOLANTSENSOR

DISTRIBUTOR

CRANKPOSITION

INDICATOR

D+

B+

TO BATTERYDISCONNECT SWITCH

STARTER

164B

TACH

EPSMODULE

3

3

3

SPARK CONTROLMODULE

19

19

MTG BOLT MTG BOLT

10

119

8

32

32 3516

31

36AW0170708-2

Lower control box mountingitem part no qty description

1 1 Wiring box/instrument panel - (see page 3-14 for parts breakdown)2 0170271-99 1 Mounting plate, lower control box3 0171991-99 1 Mounting bracket, rear4 0171990-99 1 Mounting bracket, front5 5093014 2 Clamp6 970469 9 Capscrew 3/8-16 x 1 inch long hex head grade 57 984109 9 Nut 3/8-16 hex8 987119 9 Washer 3/8 medium lock9 5569012 1 Rubber bumper

10 970969 4 Capscrew 1/2-13 x 3 inch long hex head grade 511 984149 4 Nut 1/2-13 hex12 987139 4 Washer 1/2 medium lock13 0170669-99 1 Latch14 0110551 1 Shutdown spring15 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 516 5560004 1 Nut 1/4-20 self locking

TB37 – 02-01 and after 3 - 13

TURNTABLE SIDE RAIL

POWER WIRE

ENGINE WIRE

TURNTABLE WIRE

CONTROL WIRE #2

TILT ALARM

CONTROL WIRE #1

COUNTERWEIGHT5

2

WIRE TO ENG INST PANEL

101112

3

5

6 7 8

5

9

4

14

6 7 8

2

15 16

13

AW0172014

Wiring box/instrument panelitem part no qty description

1 0170710 1 Wiring box - (see page 3-16 for parts breakdown)2 0172016 1 Instrument panel, Deutz - (see page 3-28 for parts breakdown)

0172011 1 Instrument panel, Ford - (see page 3-31 for parts breakdown)3 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 54 5560004 2 Nut 1/4-20 self locking

3 - 14 TB37 – 02-01 and after

1

2

34

AW0170715

Wiring boxitem part no qty description

0170710 1 Wiring box1 0090268-99 1 Wiring box, drilled2 0170719 1 Wiring box panel - (see page 3-20 for parts breakdown)3 3020018 4 Switch, toggle4 3020097 1 Switch, toggle5 3020016 1 Switch, toggle6 3020013 2 Switch, toggle7 3020081 1 Switch, toggle8 3020087 1 Switch, keyed start

8030044 1 Replacement key9 3020080 1 Switch, toggle

10 0071589 1 Jumper wire11 5093003 2 Clamp12 0170745 1 Wire harness, wiring box internal13 3040188 1 Relay, 12 volt DC14 0070967 1 Corrosion inhibitor15 3040116 1 Connector16 3040110 5 Connector locknut17 3040295 3 Connector18 3040285 1 Connector19 3040118 1 Extension with gasket20 3045278 1 Flanged electrical outlet with cover21 3040121 4 Close-up plug22 0070921 1 Placard, 125 volts 15 amps23 0090253 1 Placard, lower controls24 5560004 1 Nut 1/4-20 self locking25 0060373 2 Jumper strap26 0070730 12 Jumper wire27 0070747 3 Jumper wire28 5560648 1 Machine screw #10-24 x 3/4 inch long truss head29 986009 1 Washer #10 medium flat30 0090621 6 Jumper wire31 0181112 5 Jumper wire32 0073056 1 Jumper wire33 0071588 1 Jumper wire34 0152609 1 Decal, terminal strip35 3044704 1 Terminal strip, 4 circuit #10 stud36 974689 1 Machine screw #10-24 x 3/4 inch long round head37 5560034 4 Nut #10-24 self locking38 5560038 4 Nut #10-32 self locking39 987089 4 Washer #10 medium lock40 984049 1 Nut #10-24 hex41 986159 6 Washer #6 medium flat42 984009 6 Nut #6-32 hex43 974549 4 Machine screw #10-32 x 5/8 inch long round head44 0070711 1 Jumper wire45 562236 1 Guard, emergency stop switch46 974239 4 Machine screw #6-32 x 1/2 inch long round head47 3030122 1 EPS anti-restart module48 0070746 2 Jumper wire49 974709 1 Machine screw #10-24 x 1 inch long round head50 3040287 1 Relay, 12 volt DC51 0072293 1 Jumper wire52 970049 1 Capscrew 1/4-20 x 1 inch long hex head grade 553 986019 2 Washer 1/4 medium flat

3 - 16 TB37 – 02-01 and after

Page 3 - 17

Wiring boxSheet 1Snorkel model TB37

FRONT VIEW OFWIRING BOX

12/8 POWER BOOM WIRE

ENGINE WIRE

TURNTABLE WIRE

18/19 BOOM WIRE #2

18/12 BOOM WIRE #1

VIEW A-A

A A

39 49

40

37

6

3

4

9

3

57

8

3

11 28 29 37 53

1

2

16 17

16 17

16 17

15 16

16 18

23

45

14

43

1920

21

21

4142

47

11 52 53 2438353637

34

22

50

414246

13

AW0170710-1

Page 3 - 18

Wiring boxSheet 2Snorkel model TB37

7

41

START

BATIGN

ST3

3

27 26

PLATFROT

26

27

33110 V

ANTI-RESTARTRELAY

BLOCKVALVERELAY

7

5 2BA5

3

126

5C

5

125

A B 8 9

2 5 3 6

1B

6

4A

4

1

1A

31

28A

28A

31

108A100

12

13

14

15

21

22

23

24

7D

1D

1B

55B

55A

164

6

4A

4

2

1

1A

100B

100

387473108A

167

28B

3425A

108B

164B

28

70

27

26

25

24

23

22

21

20

19

18

17

15

14

13

12

11

GRD/PLATF

SWING

EXT/RETTHROTTLE

EMERSTOP

CONTSELECTOR

EMER POWER

LIFT

LEVEL

6

2324

3

100

1312

22

21

108A

1415

1B 1A1

4A 4

5

31

28A

10

33

48

26

26

48

2626

26

26 27

25

27

26

27

25

26

30

44

51

30

32

12

31

31

31

AW0170710-2

Wiring box panelitem part no qty description

0170719 1 Wiring box panel1 0072950 1 Panel, drilled2 3044712 1 Terminal strip, 12 circuit #10 stud3 3040433 1 Terminal strip, 12 circuit .188 tab slip-on4 0074116 1 Decal, power5 0170743 1 Decal, terminal strip6 0074118 1 Decal, control7 5560654 1 Washer #10 star tooth lock8 3040469 2 Relay, 12 volt DC9 3040057 1 Terminal strip, 18 circuit .188 tab slip-on

10 0150488 1 Diode holder3040108 1 Replacement diode - (order quantity required)

11 5560038 20 Nut #10-32 self locking12 974279 4 Machine screw #6-32 x 3/4 inch long round head13 984049 5 Nut #10-24 hex14 974689 1 Machine screw #10-24 x 3/4 inch long round head15 974729 1 Machine screw #10-24 x 1-1/4 inch long round head16 5560034 10 Nut #10-24 self locking18 987089 6 Washer #10 medium lock19 987349 4 Washer #6 medium lock20 0170744 1 Decal, diode21 0073631 2 Diode stand off22 0110918 1 Diode wire - (includes 3040108 diode)23 0070681 1 Diode wire - (includes 3040108 diode)24 0070682 3 Diode wire - (includes 3040108 diode)25 0181110 3 Diode wire - (includes 3040108 diode)26 0070724 2 Jumper wire27 0070711 1 Jumper wire28 0170335 1 Diode wire - (includes 3040108 diode)29 0181432 1 Diode wire30 0140323 1 Jumper wire31 0070713 2 Jumper wire32 0070719 2 Jumper wire33 0090975 1 Jumper wire34 0071555 1 Jumper wire35 0081560 2 Jumper wire36 0090622 1 Jumper wire37 0152603 1 Jumper wire

3 - 20 TB37 – 02-01 and after

Page 3 - 21

Wiring box panel

Snorkel model TB37

1

9

3

2

8

1717

6

5

4

14

15

10

17

12

12

A

A

20

100B

164B

15

716

13

18

VIEW B-B

B

B

85 86 87 30 87A

85 86 87 30 87A

28

28A

31

25

4A

6A

164B

25A

34

28B

167

108A

73 74 38

100

11

12

13

14

15

17

18

19

20

21

22

23

24

25

26

27

70

28

1A

1

2

4

4A

6

164

55A

55B

1B

1D

7D

3 100B

TILTAUX

27

26

37

25

24

22

23

29

28

32

35

36

33

33

34

36

24

32

108

108A

108B

25

31

24

30

VIEW A-A

10

21

17 16

19

1316718

19

181818

11

18

AW0170719

Upper control box, Deutzitem part no qty description

0170784 1 Upper control box, Deutz1 0170013-99 1 Control box, upper2 0170311 1 Placard, upper control box top3 0170731 1 Placard, upper control box front4 0323899 1 Decal, danger electrical hazard5 3020013 2 Switch, toggle6 3020080 1 Switch, toggle7 3020016 1 Switch, toggle8 3020018 5 Switch, toggle9 0170314 1 Rheostat switch

3040412 1 Replacement switch10 3020020 1 Switch, emergency stop push/pull

3040194 1 Replacement switch knob11 3040348 1 Switch knob12 3040266 1 Controller, drive - (see page 3-38 for parts breakdown)13 3020090 1 Switch, anti-restart14 3040068 1 Circuit breaker, 20 amp capacity15 5560654 1 Washer #10 star tooth lock16 5560609 1 Machine screw #10-24 x 1/2 inch long truss head17 3040285 1 Connector18 3040295 1 Connector19 3040116 3 Connector20 3040110 5 Connector locknut21 3044710 1 Terminal strip, 10 circuit #10 stud22 0070663 1 Decal, power23 5560038 14 Nut #10-32 self locking24 5560648 2 Machine screw #10-24 x 3/4 inch long truss head25 5560034 2 Nut #10-24 self locking26 5560086 2 Capscrew 1/4-20 x 1 inch long hex plated with sems27 5560004 4 Nut 1/4-20 self locking28 5560341 1 Washer 1/4 star tooth lock29 0240483 2 Jumper wire30 0140398 1 Jumper wire31 0073781 1 Jumper wire32 0070712 1 Jumper wire33 0071565 1 Jumper wire34 984049 1 Nut #10-24 hex35 0070753 2 Jumper wire36 0070747 5 Jumper wire37 0060373 2 Jumper strap38 0070730 4 Jumper wire39 0101299 2 Jumper wire40 0070746 1 Jumper wire41 0070967 1 Corrosion inhibitor42 0170746 1 Wire harness, upper control box43 7190001 1 Gasket, weatherproof x 60 inches inch long44 3040030 1 Hole plug, 5/8 inch diameter45 0070711 1 Jumper wire46 0070732 3 Jumper wire47 3040411 1 Mini siren, engine alarm48 3040535 1 Circuit breaker, 3 amp capacity49 480652 1 Siren, tilt alarm50 5569711 1 Grommet51 0070759 1 Jumper wire52 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 553 5560649 1 Machine screw #10-24 x 1 inch long truss head54 0071590 1 Jumper wire55 0071844 1 Jumper wire56 0070922 1 Placard, platform rotation

3 - 22 TB37 – 02-01 and after

Page 3 - 23

Upper control boxDeutzSnorkel model TB37

13

4

FRONT VIEW

1

10

6

12

85

2

5

8

87

8

9

11

26

27

43

TOP VIEW

18

20

19

20

41

22

INSIDE VIEW

21 2324 25

33

23

BOX FRONT

BOX BOTTOM

46

42

45 32

3 AMPCIRCUITBREAKER

8

36

8

36 39

35

36

38 36

8

5

THROTTLE

STEER

SWING

37

37

36

5

BOX COVER

40

7

9

RANGE

35

38

39

126

DRIVECONTROLLER

LEVELBOOM

8

SPEEDLIFT/SWINGBOOM

3

47

48

21

46

31

29

47

ENGINE ALARM

20 AMPCIRCUITBREAKER

4414

49

TILT ALARM

13

46

5227

51

49

50

8

56

54

55

38

36

30

53

28

15

25

34

1719

2020

24

10

1B

10

TOP

BO

TTOM CW

CCW

TOP

BOTTOM

1B

- +

PLAT.ROT.

