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08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 1
Charles GoodchildCEng., MCIOB, MIStructE
Principal Structural Engineer
The Concrete Centre
Concrete (swimming pool) TanksGuidance on the design of in-situ concrete water retaining structures
SPATA Training
4 Oct 2012
Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Scope
Concrete swimming pool tanksThese would normally be constructed from shuttered in-situ reinforced concrete to BS 8007. They can be formed with or without a screed / render and normally have a ceramic tile finish.
Waterproofing additives can be used to reduce the risk of leakage. The tank structure should be thoroughly tested for water tightness, through a full depth tank test before finishes are applied. Any faults should be remedied after allowing the pool tank to dry out thoroughly, and before tiling or lining work is undertaken. Any repair is more effective from the wet side.
www.sportengland.org/facilities.../design_and.../idoc.ashx?...
www.portraitpools.com/wp-content/brochure/
Scope
www.londonswimmingpools.com/portfolio.html#id_228
www.londonswimmingpools.com/portfolio.html#id_37
http://davidhallamltd.co.uk/pools/commercial-pools
Scope
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 2
www.sportengland.org/facilities.../design_and.../idoc.ashx?. ..
http://www.londonswimmingpools.com/
Scope
Planning:
LocationTypeShapeDimensionsDiving? Sub Aqua? FeaturesRoof structurePlantServicesChanging facilitiesSpectator facilitiesOther amenities
ArchitectStructural engineer, M & E consultant Interior designerSwimming pool specialist
Design:
Hydraulic design criteria, AHU spec., ducts, pipes filters/pumps and water treatment, plantroom, penetrations, lighting, moving floors
Structural engineer,
Scope Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
• Withdrawal of BS 8110, BS 8007 etc• Eurocodes• New information:
• CIRIA C660• Revision to BS 8102
• Debate• S Alexander, TSE Dec 06• B Hughes, TSE Aug 08? • ICE project 0706 on reinforcement to control
cracking (report Feb 2010)
What’s new in water retaining structures)?
Eurocodes
BS 8007
Eurocodes
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 3
13
BS EN 1990 BASIS OF STRUCTURAL
DESIGN
BS EN 1991 ACTIONS ON STRUCTURES
BS EN 1992DESIGN OF CONCRETE
STRUCTURESPart 1-1: General Rules for
StructuresPart 1-2: Structural Fire Design
BS EN 1992Part 2:
Bridges
BS EN 1992Part 3: Liquid
Ret. Structures
BS EN 1994Design of
Comp. Struct.
BS EN 13369Pre-cast Concrete
BS EN 1997GEOTECHNICAL
DESIGN
BS EN 1998SEISMIC DESIGN
BS EN 13670Execution of Structures
BS 8500Specifying Concrete
BS 4449Reinforcing
Steels
BS EN 10080Reinforcing
Steels
BS EN 206Concrete
NSCS
DMRB?
NBS?
Rail?
CESWI?
BS EN 10138Prestressing
Steels
EurocodesEurocode 2: relationships –
Pic of eurocodes incl pt 3
BS EN 1992-3
Eurocodes
BS EN 1992-3 (cont)
EurocodesTypical water-retaining structure
BS EN 1992-3 (cont)
Utility structures - all about minimising material and maintenance cost
“A degree of leakage may be acceptable” -discuss tightness class with clients … crack width? 0.05 to 0.2mm or 0.3?
Eurocodes
www.londonswimmingpools.com/portfolio.html#id_38
Eurocodes
www.sportengland.org/facilities.../design_and.../idoc.ashx?...
Edge details
Eurocodes
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 4
Structural Option 1:• Monolithic design for whole of tank and pool surrounds when
constructed from in-situ water retaining concrete to BS 8007/ BS EN 1992 Part 3 gives a highly stable structure
Option 2: • Gunite sprayed reinforced concrete• Reinforced concrete block work with waterproof renders /coatings
An Integral transfer channel is the most common optionFixtures and fittings need to be integrated into the tank design
Waterproofing • Inherent within well constructed in-situ reinforced concrete pools meeting BS 8007/ BS EN 1992 Part 3
• Can be augmented by waterproof liner and/or render
Finishes Option 1• Fully ceramic tiles on render backing is the preferred finish
Option 2• Specialist finish renders and paint finishes have been used where
long term durability is not so important
Concrete pool construction www.sportengland.org/facilities. ../design_and.../idoc.ashx?...
