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1 AI-Tek Instruments, Cheshire, CT USA Table of Contents Tachometers STACKTACH Single Input Industrial Tachometer.............3 Tach•Pak® 1 Digital Process Speed Switch .................... 6 Tach•Pak® 3 Digital Process Tachometer ..................... ..9 Tachtrol® 3 Dual Input Digital Tachometer .................... 12 Enclosure Options .......................................................... 15 Sensors Principles of Operation of VR Sensors ........................... 19 Magnetic Sensor Selection ............................................. 20 Calculation of Output Voltage ......................................... 21 Passive Speed Sensors, VR Types ......................... 22 - 33 Hall Effect Sensors .................................................. 34 - 40 Accessories Connectors and Cable Assemblies ................................ 41 Split and Solid Gears ...................................................... 43 Tachometer Transducers ............................................... 45 Sensor Mounting Brackets ............................................. 47 Part Number Index ......................................................... 48

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Page 1: Table of Contents Tachometers - Gilson Eng

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Table of Contents

TachometersSTACKTACH Single Input Industrial Tachometer.............3

Tach•Pak® 1 Digital Process Speed Switch .................... 6

Tach•Pak® 3 Digital Process Tachometer ..................... ..9

Tachtrol® 3 Dual Input Digital Tachometer .................... 12

Enclosure Options .......................................................... 15

SensorsPrinciples of Operation of VR Sensors ........................... 19

Magnetic Sensor Selection ............................................. 20

Calculation of Output Voltage ......................................... 21

Passive Speed Sensors, VR Types.........................22 - 33

Hall Effect Sensors ..................................................34 - 40

AccessoriesConnectors and Cable Assemblies ................................ 41

Split and Solid Gears ...................................................... 43

Tachometer Transducers ............................................... 45

Sensor Mounting Brackets ............................................. 47

Part Number Index ......................................................... 48

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It is the customer's responsibility to determine whether the product is properfor customer's use and application.

The information contained herein is subject to change without notice. Referto the factory for verification of any details.

Introduction to AI-Tek InstrumentsAI-Tek Instruments designs and manufactures speed sensors and

tachometer products which protect and monitor rotating equipment. AI-TekInstruments is committed to provide the highest quality products it can, atcompetitive prices, through its ISO 9001 certified quality system. Thiscommitment is the reason we have enjoyed over 50 years of continuousservice to our customers.

Formerly known as Airpax Instruments as part of Philips North America

Corporation, it was sold to VDO Control Systems, Inc. in 1998 who sold the

Airpax Instruments portion of the business to AI-Tek Instruments, LLC in

2001.

With our many years of experience, we at AI-Tek Instruments look

forward to providing you improved levels of service and products and

continuous growth domestically and internationally in the years to come.

About AI-Tek®®®®® TachometersNot all tachometers are the same, and this is certainly true of the AI-Tek

Instruments tachometry line.

Designed with severe industrial environments in mind, these units will

provide reliable around-the-clock operation for years under adverse conditions.

AI-Tek Instruments is a leader in manufacturing this type of instrument.

Our prices reflect the design, quality, ruggedness and engineering of the

equipment. What you really get with AI-Tek Instruments is a superb price-

performance ratio. It may not initially be the least expensive equipment

available but, in the long run, the value of this equipment is that it will outper-

form and outlast others.

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nalTerminal Block # Terminal DescriptionTB1 1 Input Signal +TB1 2 Input Signal -TB1 3 ShieldTB1 4 +12 Vdc Output (50 mA max.)TB2 5 0-20/4-20 mA Analog Output (+)TB2 6 0-20/4-20 mA Analog Output (-)TB2 7 Verify/Calibrate (when connected to +12 Vdc)TB2 8 Digital CommonTB3 9 Digital CommonTB3 10 +24 Vdc InputTB3 11 Relay Reset (when connected to Digital Common)TB3 12 EarthTB4 13 K1 CommonTB4 14 No Connection (not used)TB4 15 K1 Normally ClosedTB4 16 K1 Normally Open

latching with remote reset. Relay logicand type selectable. Time hysteresisselectable 000 to 999 data acquisitionsor latching with delay of 000 to 999 dataacquisitions.

Analog Output: Selectable from 0 to 20mA or 4 to 20 mA ±.5%. Ture current,600 ohm maximum loop resistance. Fullscale and zero scale selectable from 0Hz to 30 kHz.

Response: 50 millisec. updates above100 Hz. See manual for updatesbetween 20 and 100 Hz, one cycle below20 Hz.

Accuracy: ±0.05% for relay setpoints inoperations over temperature range,±0.5% of full scale for analog ouputs.

EnvironmentalTemperature: -10°C to 55°C operating.-40°C to 80°C storage.

