Tata Sumo Victa DITC Manual

8/8/2019 Tata Sumo Victa DITC Manual

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TTTTT aaaaa t a S u m ot a S u m ot a S u m ot a S u m ot a S u m o VVVVV i c t a D Ii c t a D Ii c t a D Ii c t a D Ii c t a D I TTTTT u r b ou r b ou r b ou r b ou r b o

OOOOOwnerwnerwnerwnerwner s Ms Ms Ms Ms M anual & Sanual & Sanual & Sanual & Sanual & S ererererer vicvicvicvicvice Be Be Be Be Booooookokokokok

TTTTTAAAAATTTTTA MA MA MA MA Motototototors Limitors Limitors Limitors Limitors LimitedededededMumbai PuneMumbai PuneMumbai PuneMumbai PuneMumbai Pune

The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.


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WWWWWhile takhile takhile takhile takhile tak ing deliving deliving deliving deliving deliv ererererer y of yy of yy of yy of yy of y our Nour Nour Nour Nour N ewewewewew TTTTTAAAAATTTTTA SumoA SumoA SumoA SumoA Sumo VVVVVicicicicic ta DIta DIta DIta DIta DI TTTTTCCCCCyou are privileged to have the following :you are privileged to have the following :you are privileged to have the following :you are privileged to have the following :you are privileged to have the following :1. Owners Manual & Service Book 2. Battery warranty Card3. First Aid Kit 4. Advance Warning Triangle5. Jack and Handle 6. Spare Headlamps Bulbs - 2 Nos.7. Spare Fuses - (Provided in fuse box) 8. Pre - delivery inspect ion and service.9. Complimentary diesel in the fuel tank. 10. Music System Manual10. Immobiliser Manual 12. Tool Kit

a. Wheel Spanner b. Screw Driverc. Ring Spanner (8-9) d. Socket Handle (Part no. 2654 5890 35 24)

YYYYYou arou arou arou arou ar e also ene also ene also ene also ene also en titled ftitled ftitled ftitled ftitled f or :or :or :or :or :l Free Services as per details given in your Owners manual and service book, at any Tata Motors Dealership or Tata Motors

Authorised Service Centre ( TASC ) or Tata Motors Authorised Service Point (TASP).l On the spot settlement of warranty as per terms and condit ions given in this book.

WWWWWe we we we we w elcelcelcelcelc ome yome yome yome yome y our suggestions four suggestions four suggestions four suggestions four suggestions f or bor bor bor bor b ettettettettett er serer serer serer serer ser vicvicvicvicviceeeee.....

SSSSShould yhould yhould yhould yhould y ou rou rou rou rou r equirequirequirequirequir e ane ane ane ane an y assistancy assistancy assistancy assistancy assistanc eeeee,,,,, please cplease cplease cplease cplease c ononononon tactactactactac ttttt WWWWWororororor ks Mks Mks Mks Mks M anager ofanager ofanager ofanager ofanager of TTTTTaaaaata Mta Mta Mta Mta M ototototot ors Dors Dors Dors Dors D ealership orealership orealership orealership orealership or TTTTTASC.ASC.ASC.ASC.ASC.

EX EX EX EX EX CELLENT CUST CELLENT CUST CELLENT CUST CELLENT CUST CELLENT CUST OMER SUPPOR OMER SUPPOR OMER SUPPOR OMER SUPPOR OMER SUPPOR T FOR T FOR T FOR T FOR T FOR T T T T T O O O O O T T T T T AL SAAL SAAL SAAL SAAL SATISF TISF TISF TISF TISF AAAAACTION CTION CTION CTION CTION

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DDDDDear Cear Cear Cear Cear C ustustustustust omeromeromeromeromer ,,,,,

Thank you for choosing the TTTTTaaaaatatatatata SumoSumoSumoSumoSumo VVVVVicicicicicta DIta DIta DIta DIta DI TTTTTurburburburburb ooooo another quality offeringfrom the companys growing range of passenger vehicles.

We would request you to acquainted with the details in this owners manual, whichwill enable you to derive optimum performance from your TTTTTaaaaatatatatata SumoSumoSumoSumoSumo VVVVVicicicicicta DIta DIta DIta DIta DITTTTTurburburburburb ooooo..... We look forward to having you as a satisfied customer and hope to have youretain us as your first choice for any of your motoring needs.

We are privileged to have you as our customer.


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FOREWORD

Thank you for selecting T T T T T AAAAAT T T T T A Sumo A Sumo A Sumo A Sumo A Sumo V V V V V ic ic ic ic ic ta DI ta DI ta DI ta DI ta DI T T T T T urb urb urb urb urb o o o o o vehicle of your choice.

We welcome you to the world of advanced automotive engineering in a form especially suited to our operating conditions.

This book gives you all the information necessary for making your ownership of the vehicle, a thoroughly satisfying experience.

To assist you in maintaining your vehicle as per recommended schedule, we have a widespread network of dealers and service centres. The list is included in this book for your convenience.Should you need any special assistance, please call on our Authorised dealer.

Please note that by adhering to the correct operating procedures and by availing the scheduled maintenance services at our authorised service outlets, you can obtain the maximum performance from your vehicle.

We request you to go through the book and drive many miles of motoring pleasure.

We provide safe, high quality, high performance vehicles. In order to maintain the level of performance and reliability in the vehicle,it is important that only Tata motors genuine accessories are to be fitted. Any accessory that is fitted or modification that is carried out without authorisation can hamper t he safety and performance of th e vehicle besides depriving you of your warranty benefits.

Use of genuine parts, designed and manufactured to our exacting standards, are the best way to maintain your vehicle in peak operating condition. Please do not use substitutes.They always prove costlier in the long run.Failure to use genuine parts can invalidate any future warranty claims.

The information and specification given in this book are valid as on the date of printing. Tata Motors reserves the right to make changes in design and specifications and / or to make addit ions to or improvements in this product without obligation to install them on products previously sold.

Edition : SAS/H-2007/NE/0001-1000Edition : SAS/H-2007/NE/0001-1000Edition : SAS/H-2007/NE/0001-1000Edition : SAS/H-2007/NE/0001-1000Edition : SAS/H-2007/NE/0001-1000

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FOREWORDFOREWORDFOREWORDFOREWORDFOREWORD 33333ENVIRONMENT PROTECTIONENVIRONMENT PROTECTIONENVIRONMENT PROTECTIONENVIRONMENT PROTECTIONENVIRONMENT PROTECTION 66666WWWWWARRARRARRARRARRANTANTANTANTANTYYYYY TERMS &TERMS &TERMS &TERMS &TERMS & 88888CONDITIONCONDITIONCONDITIONCONDITIONCONDITION

DO'SDO'SDO'SDO'SDO'S 1 01 01 01 01 0DONT'SDONT'SDONT'SDONT'SDONT'S 1 31 31 31 31 3AAAAAGGREGAGGREGAGGREGAGGREGAGGREGA TE NUMBERINGTE NUMBERINGTE NUMBERINGTE NUMBERINGTE NUMBERING 1 41 41 41 41 4HANDLINGHANDLINGHANDLINGHANDLINGHANDLING

Key 16Anti-theft Device 16Door Locking 17

Manual Window Winding 17Power Windows 18Sun Visors 19Outer Rear View Mirrors 20Inner Rear View Mirror 20Driver's Seat 21Co-driver's Seat 21

Middle Seat 22

Seats at Rear 22Seat Belt 23Head restraint 25Driving Controls 26

Instrument Panel 27Indicators 28Gauges 29Steering Lock Cum IgnitionSwitch 30Combi-Switch 32Music System 34Engine Compartment Lamp 34Hazard Warning Switch 35Tail Lamp 35High Mounted Stop Lamp 35Interior Roof Lamps 36Headlamp Leveling Switch 37Rear Windshield Demist er 38rear Windshield Wash & Wipe 38

Power Socket 39

Ash Tray 3Bonnet Opening & Closing 40Fuel Flap Opening 40Gear Shift lever 42

Spare Wheel 43Jack & Tools 43Parking Brake 43Catalytic Converter 44EGR System 44Turbocharger 45Power Steering 46Air Conditioning 4Preparing the vehicle for thedrive 5

DRIVING INSTRUCTIONDRIVING INSTRUCTIONDRIVING INSTRUCTIONDRIVING INSTRUCTIONDRIVING INSTRUCTIONDriving Instruction 54Braking 5Fuel Economy 55Driving on Snowy or Icy Roads 56Driving on Sandy or MuddyRoads 5

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Driving Through Water 57Driving on a Rainy Day 57Driving at Night 58Driving Climbing Sharp

Gradients 58Driving Descending SharpGradients 59Towing the Vehicle 60Driving Safety 61Safety Checks 61

VEHICLE MAINTENANCEVEHICLE MAINTENANCEVEHICLE MAINTENANCEVEHICLE MAINTENANCEVEHICLE MAINTENANCE

Engine Compartment 63Changing Engine Oil 64Changing Oil Filter 64Engine Air Filter 65Changing Fuel Filter Element 66Priming Fuel System 66Fan Belt Tension Adjustment 67

Brake Clutch System Bleeding 68Cooling System 69

Brake System 70Brake Adjustment 72Wheels & Tyres 73Wheel Change 73

Wheel Alignment 73Tyre Pressure 73Wheel Balancing 74Replacing Tyre / Tube 74Replacing Tyre / Rim 74Tyre Rotation 75Headlamps 75

Head Lamp Adjustment 75Head Lamp Bulb Replacement 77Bulb Specification 78Fuses 79Vehicle Care 80

FUEL,FUEL,FUEL,FUEL,FUEL, LLLLLUBRICUBRICUBRICUBRICUBRIC ANTANTANTANTANTS & CS & CS & CS & CS & C OOLOOLOOLOOLOOLANTANTANTANTANTSSSSSFuel 82

Lubricants 82

Coolants 8Recommended Oils, Lubricants 84

TECHNICTECHNICTECHNICTECHNICTECHNIC AL SPECIFICAL SPECIFICAL SPECIFICAL SPECIFICAL SPECIFIC AAAAATIONS 8TIONS 8TIONS 8TIONS 8TIONS 8

RECORD OF SERVICERECORD OF SERVICERECORD OF SERVICERECORD OF SERVICERECORD OF SERVICEPERFORMED 90PERFORMED 90PERFORMED 90PERFORMED 90PERFORMED 90

SERVICE SCHEDULE 94SERVICE SCHEDULE 94SERVICE SCHEDULE 94SERVICE SCHEDULE 94SERVICE SCHEDULE 94

ABBREABBREABBREABBREABBREVIAVIAVIAVIAVIATIONS 9TIONS 9TIONS 9TIONS 9TIONS 9

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TTTTTAAAAATTTTTA MOA MOA MOA MOA MOTTTTTORSORSORSORSORS is committed toproduce vehicles usingenvironmentally sustainabletechnology. A number of featureshave been incorporated in TTTTTaaaaa t at at at at aMMMMMototototot ors Pors Pors Pors Pors P assenger Cassenger Cassenger Cassenger Cassenger C ararararar VVVVVehiclesehiclesehiclesehiclesehicleswhich have been designed to ensureenvironmental compatibilitythroughout the life cycle of thevehicle. We would like to inform youthat your vehicle meets Emissionnorms and this is being regularlyvalidated at the stage ofmanufacturing.