Eurocodes Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Tank empty(Tank in ground)
Tank full(Tank in or above ground)
Actions for ULS
Soil loadsGround water loadsCompaction loads
Water loads • Normal level• Accidental level
Analysis
SlabEquilibriumFlexure
Walls
Flexure
SlabFlexureTensionSoil structure
interaction
WallsFlexureTensionShear
Actions for SLS
As above plus:• Early age thermal• Autogenous
As above plus:• Drying• Differential temperature
Structural design: loads casesDesign for Ultimate Limit State
EQU – Equilibrium Limit StateSTR & GEO – Structural and Geotechnical
Limit States• Partial factor for water actions:
• γQ for ‘silos and tanks’ BS EN 1991-4Maximum design liquid level during operationsγQ = 1.20
• γF for Normal level ?γF = 1.35?
• Structural design • As per ‘normal’ elements • 3D nature of design
Structural design - ULS
Analysis
Was plate theoryManifested by graphs or
tables
Structural design - ULS
now often FEA (via grillage).
Horizontal moments in a
8 x 6 x 4 m deep tank Courtesy HAC
Structural design - ULS
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 5
Design for tension:
Not only tensile forces from restraint but also tension from loading
Section/Elevation
γFρwh
Axial tension due to water pressure on Wall B
Axial tension due to water pressure on
Wall A
Plan Section at corner
Not forgetting tension in base slabs!!
Structural design - ULS Water Retaining : N-M where tension exists
Shear:VRdc is affected by tension
Structural design - ULS
Design for Ultimate Limit State
GEO – in the ground• Combinations 1 and 2
• γF for ground water o Normal γF = 1.35 (BS EN 1997)o Most unfavourable γF = 1.20 (NA to BS EN 1991-4)
Structural design - ULS
Tanks in the ground:BS EN 1997, Combination 1 and 2
Characteristic actions on basement wall and adjacent slabs: LC1 water at ground level
Combination 1 Combination 2
Structural design - Example
This guide covers the design and construction of reinforced concrete basements and is in accordance with the Eurocodes.
The aim of the guide is to assist designers of concrete basements of modest depth, i.e. not exceeding 10 metres. It will also prove relevant to designers of other underground structures. It brings together in one publication the salient features for the design and construction of such water-resisting structures.
The guide has been written for generalist structural engineers who have a basic understanding of soil mechanics.
Structural design below ground
For empty Tanks in the ground see– Concrete Basements
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 6
Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Design for Serviceability Limit State
≡ Control of cracking
Structural design - SLS
1. Test for restraint crackingA section will crack if:
εr = Rax εfree = K[([αcT1 +εca)] R1 + ([αcT2 R2)] + εcd R3] > εctu
whereK = allowance for creep
= 0.65 when R is calculated using CIRIA C660= 1.0 when R is calculated using BS EN 1992-3
α c = coefficient of thermal expansion (See CIRIA C660 for values). See Table A6 for typical valuesT1 = difference between the peak temperature of concrete during hydration and ambient
temperature °C (See CIRIA C660). Typical values are noted in Table A7εca = Autogenous shrinkage strain – value for early age (3 days: see Table A9)R1, R2,R3
= restraint factors. See Section A5.6For edge restraint from Figure L1 of BS EN 1992-3 for short- and long-term thermal and long-term drying situations. For base-wall restraint they may be calculated in accordance withCIRIA C660. Figure L1 may be used with CIRIA C660 methods providing an adjustment forcreep is made (See Figure A2 and note).For end restraint, where the restraint is truly rigid 1.0 is most often used, for instance in infillbays. This figure might be overly pessimistic for piled slabs.
T2 = long-term drop in temperature after concreting, °C. T2 depends on the ambient temperatureduring concreting. The recommended values from CIRIA C660 for T2 are 20°C for concrete castin the summer and 10°C for concrete cast in winter. These figures are based on HA BD28/87[60] based on monthly air temperatures for exposed bridges. Basements are likely tofollow soil temperatures so T2 = 12°C may be considered appropriate at depth.