69

4C

BAT. ACC.

ST.

IGN.

34

69

10

109876543

21

3

69

RBX

-+A

STOPEM

4

6

4C

PWREM

ENG

9

DN

UP

EXT

RET

R L

DN

UP

LR

AW0170784

Page 3 - 24

Upper control boxFordSnorkel model TB37

13

4

FRONT VIEW

SECTION SHOWINGBACK OF BOX

1

8

5

2

5

8 7911

43

TOP VIEW

18 20

1920

41 22

INSIDE VIEW

21 23 60 25

33

23

BOX FRONT

BOX BOTTOM

46

31

42

4532

3 AMPCIRCUITBREAKER

8

36

8

36 39

35

36

38

36

8

5

THROTTLE

STEER

SWING

3737

36

5

BOX COVER

40

7

9

RANGE

35

38

39

126

DRIVECONTROLLER

LEVELBOOM

8

SPEEDLIFT/SWINGBOOM

3

47

21

15 15

30

46

60

29

47

ENGINE ALARM

20 AMPCIRCUITBREAKER

4414

49

TILT ALARM

13

46

53

5227

16 28 25

51

49

50

53

8

56

54

38

36

PLATFTHROTTLERELAY

34

57 59 28 58 25

19

1720

2010

1B

10

CCW

CW

1BTOP

BOTTOM

PLATFROT

TOP

BO

TTOM

126

10

8

26 278

48

55

ACC

- +

69

4C

BAT

STIGN

34

6 910

109876543

21

1B86

3085

87a87

3

69

RBX

-+A

EMSTOP

4

6

4CEMPWR

ENG

9

DN

UP

EXT

RET

R L

DN

UP

LR

AW0170713

Upper control box, Forditem part no qty description

0170713 1 Upper control box, Ford1 0170013 1 Control box, upper2 0170311 1 Placard, upper control box top3 0170731 1 Placard, upper control box front4 0323899 1 Decal, danger electrical hazard5 3020013 1 Switch, toggle6 3020080 2 Switch, toggle7 3020016 1 Switch, toggle8 3020018 5 Switch, toggle9 0170314 1 Rheostat switch

3040412 1 Replacement switch10 3020020

304019411

Switch, emergency stop push/pullReplacement switch knob

11 3040348 1 Switch knob12 3040266 1 Controller, drive - (see page 3-38 for parts breakdown)13 3020090 1 Switch, anti-restart14 3040068 1 Circuit breaker, 20 amp capacity15 0073885 2 Jumper wire16 5560648 1 Machine screw #10-24 x 3/4 inch long truss head17 3040285 1 Connector18 3040295 1 Connector19 3040116 2 Connector20 3040110 4 Connector locknut21 3044710 1 Terminal strip, 10 circuit #10 stud22 0070663 1 Decal, power23 5560038 1 Nut #10-32 self locking24 5560648 14 Machine screw #10-24 x 3/4 inch long truss head25 5560034 2 Nut #10-24 self locking26 970049 3 Capscrew 1/4-20 x 1 inch long hex head grade 5 - (with sems)27 5560004 2 Nut 1/4-20 self locking28 986009 4 Washer #10 medium flat29 0240483 1 Jumper wire30 0140398 1 Jumper wire31 0081560 1 Jumper wire32 0070712 1 Jumper wire33 0071565 1 Jumper wire34 5560341 1 Washer 1/4 star tooth lock35 0070753 2 Jumper wire36 0070747 6 Jumper wire37 0060373 2 Jumper strap38 0070730 4 Jumper wire39 0101299 2 Jumper wire40 0070746 1 Jumper wire41 0070967 1 Corrosion inhibitor42 0170746 1 Wire harness, upper control box43 7190001 1 Gasket, weatherproof x 60 inches long44 3040030 1 Hole plug, 5/8 inch diameter45 0070711 1 Jumper wire46 0070732 2 Jumper wire47 3040411 1 Mini siren, engine alarm48 3040535 1 Circuit breaker, 3 amp capacity49 480652 1 Siren, tilt alarm50 5569003 1 Grommet

Parts list continued on next page

TB37 – 02-01 and after 3 - 25

Upper control box, Forditem part no qty description

51 0070759 1 Jumper wire52 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 553 3040469 1 Relay, 12 volt DC54 0071590 1 Jumper wire55 0071844 1 Jumper wire56 0070922 1 Placard, platform rotation57 5560649 1 Machine screw #10-24 x 1 inch long truss head58 984049 1 Nut #10-24 hex59 5560654 1 Washer #10 star tooth lock60 5560609 1 Machine screw #10-24 x 1/2 inch long truss head61 0073781 1 Jumper wire

3 - 26 TB37 – 02-01 and after

Instrument panel, Deutzitem part no qty description

0172016 1 Instrument panel, Deutz1 0172010-99 1 Instrument panel2 3070003 1 Ammeter3 3040030 1 Hole plug, 5/8 inch diameter4 3070041 1 Temperature gauge5 3070001 1 Hour meter6 0071778 1 Decal, main circuit breaker7 3040069 1 Circuit breaker, 25 amp capacity8 3040015 1 Hole plug, 1/2 inch diameter9 3040252 2 Circuit breaker, 15 amp capacity

10 0071541 1 Jumper wire11 0070712 2 Jumper wire12 0091202 11 Jumper wire13 300489 1 Terminal strip, 6 circuit #10 stud14 0170624 1 Decal, run15 0170623 1 Decal, throttle16 5560648 2 Machine screw #10-24 x 3/4 inch long truss head17 5560034 2 Nut #10-24 self locking18 0074577 1 Wire harness, EPS19 0074578 1 Jumper wire

3 - 28 TB37 – 02-01 and after

Page 3 - 29

HOURMETER

MAINCIRCUIT

BREAKER

RUNCIRCUIT

BREAKER

THROTTLECIRCUIT

BREAKER

164C

TEMPGAUGE

3

GS I

164B

80

167

126

T3

T2

T1

SENS

TACH

3C

164

3

3C

TACH

126

167

80

164B

55164A

1A

38

5756

AMMETER

AMPS

TEMP

10

18

11

11

1

2

15 14 8

9

3

7

516 1713

12

19

6

4

AW0172016

Instrument panelDeutzSnorkel model TB37

Page 3 - 30

Instrument panelFordSnorkel model TB37

HOURMETER

MAINCIRCUIT

BREAKER

RUNCIRCUIT

BREAKER

THROTTLECIRCUIT

BREAKER

164C

TEMPGAUGE

3

GS I

164B

80

167

126

T3

T2

T1

SENS

TACH

3C

164

3

3C

TACH

126

167

80

164B

80A

80C

55164A

1A

38

5756

AMMETER

AMPS

TEMP

12

1911

11

10

1

2

9

15

14

8 16

17 18

4 5

3

7

6

AW0172011

Instrument panel, Forditem part no qty description

0172011 1 Instrument panel, Ford1 0172010-99 1 Instrument panel2 3070003 1 Ammeter3 3040030 1 Hole plug, 5/8 inch diameter4 3070040 1 Temperature gauge5 3070001 1 Hour meter6 0071778 1 Decal, main circuit breaker7 3040069 1 Circuit breaker, 25 amp capacity8 3040015 1 Hole plug, 1/2 inch diameter9 3040252 2 Circuit breaker, 15 amp capacity

10 0071541 1 Jumper wire11 0070712 2 Jumper wire12 0091202 1 Jumper wire13 0111623 1 Placard, engine protection system14 0170624 1 Decal, run15 0170623 1 Decal, throttle16 300489 1 Terminal strip, 6 circuit #10 stud17 5560649 2 Machine screw #10-24 x 1 inch long truss head18 5560034 2 Nut #10-24 self locking19 0074577 1 Wire harness, EPS

TB37 – 02-01 and after 3 - 31

Solenoid switch panel, Deutzitem part no qty description

0170781 1 Solenoid switch panel, Deutz1 0170287-99 1 Mount plate2 3040506 2 Solenoid, 12 volt DC3 0151372 1 Jumper wire4 3040469 2 Relay, 12 volt DC5 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 56 984069 4 Nut 1/4-20 hex7 5569846 2 Machine screw #10-24 x 3/4 inch long hex head8 984049 2 Nut #10-24 hex9 986019 4 Washer 1/4 medium flat

10 0071959 1 Jumper wire11 0151371 1 Jumper wire

3 - 32 TB37 – 02-01 and after

1

24

10

11

7

5

5

3

2

6 9

6 98

AW0170781

Solenoid switch panel, Forditem part no qty description

0170717 1 Solenoid switch panel, Ford1 0170287-99 1 Mount plate2 3040506 2 Solenoid, 12 volt DC3 986019 4 Washer 1/4 medium flat4 3040469 3 Relay, 12 volt DC5 970029 4 Capscrew 1/4-20 x 3/4 inch long hex head grade 56 5560004 4 Nut 1/4-20 self locking7 5569846 3 Machine screw #10-24 x 3/4 inch long hex head8 5560034 3 Nut #10-24 self locking9 0071959 1 Jumper wire