Vibration: Tested to IEC 68-2-6, 10-150Hz, 2g.

Shock: Tested to IEC 68-2-27, 50g halfsine.Enclosure: IP 40Humidity: Tested to IEC 654-1, IEC 68-2-3 90% Humidity.

SpecificationsSignal InputType: Active or passive pickupdetermined by software settings (jumperrequired for active pickups)

AC Input (sine wave):Input Impedance = 2000 ohmsSensitivity @ 1KHz = 250 mVrmsMax. Voltage Input = 25 Vrms

Pulse Input (TTL compatible):Input Impedance = 2000 ohmsMin. Pulse Width = 10 micro sec.

Logic 0 = V in < .5VLogic 1 = V in > 1.5V(+ 12 VDC @ 50mA supplied forpowered sensors)

Frequency Range: Upper limit 30 kHz.Lower limit software selectable from.0625 Hz to 10 Hz.

Input Power *24 Vdc (24-30 V), std. 600 ohm analogload. 7 watts max. power.* A switching power supply, P/N T77410- 100/240 AC, is available. It converts100 Vac thru 240 Vac, 50/60 Hz inputpower to 24 Vdc ouput.

OutputRelay Output: One SPDT relay, rated6 amps @ 28 Vdc or 300 Vac, 170 W or1800 VA. Frequency hysteresisselectable from 0.0% to 99.9%, or

Constant Storage: Retained in EAROMand may be altered 1,000,000 times.

Electrical References: DC power isreferenced to digital common. Analogoutput is refered to analog outputcommon. Passive inputs are balanced.Active pickup inputs are referenced tocircuit common. Form C relay contactsare isolated.Electromagnetic Compatibility: TheSTACKTACH shall function to therequirements of the European CouncilDirective 89/336/EEC, the EMCDirective.IMMUNITY per EN 50082-2 1995:EN61000-4-2, 1995: ESD: ±8kV Air,±4kV contact discharge.EN61000-4-3, 1997: Radiated R-F: 10V/m, 80 to 1000 MHz.ENV50204, 1995: Radiated pulsed:10 V/m, 900 MHz.EN61000-4-4, 1994: EFT/B: 2 kVENV50141: Conducted noise: 10V, 150KHz to 80 MHz.EN61000-4-8, 1994: Power frequency,magnetic field: 1 A/m.EMISSION per EN50081-2 1995:EN55011, 1998: Class B radiatedemissions.

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Speed SensorsAI-Tek Instruments manufactures hundreds of different designs of speed

sensors. This catalog lists the standard units we developed, based on years

of design experience and knowledge, to provide you readily available products

to solve your sensor solution to your speed control or indication needs. Many

of the hundreds of AI-Tek speed sensors we produce are designed for special

applications which allows us to offer a highly versatile and flexible product line.

Designed to meet severe industrial, automotive and aerospace

environments, AI-Tek speed sensors, will provide reliable, around-the-clock

operation for many years under adverse conditions. Our design engineers

have paid particular attention to trouble areas such as vibration, shock, extreme

temperatures, wet, oily and corrosive atmospheres. Many of our speed sensors

are specifically designed for high temperature, high or low speeds, various

targets or for precise accuracy and timing applications. AI-Tek uses primarily

the three technologies of variable reluctance, magneto-resistive and Hall

effect to convert motion into an electronic signal. By selecting the best

technology for a specific application we can assure years of reliable

performance.This catalog offers a variety of options readily available through our

distributors. If you cannot find a catalog item to meet your specific require-ments, please contact your area distributor with your specifics; there isprobably an existing design which comes close to your requirements. As aworld leader in producing quality speed sensors, AI-Tek Instruments willprovide a superb price/performance ratio.

Passive Magnetic SensorsControl and protection circuits have relied on variable reluctance technol-

ogy for years. With few components and no moving parts, the passive mag-netic speed sensors can provide a signal from the inside of an aircraft engineat temperatures approaching 425°C or from the hub of an automobile wheelat high shock and vibration. The advantages of these sensors are:

• High reliability• Simple installation• Long life due to no moving parts or contacts• Self powered operation• Wide variety of shapes and sizes• Easy alignment• Can be designed for almost any environmentDue to their flexibility, you will find AI-Tek variable reluctance sensors in

everything from low-cost consumer products to highly-accurate automotiveengine ignition systems to flight-worthy aircraft engine controls.

It is the customer's responsibility to determine whether theproduct is proper for customer's use and application.

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Many applications of AI-Tek magnetic sensors usegears as targets. Typical sensor output wave formswith various targets are illustrated in Figure 3. Testingsensors with gears rather than other ferrousdiscontinuities such as sprockets, keyways, boltheads,etc. is because the output is predictable andrepeatable. See Figure 2 for commonly used gearterminology.