εcd
εctu
=
=
drying shrinkage strain, dependent on ambient RH, cement content and member size (see BSEN 1992-1-1 Exp. (3.9) or CIRIA C660 or Table A10). CIRIA C660 alludes to 45% RH for internalconditions and 85% for external conditions.tensile strain capacity may be obtained from Eurocode 2 or CIRIA C660 for both short term andlong term values
Structural design - SLS
CIRIA C660 Cl 3.2
Table 1 – Values of restraint factor R for a particular pour configuration
0,8 to 1,0Infill bays, i.e. rigid restraint
0,2 to 0,4Suspended slabs
0,3 to 0,4 at base 0,1 to 0,2 at top
Massive pour cast onto existing concrete
0,1 to 0,2Massive pour cast onto blinding
0,6 to 0,8 at base 0,1 to 0,2 at top
Thin wall cast on to massive concrete base
RPour configuration
BS EN 1992-3 Annex L
Beware: effects of creep included
usually 0.5
Structural design - SLSRestraint factors
CS TR 67
Short term load strength
Long term load strength
Stress due to early thermal –allowing for creep
Stress due to early thermal & drying shrinkage
Stress due to early thermal & shrinkage & seasonal
SLS Design vs time
Structural design - SLS
2. Minimum reinforcementAs,min = kc k Act (fct,eff /fyk)
where kc ==
A coefficient to account for stress distribution.1.0 for pure tension.When cracking first occurs the cause is usually early thermal effects and the whole section is likelyto be in tension.
k ==
A coefficient to account for self-equilibrating stresses1.0 for thickness h < 300 mm and 0.65 for h > 800 mm (interpolation allowed for thicknessesbetween 300 mm and 800 mm).
Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section properties but generally for basement slabs and walls is most often based on full thickness of the section.
fct,eff == fctmmean tensile strength when cracking may be first expected to occur:§ for early thermal effects 3 days § for long-term effects, 28 days (which considered to be a reasonable approximation)See Table A5 for typical values.
fyk ==
characteristic yield strength of the reinforcement.500 MPa
[1] CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
Provision of minimum reinforcement does not guarantee any specific crack width. It is simply a necessary amount presumed by models to control cracking; but not necessarily a sufficient amount to limit actual crack widths.
Structural design - SLS
BS EN 1992-1-1 Exp (7.1)
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 7
Tightness Classes
3. Crack widths and watertightness
Structural design - SLS
BS EN 1992-3 Cl 7.3
Lined pools?
Tiled pools (most?)
Above ground?
Special?
Tightness Classes - notes
3. Crack widths and watertightness
Structural design - SLS
BS EN 1992-3 Cl 7.3
4. Crack width calculations
Crack width, wk = sr,max εcr
where
4.1 sr,max = Maximum crack spacing = 3.4c + 0.425 (k1k2φ /ρp,eff)
εcr = Crack-inducing strain = Mean strain in steel – mean strain in concrete, over the
debonding length either side of the crack= (εcs - εcm ) . . . . . .
wherec = nominal cover, cnomk1 = 0.8
(CIRIA C660 suggests 1.14)k2 =
==
1.0 for tension (e.g. from restraint)0.5 for bending(ε1 + ε2)/2ε1 for combinations of bending and tension
φ = diameter of the bar in mm.ρp,eff = As/Ac,eff
Ac,eff for each face is based on {0.5h; 2.5(c + 0.5φ); (h – x)/3} where h= thickness of section and x = depth to neutral axis.
Structural design - SLS
BS EN 1992-1-1 Exp (7.8)
S0S0S0S0
4.2 εcr =(εcs - εcm )
εsm - εcm
εsm
εcm
ε = 0
εsm
εcm
ε = 0
εctuStrain
Plan (or section)
Strain in reinforcement
Strain in concrete
εεc
εs
εε
εεc
εs
εε
Sr,max
Structural design - SLS
εcm ≈ εctu /2wk = sr,max εcr = sr,max (εsm - εcm)
Consider a crack in a section: Debonding length
εcr = Crack-inducing strain = . . . . . . . . . . . . . . .