10 0151371 1 Jumper wire

TB37 – 02-01 and after 3 - 33

1

7

4

2

2

5

9

10

6 3

8

AW0170717

GFCI 110 volt poweritem part no qty description

1 3040252 1 Circuit breaker, 15 amp capacity2 3044854 1 Terminal ring tongue insulated 12/10 wire3 0071582 1 Jumper wire4 3040624 1 Electrical outlet, GFCI - 20 amp capacity5 3040397 2 Terminal #8 spade 12/10 wire6 3040691 1 Connector7 0074368 1 Cable, 110 volt power to platform - (used on aluminum platforms only)8 3040116 1 Connector9 3040110 1 Connector locknut

10 3044072 2 Terminal butt connector insulated 12/10 wire11 3044836 1 Terminal ring tongue insulated 12/10 wire12 0074379 1 Electrical outlet box13 3040625 1 Cover, GFCI electrical outlet14 0074369 1 Cable, 110 volt power to platform - (used on steel platforms only)15 978629 2 Capscrew 1/4-20 x 1/2 inch long hex head self tapping

3 - 34 TB37 – 02-01 and after

GFCI 110 volt power

TB37 – 02-01 and after 3 - 35

BRASS

SILVER GREEN

BLACKWHITE

GREENTo platform

110 volt outlet on platform

1

2 3

4

5

Aluminum platform

1

212

13

15

6 7

1110

9

8

Steel platform

1

412

13

15

14

11109

8

6

AWM00203

Boom switch, loweritem part no qty description

0170342 1 Boom switch, lower1 3020019 1 Switch2 0170343 1 Wire harness, lower boom switch3 3040187 1 Connector4 3040070 1 Connector locknut

3 - 36 TB37 – 02-01 and after

3

4 1

2

NO

NO

C

C

NC

NC

4C70A

4C

70A

AW0170340

Boom switch, upperitem part no qty description

0170340 1 Boom switch, upper1 3020019 1 Switch2 0170341 1 Wire harness, upper boom switch3 3040187 1 Connector4 3040070 1 Connector locknut

TB37 – 02-01 and after 3 - 37

3

4 1

2

NO

NO

C

C

NC

NC70

A

16A

70A

16A

AW0170342

Controller, driveitem part no qty description

3040266 1 Controller, drive1 8150087 1 Knob2 8150008 1 Tension clip3 8150205 1 Washer4 3040170 1 Gasket5 8150090 1 Boot clamp6 1 Circuit board assembly - (not sold separately)7 8150102 1 Slave gear8 8150211 2 Standoff9 8150212 2 Mounting screw

10 8150213 2 Washer11 3040359 1 Boot12 3020033 2 Microswitch13 8150139 2 Insulator14 1 Cam assembly - (not sold separately)

3 - 38 TB37 – 02-01 and after

Controller, drive

TB37 – 02-01 and after 3 - 39

1

23

5

4

A + – X B R

6

8

7

A

A

View A - A

5

Cam assembly

14

AWV00313

910 11

1212

13 13

Platform foot switchitem part no qty description

0071800 1 Platform foot switch1 3020021 1 Foot switch

3020037 Replacement switch, Square D switch3020038 Replacement switch, Linemaster switch

2 0070596 1 Wire harness, platform foot switch3 3040116 1 Connector4 3040110 1 Connector locknut5 0070967 1 Corrosion inhibitor6 0060373 1 Jumper strap - (used on Square D switch only)

3 - 40 TB37 – 02-01 and after

234

1

C

C

NO

NO

NC

NC

10 9 8

5

Foot switch wiring shown forSquare D switch

Foot switch wiring shown forLinemaster switch

8

109

2B2A1A1B

6

AW0071800

Section 4. - Factory installed options

TB37 – 02-01 and after 4 - 1

AC generator mountingitem part no qty description

1 0170515 1 AC generator - (see page 4-4 for parts breakdown)2 0170517 1 AC generator valve - (see page 2-23 for parts breakdown)3 5036705 1 Swivel nut run tee4 5037006 1 Swivel nut 90° elbow5 5569855 2 Capscrew 1/2-13 x 1-3/8 inch long hex head grade 56 986359 2 Washer 1/2 medium flat7 5560039 2 Nut 1/2-13 self locking8 5569856 2 Capscrew 5/16-18 x 3/8 inch long hex head grade 59 987109 2 Washer 5/16 medium lock

10 986269 2 Washer 5/16 medium flat11 0170520 1 Jumper wire12 3020048 1 Switch, toggle13 0151459 1 Placard, AC generator14 5036505 1 Straight thread branch tee15 0170518 1 Cable, extension16 0071565 1 Jumper wire17 0070747 3 Jumper wire18 0071844 1 Jumper wire19 0170519 1 Jumper wire20 3040046 4 Terminal .250 tab male slip-on fully insulated 22/18 wire21 3044852 1 Terminal ring tongue insulated 12/10 wire22 0090757 3 Jumper wire23 5093010 1 Clamp24 5093004 1 Clamp25 0070785 1 3/8 inch hydraulic hose26 987099 1 Washer 1/4 medium lock27 986019 1 Washer 1/4 medium flat28 0073163-99 1 Guard, cable retention29 5036706 1 Swivel nut run tee30 3040452 1 Insulator boot31 0050137 1 1/4 inch hydraulic hose32 0070772 1 1/4 inch hydraulic hose33 0020276 1 3/8 inch hydraulic hose34 0073040 1 1/2 inch hydraulic hose

4 - 2 TB37 – 02-01 and after

Page 4 - 3

AC generator mounting

Snorkel model TB37

B

B

SECTION A-A

A

A

SECTION B-B

169

D D

169

169

DETAIL AVIEW OF RH SIDE

OF WIRING BOX

TAPE TO ENGINEWIRE ASSY AT

THIS POINT

ENGINE WIRE ASSY

BOOM CONTROL WIRE #2

1098764 5321

9

LEVEL

2525 THROTTLE

FOOTSWITCH

CONTROLWIRE #2

GEN

MACH

169

9

28

25

FRONT VIEW OFUPPER CONTROL BOX

GEN

MACH

HYDR OIL TANK-8

-8

PACKAGEVALVE

LS

-4

Y -4

DRIVE VALVE

-6-8

HYDRGEN

MOTOR

P

HYDRAC GENVALVE

M PS S

-6

-6-4

-4

PRESSUREOUT

ENGINEPUMP

VIEW D-D

T

(IN)P

T)

EMER POWER PUMP(NOT SHOWN IN TRUE POSITION)

5 6 7

1

3

2

8 9 10

1

20

11

24

15

2311

30

25 26 27

24

13 12

18

20

22

20

22

20

17

12

17 1721

33

31

32

25

14

3

3429

1916

4

AWA17015A

AC generatoritem part no qty description

0170515 1 AC generator1 3080001 1 Generator, AC hydraulic powered2 0151457-99 1 Mounting plate3 6030029 1 Hydraulic motor, AC generator

8020018 1 Seal repair kit4 7240012 1 Coupling5 0151484-99 1 Coupling cover6 5035306 1 Straight thread 90° elbow7 970499 4 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 58 986299 12 Washer 3/8 medium flat9 5560033 8 Nut 3/8-16 self locking

10 970259 8 Capscrew 5/16-18 x 1 inch long hex head grade 511 986269 24 Washer 5/16 medium flat12 5560031 12 Nut 5/16-18 self locking13 970269 4 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 514 0151458-99 1 Motor mounting angle15 5035320 1 Straight thread 90° elbow16 5036905 1 Swivel nut 45° elbow

4 - 4 TB37 – 02-01 and after

AC generator

TB37 – 02-01 and after 4 - 5

1011121

6

15

16111213

45

789

89

314

FARSIDE

NEAR SIDE

FARSIDE

AW0170515

Air inlet heater, Deutzitem part no qty description

1 0071568 1 Jumper wire2 0073781 1 Jumper wire3 0082064 1 Placard, heater instructions4 0090319 1 Jumper wire5 3011001 1 Wire, 10 gauge single conductor x 96 inches long6 3011601 1 Wire, 16 gauge single conductor x 72 inches long7 3020080 1 Switch, toggle8 3040268 3 Insulator boot9 3040506 1 Solenoid, 12 volt DC

10 3044158 1 Terminal #6 stud insulated 16/14 wire11 3044161 1 Terminal #10 stud insulated 16/14 wire12 3044854 2 Terminal ring tongue insulated 12/10 wire13 3044856 2 Terminal ring tongue insulated 12/10 wire14 3090006 1 Flexgard tube, 42 inches long15 7630215 1 Air inlet heater kit

8040135 1 Replacement glow plug

4 - 6 TB37 – 02-01 and after

Page 4 - 7

Air inlet heaterDeutzSnorkel model TB37

11

8

4

6

107

2

BATST

IGN

TO AIR INLETHEATER KIT

138

9

1

14 5

TOSOLENOID

15128

SEE WIRING FOR BOTH SIDESOF BRACKET

MASTER SWITCH

0082064

7 3

BACK SIDEOF BRACKET

FRONT SIDE

MANIFOLD HEATERHOLD SWITCH ON FORAPPR 60 SECONDS-START ENGINE

AWA17014A

Page 4 - 8

Dual fuelwith 10 gallon gas tankSnorkel model TB37

21

17

18

19232425

16

14

1 32

31

32

2

6

13

12

10

11272829

COWLING

A

A

20

7

5

30

4

8

3

15

9

TOP VIEW OF AIRINTAKE SYSTEM

20

22242526

VIEW A-A

80C

78

77A

77B

80D

5C

77A

77B

80D

80C

78

FUEL SHUT OFF VALVECHOKE

FUEL SHUT OFFSOLIENOID

FILTERLOCK

VACUUMSWITCH WIRING BOX AND

GAUGE PANEL

ENGINE WIRE ASSY

164B

80A

GAUGE PANELTERMINAL STRIP

AW0170737

Dual fuel with 10 gallon gas tankitem part no qty description

1 0074136 1 Dual fuel engine, Ford VSG-413 - (see page 4-14 for parts breakdown)2 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity3 0080676 2 LP gas fuel hose4 5093004 1 Clamp5 0070974 1 Coupler, female LPG6 0070969-99 1 Bracket, LP gas cylinder - (includes left and right hand brackets)7 7714202 1 Pipe plug 1/4 NPT square head8 0081441 1 Placard, caution liquid withdrawal9 5093004 1 Clamp

10 Kit Item 1 Bulk head tee11 Kit Item 1 Connector12 Kit Item 1 Hydrostatic relief valve - (included in dual fuel kit 0151899)13 0080668-99 1 Relief valve mount bracket - (included in dual fuel kit 0151899)14 0090492 1 Placard, dual fuel switch - (included in dual fuel kit 0151899)15 3020017 1 Switch, toggle16 0090493 1 Decal, dual fuel instructions17 0090474-99 1 Fuel tank, 4 gallon with gauge18 9940004 1 Fuel gauge19 0090524 1 Fuel tank strap20 Kit Item 1 Hose adapter21 5033607 1 Male adapter22 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 523 970509 2 Capscrew 3/8-16 x 2 inch long hex head grade 524 984109 6 Nut 3/8-16 hex25 986299 6 Washer 3/8 medium flat26 987119 4 Washer 3/8 medium lock27 970239 1 Capscrew 5/16-18 x 3/4 inch long hex head grade 528 987109 1 Washer 5/16 medium lock29 986269 1 Washer 5/16 medium flat30 0091036 1 Fuel hose 5/16 inch diameter31 Kit item 1 LP Hose x 24 inches long32 5550010 2 Clamp