As a user, you too can protect theenvironment by operating yourvehicle in a pro-active manner. A lotdepends on your driving style and theway you maintain your vehicle. We aregiving below a few tips for yourguidance.

DrivingDrivingDrivingDrivingDrivingAvoid frequent and violentaccelerations.Do not carry any unnecessary

weight on the vehicle as itoverloads the engine. Avoidusing devices requiring highpower consumpt ion during slowtraffic condition.Monitor the cars fuelconsumption regularly and if itshows a rising trend, get the carimmediately attended at ourAuthorised Service Centre.Switch off the engine duringlong stops at traffic jams orsignals. If the situation demandsthat engine be kept running,avoid frequent revving up of theengine. Also avoid frequentstopping and restarting, if

uncalled for.

It is not necessary to rev up theengine before turning it off as itunnecessarily burns the fuel.Shift to higher gears as soon aspossible. Use each gear upto 2/3rdof its maximum engine speed. Achart indicating gear shiftingspeed is given in this book.

Maintenance of the vehicleMaintenance of the vehicleMaintenance of the vehicleMaintenance of the vehicleMaintenance of the vehicleEnsure that recommendedmaintenance is carried out on thevehicle regularly at our

Authorised Service Outlets.As soon as you see any leakagesof oil or fuel in the car, get itattended immediately.Use only recommended brandsand grades of lubricants and cleanuncontaminated fuels.Get your vehicle checked for

emission periodically by

ENVIRENVIRENVIRENVIRENVIRONMENTONMENTONMENTONMENTONMENTAL PRAL PRAL PRAL PRAL PROOOOOTECTIONTECTIONTECTIONTECTIONTECTION


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authorised dealer and regularlyrenew the P.U.C. cert ificate.Ensure that fuel filter, oil filter andbreathers are periodicallychecked and if required, replacethe same by only genuine TataMotors recommended brands.Do not pour used oils or coolantsinto the sewage drains, garden soilor open streams. Dispose the usedfilters and batteries in compliancewith the current legislation.

l Do not allow any unauthorisedperson t o t amper wit h enginesettings or to carry modificationson the vehicle.

l Never allow the vehicle to run outof fuel.Parts like brake liners, clutch discshould be vacuum cleaned. Do notuse the compressed air for

cleaning these parts which mayspread the dust in the atmosphere.

While carrying out the servicingWhile carrying out the servicingWhile carrying out the servicingWhile carrying out the servicingWhile carrying out the servicingor repairs on your vehicle, youor repairs on your vehicle, youor repairs on your vehicle, youor repairs on your vehicle, youor repairs on your vehicle, youshould pay keen attention toshould pay keen attention toshould pay keen attention toshould pay keen attention toshould pay keen attention tosome of the importantsome of the importantsome of the importantsome of the importantsome of the importantaggregates, which greatly affectaggregates, which greatly affectaggregates, which greatly affectaggregates, which greatly affectaggregates, which greatly affectemission.emission.emission.emission.emission. TTTTThese chese chese chese chese c ompompompompomp onenonenonenonenonen ts arts arts arts arts ar e :e :e :e :e :

1 .1 .1 .1 .1 . FFFFFuel injecuel injecuel injecuel injecuel injec tion pumption pumption pumption pumption pump ,,,,, InjecInjecInjecInjecInjec ttttt ors/ ors/ ors/ ors/ ors/ NozzlesNozzlesNozzlesNozzlesNozzles

2.2.2.2.2. Air intake & Exhaust systemAir intake & Exhaust systemAir intake & Exhaust systemAir intake & Exhaust systemAir intake & Exhaust systemespecially for leakagesespecially for leakagesespecially for leakagesespecially for leakagesespecially for leakages

3.3.3.3.3. CCCCCylinder head fylinder head fylinder head fylinder head fylinder head f or vor vor vor vor v alvalvalvalvalve leake leake leake leake leak ageageageageage

4.4.4.4.4. AAAAAll filtll filtll filtll filtll filters such as airers such as airers such as airers such as airers such as air ,,,,, oil and fueloil and fueloil and fueloil and fueloil and fuelfilters (check periodically)filters (check periodically)filters (check periodically)filters (check periodically)filters (check periodically)

5.5.5.5.5. TTTTTurburburburburb ooooo charcharcharcharchar ger and inger and inger and inger and inger and in tttttererererer cccccooooooleroleroleroleroler(if fitted)(if fitted)(if fitted)(if fitted)(if fitted)

6.6.6.6.6. Catalytic converter (if fitted)Catalytic converter (if fitted)Catalytic converter (if fitted)Catalytic converter (if fitted)Catalytic converter (if fitted)

7.7.7.7.7. EGR System and componentsEGR System and componentsEGR System and componentsEGR System and componentsEGR System and components

8 .8 .8 .8 .8 . Electrical Connections for EElectrical Connections for EElectrical Connections for EElectrical Connections for EElectrical Connections for E GRGRGRGRGR

ENVIRENVIRENVIRENVIRENVIRONMENTONMENTONMENTONMENTONMENTAL PRAL PRAL PRAL PRAL PROOOOOTECTIOTECTIOTECTIOTECTIOTECTIOThis Owners Manual contains furtherinformation on driving precautionsand maintenance care leading toenvironment protection. Pleasefamiliarise yourself with these aspectsbefore driving.


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We W W W W W ARR ARR ARR ARR ARR ANT ANT ANT ANT ANT each T T T T T AAAAAT T T T T A SUMO A SUMO A SUMO A SUMO A SUMO VICT VICT VICT VICT VICT A DI A DI A DI A DI A DI T T T T T C C C C C vehicles & parts thereofmanufactured by us to be free fromdefect in material and workmanship,subject to the following terms &

conditions :1. This warranty shall be for 18 months

from the date of sale of the vehicle,irrespective of the distance covered.However, for the cars used forcommercial applications (includingthose used for hire or reward vizthose operating with a yellownumber plate), the warranty shall be

limited t o 18 months or 50,000 kms,whichever occurs earlier.2. Our obligation under this warranty

shall be limited to repairing orreplacing, free of charge, such partsof the vehicle which, in our opinion,are defective, on the vehicle beingbrought to us or to our dealers withinthe warranty period. The part s so

repaired or replaced shall also bewarranted for quality andworkmanship but such warranty

shall be co-terminus with this originalwarranty.

3. Any part which is found to bedefective and is replaced by us underthe warranty shall be our propert y.

4. As for such parts as tyres, batteries &electrical equipment, fuel injectionequipment, power steeringequipment, A/C equipment & anti-theft device not manufactured by usbut supplied by other parties, thiswarranty shall not apply, but buyersof the vehicle shall be entitled to, sofar as permissibleby law, all such rights as we may haveagainst such parties under theirwarranties in respect of such parts.Our Dealers/TASCs will assist thepurchaser in taking up the complaintwith the respective manufacturersand their decision on the warrantywill be final.

5. This warranty shall not apply if thevehicle or any part thereof is repairedor altered otherwise than in

accordance with our standard repairprocedure, or by any person otherthan our sales or serviceestablishments, our authoriseddealers or service centres or service

points in any way so as, in our judgement which shall be final andbinding, to effect its reliability, norshall it apply if, in our opinion whichshall be final and binding the vehicleis subjected to misuse, negligence,improper or inadequatemaintenance or accident or loadingin excess of such carrying capacity as

certified by us, or such services asprescribed in our Owners Manualand Service Book are not carried outby the buyer through our sales orservice establishments, ourauthorised dealers or service centresor service points.

6. This warranty shall not cover normalwear and tear or any inherent normal

deterioration of the vehicle or any ofits parts arising from the actual useof the vehicle or any damage due to

TERMS AND CONDITIONSTERMS AND CONDITIONSTERMS AND CONDITIONSTERMS AND CONDITIONSTERMS AND CONDITIONS


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negligent or improper operation orstorage of the vehicle. This warrantyshall not apply to normalmaintenance services viz. oils & fluidchanges, head lamps focussing,

fastener retightening, wheelbalancing, tyre rotation, adjustmentof valve clearance, fuel timing,ignit ion t iming and consumableslike bulbs, fuel filters and oil filters etc.This warranty shall not apply to anydamage or deterioration caused byenvironmental pollution or birddroppings. This warranty shall not

apply to V-belts, hoses and gas leaksin case of air conditioned vehicle.Slight irregularities not recognisedas affecting the function or qualityof the vehicle or parts, such as slightnoise or vibration, defectsappearing only under particular orirregular operations are itemsconsidered characteristic of thevehicle.

7. This warranty shall be null and voidif the vehicle is subjected to abnormal

use such as rallying, racing orparticipation in any othercompetitive sports. This warrantyshall not apply to any repairs orreplacement as a result of accident

or collision.8. This warranty is expressly in lieu of

all warranties, whether by law orotherwise, expressed or implied, andall other obligations or liabilities onour part and we neither assume norauthorise any person to assume onour behalf, any other liability arisingfrom the sale of the vehicle or anyagreement in relation thereto.