4.2a Early age crack-inducing strain εcr = K[αcT1 +εca] R1 – 0.5 εctu
4.2b Long term crack-inducing strain εcr = K[([αcT1 +εca)] R1 + ([αcT2 R2)] + εcd R3] – 0.5 εctu
4.2c End restraint crack-inducing strain εcr = 0.5αe kckfct,eff [1 + (1/αe ρ)] /Es
4.2d Flexural (and applied tension) crack-inducing strain εcr = (εsm – εcm) = [σs – kt (fct,eff /ρp,eff) (1 + αe ρp,eff] /Es
εcr ≥ 0.6 (σs)/Es
Structural design - SLS
CIRIA C660 Cl 3.2
BS EN 1992-3 Exp (M.1)
CIRIA C660 Cl 3.2
BS EN 1992-1-1 Exp (7.9)
Water Retaining : adding in tension
The total load transferred may be obtained by integration as
T = 180 kN.
Total area of designed reinf’t
6 × 2010 x 2 = 24120 mm2
Wall 6 m high.Assumed H16 @ 100 bs
Corresponding stress σs = 7.46 MPa leading to a strain εs = 37.3 × 10–-6
This should be added to εcr
calculated previously to give the modified crack width wk.
Tension in pool wall Pressure
Structural design - SLS
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 8
Crack control without direct calculationdon’t do it!
Deflection controlAs ‘normal’ design
Minimising the risk of crackingMaterials use cement replacements, aggregates with low αc, avoid high
strength concretes
Construction construct at low temperatures, use GRP or steel formwork, sequential pours
Detailing use small bars at close centres, avoid movement joints, prestress?
Structural design - SLSOutline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Selection of materials
Concrete:• Superstructure & Benign soils:
RC30/37? Cement IIB-V (CEM I + 21%-35% fly ash) or IIIA (CEM I + 36% - 65% ggbs).
• Aggressive soils:
Advise producer of DC Class. For DC-2: FND-2? (C25/30)? More aggressive soils: Cement IIIB (CEM I + 66% -80% ggbs) or IIVB-V (CEM I + 36%-55% fly ash)
cf C35A?: requirements: C28/35 (equiv) -- WCR 0.55 CC 325 CEM I,, IIB-V,)RC30/37: requirements : C30/37 S3 WCR 0.55 CC 300 CEM I, IIA, IIB-S, IIB-V, IIIA, IVB-V B)
Admixtures
Concrete Society Working Group on Water Proofing admixtures:
• no conclusive evidence to support their use (- from a material scientist’s point of view).
• from data there is some evidence to suggest that they may reduce drying shrinkage (less permeability)and therefore reduce onset of cracking and reduce crack widths
Porosity may be important but it’s the cracks that matter –not (usually) concrete!
Traditional: Engineering, workmanship, supervision issues, risk & possible remedials and upheavals and contractual issues
vs Admixtures: warranties, supervision & possible remedials and upheavals
Selection of materials
£££
vs
££££ ?
Whatever the tank should still be designed properly!
Cost and risk:
Water stops • Preformed strips – rubber, PVC, black steel• Water-swellable water stops • Cementitious crystalline water stops • Miscellaneous post-construction techniques
• (Re) injectable water bars • Rebate and sealant
Selection of materialsWaterbar
Photo credits Watermans
Selection of materials
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 9
Hydrophilics
Photo credit Watermans
Selection of materialsResin injection
Photo credit Max Frank
Selection of materials
Proprietary cementitious multi-coat renders, toppings and coatings
Selection of materials
Proprietary cementitious multi-coat renders, toppings and coatings
Selection of materials
Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Specification:• BS EN 13670• NSCS / NBS
Joints• Construction joints• Water stops
Miscellaneous• Kickers• Formwork ties• Membranes & coatings• Admixtures & additives• Service penetrations• Drainage
Inspection, remedials & maintenance
Specification
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 10
NationalStructuralConcreteSpecification,
NSCS
SpecificationMaterials
Inspections
Waterstops
Ties
Kickers
Contractors’ choice ofmaterials
Inspections
PerformanceSpec
Guidance
SpecificationAdditives
Ties
Joints
Waterstops
NSCS Max pour sizes
Table 1: AREAS AND DIMENSIONS FOR DIFFERENT TYPES OF CONSTRUCTION.