TB37 – 02-01 and after 4 - 9

Dual fuel with 20 gallon gas tankitem part no qty description

1 0074136 1 Dual fuel engine, Ford VSG-413 - (see page 4-14 for parts breakdown)2 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity3 0080676 1 LP gas fuel hose4 0090483 1 LP gas fuel hose5 0070974 1 Coupler, female LPG6 0070969-99 1 Bracket, LP gas cylinder - (includes left and right hand brackets)7 5093002 1 Clamp8 0081441 1 Placard, caution liquid withdrawal9 3040083 1 Terminal .250 tab female fully insulated 16/14 wire

10 Kit Item 1 Bulk head tee - (included in dual fuel kit 0151899)11 Kit Item 1 Connector - (included in dual fuel kit 0151899)12 Kit Item 1 Hydrostatic relief valve - (included in dual fuel kit 0151899)13 0080668-99 1 Relief valve mount bracket14 0090492 1 Placard, dual fuel switch15 3020017 1 Switch, toggle16 0090493 1 Decal, dual fuel instructions17 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 518 987099 1 Washer 1/4 medium lock19 986019 1 Washer 1/4 medium flat20 Kit Item 1 Hose adapter21 5560082 1 Trim lock, 1/4 inch x 72 inch long22 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 523 5550010 2 Clamp24 984109 4 Nut 3/8-16 hex25 986299 4 Washer 3/8 medium flat26 5093004 1 Clamp27 970239 1 Capscrew 5/16-18 x 3/4 inch long hex head grade 528 987109 1 Washer 5/16 medium lock29 986269 1 Washer 5/16 medium flat30 5550040 2 Clamp31 Kit Item 1 LP Hose x 24 inches long - (included in dual fuel kit 0151899)

4 - 10 TB37 – 02-01 and after

Page 4 - 11

Dual fuelwith 20 gallon gas tankSnorkel model TB37

VIEW A-A

A

A

27

11

10

12

13

23

31

1

32

20

COWLING

2829

7 17 18 19

5

21

6

222425

4

2

8

14

15

26

3

80D

80C

78

7877A

77B

WIRING BOX AND GAUGE PANEL

ENGINE WIRE ASSYCHOKEGAS SHUT OFF VALVE

VACUUMSWITCH

80D

5C

77A

77B

FILTERLOCK

TOP VIEW OFAIR INTAKE SYSTEM

20

3030

16

9

80C

164B

80A


AW0170754

Page 4 - 12

LP fuel

Snorkel model TB37

24

2222

WIRING BOX ANDGAUGE PANEL

ENGINE WIRE ASSY

80D

80C

77B

77A

78

CHOKE

15

5

78

80D

5C

77A

77B

FILTERLOCK

VACUUMSWITCH

7

3

14161718

VIEW A-A

TOP VIEW OFAIR INTAKE SYSTEM

1

4

9

4

3

2

8

6

13

12

10

11

192021

COWLING

A

A

80C

164B

80A


AW0170747

LP fuelitem part no qty description

1 0074137 1 LP fuel engine, Ford VSG-413 - (see page 4-16 for parts breakdown)2 9940005 1 LP gas cylinder, liquid withdrawal 43.5 lb capacity3 0080676 2 LP gas fuel hose4 5550010 2 Clamp5 0070974 1 Coupler, female LPG6 0070969-99 1 Bracket, LP gas cylinder - (includes left and right hand brackets)7 0090757 1 Jumper wire8 0081441 1 Placard, caution liquid withdrawal9 Kit Item 1 LP Hose x 24 inches long - (included in dual fuel kit 0151899)

10 Kit Item 1 Bulk head tee - (included in dual fuel kit 0151899)11 Kit Item 1 Connector - (included in dual fuel kit 0151899)12 Kit Item 1 Hydrostatic relief valve - (included in dual fuel kit 0151899)13 0080668-99 1 Relief valve mount bracket14 970469 4 Capscrew 3/8-16 x 1 inch long hex head grade 515 Kit Item 1 Hose adapter16 984109 4 Nut 3/8-16 hex17 986299 4 Washer 3/8 medium flat18 987119 4 Washer 3/8 medium lock19 970239 1 Capscrew 5/16-18 x 3/4 inch long hex head grade 520 987109 1 Washer 5/16 medium lock21 986269 1 Washer 5/16 medium flat22 5550040 2 Clamp

TB37 – 02-01 and after 4 - 13

Dual fuel engine, Ford VSG-413item part no qty description

0074136 1 Duel fuel engine, Ford VSG-4131 0073990 1 Engine, Ford VSG-4132 0151899 1 Dual fuel kit, liquid withdrawal - (kit includes items 3 through 11)3 Kit item 1 Regulator - (not sold separately)4 Kit item 1 Filter lock - (not sold separately)5 Kit item 1 Street 3/8 NPT 45° elbow - (not sold separately)6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)8 Kit item 1 Street 1/8 NPT 90° elbow - (not sold separately)9 Kit item 1 Hose adapter - (not sold separately)

10 Kit item 1 Hose adapter - (not sold separately)11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)12 3044146 1 Terminal #10 stud insulated 22/18 wire13 3040083 1 Terminal .250 tab female fully insulated 16/14 wire14 5090011 1 Nipple 1/8 NPT brass15 5090024 1 Vacuum fitting 1/8 NPT brass straight16 5039601 2 Splice17 5039501 2 Beaded 90° elbow18 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long19 5090044 1 Vacuum line tee20 5550010 8 Clamp21 5010007 1 Vacuum hose x 9 inch long22 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 523 987099 2 Washer 1/4 medium lock24 7630335 1 Shut-off solenoid25 5560038 1 Nut #10-32 self locking26 5550030 2 Clamp27 5090035 1 Vacuum fitting28 7630327 1 Hose 2 inch flame resistant x 4 inch long29 5090026 6 Clamp30 3020054 1 Vacuum switch - (included with engine)

8130005 1 Replacement switch31 5230005 1 Gasoline fuel shut-off valve

4 - 14 TB37 – 02-01 and after

Dual fuel engine, Ford VSG-413

TB37 – 02-01 and after 4 - 15

1

18

20

20

16

16

17

VIEW OF BOTTOMREGULATOR FITTINGSLOOKING FROM TOP

20

20

22

TOP VIEW OFSPARK CONTROLMODULE

19

21

30

6

41317

7

5

8

3

15

9

3112

24

14

CL

29

10

28

11

20

27

23

25

20

26

AWA07053B

LP fuel engine, Ford VSG-413item part no qty description

0074137 1 LP fuel engine, Ford VSG-4131 0073990 1 Engine, Ford VSG-4132 0151899 1 LP fuel kit, liquid withdrawal - (kit includes items 3 through 11)3 Kit item 1 Regulator - (not sold separately)4 Kit item 1 Filter lock - (not sold separately)5 Kit item 1 Street 3/8 NPT 45° elbow - (not sold separately)6 Kit item 1 Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately)7 Kit item 1 Street tee 1/8 NPT brass - (not sold separately)8 Kit item 1 Street 1/8 NPT 90° elbow - (not sold separately)9 Kit item 1 Hose adapter - (not sold separately)

10 Kit item 1 Hose adapter - (not sold separately)11 Kit item 1 LP hose, 5/8 inch diameter x 30 inch long - (not sold separately)12 7710013 1 Pipe plug 1/8 NPT square head13 3040083 1 Terminal .250 tab female fully insulated 16/14 wire14 5090024 1 Vacuum fitting 1/8 NPT brass straight15 5039601 2 Splice16 5039501 2 Beaded 90° elbow17 5010020 1 Fuel hose, 5/8 inch diameter x 24 inch long18 5090044 1 Vacuum line tee19 5550010 8 Clamp20 5010007 1 Vacuum hose, 3/16 inch diameter x 9 inch long21 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 522 987099 2 Washer 1/4 medium lock23 5550030 2 Clamp24 7630327 1 Hose 2 inch flame resistant x 4 inch long25 5090026 6 Clamp26 3020054 1 Vacuum switch - (included with engine)

8130005 1 Replacement switch27 7630309 1 Fuel pump close out plate - (replaces fuel pump)

4 - 16 TB37 – 02-01 and after

LP fuel engine, Ford VSG-413

TB37 – 02-01 and after 4 - 17

1

17

19

19

15

16

16

19

19

21

18

20

26

6

4

1316

7

5

8

3

14

9

CL

25

10

24

11

19

27

12

22

23

19

AWA07088A

Engine block heateritem part no qty description

1 7360338 1 Engine block heater with cord2 0181634 1 Decal, engine block heater

4 - 18 TB37 – 02-01 and after

Yoke

Locking screw

Heater installation position

1 - install with element pointeddown as shown

Ford VSG engine

2

AWM00227

Head lightsitem part no qty description

1 3064414 1 Light, flood with round base2 974709 9 Machine screw #10-24 x 1 inch long round head3 5560034 9 Nut #10-24 self locking4 3011601 1 Wire, 16 gauge single conductor x 120 inch long5 3090006 1 Flexgard tube, 120 inch long6 3040038 1 Fuse holder, in-line7 3040039 1 Fuse, 10 amp capacity8 5093000 1 Clamp9 3044158 1 Terminal #6 stud insulated 16/14 wire

10 3040114 1 Connector, in-line 16/14 wire11 3040071 3 Butt connector insulated 16/14 wire12 986009 1 Washer #10 medium flat

TB37 – 02-01 and after 4 - 19

1

11

1

23

23

12

8 45

1 1

11 11

101167

549

4A

Lower controlsselector switch

Wiring diagramAW0071739

Hornitem part no qty description

1 3040127 1 Horn, 12 volt DC2 3040128 1 Horn relay, 12 volt DC3 3026027 1 Switch, push button4 7140092 1 Switch seal5 0071269 1 Placard, horn6 0070733 1 Jumper wire7 0071557 1 Jumper wire8 970029 3 Capscrew 1/4-20 x 3/4 inch long hex head grade 59 987099 3 Washer 1/4 medium lock

10 5560655 2 Pop rivet #AD32-ABS11 0070759 1 Jumper wire12 3011801 1 Wire 18 gauge single conductor x 72 inches long13 3040047 2 Terminal .250 tab female slip-on fully insulated 22/18 wire14 3044146 1 Terminal #10 stud insulated 22/18 wire15 3044145 2 Terminal #8 stud insulated 22/18 wire16 3040046 1 Terminal .250 tab male slip-on fully insulated 22/18 wire