9. The buyer shall have no other rightsexcept those set out above and have,particular, no right to repudiate thesale, or any agreement or to claim anyreduction in the purchase price ofthe vehicle, or to demand anydamages or compensation for losses,incidental or indirect, orinconvenience or consequentialdamages, loss of vehicle, or loss of

time, otherwise, incurred or accrued.

10. Any claim arising from this warrantyshall be recognised only if it isnotified in writing to us or to ourconcerned dealer without any delaysoon after such defect as covered andascertained under this warranty.

11. This warranty shall stand terminatedif the vehicle is transferred orotherwise alienated by the buyerwithout our prior writt en consent.

12. We reserve our rights to make anychange or modification in the designof the vehicle or its parts or tointroduce any improvement thereinor to incorporate in the vehicle anyadditional part or accessory at anytime without incurring anyobligation to incorporate the samein the vehicles previously sold.

TERMS AND CONDITIONTERMS AND CONDITIONTERMS AND CONDITIONTERMS AND CONDITIONTERMS AND CONDITION


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1. Use recommended oils andUse recommended oils andUse recommended oils andUse recommended oils andUse recommended oils andlubrlubrlubrlubrlubr icicicicicananananan ts onlyts onlyts onlyts onlyts only .....

2. Change oilChange oilChange oilChange oilChange oil in engine, gear box,steering system and rear axle atprescribed intervals.

3. Use only genuine oil filter andUse only genuine oil filter andUse only genuine oil filter andUse only genuine oil filter andUse only genuine oil filter andfuel filter elements.fuel filter elements.fuel filter elements.fuel filter elements.fuel fil ter elements. Replace themat regular intervals.

4. Clean air filter elementClean air filter elementClean air filter elementClean air filter elementClean air filter elementrrrrregularegularegularegularegular lylylylyly..... Replace filter elementwhen service indicator shows redband even after cleaning the filterelement.

5. Ensure periodic servicingEnsure periodic servicingEnsure periodic servicingEnsure periodic servicingEnsure periodic servicing as permaintenance schedule.

6. Insist on use of genuine spare parts.Insist on use of genuine spare parts.Insist on use of genuine spare parts.Insist on use of genuine spare parts.Insist on use of genuine spare parts.

7. Ensure that caps of auxiliary tankEnsure that caps of auxiliary tankEnsure that caps of auxiliary tankEnsure that caps of auxiliary tankEnsure that caps of auxiliary tankand radiator are firmly fittedand radiator are firmly fittedand radiator are firmly fittedand radiator are firmly fittedand radiator are firmly fitted tokeep the cooling system pressurisedand to maintain coolant level.Always use genuine radiator capAlways use genuine radiator capAlways use genuine radiator capAlways use genuine radiator capAlways use genuine radiator cap

only ofonly ofonly ofonly ofonly of 1.0 kg/cm1.0 kg/cm1.0 kg/cm1.0 kg/cm1.0 kg/cm 22222 (14 PSI(14 PSI(14 PSI(14 PSI(14 PSIfor replacement.for replacement.for replacement.for replacement.for replacement.

8. CheckCheckCheckCheckCheck tyres for damage from timeto time and remove any foreignbodies embedded in treads.

In case of tyre replacement or repairsdue to puncture have the wheelbalanced Keep grease, oil and fuelKeep grease, oil and fuelKeep grease, oil and fuelKeep grease, oil and fuelKeep grease, oil and fuelaway from the tyres.away from the tyres.away from the tyres.away from the tyres.away from th e tyres. In case ofuneven tyre wear get the vehicleattended to by any of our authorisedservice set-ups.

9. Maintain correct tyre pressure.Maint ain correct tyre pressure.Maintain correct tyre pressure.Maint ain correct tyre pressure.Maintain correct tyre pressure.

10. CheckCheckCheckCheckCheck battery every week and topup electrolyte level. Keep batteryterminals clean and cable joints tight .Apply vaseline / petroleum jelly onterminals. Use distilled water only fortopping up.

11. ObserveObserveObserveObserveObserve correct polarity whenconnecting battery terminals.

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DDDDDooooo12. Disconnect alternator terminals

while carrying out any welding onthe vehicle.

13. AAAAAvvvvvoid panic broid panic broid panic broid panic broid panic br akakakakakinginginginging..... Use lower gearswhile descending gradients.

14. Start the vehicle always in the 1stStart the vehicle always in the 1stStart the vehicle always in the 1stStart the vehicle always in the 1stStart the vehicle always in the 1stgeargeargeargeargear to avoid premature clutch wear.

15. Keep both foot and parking brakesKeep both foot and parking brakesKeep both foot and parking brakesKeep both foot and parking brakesKeep both foot and parking brakesproperly adjusted.properly adjusted.properly adjusted.properly adjusted.properly adjusted.

16 BBBBBefefefefef ororororor e engaging re engaging re engaging re engaging re engaging r eeeee vvvvverse gearerse gearerse gearerse gearerse gear ,,,,,ensure that vehicle has come to aensure that vehicle has come to aensure that vehicle has come to aensure that vehicle has come to aensure that vehicle has come to aststststst opopopopop ,,,,, declutch, wait for a few seconds

and shift into reverse gear.17. When parking on slopes, use wheelWhen parking on slopes, use wheelWhen parking on slopes, use wheelWhen parking on slopes, use wheelWhen parking on slopes, use wheel

chocks,chocks,chocks,chocks,chocks, apply parking brake andkeep vehicle in low gear.

18. In case of emergencyIn case of emergencyIn case of emergencyIn case of emergencyIn case of emergency parking orbreakdown on road, push thepush thepush thepush thepush thehazard warning switchhazard warning switchhazard warning switchhazard warning switchhazard warning switch to flash allthe blinker lights to warn other roadusers.

19. Release parking brake beforeRelease parking brake beforeRelease parking brake beforeRelease parking brake beforeRelease parking brake beforedrdrdrdrdr iving offiving offiving offiving offiving off .....

20. Release the ignition key as soonRelease the ignition key as soonRelease the ignition key as soonRelease the ignition key as soonRelease the ignition key as soonas engine starts.as engine starts.as engine starts.as engine starts.as engine starts.

21. Retight en wheel mount ing nut safter 100 km of every wheel change.Tightening Torque : 12 -15 mkg.

22. Use only recommended FUSES andalways keep spare fuses in the box.

23. In case of engine not startingIn case of engine not startingIn case of engine not startingIn case of engine not startingIn case of engine not startingfirst check the fuse of fuelfirst check the fuse of fuelfirst check the fuse of fuelfirst check the fuse of fuelfirst check the fuse of fuelinjection p ump solenoid.injection pump solenoid.injection p ump solenoid.injection pump solenoid.injection pump solenoid.

24. Inspect the engine timing beltInspect the engine timing beltInspect the engine timing beltInspect the engine timing beltInspect the engine timing belt atevery 50,000 km. and replace, iffound torn, cracked, worn or soakedin oil.

25. EnsureEnsureEnsureEnsureEnsure doors are properly closed.


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27. If your vehicle has a turbochargedIf your vehicle has a turbochargedIf your vehicle has a turbochargedIf your vehicle has a turbochargedIf your vehicle has a turbochargedengine, keep engine at idling speedengine, keep engine at idling speedengine, keep engine at idling speedengine, keep engine at idling speedengine, keep engine at idling speedfor atleast a minute after startingfor atleast a minute after startingfor atleast a minute after startingfor atleast a minute after startingfor atleast a minute after startingand also before stopping it,and also before stopping it,and also before stopping it,and also before stopping it,and also before stopping it, toprotect the turbocharger againstdamage due to oil starvation.

Where Air condi t ioni ng system isWhere Air condit ionin g system isWhere Air condi t ioni ng system isWhere Air condit ionin g system isWhere Air condit ionin g system isinstalledinstalledinstalledinstalledinstalled1. After parking in the sun, drive with

windows rolled down for a fewminutes to blow off hot air beforeswitching on A/C.

2. Keep all windows rolled-up whenwhenwhenwhenwhen

AC system is working.AC system is working.AC system is working.AC system is working.AC system is working.3. During stop and go city drivingDuring stop and go city drivingDuring stop and go city drivingDuring stop and go city drivingDuring stop and go city driving

use lower gears to obtain efficientcooling.

4. If you feel irritation in the eyes dueto smoke or during long drive, stopA/C and ventilate for half a minuteby winding down door glasses or usefresh air mode provided with HVACsystem.

5. Before stopping t he engine firstswitch OFF A/C and then the blower.

6. During off-season operate the airconditioner a few times every monthto lubricate components.

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DDDDDononononon1. Do not use Clutch Pedal as FootDo not use Clutch Pedal as FootDo not use Clutch Pedal as FootDo not use Clutch Pedal as FootDo not use Clutch Pedal as Foot

RRRRRest.est.est.est.est. This will reduce clutch life.

2. Do not Coast vehicle in NeutralDo not Coast vehicle in NeutralDo not Coast vehicle in NeutralDo not Coast vehicle in NeutralDo not Coast vehicle in Neutraland engine switched-off position.This is a safety hazard.

3. Do not run engine withoutDo not run engine withoutDo not run engine withoutDo not run engine withoutDo not run engine withoutRadiator Cap.Radiator Cap.Radiator Cap.Radiator Cap.Radiator Cap. Use genuine Caponly, to keep system pressurised.

4. Do not overtighten engine oilDo not overtighten engine oilDo not overtighten engine oilDo not overtighten engine oilDo not overtighten engine oilf i l tf i l tf i l tf i l tf i l tererererer .....

5. Front and rear suspension shockabsorbers fitt ed on t his vehicle havein-built rebound stopper. There is noseparate rebound stopper fitted onthe vehicle. Hence, do not drive thevehicle either without shockabsorbers OR with non-genuineshock absorbers, otherwisesuspension is likely to be damaged.

6. If your vehicle has a turbochargedengine, do not stop the engine at

once, allow it to run at idling speedfor atleast 1 minute. Also do not

accelerate engine till the engine oilpressure has built up.

7. Do not cause heating of A/C pipe(where fitted), while welding/brazing in it s viscinity.

8. Do not disturb the fast idling controldevice actuator setting, where fitt ed.

9. Do not open any hose/pipe points ofA/C system (where fit ted).

10. Do not put your hand inside thecondenser fan when the grille isremoved. Disconnect power supplyto fan and switch off engine beforeany maintenance work, whereapplicable.