1040 Walls 30500 Slabs with little restraint in any direction20250 Slabs with major restraint at one end only 13100 Slabs with major restraint at both ends10100 Water – resisting slabs 525 Water – resisting walls
Maximum Dimension (m )
Maximum Area (m2 ) Construction
“Unless otherwise agreed”and designed
Specification
Testing:
No longer in BS EN 1992-3
Suggest putting the testing to BS 8007 in project specification
Specification
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 11
Outline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
AOB
BS8007 vs EC2• No 0.7 bond factor in EC2
(however detailing rules . . . )• Rebar cover and exposure:
• Pool water not ‘severe’ . . . XC2?, XC3/4? . 35 mm? • Ground: determine Exposure class. • Nominal cover from EC2 & BS8500
• SLS still dominates• Min area of steel > 0.35%• Avoid joints• %age of fly ash (35%) and ggbs (50%) no longer specifically
restricted• Testing: nowhere. Suggest put in specification• Different crack width formulae
Restraint and loading
To determine whether a section cracksAdd ε and Rax εfree due to restraint and loading
To determine crack widthsTreat εcr due to restraint and loading separately
AOB
Cracking vs time
fc tm
0.8fctm
Restraint stageCuring
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
0 5 10 15 20 25 30 35 40TIME, days
STR
EN
GTH
or S
TRE
SS, M
Pa
Early agethermal
Loading
fctm
σct
AOB
fctm
αctfctm
BS 8007
3.2.2 The reinforcement provided to control cracking arising from direct tension in the immature concrete may be regarded as forming the whole or a part of the reinforcement required to to control cracking arising from direct and flexural tension in the mature concrete
AOB
Surface cracks caused by flexure
Through cracks
caused by restraint
Far sideNear side
Through cracks
caused by loading
Restraint and loading : cracks don’t usually coincide
AOB
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 12
2. Minimum reinforcement
As,min = kc k Act (fct,eff /fyk)where kc =
=A coefficient to account for stress distribution.1.0 for pure tension.When cracking first occurs the cause is usually early thermal effects and the whole section is likelyto be in tension.
k ==
A coefficient to account for self-equilibrating stresses1.0 for thickness h < 300 mm and 0.65 for h > 800 mm (interpolation allowed for thicknessesbetween 300 mm and 800 mm).
Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section properties but generally for basement slabs and walls is most often based on full thickness of the section.
fct,eff == fctmmean tensile strength when cracking may be first expected to occur:§ for early thermal effects 3 days § for long-term effects, 28 days (which considered to be a reasonable approximation)See Table A5 for typical values.
fyk ==
characteristic yield strength of the reinforcement.500 MPa
[1] CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
Provision of minimum reinforcement does not guarantee any specific crack width. It is simply a necessary amount presumed by models to control cracking; but not necessarily a sufficient amount to limit actual crack widths.
BS EN 1992-1-1 Exp (7.1)
AOB
2 Minimum reinforcement
As,min = k kc k Act (αct fct,eff /fyk)where kc =
=A coefficient to account for stress distribution.1.0 for pure tension.When cracking first occurs the cause is usually early thermal effects and the whole section is likelyto be in tension.
k ==
A coefficient to account for self-equilibrating stresses1.0 for thickness h < 300 mm and 0.65 for h > 800 mm (interpolation allowed for thicknessesbetween 300 mm and 800 mm).
Act = area of concrete in the tension zone just prior to onset of cracking. Act is determined from section properties but generally for basement slabs and walls is most often based on full thickness of the section.
fct,eff == fctmmean tensile strength when cracking may be first expected to occur:§ for early thermal effects 3 days § for long-term effects, 28 days (which considered to be a reasonable approximation)See Table A5 for typical values.
fyk ==
characteristic yield strength of the reinforcement.500 MPa
[1] CIRIA C660 Recent research[61] would suggest that a factor of 0.8 should be applied to fct,eff in the formula for crack inducing strain due to end restraint. This factor accounts for long-term loading, in-situ strengths compared with laboratory strengths and the fact that the concrete will crack at its weakest point. TR 59[62] concludes that the tensile strength of concrete subjected to sustained tensile stress reduces with time to 60–70% of its instantaneous value.
Provision of minimum reinforcement does not guarantee any specific crack width. It is simply a necessary amount presumed by models to control cracking; but not necessarily a sufficient amount to limit actual crack widths.