4 - 20 TB37 – 02-01 and after

12

89

510

Upper control boxWiring box

634

713

Upper control box

16Wiring box

13

14

12

12

11

15

Horn

AW0170505

Isolation valveitem part no qty description

1 6010494 1 Ball valve, 1/2 NPT2 6010498 1 Ball valve, 1-1/2 NPT3 7740014 1 Close nipple 1/2 NPT4 7740110 1 Close nipple 1-1/4 NPT5 7720604 1 Reducer bushing 3/4 x 1/26 0070927 1 1/2 inch hydraulic hose

TB37 – 02-01 and after 4 - 21

AWA07055B

3

25

6

14

Motion alarm, driveitem part no qty description

1 3040129 1 Motion warning alarm, standard2 0073071 1 Jumper wire3 3011801 1 Wire 18 gauge single conductor x 98 inches long4 3040046 2 Terminal .250 tab male slip-on fully insulated 22/18 wire5 3040047 2 Terminal .250 tab female slip-on fully insulated 22/18 wire6 3044163 1 Terminal ring tongue insulated 16/14 wire7 3040082 1 Terminal .250 tab male fully insulated 16/14 wire8 970219 4 Capscrew 5/16-18 x 1/2 inch long hex head grade 59 987109 4 Washer 5/16 medium lock

4 - 22 TB37 – 02-01 and after

2

Drive controllerat upper control box

4

Spare 18/19 boom wire

Wiring box

5

4

89 1 7 4 5

3

AW0170523

Spark arrestor muffler, Deutzitem part no qty description

1 7630243 1 Muffler, spark arrestor2 0074202-99 1 Tail pipe brace3 0074201-99 1 Tail pipe4 0074199-99 1 Upper exhaust pipe5 0074200-99 1 Lower exhaust pipe6 5550007 2 Clamp7 5550014 2 Clamp8 5560625 1 Capscrew metric M10-1.5 x 20mm long hex head9 5560356 1 Washer metric M10 lock

10 972029 1 Capscrew metric M8-1.25 x 20mm long hex head11 5560355 1 Washer metric M8 lock

TB37 – 02-01 and after 4 - 23

1011

2

89

5

6

4

2

36 7 1 7

AW0074203

Spark arrestor muffler, Forditem part no qty description

1 7741064 1 Nipple, 1-1/4 NPT x 8 inch long2 7734510 1 Pipe 90° elbow, 1-1/4 inch NPT3 0071310 1 Muffler, spark arrestor4 0170749-99 1 Exhaust pipe5 5550005 1 Clamp6 0170681-99 1 Side cowling

4 - 24 TB37 – 02-01 and after

6

4

5

3

1 2 AW0171985

Tail lightsitem part no qty description

1 3060017 1 Light, turn signal2 3020013 1 Switch, toggle3 3040009 1 Switch boot, short4 0072238 1 Wire harness, tail lights5 3040113 2 Mounting base6 5093002 2 Clamp7 970029 2 Capscrew 1/4-20 x 3/4 inch long hex head grade 58 987099 2 Washer 1/4 medium lock9 3040083 2 Terminal .250 tab female fully insulated 16/14 wire

10 3044158 2 Terminal #6 stud insulated 16/14 wire11 3060019 1 Flasher12 3060018 1 Flasher base13 974679 2 Machine screw #10-24 x 5/8 inch long round head14 5560034 2 Nut #10-24 self locking

TB37 – 02-01 and after 4 - 25

YELLOW

BLUE

BROWN

A

A

BB 4A

Wiring schematic

231

1112

1314

5

678

4

1- red lens out1- red lens out

9

4

1010

2

Light switch

1112

9 Lower controlsselector switch AW0072239

Tow packageitem part no qty description

1 0072214-99 1 Tow bar2 0072215-99 1 Tow bar steering arm3 0072216 1 Towing pin4 5580002 1 Snapper pin5 0072203 1 Decal, towing instructions6 0072224-99 2 Tow bar storage cradle7 0070778 2 1/4 inch hydraulic hose8 5036705 2 Swivel nut run tee9 5065728 1 Straight thread adapter

10 5036706 1 Swivel nut run tee11 0073040 1 1/2 inch hydraulic hose12 0090743-99 1 Bracket, float valve13 0170498 1 Float valve - (see page 2-37 for parts breakdown)14 25560083 1 Trim lock x 12 inches long15 0082160 1 Decal, danger tow package16 5560647 2 Capscrew 1/2-13 x 5 inch long hex head grade 517 5560039 2 Nut 1/2-13 self locking18 970239 2 Capscrew 5/16-18 x 3/4 inch long hex head grade 519 987109 2 Washer 5/16 medium lock20 5063906 1 Fitting nut21 5064003 1 Tube end reducer22 0082203 1 Decal, danger crushing hazard23 0082164 1 Decal, danger do not ride

4 - 26 TB37 – 02-01 and after

Page 4 - 27

Tow package

Snorkel model TB37

5

24

STEER ENDDRIVE END

8

87

9

10

20

11

12

21

12

13 14

1819

6 2 45 3 1

DRIVE END

16 17

6

6

6

2

41

3

5

STEER END

COUNTER WEIGHT

22

UPPER CONTROL BOX

23

AW0170499

Upper control box coveritem part no qty description

1 0073076 1 Upper control box cover, standard0074782 1 Upper control box cover, fire resistant

2 5560657 3 Pop rivet 1/8 inch aluminum #RVT-AD48 ABS3 5560656 2 Pop rivet 1/8 inch aluminum #RVT-AD46 ABS

4 - 28 TB37 – 02-01 and after

1

Front view - Upper control box

2

3

Side viewcover shown

in stowed positon

Snap

Side view - Cover installed

AW0071654

Warning light, single beaconitem part no qty description

1 0071395 1 Light mount bracket2 3040046 2 Terminal .250 tab male slip-on fully insulated 22/18 wire3 986019 1 Washer 1/4 medium flat4 987099 1 Washer 1/4 medium lock5 970029 1 Capscrew 1/4-20 x 3/4 inch long hex head grade 56 5093019 1 Clamp7 3060083 1 Warning light, amber lens

3060084 1 Warning light, red lens8160047 1 Replacement bulb

8 3014706 1 Wire harness, warning light

TB37 – 02-01 and after 4 - 29

47

1D

3

7

1

2

6543

7

1

8

AWA08112B-2

Work lightsitem part no qty description

1 3064413 2 Light, incandescent with clamp bracket3067620 2 Light, halogen with clamp bracket

2 5093019 7 Hose clamp3 3090019 1 Flexgard tube, 80 inch long4 5569003 1 Grommet5 970029 7 Capscrew 1/4-20 x 3/4 inch long hex head grade 56 986019 7 Washer 1/4 medium flat7 987099 7 Washer 1/4 medium lock8 3040082 3 Terminal .250 tab male fully insulated 16/14 wire9 3011601 1 Wire, 16 gauge single conductor x 80 inch long

10 3040114 1 Connector, in-line 16/14 wire11 3044161 1 Terminal #10 stud insulated 16/14 wire12 3040038 1 Fuse holder, in-line13 3040039 1 Fuse, 10 amp capacity14 3040083 3 Terminal .250 tab female fully insulated 16/14 wire

4 - 30 TB37 – 02-01 and after

1

2

567

3

2

Light Light

1 32

Upper control boxterminal strip

1 18 8

14 1410

814

9

11

41213

3

AW0080768

index

AAccess cover, chassis, 1-2Access cover, drive, 1-2Access door, lower controls, 1-44Accumulator, 2-24Adapter plate, centerpost, 1-10Adjustment bar, 1-37Adjustment bolt, 1-10Air cleaner, 1-38, 1-40, 1-42, 1-43Air cleaner access door, 1-44Air cleaner mounting band, 1-38Air cleaner service indicator, 1-38, 1-40Air horn kit, 1-37Air inlet elbow, 1-40Air inlet heater kit, 4-6Air inlet hood, 1-38, 1-40Air inlet tube, 1-38, 1-40Air intake hose, 1-38, 1-40Air intake manifold, 1-38Alternator connector, 3-10

BBall valve, 1/2 NPT, 4-21Ball valve, 1-1/2 NPT, 4-21Barber-Coleman governor, 3-10Base boom, 1-16Battery hold down, 3-8, 3-10Battery hold down bolt, 3-8, 3-10Battery, 12 volt DC - 550 CCA, 3-8, 3-10Bearing spacer, 1-28Bearing, self aligning, 1-6, 1-9Boom switch, lower, 3-36Boom switch, upper, 3-37Bracket, battery disconnect switch, 3-8, 3-10Bracket, lower boom switch, 1-44Bracket, LP gas cylinder, 4-9, 4-10, 4-13

CCable, 110 volt power to platform, 3-34Cap, wheel service, 1-6Cartridge holding valve, 1-20, 2-33Centerpost and fittings, 1-10Circuit breaker, 15 amp capacity, 3-28, 3-31, 3-34Circuit breaker, 20 amp capacity, 3-22, 3-25Circuit breaker, 25 amp capacity, 3-28, 3-31Circuit breaker, 3 amp capacity, 3-22, 3-25Control valve, drive, 2-22Control valve, Weco, 2-12Control wire #1, 1-22Control wire #2, 1-22Corrosion inhibitor, 3-16, 3-22, 3-25Coupler, female LPG, 4-9, 4-10, 4-13Coupling cover, 4-4Cover gasket, 2-18Cover plate, platform rotator, 1-28Cover, electrical outlet, 3-34Cylinder, extension, 1-20, 2-27, 2-28Cylinder, Lift, 2-30Cylinder, master level, 1-10, 2-31Cylinder, slave level, 2-32Cylinder, steering, 1-6, 2-34

DDecal, 3 inch stripe, 1-46Decal, 37 logo, 1-46Decal, 4 x 4 logo, 1-46Decal, attach fall restraint, 1-46Decal, blue arrow, 1-46