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LLLLLOCOCOCOCOCAAAAATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND A GGREGAGGREGAGGREGAGGREGAGGREGA TE SERIAL NUMBERSTE SERIAL NUMBERSTE SERIAL NUMBERSTE SERIAL NUMBERSTE SERIAL NUMBERS

1. Chassis number plate 2. Body Shell (Cab) number plate

Chassis number on frame

FIP number (MICO) Engine number


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LLLLLOCOCOCOCOCAAAAATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND A GGREGAGGREGAGGREGAGGREGAGGREGA TE SERIAL NUMBERTE SERIAL NUMBERSTE SERIAL NUMBERTE SERIAL NUMBERSTE SERIAL NUMBERS

Gear box number Rear axle number (Tata Motors)


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KEKEKEKEKEY & CENTRY & CENTRY & CENTRY & CENTRY & CENTR AL DOOR LAL DOOR LAL DOOR LAL DOOR LAL DOOR L OCKINGOCKINGOCKINGOCKINGOCKING

KeyKeyKeyKeyKeyYour vehicle comes with two identical keys.With this key, you can operate - 1. Door Locks 2. SteeringLock cum Ignit ion switch 3. Tail gate Lock 4. Glove Box 5.Fuel Flap lock (if fitted). It is advisable to keep one of thekeys in a safe place for use in case of an emergency.

CCCCCAAAAAUTIONUTIONUTIONUTIONUTIONDo not use a locally made key, but obtain a duplicatethrough your Tata Motors dealer.Do not leave the key inside the car.

Anti-th eft Device (if installed)Anti -th eft Device (if installed)Anti-th eft Device (if installed)Anti -th eft Device (if installed)Anti-th eft Device (if installed)

This is an electronic car security system with remote(keyless) operation for door Unlock/Lock. It immobilisesthe vehicleby disabling vital circuits related to engine.

P P P P P lease r lease r lease r lease r lease r ef ef ef ef ef er supplier er supplier er supplier er supplier er supplier s instr s instr s instr s instr s instr uc uc uc uc uc tion manual tion manual tion manual tion manual tion manual supplied along with the vehicle for further details supplied along with the vehicle for further details supplied along with the vehicle for further details supplied along with the vehicle for further details supplied along with the vehicle for further details of operati ons and features.of operati ons and features.of operati ons and features.of operati ons and features.of operat ions and features.

A. Key B. Remote - Anti Theft Device

AAAAA BBBBB

1. Door opening from outside

11111


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DOOR LDOOR LDOOR LDOOR LDOOR L OCKING &OCKING &OCKING &OCKING &OCKING & WINDOWINDOWINDOWINDOWINDOWWWWW WINDINWINDINWINDINWINDINWINDIN

2. Locking / Unlocking Lever 3. Hinged Handle

4. Window winding Lever

Door LockingDoor LockingDoor LockingDoor LockingDoor LockingThe front doors can be locked and unlocked from the outsidewith the key or from the inside using the door lock lever. In yourvehicle, the drivers door & co-drivers door (if provided) haveseparate locking facilities. To lock from inside turn the lever (2)towards the inner hinged handle (3).Where the central locking system is provided, if you lock/unlockthe driver door with the key, the remaining three doors getlocked/unlocked at a time. The tail gate door is not part of thecentral locking provision.To open the door from the outside use the swing handle (1). Afterunlocking the door with the key, pull the swing handle upward.The swing handles are provided on each door.

To open the door from the inside pull hinged handleoutward.

Manual window windingManual window windingManual window windingManual window windingManual window windingFor raising and lowering window glasses use handle (1)


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SUNSUNSUNSUNSUN VISORVISORVISORVISORVISORSun visorsSun visorsSun visorsSun visorsSun visorsTwo adjustable sun visors are provided inside the cab to preventsun glare.Lower the sun visors to protect the eyes from bright sunlight.The sun visors also moves sideways towards the door.A vanity mirror has been provided on the co-drivers sun visor .

Vanity Mirror

Sun Visors


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OUTER & INNER REAROUTER & INNER REAROUTER & INNER REAROUTER & INNER REAROUTER & INNER REAR VIEVIEVIEVIEVIEW MIRRW MIRRW MIRRW MIRRW MIRRORSORSORSORSORSOuter Rear view mirrorsOuter Rear view mirrorsOuter Rear view mirrorsOuter Rear view mirrorsOuter Rear view mirrorsOuter rear view mirror is fit ted on the drivers door from theoutside. It can be adjusted to the desired positions by hand. Infew versions it can be adjusted by t he lever provided insidethe door. The mirror can be folded backwards for convenience

when the vehicle is to be driven through narrow passages. Infew versions, the same rear view mirror is also provided on co-drivers door.Inner Rear view mirro rInner Rear view mirrorInner Rear view mirro rInner Rear view mirrorInner Rear view mirrorInner rear view mirror is also fitted inside the cab between sunvisors.In few versions an addit ional adjustable anti-glare rear viewmirror is provided inside the cab. Provision has been made for

two positions.1. Normal position2. Anti-glare positionUse anti-glare position only if necessary as it reduces the rear Use anti-glare position only if necessary as it reduces the rear Use anti-glare position only if necessary as it reduces the rear Use anti-glare position only if necessary as it reduces the rear Use anti-glare position only if necessary as it reduces the rear view clar view clar view clar view clar view clar it it it it it y c y c y c y c y c onsider onsider onsider onsider onsider ably ably ably ably ably .....

Outside Rear View Mirror

1. Inner rear view mirror 2. Operating Knob

1111122222


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SEASEASEASEASEATTTTTDDDDDrrrrrivivivivivererererer s & Cs & Cs & Cs & Cs & Co-dro-dro-dro-dro-dr ivivivivivererererer s seas seas seas seas sea ttttt

Adjustable type seat is provided for driver and co-driver. Thedriver seat is fitted with lever and handle, to adjust the seat.The seat can be adjusted in forward and backward directions.In few versions, both seats are also provided with lumbarsupport (3) to give you maximum driving comfort.To achieve correct position for proper driving, lift the handle(2) and slide the seat either forward or backward. Once thedesired position is achieved push down the handle to lock theseat. Turn the lever (1) to adjust backrest to the desired position.Release the lever to lock it.

Do not adjust seat while driving.Do not adjust seat while driving.Do not adjust seat while driving.Do not adjust seat while driving.Do not adjust seat while driving.1. Seat backrest inclination adjustment lever

2. Seat sliding (forward & backward) lever 3. Lumbar support adjustment knob

3


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SEASEASEASEASEATTTTTSSSSS

Middle seat

Luggage space where rear jump seats are folded

Rear jump seat

Middle seatMiddle seatMiddle seatMiddle seatMiddle seatA cushion bench seat has been provided for the middlepassengers.

Seats at rearSeats at rearSeats at rearSeats at rearSeats at rear

Two seats, single or double are provided at rear forpassengers. These seats can be folded for carrying bulkier bag-gage as per procedure given below:1. Lift the seat squab and hold against backrest.2. Engage strap with the hook on seat squab.3. Fold the seat stand.To open the seats follow the reverse order. Ensure stand is fullyopened and vertical to the floor.


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SEASEASEASEASEAT BELT BELT BELT BELT BELTTTTTThe vehicle has been fitt ed with three point belt for extra safetyfor driver, co-driver and passengers on middle seat. If notfastened, with key in IGN position, audio alarm and visualindication is given on instrument panel.

FFFFFastastastastast ening the bening the bening the bening the bening the b eltelteltelteltInsert belt tongue into buckle, a positive locking click indicatescorrect and safe assembly.Releasing the beltReleasing the beltReleasing the beltReleasing the beltReleasing the beltPress the release button, the tongue will be ejected clear ofthe locking mechanism within the buckle.Belt adjustmentBelt adjustmentBelt adjustmentBelt adjustmentBelt adjustmentWhen the vehicle is at rest, adjust the length of the belt to suitconvenience. Insert belt tongue in buckle. A positive clickindicates correct assembly.Adjust length of the belt to suit you and fasten. The lap sectionshould be comfortably tight, the diagonal sections should beadjusted so that a flat hand will pass between the chest andthe strap.TTTTTo tigho tigho tigho tigho tigh ttttten (shoren (shoren (shoren (shoren (shor ttttten) the ben) the ben) the ben) the ben) the b elt.elt.elt.elt.elt.Pull free end of webbing through adjuster until requiredadjustment is achieved.

TTTTTo loo loo loo loo lo osen (lengthen) the bosen (lengthen) the bosen (lengthen) the bosen (lengthen) the bosen (lengthen) the b elt.elt.elt.elt.elt.Tilt the adjuster by means of the grip and slide it along thestrap until suitably adjusted.

1. Seat Belt 2. Tongue 3. Lock Buckle 4. Lap Belt

Seat-belt Arrangement on Driver & Co-drivers Seat

SEASEASEASEASEAT BELT BELT BELT BELT BELTTTTT


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Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.Middle passenger is provide with lap belt. Adjust length of beltto suit convenience. Insert belt t ongue in buckle. A positive clickindicate correct assembly. To release press the release button.The tongue will be ejected from the button.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONl The belt is designed for use of only one person.l It is not intended for children under 10 years.l The belt should at all time be adjusted and used in

accordance with the instructions and no excessiveslackness in the belt should be evident.

l Avoid twisting the straps during use.l Webbing must not be allowed to chafe against sharp

edges on seat or bodywork.l Do not make any alterations or additions to the belt. If in

doubt consult the authorised service outletl The belt that have been cut , frayed, damaged or have

been stressed through impact, should be replaced.l To clean and occasional wipe with warm soapy water will

maintain the webbing in a clean condition. Do not usebleach or dye under any circumstances.

l Periodic inspection of the installation will ensure safe andreliable service of the seat belt.