BS EN 1992-1-1 Exp (7.1)
Possible revision to C660
k = factor for stess relief, 0.8αct = factor for sustained loading, 0.75
AOB
Crack widths and watertightness –recommendations for basements (TCC)
Construction typea and water table
Expected performance of structure
Crack width requirement Tight-ness Class
wk mmFlex-uralwk,max
Restraint/ axialwk,1
A (membrane) Structure itself is not considered watertight
Design to Tightness class 0 of BS EN 1992-3. See Table 9.2. Generally 0.3 mm for RC structure
0 0.30 0.30e
B – highpermanently high water table
Structure is almost watertight
Design to Tightness class 1 of BS EN 1992-3. See Table 9.2. Generally 0.3 mm for flexural cracks but 0.2 mm to 0.05 mm for cracks that pass through the section
1 0.30b 0.05 to 0.20 (wrt hd/h)
B – variablefluctuating water table
Structure is almost watertight
Design to Tightness class 1 of BS EN 1992-3. See Table 9.2. Generally 0.3 mm for flexural cracks but 0.2 mm for cracks that pass through the section
1 c 0.30 b 0.20
B – lowd
water table permanently below underside of slab
Structure is watertight under normal conditions. Some risk under exceptional conditions.
Design to Tightness class 0 of BS EN 1992-3. See Table 9.2. Generally 0.3 mm for RC structures
0 c 0.30 0.30
C (cavity) Structure itself is not considered watertight
Design to Tightness class 0 of BS EN 1992-3. See Table 9.2. Generally 0.3 mm for RC structure. Design to Tightness Class 1 may be helpful for construction type C
0
(1)c
0.30
(0.3)
0.30e
(0.05 to 0.20 or 0.20)
Key b Where the section is not fully cracked) the neutral axis depth at SLS should be at least xmin (where xmin > max {50 mm or 0.2 × section thickness}) and variations in strain should < than 150 × 10–6.
AOB
Tightness Classes - notes
Crack widths and watertightness
BS EN 1992-3 Cl 7.3
Possible revision to C660AOB
Possible revision to C660
NB Dwk = ∆wk= diurnal change in
crack width= possible new
limits tied to allowable time for cracks to heal under full head
AOB
Possible revisions to allowable crack widths wk1
Concrete pool tanks (cont)Pre-cast concrete panels … and permanent shuttering ..Structural movement joints should be avoided where possible. . . . . .If joints are unavoidable, these must have an effective proprietary water bar system suitable for their application. . . . .Pool surrounds should be designed to the same standard as the pool tank.Other concrete pool construction forms include sprayed concrete (gunite) and concrete blockwork formwork filled with reinforced concrete. These forms are primarily associated with private and hotel pools, and . . . Expert independent advice should be sought before considering these forms of pool construction.The use of tanking membranes in the pool surrounds, as an alternative to water retaining concrete should generally be avoided. However if tanking is unavoidable great care must be taken . . . . . The risk of damage due to thermal shock when the pool is emptied or filled with water and heated is a critical issue. This must be taken into account. . . Max fill/empty rate 0.03m/hour (0.75m/day) Max heating rate 0.25°C/hour (6°C/day)Prefabricated sectional stainless steel tank structures . . Is. . an emergent market. These are supported on a concrete slab . . . A welded reinforced plastic liner may also be used for the walls and/or floor of the tank.
www.sportengland.org/facilities.../design_and.../idoc.ashx?...
AOB
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 13
Sustainability: environmental
www.sportengland.org/facilities.../design_and.../idoc.ashx?...
Materials – should be selected with regard to their environmentalsustainability, whilst also ensuring durability and lifecycle qualities:• Recyclable content• BRE green guide rating• Environmental profile.
May be OK for concretes on large projects but: provenance, increased cement content for angular aggregate.26% of all aggregate is recycled.All recycled concrete is already being used.