Decal, caution governor damage, 1-46Decal, danger crushing hazard, 1-46, 4-26Decal, danger cylinder failure, 1-46Decal, danger do not ride, 4-26Decal, danger electrical hazard, 1-46, 3-22, 3-25Decal, danger electrical/tipping hazard, 1-46Decal, danger rotating engine parts, 1-46Decal, danger tow package, 1-46, 4-26Decal, danger you must not operate, 1-46Decal, diesel fuel, 1-46Decal, diode, 3-20Decal, do not ride in platform, 1-46Decal, dual fuel instructions, 1-46, 4-9, 4-10Decal, engine block heater, 4-18Decal, gasoline fuel, 1-46Decal, hydraulic oil, 1-46Decal, lift, 1-46Decal, lift/tie down location, 1-46Decal, lube recommendations, 1-46Decal, main circuit breaker, 3-28, 3-31Decal, OmniQuip logo, 1-46Decal, power, 3-22, 3-25Decal, rotate while greasing, 1-46Decal, run, 3-28, 3-31Decal, safe operation information, 1-46Decal, Snorkel brand logo, 1-46Decal, TB37 logo, 1-46Decal, terminal strip, 3-16, 3-20Decal, throttle, 3-28, 3-31Decal, tie down symbol, 1-46Decal, towing instructions, 1-46, 4-26Decal, yellow arrow, 1-46Diagnostic nipple, 2-6, 2-24Diode stand off, 3-20Door latch, 1-26, 1-44Door post bracket, 1-44Door post, left hand, 1-44Door post, right hand, 1-44Door spring, 1-44Door, left hand front, 1-44Door, left hand rear, 1-44Door, right hand front, 1-44Door, right hand rear, 1-44Drive control valve, 2-21Drive motor, 1-9, 2-14Drive motor brake, 4 cubic inch, 2-16Drive motor with brake, 1-4, 2-16Drive wheel, 1-52Dual counterbalance valve, 2-26Dual crossover relief valve, 1-28, 2-35Duel fuel engine, Ford VSG, 4-14

EElbow 90° rubber reducing, 1-38Elbow, 3 inch 90° rubber, 1-38Electrical hazard

See inside front coverElectrical outlet box, 3-8, 3-34Electrical outlet, GFCI - 20 amp capacity, 3-34Emergency power motor/pump, 2-36Emergency power unit, 2-6, 2-36Emergency power unit wire, 3-8, 3-10Engine adapter, 1-33Engine cover spacer, Deutz diesel engine, 1-44Engine cover, Deutz diesel engine, 1-44Engine frame, 1-30Engine mount, 1-30, 1-34Engine mount washer, 1-30, 1-34Engine mount, front left hand, 1-33

TB37 – 02-01 and after index 1

Engine mount, front right hand, 1-33Engine mount, rear left hand, 1-33Engine mount, rear right hand, 1-33Engine mounting frame, 1-34Engine, Deutz F3L-1011F, 1-30, 1-33Engine, Ford VSG-413, 1-37, 4-14, 4-16EPS anti-restart module, 3-16Exhaust adapter, 1-37Exhaust flange, 1-37Exhaust pipe, 1-38, 1-40, 4-24Extension cylinder, 1-18, 1-20Extension with gasket, 3-16

FFan shroud, 1-34Filler/breather cap gasket, 2-18Filter, sump strainer, 2-18Flasher base, 4-25Flexible coupling, Bowex, 1-33Flexible coupling, Hayes, 1-33Float valve, 2-37Flywheel housing coupling kit, 1-37Fuel filter, 1-30, 1-34Fuel gauge, 1-14, 4-9Fuel hose, 1-30, 1-34, 4-14, 4-16Fuel hose 5/16 inch diameter x 40 inch long, 1-34Fuel pump close out plate, 4-16Fuel return hose, 1-30Fuel supply hose, 1-30Fuel tank strap, 1-14, 4-9Fuel tank, 4 gallon with gauge, 4-9Fuel tank, gasoline 20 gallon capacity, 1-14Fuse holder, in-line, 4-19, 4-30Fuse, 10 amp capacity, 4-19, 4-30

GGasoline fuel shut-off valve, 4-14Gear hub, 1-48Generator, AC hydraulic powered, 4-4Gravity gate, platform, 1-26Grease cap, 1-6, 1-9Grommet, 3-25Guard, boom switch, 1-16, 3-2, 3-6Guard, cable retention, 4-2Guard, emergency stop switch, 3-16

HHinge, air cleaner access door, 1-44Horn relay, 12 volt DC, 4-20Horn, 12 volt DC, 4-20Hose carrier, 1-18, 1-22Hour meter, 3-28, 3-31Hub with bearings, 1-6Hydraulic motor, AC generator, 4-4Hydraulic oil filter, 2-18Hydraulic oil reservoir, 1-15Hydraulic power unit, 1-28Hydraulic pump and fittings, 1-33, 1-37

IInstrument panel, 3-28, 3-31Insulator boot, 3-8, 3-10, 4-2, 4-6

JJumper wire, 3-10, 3-32, 3-33

KKey washer, 1-6King pin, 1-6, 1-9Knob, gate hinge pin, 1-26

LLatch stop, 1-26Lift cylinder, 1-10Light mount bracket, 4-29Light, flood with round base, 4-19Light, halogen with clamp bracket, 4-30Light, incandescent with clamp bracket, 4-30Light, turn signal, 4-25Liquid level gauge with thermometer, 2-18Lock pin, 1-6, 1-9Locking pin, 1-6, 1-9Lower exhaust pipe, 4-23LP fuel engine, Ford VSG, 4-16LP gas cylinder, liquid withdrawal, 4-9, 4-10, 4-13LP gas fuel hose, 4-9, 4-10, 4-13Lubrication tube, 1/4 inch copper tube, 1-2Lug nut, 1-4, 1-9

MMini siren, engine alarm, 3-22, 3-25Motion warning alarm, standard, 4-22Motor mounting angle, 4-4Mount plate, governor, 3-10Mount, left hand, 1-37Mount, right hand, 1-37Mounting band, air cleaner, 1-40Mounting bracket, 1-28Mounting bracket, side cowling left hand, 1-44Mounting bracket, side cowling right hand, 1-44Mounting frame, platform rotator, 1-28Muffler, spark arrestor, 4-23, 4-24Muffler, standard, 1-40

OOverflow reservoir, 1-34

PPackage valve, Weco, 2-10Pin lock, 1-10, 1-16, 1-18, 1-24, 1-28Pin, base boom to lift cylinder rod end, 1-10Pin, boom pivot, 1-16Pin, extension cylinder to base boom, 1-16Pin, extension cylinder to tip boom, 1-18Pin, gate hinge, 1-26Pin, level cylinder to boom, 1-18Pin, lift cylinder base end to turntable, 1-10Pin, master level cylinder base end to base boom, 1-10Pin, master level cylinder rod end to turntable, 1-10Pin, slave level cylinder to platform, 1-24Pin, steer cylinder mounting, 1-6, 1-9Pin, steering arm, 1-6, 1-9Pin, tip boom to rotator pylon, 1-24Placard, 125 volts 15 amps, 1-46, 3-16Placard, AC generator, 4-2Placard, ANSI standard, 1-46Placard, battery disconnect switch, 3-8, 3-10Placard, caution liquid withdrawal, 1-46, 4-9, 4-10, 4-13Placard, caution serial number, 1-46Placard, dual fuel switch, 4-9, 4-10Placard, emergency bleed down valve, 1-46Placard, engine protection system, 3-31Placard, engine rpm, 1-46

index 2 TB37 – 02-01 and after

Index

Placard, heater instructions, 4-6Placard, horn, 4-20Placard, lower controls, 3-16Placard, lug nut torque, 1-46Placard, platform capacity 600 pounds, 1-46Placard, platform identification, 1-46Placard, platform rotation, 3-22, 3-26Placard, pre-start instructions, 1-46Placard, tire pressure, 1-46Placard, upper control box front, 3-22, 3-25Placard, upper control box top, 3-22, 3-25Plastic track link, 1-22Platform foot switch, 3-2, 3-6, 3-40Platform rotator, 1-24, 1-28, 2-39Power wire, 1-22Pylon, platform rotator, 1-28

RRadiator cap, 1-34Radiator cushion, 1-34Radiator mount, left hand, 1-34Radiator mount, right hand, 1-34Radiator mounting bracket, 1-34Radiator overflow hose, 1-34Record box, 1-46Record pouch, 1-46Relay, 12 volt DC, 3-16, 3-20, 3-26, 3-32, 3-33Relief valve mount bracket, 4-9, 4-10, 4-13Reservoir cover, 2-18Rheostat switch, 3-22, 3-25Rim valve, 1-52Roller spacer, aluminum gravity gate, 1-26Roller spacer, steel gravity gate, 1-26Roller, aluminum gravity gate, 1-26Roller, steel gravity gate, 1-26Rubber bumper, 1-44, 1-46, 3-13Rubber door latch, 1-44

SSide cowling, left hand front, 1-44Side cowling, left hand rear, 1-44Side cowling, right hand front, 1-44Side cowling, right hand rear, 1-44Siren, tilt alarm, 3-22, 3-25Slave level cylinder, 1-18, 2-32Slide pad, 1-16, 1-18, 1-20, 1-22Slide pad mount, 1-16Slide pad plate, 1-16Slide pad shim, 1-16, 1-18Slide pad spacer, 1-16Solenoid mount bracket, 1-33Solenoid switch panel, Deutz, 3-32Solenoid switch panel, Ford, 3-33Solenoid valve, 2-40Solenoid valve and coil, 2-10Spacer, air cleaner, 1-38, 1-40Spacer, tie rod mounting, 1-6Spark module mount plate, 1-37Spindle nut, 1-6, 1-9Spring, torsion, 1-26Steering arm, 1-6, 1-9Steering yoke, left hand, 1-6Steering yoke, right hand, 1-6Support, extension cylinder, 1-20Swing drive, 1-12, 1-50Swing drive motor, 1-12Swing drive with motor, 1-10, 1-12Swinging gate, platform, 1-26Switch, 3-36

Switch boot, short, 4-25Switch knob, 3-22, 3-25Switch seal, 4-20Switch, anti-restart, 3-22, 3-25Switch, battery disconnect, 3-8, 3-10Switch, emergency stop push/pull, 3-25Switch, keyed start, 3-16Switch, oil pressure, 1-37Switch, push button, 4-20Switch, toggle, 3-16, 3-22, 3-25, 4-2, 4-6, 4-9, 4-10, 4-25

TTail pipe, 4-23Tail pipe brace, 4-23Temperature gauge, 3-31Temperature gauge , 3-28Temperature sensor, 3-8, 3-10Terminal strip, 12 circuit .188 tab slip-on, 3-20Terminal strip, 6 circuit #10 stud, 3-28, 3-31Thrust bearing, 1-6, 1-28Tie rod end for adjustable tie rod, 1-6, 1-9Tie rod, adjustable, 1-6, 1-9Tilt alarm sensor 5°, 3-6Tip boom, 1-18Tire and wheel, left hand drive, 1-52Tire and wheel, right hand drive, 1-52Torque plate, platform rotator, 1-28Tow bar, 4-26Tow bar storage cradle, 4-26Towing pin, 4-26

UUpper boom switch, 1-16Upper control box cover, 4-28Upper control box, Deutz, 3-22Upper control box, Ford, 3-25Upper exhaust pipe, 4-23Upper spacer, 1-37

VVacuum hose, 1-37, 4-16Vacuum switch, 4-14, 4-16Valve, AC generator, 2-23

WWarranty

See inside back coverWheel bolt, 1-6Wire harness, engine/lower controls, 3-8, 3-10Wire harness, EPS, 3-28, 3-31Wire harness, lower boom switch, 3-36Wire harness, platform foot switch, 3-40Wire harness, tail lights, 4-25Wire harness, turntable, 3-2, 3-6Wire harness, upper boom switch, 3-37Wire harness, upper control box, 3-22, 3-25Wire harness, warning light, 4-29Wire harness, wiring box internal, 3-16Wiring , 3-20

TB37 – 02-01 and after index 3

Index

LIMITED WARRANTYSnorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for aperiod of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in aDealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, arefound to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at nocharge.

Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms,of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four(4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective willbe replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred asa result of such replacement or repair will be the responsibility of the Customer or Dealer.

The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during theapplicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by SnorkelService Department prior to performing any warranty repair or replacement.

Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunderunless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel ServiceDepartment within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must benotified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warrantyperiod.

At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repairedunder this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warrantyreplacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’sVendor to Dealer or Customer.

REPLACEMENT PARTS WARRANTY

Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond thenormal warranty period of the machine upon which the part was installed.

THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:

1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty.Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer.

2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, ifsuch modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adverselyaffects the stability, reliability or service life of the Snorkel product or any component thereof.

3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is notlimited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is notlimited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair PartsManuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but notlimited to hydraulic fluid, filters and lubrication.

4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application ortype of environment in which the machine may be used; such as, but not limited to sandblasting applications.

5. Any Snorkel product that has come in direct contact with any chemical or abrasive material.

6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but notlimited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lostorders, lost rental revenue, lost profits or increased cost.

This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied,unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or VicePresident-Marketing.

SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY.SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSEAND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOTLIMITED TO INJURY TO PERSONS OR PROPERTY.

The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whomthe Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel ServiceDepartment for further assistance.

Effective July 1995

TB37 – revised December 2001 1

Maintenance and Schematics

Maintenance informationThe parts drawings located in the repair parts sections,are designed for use as a guide for proper disassemblyof the machine and components as well as for parts re-placement.Always refer to the hydraulic system installa-tion drawings and the electrical wiring diagram beforeremoving or disassembling associated parts.

Do not attempt to disconnect or remove any hydrau-lic line before reading and understanding all textconcerning the system hydraulics. In most cases,disassembly of the machine will be obvious from theillustration.

When disassembling or reassembling components,complete the procedural steps in sequence. Do not par-tially disassemble or assemble one part, then start onanother. Always check your work to assure that nothinghas been overlooked.

The following list is a gentle reminder when disassem-bling or assembling the machine.

ü Always be conscious of weight.

ü Never attempt to lift heavy objects without the aid ofa mechanical device.

ü Do not allow heavy objects to rest in an unstablecondition.

ü Always make sure work platform is in stowedposition - blocked or the weight removed by asuitable lifting device before disconnecting thehydraulic hose from the motor/pump unit to the liftcylinder.

üWhen raising a portion of the machine, be sure thatadequate blocking is properly positioned - Do notdepend on lifting device to hold and secure weight.

ü If a part resists removal, check to see if allfasteners, electrical wiring, hydraulic lines, etc.,have been removed or that other parts are notinterfering.

Parts should be thoroughly inspected before restoring toservice at the time of reassembly. Burrs, nicks orscratches may be removed from machined surfaces byhoning or polishing with #600 crocus cloth, followed by athorough cleaning in an approved cleaning solvent, andblown dry with compressed air. Do not alter the contourof any part. If this operation does not restore the part to aserviceable condition, replace the part. Replace allO-rings, seals, and gaskets at reassembly. Use new rollpins or cotter pins. Dip all packing rings and seals in hy-draulic oil before reassembling in cylinder and manifoldinstallations.Replace any part having imperfect threads.In general, units that have been disassembled can bereassembled by reversing the order of disassembly.

Remember that the service life of a machine can be in-creased by keeping dirt and foreign materials out of thevital components. Precautions have been taken to safe-guard against this; shields, covers, seals and filters areprovided to keep air and oil supplies clean; however,these items must be maintained on a scheduled basis inorder to function properly.

At any time air or oil lines are disconnected, clean sur-rounding areas as well as the opening and fittings them-selves. As soon as a line or component is disconnected,cap or cover all openings to prevent the entry of dirt orforeign materials.

New parts should remain in their container until they areready to be used.

Clearly mark or tag hydraulic lines and electrical wiringconnections when disconnecting or removing them fromunit. This will assure that they are correctly reinstalled.

Proper assembly is critical to the successful rebuildingof any unit. Carefully inspect any parts which are to bereused. If in doubt, replace.

“SAFETY FIRST” is a good slogan.

Replace any guards and protective devices that havebeen removed to carry out maintenance and repairwork.

CAUTION

2 TB37 – revised December 2001

Maintenance schedules

Snorkel has established a Preventive MaintenanceSchedule that includes Daily Maintenance (Operator'sInspection), 90 Day or 150 Hour (frequent) Maintenanceand Yearly or 500 Hour (annual) Maintenance, to detectany defective, damaged or improperly secured partsand provide information regarding lubrication and otherminor maintenance items.

The Maintenance Schedule following, outlines the re-quirements of these maintenance checks for each timeinterval. The Operator's Daily Maintenance and inspec-tion must be performed by a trained operator. All othermaintenance and inspections must be performed by atrained service technician only.

Note that the 90 Day or 150 hour (frequent) and yearly or500 hour (annual) Maintenance, require use of the Pre-ventive Inspection Maintenance Checklist to pinpoint allinspection items. Retain a copy of these forms for yourrecords.

They also require that all placards and decals on the unitare to be inspected.

All placards and decals must be in place and legible.Usethe placards installation drawing and parts listing in therepair parts section 1 of this manual to check these plac-ards and decals.

Snorkel recommends that you make additional copies ofthe Preventive Inspection Maintenance Checklist formsfor your use in performing these inspections.

Failure to perform the Preventive Maintenance atthe intervals outlined in the Maintenance Schedulemay result in a unit being operated with a defect thatcould result in INJURY or DEATH of the unit opera-tor. Do not allow a unit to be operated that has beenfound to be defective.

Repair all defects before returning the unit to service.

Daily maintenance(operator’s inspection)

Components Service Required

Emergency power motor/pump Check operation

Air filter Check condition

Engine oil Check oil level

Fuel leaks Visually inspect (hoses, connections, etc.)

Fuel tank cap Visually inspect (installation)

Engine coolant Check fluid level

Engine fuel level Check fuel gauge

Bolts and fasteners Visually inspect (looseness)

Platform gate Visually inspect (operation)

Slide pads Visually inspect (boom wear marks)

Structural damage and welds Visually inspect (weld cracks, dents)

Tires and wheels Visually inspect (condition)

Battery fluid level Check fluid level

Battery terminals Visually inspect (corrosion)

Charging system Visually inspect (belt, gauge)

Control switches Visually inspect (operation)

Wiring harnesses Visually inspect (installation, condition)

Hydraulic leaks Visually inspect (hoses, tubes, fittings)

Hydraulic oil Check fluid level

Placards and decals Visually inspect (installation, condition)

DANGER


Maintenance schedules

90 day or 150 hour maintenance(trained service technician)

Components Service Required Recommended Lubricant orFurther Instructions

Daily maintenance Perform maintenance as per schedule

Preventive inspection mainte-nance checklist

Perform inspection, complete form Retain copy of checklist

Placards and decals inspection Inspect using drawing and parts listingin section 1 (repair parts)

Replace any missing or unread-able decals/placards

Door hinges and latches Lubricate SAE 10W oil or spray lubricant

Rotation bearing Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC

Tie rods Lubricate Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L

Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90

Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90

Platform rotator Refill if disassembled for repairs Consult factory

Platform controller Check smooth operation & speeds

Batteries Check specific gravity 1.260/1.275 at 80° F.

Hydraulic return filter Check condition Replace if dirty

Engine RPM Check for proper engine RPM See engine manufacturesowner's manualEngine oil and filter Replace per engine owners manual

Engine fuel filter Check condition Replace every 6 months or if dirty

Yearly or 500 hour maintenance(trained service technician

Components Service Required Recommended Lubricant orFurther Instructions

90 day or 150 hour maintenance Perform maintenance per schedule

Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13MBelow 10° Mobil DTE-11M

Hydraulic return filter Replace After 1st. 50 hours, thereafterat recommended interval

Hydraulic reservoir suction filter Clean and reinstall

Hydraulic pressures Check pressures

Gear hubs Replace fluid Mobil Mobilube HD 80W-90

Swing drive Replace fluid Mobil Mobilube HD 80W-90

Engine coolant Check Condition See engine manufacturer'sowner's manual

Front wheel bearings Clean and repack Conoco Super Sta #2Above 32° Mobilgrease CM-PBelow 32° Mobilgrease CM-L


Service information

Lubricants

Specific lubricants as recommended by Snorkel, shouldbe used in maintaining your unit. If in doubt regarding theuse of lubricants other than those listed, contact SnorkelCustomer Service Department, St. Joseph Missouri, forevaluation and recommendation.

Refer to the above lubrication illustration for location ofitem numbers.

Pressure gun application

Service all fittings as indicated in the MaintenanceSchedule and lubrication illustration. Wipe away all ex-cess lubricant from exposed surfaces. Over lubricationcan collect dirt and foreign matter which acts as an abra-sive. Lubrication of accessory equipment should be inaccordance with the manufacturer’s recommendations.

Rotation bearing

Rotation bearing (item 1.): Pressure gun lubricate bear-ing at recommended interval using lubricant as outlinedin the maintenance schedule. Rotate while lubricating.Lubrication fitting is located on the font plate of the turn-table.

Rotation gear teeth and pinion

Rotation gear teeth and pinion (item 2.): Gear teeth andgear box pinion should be lubricated with a spray-ontype open gear lubricant.

Tie rods

Tie rods (item 3.): Lubricate at recommended intervalusing lubricant as outlined in the maintenance schedule.

Swing drive

Swing drive (item 4.): To check oil level, remove checkplug located on the side of the gear box.Unit is full if oil islevel with bottom of fill hole or just starts to run out.

Gear hubs

Gear hubs (item 5.): To check and fill Gear hubs:

1. Rotate wheel until bottom of filler/drain plug isabout 1 inch above horizontal centerline.

2. Remove plug with drive ratchet and extension.

3. Fill until lubricant is level with bottom of fill hole.

Note:Do not overfill gear hubs as they are not vented andneed air space for expansion of oil to prevent damageto hubs.

Hydraulic oil reservoir

Hydraulic oil reservoir (item 6.): The fluid level should bekept between the low and full marks on the sight gaugeindicator and should be checked with all cylinders fullyretracted and the platform in stowed position.