Seat-belt Arrangement on Middle Seat

SEASEASEASEASEAT BELT BELT BELT BELT BELTTTTTSSSSS


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Adjustable HeadrestraintAdjustable HeadrestraintAdjustable HeadrestraintAdjustable HeadrestraintAdjustable Headrestraint

The driver, co-driver and middle seat of your vehicle are fittedwith adjustable headrestraint. Headrestraint can help to protectyou from whiplash and other injuries. For best protection adjustthe top of the headrestraint as shown in the figure.

The headrestraint can be adjusted by using release button asshown in figure.

Poor Adjustment

Release Button for Head rest height adjustment

ADJUSTADJUSTADJUSTADJUSTADJUST ABLE HEADRESTRABLE HEADRESTRABLE HEADRESTRABLE HEADRESTRABLE HEADRESTR AINAINAINAINAIN

Good Adjustment


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1. Steering Wheel

2. Instrument Cluster

3. Combi Switch

4. Ignition Switch Cum Steering Lock

5. Bonnet Opening Lever

6. Clutch Pedal 7. Brake Pedal

8. Accelerator Pedal

9. Parking Brake

10. Fuel Flap Opening Lever

11. Gear Shifting Lever

12. Horn Pad Driving Controls - Sumo Victa DI Turbo


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Battery ChargingBattery ChargingBattery ChargingBattery ChargingBattery ChargingIndicatorIndicatorIndicatorIndicatorIndicator

LHLHLHLHLH TTTTTururururur nnnnnIndicatorIndicatorIndicatorIndicatorIndicator

INSTRINSTRINSTRINSTRINSTRUMENT PUMENT PUMENT PUMENT PUMENT P ANELANELANELANELANEL

SpeedometerSpeedometerSpeedometerSpeedometerSpeedometerRHRHRHRHRH TTTTTururururur nnnnn

IndicatorIndicatorIndicatorIndicatorIndicatorOil PressureOil PressureOil PressureOil PressureOil Pressure

Indicator LightIndicator LightIndicator LightIndicator LightIndicator Light

Parking BrakParking BrakParking BrakParking BrakParking Brakcum Brake Fluicum Brake Fluicum Brake Fluicum Brake Fluicum Brake Flui

Level IndicatoLevel Indi catoLevel IndicatoLevel Indi catoLevel Indi cato

TTTTTempempempempemp ererererer aaaaa turt urturt urtur eeeee

GaugeGaugeGaugeGaugeGauge

INSTRINSTRINSTRINSTRINSTRUMENT PUMENT PUMENT PUMENT PUMENT P ANEANEANEANEANE

OdometerOdometerOdometerOdometerOdometer

High BeamHigh BeamHigh BeamHigh BeamHigh BeamIndicatorIndicatorIndicatorIndicatorIndicator

Fuel GaugeFuel GaugeFuel GaugeFuel GaugeFuel Gauge IndicatorIndicatorIndicatorIndicatorIndicator

Central Locking ArmedCentral Locking ArmedCentral Locking ArmedCentral Locking ArmedCentral Locking Armed


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High beam indicatorHigh beam indicatorHigh beam indicatorHigh beam indicatorHigh beam indicator(Blue)

Battery chargingBattery chargingBattery chargingBattery chargingBattery chargingIndicator light .Indicator light .Indicator light .Indicator light .Indicator light. (Red)It comes ON when ignition key is turned to position ON and

must go off when the engine starts running.TTTTTurururururn signal indicn signal indicn signal indicn signal indicn signal indic aaaaatttttorsorsorsorsors(Green)Oil pressureOil pressureOil pressureOil pressureOil pressureindicator lightindicator lightindicator lightindicator lightindicator light (Red)It comes ON when ignition key is turned to position ON andgoes off as soon as the required oil pressure has developedafter the engine has started. If the light continues to glow whenthe engine is running, it indicates low oil level in engine oilsump, or a fault in the lubrication or electrical system.Continued running of the engine when the oil pressure Continued running of the engine when the oil pressure Continued running of the engine when the oil pressure Continued running of the engine when the oil pressure Continued running of the engine when the oil pressure indicator light is on, may damage the engine.indicator light is on, may damage the engine.indicator light is on, may damage the engine.indicator light is on, may damage the engine.indicator light is on, may damage the engine.

Parking brake indicator cum Brake fluid levelParking brake indicator cum Brake fluid levelParking brake indicator cum Brake fluid levelParking brake indicator cum Brake fluid levelParking brake indicator cum Brake fluid levelindicatorindicatorindicatorindicatorind icator (Red)This lamp comes ON when parking brake is applied and goesOFF when it is released. It also comes on when t he brake fluidlevel in the container is too low.

In case of such an event, get your vehicle checked atIn case of such an event, get your vehicle checked atIn case of such an event, get your vehicle checked atIn case of such an event, get your vehicle checked atIn case of such an event, get your vehicle checked atauthorised service centre for leakages in brake system.authorised service centre for leakages in brake system.authorised service centre for leakages in brake system.authorised service centre for leakages in brake system.authorised service centre for leakages in brake system.

INDICINDICINDICINDICINDICAAAAATTTTTORSORSORSORSORS

GAGAGAGAGAUGES AND STEERING LUGES AND STEERING LUGES AND STEERING LUGES AND STEERING LUGES AND STEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CCCCC


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Speedometer with Odometer :Speedometer with Odometer :Speedometer with Odometer :Speedometer with Odometer :Speedometer with Odometer :The speedometer indicates the vehicle speed in km/hr. Theodometer records the total distance the vehicle has been driven.K K K K K eep track of the odometer reading and follow the eep track of the odometer reading and follow the eep track of the odometer reading and follow the eep track of the odometer reading and follow the eep track of the odometer reading and follow the maintenance schedule regularly for meeting service maintenance schedule regularly for meeting service maintenance schedule regularly for meeting service maintenance schedule regularly for meeting service maintenance schedule regularly for meeting service

requirements.requirements.requirements.requirements.requirements.TTTTTempempempempemp ererererer aaaaa turturturturtur e gauge :e gauge :e gauge :e gauge :e gauge :The gauges indicates the temperature level of the enginecoolant. The red zone at H indicates temperatures higher than normal.Avoid driving, when the pointer is in the red zone. It indicatesengine overheating, which may be due to insufficient coolantin the radiator or due to any other defect. Take the vehicle tothe nearest Authorised Service outlet for necessary attention.Never remove the cap from the coolant reservoir when the Never remove the cap from the coolant reservoir when the Never remove the cap from the coolant reservoir when the Never remove the cap from the coolant reservoir when the Never remove the cap from the coolant reservoir when the engine is hot. Do not restart the engine until the problem engine is hot. Do not restart the engine until the problem engine is hot. Do not restart the engine until the problem engine is hot. Do not restart the engine until the problem engine is hot. Do not restart the engine until the problem has been duly attended.has been duly attended.has been duly attended.has been duly attended.has been duly attended.

FFFFFuel Guel Guel Guel Guel G auge :auge :auge :auge :auge :The fuel gauge continuously indicates the approximate fuellevel available at the time of switching the ignition OFF, evenafter removing the ignition key. When the needle touches thered band indicates reserve capacity has been reached. Refill the

fuel at the earliest.

GAGAGAGAGAUGES AND STEERING LUGES AND STEERING LUGES AND STEERING LUGES AND STEERING LUGES AND STEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CCCCC

Speedometer

Fuel Gauge Temperature Gauge

STEERING LSTEERING LSTEERING LSTEERING LSTEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CHCHCHCHCH


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Steering lock cum ignition switch :Steering lock cum ignition switch :Steering lock cum ignition switch :Steering lock cum ignition switch :Steering lock cum ignition switch :Steering is provided with steering lock cum ignit ion switch

To lock steering while parking the vehicle as safety againsttheft.To start and stop the engine.

To switch ON and OFF the electrical system other thanlisted below.Horn, parking lamps, engine inspection lamp and hazardwarning indicators are not connected through this switchand operate independently.To switch on and off the accessories only.

The switch is located on the steering column supportThe switch is located on the steering column supportThe switch is located on the steering column supportThe switch is located on the steering column supportThe switch is located on the steering column supportand has the following key positions:and has the following key positions:and has the following key positions:and has the following key positions:and has the following key positions:

LLLLLOCKOCKOCKOCKOCKKey can be inserted or taken out only in this position. Steeringgets locked only after the key is withdrawn from the switch.After withdrawing the key from the switch ensure that steeringis locked by turning steering wheel clockwise andanticlockwise.To unlock the steering, insert the key into theswitch and turn it clockwise. If any difficulty arises in unlockingturn the steering wheel a little clockwise or anticlockwise whileturning the key.ACCACCACCACCACCBy turning the key to ACC position power supply to accessoriesis switched ON.

STEERING LSTEERING LSTEERING LSTEERING LSTEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CHCHCHCHCH

Steering Lock Cum Ignition Switch

STEERING LSTEERING LSTEERING LSTEERING LSTEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CCCCC


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STEERING LSTEERING LSTEERING LSTEERING LSTEERING L OCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWITOCK CUM IGNITION SWIT CCCCCONONONONONBy turning the key to this position all remaining electricalsystems become operative and lamps of batt ery chargingindicator, low oil pressure will come ON.In ON position, the glow plug controller switches ON theglow plugs and glow indicator lights up. After a fewseconds, depending on the ambient temperature, theindicator light only goes off indicating that the engine canbe started. Glow plugs remain ON for few seconds andswitches OFF automatically.As a safety feature glow plugs are automatically switchedOFF after a lapse of certain time if the engine is not startedto conserve battery.

In this case to start the engine repeat the operation byfirst going to ACC or LOCK position.

STSTSTSTSTARARARARARTTTTTTurn the key further clockwise to start position (springloaded) to operate starter motor. As soon as the enginestarts release the ignition key, so that key can come backto ON position and starter motor disengages and glowplug is switched OFF. Vehicle is driven in this position. By

turning the ignit ion key from ON position to ACC or LOCKposition engine can be stopped.

CCCCCOMBINAOMBINAOMBINAOMBINAOMBINATION SWITTION SWITTION SWITTION SWITTION SWIT CH & LIGHTCH & LIGHTCH & LIGHTCH & LIGHTCH & LIGHTSSSSS


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CCCCCOMBINAOMBINAOMBINAOMBINAOMBINATION SWITTION SWITTION SWITTION SWITTION SWIT CH & LIGHTCH & LIGHTCH & LIGHTCH & LIGHTCH & LIGHTSSSSSCombinationCombinationCombinationCombinationCombination SSSSSwitchwitchwitchwitchwitch

The combination switch is mounted on steering column. Its right sidelever operates turn signals, headlamps and parking light s, numberplate lights and instrument panel light.