Concrete Industry Sustainable Construction Strategy. See sustainableconcrete.org.uk
92% of concrete surveyed is responsibly sourced.45% improvement in energy consuptyion in cement manufacture since 1990
AOB
Robustness • Robust - minimal risk of damage from vandalism or pool hall activities.• Durable • Stable construction• Workmanship is critical to waterproofing and long term life of the pool
Service life Proven long service life. Examples c 100 years
Maintenance Minimal long term maintenance of pool tank structure. Re-grouting of ceramic tiles may be required c 20 year intervals. Life of finishes will depend upon quality of materials, maintenance of pool waterquality, wave action and chemicals Utilized
Construction • Long construction period for building the concrete shell• Wet trade of finishes require an extensive period for application and curing• Lack of a long term warranty. (Usually, the latent defects period will be 6/12
years and the patent defects period will be12 months)• Long overall construction program
Quality control
• Resolution of severe defects and leakage can be complex requiring potential drainage of pool and resulting in extended closure
• Dimensional control dependant on quality of workmanship on site
Costs • Tank construction: Normally used as benchmark• Other associated costs: Dependant on the under-croft and basements
plant room configurations and the contractors allowances for prelims.
www.sportengland.org/facilities.../design_and.../idoc.ashx?...
AOBSustainability: social, economic
www.londonswimmingpools.com/swimming_pool_construction.html
Masonry design has changed too!. . . . . BS EN 1996
AOBOutline
Scope
Structural Design• Eurocodes
• ULS design
• SLS design
Materials
Specification
AOB
Concrete (swimming pool) TanksGuidance on the design of in-situ concrete water retaining structures
ToThe Editor of Concrete.4 Meadows Business Park, Blackwater, Camberley, GU17 9AB
5th September 2012
Dear Sir,‘Waterproof concrete’I note the recent space given to ‘waterproof concrete’. To suggest (Success with waterproof concrete,
Concrete, Aug 2012) that it can satisfy Types A, B and C construction is clearly fatuous. Type A relies on a barrier or membranes and while admittedly a better outer wall will reduce water ingress, Type C relies on the cavity. It is Type B, structurally integral protection, where the potential benefits lie.
The publicity is all very well but we engineers realise that besides joints, it is the cracks that cause leakage and concern in Type B structures - not the concrete between. CIRIA C660 and the Eurocodes give us sound principles on which to base our assessment of the likelihood of cracking. Assuming cracks occur, these documents may be used to give the appropriate amounts of reinforcement required to restrict crack widths so that in time water ingress stops. Cracking and crack-width calculations are based on fundamental properties of concrete (e.g. αc, T1, εca, εcd, εctu). Unfortunately the effects that waterproofing admixtures have on these properties is largely unknown – despite the best efforts of a recent Concrete Society Working Party to find out. So where these products are used, structural designers often ignore effects or are reliant on warranties for the design.
Good workmanship is key and proponents’ efforts in this regard are to be applauded - as are the usual warranties to seal any cracks that occur. However, the cost to our clients, the disruption caused by making good, the lack of appropriate design information and the relinquishing of responsibility should cause specifiers and designers some thought.
Yours sincerely
Charles GoodchildPrincipal Structural Engineer The Concrete CentreT 01276 606829 M 07870 179755 E [email protected] 01276 606800 F 01276 606701 W www.concretecentre.com4 Meadows Business Park, Blackwater, Camberley, GU17 9ABThe Concrete Centre is part of the Mineral Products Association, the trade association for the aggregates,
08/10/2012
SPATA Training 4 Oct 2012 - Eurocode 2 Part 3 Tanks 14
Tightness Classes - notes
Crack widths and watertightness
Structural design - SLS
BS EN 1992-3 Cl 7.3
Revision to C660εcr = Crack-inducing strain = . . . . . . . . . . . . . . .
9.7.2 Early age crack-inducing strain
εcr = K[αcT1 +εca] R1 – 0.5 εctu
9.7.3 Long term crack-inducing strain
εcr = K[([αcT1 +εca)] R1 + ([αcT2 R2)] + εcd R3] – 0.5 εctu
9.7.4 End restraint crack-inducing strain
εcr = 0.5αe kckfct,eff [1 + (1/αe ρ)] /Es
9.7.5 Flexural (and applied tension) crack-inducing strain
εcr = (εsm – εcm) = [σs – kt (fct,eff /ρp,eff) (1 + αe ρp,eff] /Es
εcr ≥ 0.6 (σs)/Es
Structural design - SLS
CIRIA C660 Cl 3.2
BS EN 1992-3 Exp (M.1)
CIRIA C660 Cl 3.2
BS EN 1992-1-1 Exp (7.9)
Revision to C660
Basement (Tank) slab options (300 mm thick)
End restraint rules
NBG
Exc
ludi
ng
effe
cts
of
tens
ion
250 mm wall options
Edge restraint rules
Excluding effects of tension