The interior of the reservoir should be wiped out andcleaned each time the hydraulic oil is changed.

9

1110

68

7

3

12

4

5Steer Drive

Slide padsdo not lubricate

The illustration locates the lubrication points of the TB37.

Lubrication illustration


Service information

The reservoir filler/breather cap should be removed andthe cap strainer cleaned with Kerosene, Fuel Oil, orother solvent at this time.

It is absolutely necessary that only new, clean hydraulicoil is added.

Note:If it becomes necessary to add or use an oil otherthan the recommended fluid, it is important that it becompatible and equivalent to the factory fill. Local oilsuppliers can generally furnish this information.

If questions still remain, contact Snorkel Customer Ser-vice Department, St. Joseph, Missouri, for further infor-mation.

Engines

Engine (item 7.): Refer to the engine manufacturer’s in-struction manual or consult your local engine servicerepresentative if engine adjustments or repairs areneeded. The engine MUST be operated in accordancewith manufacturer’s instructions and serviced at recom-mended intervals.

Door hinges and latches

Door hinges and latches (item 8.): After lubricating, re-move any excess oil or over spray so it will not collect dirtor debris.

Platform rotator

Platform rotator (item 9.): Platform rotators will requirelubrication only if disassembled for repairs.

Consult factory for proper lubricant if replacement ofplatform rotator is required.

Hydraulic oil return filter

Return filter (item 10.): On TB37 models, the hydraulicoil return filter is mounted on top of the hydraulic oil res-ervoir.

The filter element is a throw-away type filter and shouldbe changed after the initial break-in period (approxi-mately 50 hours operation time).

The filter is equipped with a hydraulic pressure gauge toindicate the filter element condition. A by-pass reliefwithin the filter base is provided and is set to by-pass at25 PSI. If pressure readings are above 25 PSI, the filtershould be changed.

The filter condition should be checked at the 90 day or150 hour Preventive Inspection Maintenance interval ormore frequently under extreme working conditions.

The filter condition indicator is accurate only when theengine is running at maximum RPM and pump is dis-charging maximum flow, which occurs only during fullspeed driving. This requires that the indicator be ob-served while the unit is in motion, booms fully retracted

and in stowed position, drive range switch in “LO” posi-tion, and drive controller fully forward. Oil temperatureshould be at least 90 degrees.

Note:Use extreme caution while observing the conditionindicator because of the motion of the drive wheels.The condition indicator is best observed from outsideof the tract of the vehicle wheels to avoid possiblepersonal injury or machine damage.

When changing the filter element, the oil inside of the fil-ter element, should be examined for deposits of metalcuttings, which is present, could indicate excessivewear in some of the system components.

Suction strainer

Suction strainer (item 11.): A 100 mesh strainer is lo-cated within the hydraulic oil reservoir and filters thepump suction flow.

The strainer is cleanable and should be cleaned at thetime interval shown in the maintenance schedule chart,using Kerosene, Fuel oil or other solvent and a soft bris-tled brush.

Inspect filter for damage to wire cloth. Holes in the filtercloth leak dirt into the pump and other vital hydrauliccomponents. If element is damaged, replace.

When filter has been thoroughly cleaned, reinstall filteron suction line and tighten securely.

Batteries

Batteries (not shown):Batteries will have longer life if thewater level is maintained and they are kept charged.Theunit will have better starting characteristics with a fullycharged battery.

n cold weather the battery should be maintained at fullcharge to keep from freezing. An extremely low or deadbattery can freeze in cold weather. Make sure connec-tions are clean and tight.

Make sure charging equipment is operating properly.

Lead-acid batteries produce flammable and explo-sive gases. Never allow smoking, flames or sparksaround batteries.

Lead-acid batteries contain sulfuric acid which willdamage eyes or skin on contact. When workingaround batteries, always wear a face shield to avoidacid in eyes.

If acid contacts eyes, flush immediately with clear waterand get medical attention.

Wear rubber gloves and protective clothing to keep acidoff skin, if acid contacts skin, wash off immediately withclear water.

DANGER


Preventive inspection maintenance

90 day or 150 hour checklist

OK OK - No Service Required Serial Number✔ Corrective Action RequiredX Corrected, (Record description of corrective action).

Inspection Procedures Codes(1) Weld cracks, dents and/or rust(2) Installation(3) Leaks(4) Operation(5) Condition(6) Tightness(7) Residue buildup(8) See placards and decals inspection chart

Check OK ✔ XChassisStructural (1)Steering cylinder pin caps and tie wire (2,6)Steering linkage (4)Tires (5)Hydraulic tubes and hoses (3,5)Decals and placards (2,8)Drive motor brake (4)Torque drive wheel lug nuts per placard on wheel (6)Torque steer wheel lug nuts per placard on wheel (6)Right drive motor (3)Left drive motor (3)Lubrication points

TurntableStructural (1)Torque turntable top bolts @180 ft. lbs. (6)Torque turntable bottom bolts @180 ft. lbs. (6)Hydraulic tubes and hoses (3,5)Centerpost (3)Centerpost securing bolts (6)Lift cylinder pin caps and tie wire (2,6)Emergency bleed down valve (4)Cowling (5,6)Wire harness (2,5)Lift cylinder and holding valves (3,4)Decals and placards (2,8)Master level cylinder pin caps and tie wire (2,6)Master level cylinder and holding valves (3,4)Rotation brake (4)Rotation backlash (5)Correct operators manual in document holderSystem pressureLubrication points

Lower control stationStation selector switch - ground controlsplatform controls DO NOT work (4)Station selector switch - platform controlsground controls DO NOT work (4)Ground control switches (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN - OUT (4)Platform leveling UP - DOWN (4)Emergency power, all functions (4)Platform rotation (4)

Check OK ✔ XBoomsStructural (1)Lift cylinder pin caps and tie wire (2,6)Hydraulic hoses and tubes (3,5)Extension cylinder and holding valve (3,4)Hose carrier tube (7)Hose carrier support (7)Plastic hose track (5)Electrical wires (5)Extend/retract wire ropes (2,5,6)Decals and placards (2,8)

PlatformStructural (1)Decals and placards (2,8)Gravity gate (4)Hydraulic hoses and tubes (3,5)Slave level cylinder pin caps and tie wire (2,6)Slave level cylinder and holding valve (3,4)Platform mounting bolts (2,6)

Upper control stationFoot switch, unit will not start when engaged (4)Foot switch, functions operate when engaged (4)Engine START-STOP (4)Electric throttle, if equipped (4)Turntable rotation (4)Boom UP - DOWN (4)Boom extension IN-OUT (4)Platform leveling UP-DOWN (4)Platform rotation (4)Drive speed HIGH-LOW (4)Drive range HIGH-LOW (4)Engine choke (gasoline machine only) (4)Emergency power, all functions (4)Emergency shutdown control (4)Gradual start to stop, lift/swing/drive controls (4)Speed limit switch (4)5° tilt alarm (4)110 volt AC power to platform (2,4)

Hydraulic reservoirFiller./breather cap and tank (6)Hydraulic fluid level (5)Hydraulic filter (3,4)

EngineCharging system (4)Air filter (5)Hour meter (4)Belts and hoses (5)Hydraulic pump (4)Engine oil (2,5)Battery terminals (6,7)Battery electrolyte level (5)Indicator gauges (4,5)Engine START-STOP (4)Electric throttle (4)Electric choke, if equipped (4)Coolant level (5)


Preventive inspection maintenance

Check OK ✔ XPlatform rotatorStructural (1)Hydraulic rotator actuator (3)Platform rotation holding valve (4)Hydraulic power unit (2,4)Mounting bolts and pin caps (2,6)

Optional equipment110 volt AC hydraulic generator (2,4)Dual fuel system (2,4)LP gas system and control (2,4)Horn (2,4)Motion warning alarm (2,4)Operation warning light (2,4,6)Key type master switch (2,4)

Check OK ✔ XOptional equipment (continued)Cold weather start kit - diesel only (2,4)Hydraulic system cold weather warm-up kit (2,4)Extension cylinder bleed down (2,4)Driving lights (2,4)Platform work lights (2,4)Sandblast protection (2,4)Air line to platform (2,4)Tow package (2,4)Optional platform (2,4,6)Four wheel drive (2,4)Foam filled tires (2,5)Lifting lugs (2,5)

Corrective Action Required

Note: If correction action is required on any item, attach sheet indicating problem and action taken.

All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed.

Inspected By: Date

Capscrew torque chart


GRADE

BOLT

SAE GRADE

1 OR 2

SAE GRADE

5

SAE GRADE

6

SAE GRADE

8

MARKING

MIN. TENSILE

STRENGTH64,000 P.S.I. 105,000 P.S.I. 133,000 P.S.I. 150,000 P.S.I.

MATERIAL

DEFINITION

LOW

CARBON

STEEL

MEDIUM

CARBON

STEEL

TEMPERED

MEDIUM

CARBON

STEEL

Q & T

MED. CARBON

ALLOY

STEEL

Q & T

INDETERMINATE

QUALITY

MINIMUM

COMMERCIAL

QUALITY

MEDIUM

COMMERCIAL

QUALITY

BOLT SIZE

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

5

9

15

24

37

53

74

120

190

282

7

14

25

40

60

88

120

200

302

466

10

19

34

55

85

120

167

280

440

660

10.5

22

37

60

92

132

180

296

473

714

RECOMMENDED TORQUE VALUES (FT - LBS)

The following rules apply to the chart

1. Consult manufacturers' specific recommendations when available.

2. The chart may be used with both course and fine thread fasteners lightly lubricated.

3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.

4. The torque values are given in foot-pounds.

5. Inch pound equivalent may be obtained by multiplying by 12.

Page 9

Hydraulic Schematic2 wheel driveSnorkel model TB37

Page 10

Hydraulic schematic4 wheel driveSnorkel model TB37

CENTERPOST

651

FRONT DRIVE MOTORS

REAR DRIVE MOTORS

3200PSI

3200PSI

2000PSI

2000PSI

M2 M1

V1V2

BR

RH

FWD

A

B

LH

FWD

B

A

RH

FWD

A

B

LH

FWD

B

A

4

2

3

FWD REV REV FWD

OIL FLOW CHART

FUCTION

RETURN

DRIVE - REV

DRIVE - FWD

PILOT

STEER - RIGHT

STEER - LEFT

CENTERPOST NO

1

2

3

4

5

6

2500 PSI P

P2M4

D M2 M3 M1 P1

Page 11

Wiring schematicDeutz F3L-1011FSnorkel model TB37

AWA17010A

Page 12

Wiring schematicFord VSG-413Snorkel model TB37

AWA17011A

Documents

TB37 repair parts - Snorkel Lifts & Aerial Work Platforms (AWP) · · 2009-04-24Repair Parts Manual P/N 0172093 February 2001 - revised December 2001 Manufactured 02-01 and after