TTTTTururururur n Sn Sn Sn Sn S ignalsignalsignalsignalsignals

Moving t he combination swit ch lever in sideways directionoperates the turn signals:Position 4 - Turn signal leftPosition 5 - Turn signal rightThe lever returns to neutral position automatically when The lever returns to neutral position automatically when The lever returns to neutral position automatically when The lever returns to neutral position automatically when The lever returns to neutral position automatically when the steering wheel is returned to straight ahead position the steering wheel is returned to straight ahead position the steering wheel is returned to straight ahead position the steering wheel is returned to straight ahead position the steering wheel is returned to straight ahead position .

OFF - PositionOFF - PositionOFF - PositionOFF - PositionOFF - PositionThe combination switch lever can be operated up and down toselect the headlight beam as follows :

Position 1 - High beam2 - Low beam3 - High beam flash

High beam flash (No. 3 position)High beam flash (No. 3 position)High beam flash (No. 3 position)High beam flash (No. 3 position)High beam flash (No. 3 position)

High beam flash will be ON as long as lever is held in position 3irrespective of the knob posit ion. This is spring loaded position andcan be used in day time also for giving signal to the on comingtraffic.

Combination Switch

LIGHTLIGHTLIGHTLIGHTLIGHTS &S &S &S &S & WIPER CWIPER CWIPER CWIPER CWIPER C ONTRONTRONTRONTRONTROL LEOL LEOL LEOL LEOL LEVVVVV


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LIGHTLIGHTLIGHTLIGHTLIGHTS &S &S &S &S & WIPER CWIPER CWIPER CWIPER CWIPER C ONTRONTRONTRONTRONTROL LEOL LEOL LEOL LEOL LEVVVVVLightsLightsLightsLightsLights

Lights are operated by turning t he knob of combination switch asindicated below:

First notch (P L position)First notch (P L position)First notch (P L position)First notch (P L position)First notch (P L position)

Parking lights, number plate lights and controls backlights areswitched ON.

Second notch ( H L posit ion)Second notch ( H L posit ion)Second notch ( H L posit ion)Second notch ( H L posit ion)Second notch ( H L posit ion)

Head lights are also switched ON, in addition to parking lights,number plate lights and controls backlight s.

FFFFFrrrrrononononon ttttt WWWWWindshield wipindshield wipindshield wipindshield wipindshield wip er / wer / wer / wer / wer / w asherasherasherasherasher

The combination switch lever mounted on the left side operatesthe windshield wipers and washers :PositionPositionPositionPositionPosition

OFFOFFOFFOFFOFF - Wiper motor switched OFFINTINTINTINTINT - Wiper sweeps intermittentlyLLLLLOOOOO - Low speed of wiper motorHIHIHIHIHI - High speed of wiper motor

To operate windshield washer, lift the lever. The windshield washerwill remain in operation as long as the lever is held in this posit ion.

Wiper Motor Operating Lever

MUSIC SYMUSIC SYMUSIC SYMUSIC SYMUSIC SY STEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE C OMPOMPOMPOMPOMPARARARARARTTTTTMENT LMENT LMENT LMENT LMENT LAMPAMPAMPAMPAMP


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Music SystemMusic SystemMusic SystemMusic SystemMusic SystemThe music system is fitted in the centre console. Twospeakers are provided in the dashboard as well as twospeakers are in the rear.The Antenna is loacated on the RH side of front windshield

glass on the A piller.Please refer the music system Users Manual provided inthe vehicle for understanding its function.

Engine Compartment Lamp :Engine Compartment Lamp :Engine Compartment Lamp :Engine Compartment Lamp :Engine Compartment Lamp :

To operate engine compartment light, pull switch (2).

Music System

MUSIC SYMUSIC SYMUSIC SYMUSIC SYMUSIC SY STEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE CSTEM & ENGINE C OMPOMPOMPOMPOMPARARARARARTTTTTMENT LMENT LMENT LMENT LMENT LAMPAMPAMPAMPAMP

Antenna

Engine Compartment Lamp

HAZARDHAZARDHAZARDHAZARDHAZARD WWWWWARNING SWITARNING SWITARNING SWITARNING SWITARNING SWIT CH ANDCH ANDCH ANDCH ANDCH AND TTTTTAIL LAIL LAIL LAIL LAIL LAMAMAMAMAM


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HazarHazarHazarHazarHazar ddddd WWWWWararararar ning switning switning switning switning swit ch :ch :ch :ch :ch :

To operate the system, pull the knob located behind thesteering wheel. All turn signal lights will flash simultenously towarn other road users about the hazardous condition of thevehicle.

TTTTTail Lamp :ail Lamp :ail Lamp :ail Lamp :ail Lamp :

The tail lamp assembly incorporates the following :1. Rear direction indicator2. Parking / Rear stop lamp3. Reverse light4. Reflex reflecor

Registration Plate Lamp :Registration Plate Lamp :Registration Plate Lamp :Registration Plate Lamp :Registration Plate Lamp :

Two concealed lamps are provided for illumination of the rearregistration plate.

High Mounted Stop Lamp :High Mounted Stop Lamp :High Mounted Stop Lamp :High Mounted Stop Lamp :High Mounted Stop Lamp :

High mounted stop lamp is incorporated on the tail gate from

inside and it glows whenever service brake is applied.

Hazard Warning Switch

HAZARDHAZARDHAZARDHAZARDHAZARD WWWWWARNING SWITARNING SWITARNING SWITARNING SWITARNING SWIT CH ANDCH ANDCH ANDCH ANDCH AND TTTTTAIL LAIL LAIL LAIL LAIL LAMAMAMAMAM

High Mounted Stop Lamp

Registration Plate Lamp

11111

2 2 2 2 2

3 3 3 3 3 4 4 4 4 4

INTERIOR ROOF LAMPSINTERIOR ROOF LAMPSINTERIOR ROOF LAMPSINTERIOR ROOF LAMPSINTERIOR ROOF LAMPS


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INTERIOR ROOF LAMPSINTERIOR ROOF LAMPSO OO S

1. Lamp off 2. Door control mode

3. Lamp on

Rooflamp

111112222233333

Interior Lamps :Two interior lamps are provided for convenience. While onelamp is situated near the inside rear view mirror (IRVM), theother is located just above the passenger compartment. Theindividual ON / OFF switches are provided to operate these

lamps.Lamp positions Interior Roof lamp

Position FunctionThe lamp will remain ON at all times irrespectiveof whether any of the doors is openThe lamp will come ON only when any of thefive doors are opened (For GX version)

In this mode, the lamp will come ON only whendrivers door is opened (For EX version)The lamp will remain OFF irrespective ofwhether any of the five doors are opened

HEAD LHEAD LHEAD LHEAD LHEAD LAMP LEAMP LEAMP LEAMP LEAMP LEVELING SWITVELING SWITVELING SWITVELING SWITVELING SWIT CHCHCHCHCH ANDANDANDANDAND REARREARREARREARREAR WINDSHIELD DEMISTERWINDSHIELD DEMISTERWINDSHIELD DEMISTERWINDSHIELD DEMISTERWINDSHIELD DEMISTER


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Headlamp Levelling Switch

Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)A motorised headlamp leveling arrangement wit h the setting knob at t heLH side of dash board.As and when required headlamp leveling sett ing is done by roatating theknob to select one of the level marked in theswitch depending upon t heloading of vehicle.

Loading ConditionLoading ConditionLoading ConditionLoading ConditionLoading Condition Switch position / Switch position / Switch position / Switch position / Switch position / Marks assignedMarks assignedMarks assignedMarks assignedMarks assigned .....

Unladen + One person in Driver seat / Driver +Co-Driver /Driver + Co driver + all the Seats 0farthest to rear occupiedAll the seats occupied / Laden (All seats occupied Luggage in boot space 1to achieve permissible load on the rear axle.Driver + Evenly distributed load in the boot to 2obtain permissible load on corresponding axle.

Since the leveling switch takes care of focus patern under different loadconditions; it is advisable to select the correct position before starting atrip (depending on load)

RRRRRearearearearear WWWWWindshield Dindshield Dindshield Dindshield Dindshield D emistemistemistemistemist er ( Ier ( Ier ( Ier ( Ier ( I f fi t tf fi t tf fi t tf fi t tf fi t ted)ed)ed)ed)ed)Push the operating switch on the dashboard to turn the demister ON. Thedemister will switch OFF automatically after 15 minutes.

NOTICENOTICENOTICENOTICENOTICE

Clean the rear windshield glass carefully from inside to avoid anydamage to demister heater element. Rear Windshield Demister

REARREARREARREARREAR WINDSHIELDWINDSHIELDWINDSHIELDWINDSHIELDWINDSHIELD WWWWWASH &ASH &ASH &ASH &ASH & WIPE AND CHILD LWIPE AND CHILD LWIPE AND CHILD LWIPE AND CHILD LWIPE AND CHILD L OCKOCKOCKOCKOCK


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Child lock

RRRRRearearearearear WWWWWindshieldindshieldindshieldindshieldindshield WWWWWash &ash &ash &ash &ash & WWWWWipipipipip e :e :e :e :e :

To wash the rear windshield glass, push and hold the switch knob forthe desired duration. The function indicator lights up when the washfuction is ON. Alongwith the wash fluid getting sprayed, the wiperalso operates with a delay to wipe the glass surface. On release of this

switch, the function stops.To operate the rear windshield wiper, push the switch ON . The fuct ionindicator light s up when the wiper function is ON.

Child Lock :

Child Lock is operated by a switch located on the left handside of the Dash Board, just behind the steering wheel.

It is provided to ensure safety of rear seat occupants, espe-cially children. This Child Lock can be operated only when thekey is in the IGN position. When the Child Lock switch is on,the rear power windows can not be operated. If child lock isOFF position, the rear power window can be operated.

If child lock switch is OFF position i.e. up side Position thewindow winding can be operated.

If child lock switch is ON position i.e. down side Position the

window winding switch can not be operated.

Rear Windshield Wash / Wipe Switch

POPOPOPOPO WER SOCKET AND ASHWER SOCKET AND ASHWER SOCKET AND ASHWER SOCKET AND ASHWER SOCKET AND ASH TRTRTRTRTRAAAAA


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Power Socket

Ash tray

Power Socket :Power Socket :Power Socket :Power Socket :Power Socket :

A power socket is provided on the central console below A/Ccontrol knobs. This can be used connecting loads upto 10Amaximum. To use this socket, remove the cap first.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTION

Always keep this socket covered with the cap when not inuse.

AAAAAshshshshsh TTTTTrrrrraaaaay :y :y :y :y :

Ash tray is proveded on the dash board central console. To openash tray, pull it out by sliding.

BONNET OPENING / CLBONNET OPENING / CLBONNET OPENING / CLBONNET OPENING / CLBONNET OPENING / CL OSINGOSINGOSINGOSINGOSING


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Bonnet opening and closing :Bonnet opening and closing :Bonnet opening and closing :Bonnet opening and closing :Bonnet opening and closing :To open pull lever (1). This will release the bonnet lock. To openfully, lift the additional lock lever located on the bonnet centrewith the help of finger. Use the bonnet stay rod to keep thebonnet open.

For closing the bonnet, disengage the stay rod, clamp it properlyand press down the bonnet till it is fully shut.Ensure t hat the bonnet is ful ly locked before drivingEnsure th at the bonn et is ful ly locked before drivingEnsure t hat the bonnet is ful ly locked before drivingEnsure th at the bonn et is ful ly locked before drivingEnsure t hat the bonnet is ful ly locked before drivingoffof fof fof fof f.....In case of failure of cable attached to lever (1) bonnet lock canbe opened by inserting a screw driver from the top centreposition of grill through a slot provided behind it on the sheetmetal and by pressing the lock plate towards your left. Pushupward the additional lock lever at your right and lift the bonnetwhile the lock plate is kept pressed with the help of screw driver.

FFFFFuel filling Cuel filling Cuel filling Cuel filling Cuel filling C ap :ap :ap :ap :ap :The fuel filling cap is located at the rear on t he left hand side ofthe vehicle. The fuel filler lid can be opened by using a cableoperated lever located on the right of the drivers seat. Simplypush the lid back to its original position to lock it.NNNNNototototot e :e :e :e :e : This feature is available only in few versions.

Bonnet Opening Lever

Fuel Lid Opening Lever

FUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVER


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1. Fuel Flap 2. Fuel Filler Cap

Gear Shifting Pattern

11111

1 3 5

2 4 R

NOTICENOTICENOTICENOTICENOTICE

Remove the fuel filler cap slowly as the fuel inside may beunder pressure and may spray out suddenly, causing injury.

To remove the fuel filler cap, turn it anti-clockwise. Turn the capslowly to allow any residual pressure to escape.

In few version, the fuel lid can be opened by using key. The fuellid is located on the left rear side of the vehicle.

Gear shift leverGear shift leverGear shift leverGear shift leverGear shift leverThe different gear positions are marked on the knob. The 5 th

gear (an overdrive) has been provided to obtain better fueleconomy while driving on highways.

SPSPSPSPSPAREAREAREAREARE WHEELWHEELWHEELWHEELWHEEL


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SSSSSparparparparpar eeeee WWWWWheelheelheelheelheelSpare wheel is mounted below the cab at rear.

Fitment of spare wheel :Fitment of spare wheel :Fitment of spare wheel :Fitment of spare wheel :Fitment of spare wheel :1. Place the spare wheel on ground below its location with

outer side of the wheel rim facing upwards.2. Locate the retaining plate in the central hole of spare wheel.3. Using the wheel spanner the spare wheel can be raised by

rotating the wheel winch screw in anticlockwise direction.4. Align one of the wheel mounting screw hole with t he

locating pin on frame while raising the spare wheel.5. Continue to rotate the wheel winch screw in anticlockwise

direction until spare wheel is raised completely.Spare wheel

Spare wheel winch grommet Loosening/Tightening of wheel winch screw Lifting the spare wheel

JAJAJAJAJACK &CK &CK &CK &CK & TTTTTOOLS AND POOLS AND POOLS AND POOLS AND POOLS AND P ARKING BRARKING BRARKING BRARKING BRARKING BRAKAKAKAKAK


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VVVVVehicle Jack &ehicle Jack &ehicle Jack &ehicle Jack &ehicle Jack & TTTTTooooo ol sol sol sol sol sVehicle tool bag is kept below co-drivers seat. Jack and handleare kept either below the rear right jump seat or drivers seat.Jack is mounted on floor over studs by wing nuts screwed onthem.

Lift the rear right seat squab to have access jack and handle.

Parking brakeParking brakeParking brakeParking brakeParking brakeThe parking brake is mounted on floor between RH door anddrivers seat.To apply the parking brake, pull lever UP. To release it, pull thelever up slightly, press the release button and push the leverDOWN.Ensure parking brake is released before driving the vehicle.Indication is given on instrument cluster.

Jack and tool

1. Parking Brake 2. Operating Knob

CCCCCAAAAATTTTTALALALALALYYYYYTIC CTIC CTIC CTIC CTIC CONVERONVERONVERONVERONVERTER AND EGR SYTER AND EGR SYTER AND EGR SYTER AND EGR SYTER AND EGR SY STEM (IF FITSTEM (IF FITSTEM (IF FITSTEM (IF FITSTEM (IF FIT TED)TED)TED)TED)TED)


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CCCCCAAAAATTTTTALALALALALYYYYYTIC CTIC CTIC CTIC CTIC CONVERONVERONVERONVERONVER TER :TER :TER :TER :TER : (if fitt(if fitt(if fitt(if fitt(if fitted)ed)ed)ed)ed)Your vehicle is fitted with Diesel Oxidation Catalytic Converter toreduce exhaust pollution. The two way Catalytic Converter hascoating of precious metals which enables conversion of pollutants.Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :The Catalytic Converter does not require any special maintenance

however, following precaution should be taken for the effectivefunctioning of the converter and to avoid damage to t he Converter.It is mandatory to use Diesel fuel with sulphur content less than 0.25%.Use of any other diesel fuel can increase the pollutants.

WWWWWARNINGARNINGARNINGARNINGARNING

Avoid parking the vehicle over inflammable materials, such as dryleaves, grass etc., as the exhaust system is hot enough to initiate FIREFIREFIREFIREFIRE.....

TTTTTAKING CAKING CAKING CAKING CAKING CARE OF ENVIRARE OF ENVIRARE OF ENVIRARE OF ENVIRARE OF ENVIR ONMENT :ONMENT :ONMENT :ONMENT :ONMENT :TATA Spacio Gold + (Bharat stage II) vehicles are equipped with theEGR (Exhaust Gas Recirculation) System.EGR Syst emEGR Syst emEGR Syst emEGR Syst emEGR Syst emThe 497SPTC engine has an Exhaust Gas Recirculation systemcomprising of EGR valve, EGR Tube, Vacuum hoses, Electroneumaticswitch, Potentionmeter on FIP throttle lever, EGR control unit andassociated electrical circuitry.With this, controlled amount of exhaust gas is mixed in air intake of

the engine, which helps in reducing harmful pollutants.

Catalytic Converter

TURBO CHARTURBO CHARTURBO CHARTURBO CHARTURBO CHAR GER (IF FITGER (IF FITGER (IF FITGER (IF FITGER (IF FIT TEDTEDTEDTEDTED


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TTTTTurburburburburb ooooo charcharcharcharchar gergergergergerTurbocharger is an efficient supercharging device used in ourengine. It makes use of thermal energy of engine exhaust gases torun a turbine which in turn drives a compressor to force air underpressure into the inlet manifold.

LLLLLubrubrubrubrubr icicicicicaaaaa tion oftion oftion oftion oftion of TTTTTurburburburburb ooooo charcharcharcharchar gergergergergerThe rotor assembly of the turbocharger is supported by two floatinglead bronze sleeve bearings in t he bearing housing. These bearingsare lubricated with the linest filtered and cooled oil from thelubrication system of the engine. There is a heat shield arrangementprovided between the gas chamber of t he turbine and the bearinghousing to avoid heating of t he bearings.

MMMMMainainainainain ttttt enancenancenancenancenanc e ofe ofe ofe ofe of TTTTTurburburburburb ooooo charcharcharcharchar ger :ger :ger :ger :ger :1. Tighten the following fasteners at PDI and thereafter at every

10,000 km.- Turbocharger mounting- Turbocharger hose connections and its mountings

2. Check intercooler fins for any dust accumulations and cleanby compressed air at every 20,000 km. (if fitted)

3. It is advisable to run the engine at idle speed for about oneminute, after starting and before stopping the engine. Thisensures adequate lubricating oil supply to the turbocharger.

TTTTTu rbu rbu rbu rbu rb ooooo charcharcharcharchar g erg erg erg erg er

Oil drain to engineOil drain to engineOil drain to engineOil drain to engineOil drain to engine

Pressure oilPressure oilPressure oilPressure oilPressure oilfrom enginefrom enginefrom enginefrom enginefrom engine

ExhaustExhausExhaustExhausExhaustgas outgas outgas outgas outgas out

Air inAir inAir inAir inAir in

TTTTTurbine wheelurbine wheelurbine wheelurbine wheelurbine wheel

assemblyassemblyassemblyassemblyassembly

POPOPOPOPO WER STEERINGWER STEERINGWER STEERINGWER STEERINGWER STEERING (Wh id d)

POWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERINGCh k h i li / fi i d if


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POPOPOPOPO WER STEERINGWER STEERINGWER STEERINGWER STEERINGWER STEERING (When provided)Power steering is fitted for lighter steering effort and easymanoeuvrability. The system consists of steering gear box,hydraulic pump and hydraulic reservoir suitably mounted andconnected by piping. Pump drive is through belt from engine.Power assistance is available during normal functioning of the

power steering system.In case of any failure in hydraulic system, the steering In case of any failure in hydraulic system, the steering In case of any failure in hydraulic system, the steering In case of any failure in hydraulic system, the steering In case of any failure in hydraulic system, the steering can be operated mechanically with increased steering can be operated mechanically with increased steering can be operated mechanically with increased steering can be operated mechanically with increased steering can be operated mechanically with increased steering effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.Procedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steeringsystem.system.system.system.system. ( Ensure that the reservoir is totally cleaned beforestarting the work. )1. Fill t he reservoir nearly full. Crank the engine for 10 seconds

without, if possible, allowing it t o start. If the engine does

start, shut off immediately. Check and refill the reservoir.Repeat atleast three times, each time checking and refillingthe reservoir.

2. Check for any leakage in the system and if noticed takecorrective action.

3. Start the engine and steer the vehicle from full left to fullright turn 3-4 times. Add fluid if necessary to maintain thelevel up to the filter top.

4. With the engine at steady speed check for bubble /foamingin the fluid. If present it indicates that air is getting suckedinto the system.

Check the suction line / fit tings and correct if necessary.5. Once the system is bled properly and free from foaming,

there should not be appreciable change in fluid level inthe reservoir, when the engine is started / stop repeatedly.Top up or remove excess fluid so that the final level is at Hmark on dipstick.

6. Now the system is ready for driving.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONDo not allow the fluid level to drop significantly or run outof the reservoir during the above operation. This may induceair into the system.Do not start the engine without fluid in the power steeringsystem. This will result in serious damage to the pump.

NOTICENOTICENOTICENOTICENOTICEAlways use recommended brand of fluid from closedcontainers. Any dirty fluid poured in t he system will result indamage to pump/ gear.

P i b l i Ch kP i b l i Ch kP t i b lt t i Ch kP t i b lt t i Ch kP i b l i Ch kPOWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERING


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Power steering pump belt tension CheckPower steering pump belt tension CheckPower steering pump belt tension CheckPower steering pump belt tension CheckPower steering pump belt tension Check

Check the condit ions of belts on t he engine. Examine theedge of the belt for cracks or fraying.

Check the tension of the belt by pushing on it with your

thumb Alternator/Power Steering belt as shown in Figure.The belts should have deflection of 8 to 10 mm. (X)

If the belt tension is not proper, get it attended at thenearest Authorised service outlet.

AIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONING

HEATING VENTILATION & AIR CONDITIONING (if


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A.A.A.A.A. A.C. Temperature Cont rol Knob B.B.B.B.B. A.C. Blower Speed Cont rol Knob

C.C.C.C.C. A.C. Direction Control Knob D.D.D.D.D. A,C. ON/OFF Switch E.E.E.E.E. Air Circulation Swit ch

HEATING,VENTILATION & AIR CONDITIONING: (ifinstalled)

A. Temperature Control Knob :The air temperature in the vehicle can be controlled byoperating the temperature control knob (A) at the left hand

side of the control panel. The temperature can be increasedby rotating the knob towards the red segment and decreasedby rotating it towards the blue segment.

B. Blower Speed Regulation Knob :The ventilation system has a four speed blower. The blowerspeeds can be regulated to any one of the following speedsby operating the knob (B) at the centre of the control panel.1. LOW 2. MEDIUM 3. HIGH VERY HIGH

C. Air Direction Control Knob :The air flow can be changed by turning the switch (C) tothe desired direction.

Towards face

Towards face and feet

Towards feet

Towards feet and windshield (Recommended forclearing fogging on windshield)Air demist / defrost windshield (Recommendedfor clearing heavy fog and snow)

D. A.C. ON/OFF Switch :The A.C. can be switched 'ON' by pressing the switch (Don the A.C. control panel provided the blower is ON' andthe engine is running. The indicator lamp will show that theA.C. is `ON'.

AAAAABBBBB

CCCCC

DDDDD EEEEE

AIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGNormal Cooling :E Air Circulation Switch :


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Normal Cooling :

A.C. - ON

Knob 'B' - Desired speed position

Knob 'C' - Towards face

Switch 'E' - Suitably as explainedQuick Cooling :If your car is left in the sun with window closed, insidetemperature increases.To achieve quick cooling effect, open the windows briefly whileyou operate the air conditioner, with air circulation switch is inFresh mode, fan at higher speed and air direction towards'FACE'. All vents to be opened completely.

Once temperature inside has come down sufficiently, closethe windows and change air circulation suitably to fresh/ recirculation.

E. Air Circulation Switch :In HVAC version to put air circulation mode in recirculation,press switch 'E'. The indicator lamp will show air circulationis in recirculation.To put vehicle in Fresh mode release switch 'E'. Indicatorlamp will be 'OFF'.In recirculation mode, air inside the vehicle is circulatedagain and again. In Fresh mode, air is taken fromatmosphere and circulated in the vehicle. Recirculationmode can be used

While driving in dusty conditionTo avoid traffic pollutionTo get quick cooling/heating as required.

Whenever discomfort is felt switch air circulation mode to fresh.

NOTICE1. The A.C. can be switched ON' only if the blower is 'ON'and engine is running. When A.C. is switched 'ON' engineidling RPM increases marginally, to adjust to the A.C.compressor load. When desired temperature is achievedA.C. trips 'OFF' automatically.2. The A.C. compressor gets switched 'OFF' automaticallywhen engine gets overheated. The A.C. is automaticallyswitched 'ON' when the engine cools down.

DDDDD AAAAAir vir vir vir vir venenenenen t st st st st s

AIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONINGAIR CONDITIONING


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DDDDD..... AAAAAir vir vir vir vir venenenenen t st st st st sFour air vents having provision to adjust air flow in thedesired direction, are provided on the dashboard. Theair flow can be adjusted continuously by adjustable ventson the dash board. The direction of the air flow can bealso adjusted similarly.

Air Vents

PREPPREPPREPPREPPREP ARINGARINGARINGARINGARING THETHETHETHETHE VEHICLE FORVEHICLE FORVEHICLE FORVEHICLE FORVEHICLE FOR THE DRIVTHE DRIVTHE DRIVTHE DRIVTHE DRIV


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CCCCCheck the fheck the fheck the fheck the fheck the f olloolloolloolloollowing rwing rwing rwing rwing r egularegularegularegularegular lylylylyly,,,,, parparparparpar ticularticularticularticularticular ly bly bly bly bly b efefefefef ororororor eeeeestarstarstarstarstar ting on a long jourting on a long jourting on a long jourting on a long jourting on a long jour nenenenene yyyyy.....1.

FFFFF

uel leuel leuel leuel leuel le

vvvvv

el in tankel in tankel in tankel in tankel in tank

Top up if required with correct diesel fuel, secure capand lock the flap.

2. Engine oil levelEngine oil levelEngine oil levelEngine oil levelEngine oil levelCheck engine oil level before starting the engine orat least 20 minutes after stopping the engine. Top upif oil level is less than midway between upper andlower marks on the dipstick.The oil level should not exceed the MAX mark.Use only th e genuine company branded oil s.Use only th e genuine company branded oil s.Use only th e genuine company branded oil s.Use only th e genuine company branded oil s.Use only th e genuine company branded oil s.

3. Coolant levelCoolant levelCoolant levelCoolant levelCoolant levelWith the engine cool, check the coolant in the auxiliary

tank. The level should be between the FULL and MINmark, top up with the recommended coolant. Bringthe level upto the FULL mark. The level must notexceed the FULL mark. If the coolant level dropswithin a short time after replenishing, there may be aleak in the system. Rectify the leakage and top upradiator also.Use genuine company branded coolant.Use genuine company branded coolant.Use genuine company branded coolant.Use genuine company branded coolant.Use genuine company branded coolant.If no leak can be found inspection should be carriedout at an authorised service outlet.

Fuel Filling Cap 1. Engine Oil Filler Cap 2. Dip Stick

Engine Oil Filter

PREPPREPPREPPREPPREP ARINGARINGARINGARINGARING THETHETHETHETHE VEHICLE FORVEHICLE FORVEHICLE FORVEHICLE FORVEHICLE FOR THE DRIVETHE DRIVETHE DRIVETHE DRIVETHE DRIVE


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Engine Coolant Container Battery 1. Brake Fluid Container 2. Clutch Fluid Container

NOTICENOTICENOTICENOTICENOTICEAlways use genuine radiator cap only of 1.0 kg / cm2

(14 psi), if required to be replaced.4. Ensure battery electrolyteEnsure battery electrolyteEnsure battery electrolyteEnsure battery electrolyteEnsure battery electrolyte level is 10-12 mm above

top of battery plates. Top up with distilled water ifrequired ( NOT ACID ).Keep battery terminals clean and tight. Applypetroleum jelly / vaseline on terminals for protectionagainst corrosion. Secure covers provided overterminals.

5. Check all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches andwiper for proper functioning.wiper for proper functioning.wiper for proper functioning.wiper for proper functioning.wiper for proper functioning.

6. Check condition and tensionCheck condition and tensionCheck condition and tensionCheck condition and tensionCheck condition and tension of fan belt. AdjuAdjuAdjuAdjuAdjutension if necessary. (Refer page no.62)

7. Check leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at all join join join join join ts of hoses and pipts of hoses and pipts of hoses and pipts of hoses and pipts of hoses and pip es and res and res and res and res and r ececececec t ifyt ifyt ifyt ifyt ify,,,,, if anif anif anif anif an yyyyy.....coolant leakages is noticed, rectify the leakages andtop up radiator also with recommended coolant.

8. Check level of brake fluid in plastic container. Top upif necessary. DDDDDo not oo not oo not oo not oo not o vvvvvererererer fill.fill.fill.fill.fill.Use only genuine company branded brakeUse only genuine company branded brakeUse only genuine company branded brakeUse only genuine company branded brakeUse only genuine company branded brakefluid.f luid.f luid.f luid.f luid.

9. CCCCCheck leheck leheck leheck leheck le vvvvvel of clutel of clutel of clutel of clutel of clut ch fluidch fluidch fluidch fluidch fluid in plastic container. Topup if necessary. Do not overfill as this would result in

spillage during clutch operation.Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.

PREPPREPPREPPREPPREP ARINGAR

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Tata Sumo Victa DITC Manual