Diametral Pitch = No. of Teeth + 2Outside Dia. of Gear (in.)

The performance of a sensor can be easilydefined when using a gear for a target; it also allowsfor estimated performance with alternate targets.AI-Tek sensors are tested with AGMA standard gears;the performance curves are included in this catalog.

Airpax Instruments differs from most sensormanufactureres in the presentation of performancecurves and test parameters. Most existing data isspecified at a surface speed of 1000 in/sec and 0.005in. air gap; we feel that a 0.030 in. air gap and 500 in/sec. surface speed (1800 RPM motor with 5 to 6 in.dia. gear) are more realistic parameters to specifyperformance.

Figure 1 - Internal configuration of typical sensors.

Figure 3 - Generated voltage waveforms.Figure 2 - Common terms used in defining gears.

Principles of OperationThe internal construction of the typical AI-Tek

variable reluctance sensor is a magnet, pole piece andcoil (See figure 1). A magnetic field (lines of flux)extends from the magnet, through the pole piece andcoil out into the air space at the end of the sensor.The return path of the magnetic field is from the airspace to the other end of the magnet. As a ferrousobject approaches the tip of the pole piece, themagnetic field increases and then decreases as theobject moves away from the pole piece. The snap orthe rapid change in the magnetic field induces an ACvoltage signal in the coil. With an ideal target andmatching sensor, the induced voltage is in the shapeof a sine wave.

As can be seen, the generated frequency signal isdirectly proportional to the number of ferrous objectspassing the pole piece per unit time. The amplitude ofthe voltage output is proportional to the speed of theferrous objects passing the pole piece.

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Magnetic Sensor SelectionThe following information is supplied for assis-

tance in selecting the proper sensors for your particu-lar applications. One of the fundamental questions tobe answered is, “Will there be enough sensor outputvoltage at the lowest operating speed?”

The sensor output voltage depends on:• Surface Speed - speed target passes pole piece• Gap - distance between target and pole piece• Target Size - geometric relationship of pole piece

and target• Load Impedance - connected to sensorThe surface speed of a gear depends upon its

diameter and RPM. Surface speed is expressed interms of inches per second (IPS).

Surface Speed (IPS) = RPM x Outside Dia. (in.) x60

There is an optimum pitch (or tooth size) to obtainthe highest possible output from a sensor, but this isseldom necessary. Figure 4 illustrates the relationshipof tooth size and spacing for optimum magneticsensor output. Using a fine tooth gear, relative to alarge pole piece diameter sensor, results in a lowergenerated voltage because the flux also passes intoadjacent teeth, resulting in a lower total flux variation.

The relationship between pole piece diameter andgear pitch and its effect on the output of a sensor isdescribed in Table A.

The load impedance, with relation to the internalimpedance of the sensor, dictates the amount ofsensor output voltage that will be seen by that load.

Figure 4: Sensor output as a function of gear toothsize.

Magnetic sensors are designed with the lowest practicalimpedance consistent with providing maximum output.The load impedance should be high in relation to theimpedance of the sensor to minimize the voltage dropacross the coil and to deliver the maximum output to theload.

Most of the output voltages listed in this catalog arebased on a load impedance of 100k ohms. To use agenerality, the load impedance should be 10 times thatof the sensor.

In order to assist you in selecting your sensor,AI-Tek Instruments has developed an output vs. speedcurve for each sensor family. By looking at the applica-tion extremes of highest speed/lowest gap and lowestspeed/highest gap, the full variation of sensor outputcan easily be determined. We also specify each familyin two ways Standard - minimum output voltage at 1000IPS, 0.005 in. gap. Guarantee Point - minimum outputvoltage at 500 IPS, 0.030 in. gap. Sensors with .187"dia. pole piece are tested with an 8 D.P. gear, 100kohms load; .106" dia. & smaller pole piece sensors aretested with a 20 D.P. gear, 100k ohms load.

Table A: Relative Output Vs. Gear Pitch

Pole Piece Gear Pitch Dia. (in) 8 12 16 20 24 32 48

.187 1.00 0.83 0.33 0.16 — — —

.106 1.41 1.41 1.27 1.00 0.70 0.28 0.07

.093 1.25 1.25 1.25 1.00 0.75 0.37 0.12

.062 0.95 1.07 1.00 1.00 0.92 0.90 0.36

.040 1.00 1.00 1.00 1.00 1.00 0.90 0.60

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Step 3: Correction for pitch:For a 0.106 in. pole piece dia. and a 12 D.P. gearthe correction factor from Table A is 1.41. (See pg.25.)EC = .55 x 1.41 = .78 V (P-P)

Step 4: Converting to rms voltage: Simply divide by 3, a method which is close enough.

(If the peak-to-peak output voltage is a sine function,the divisor is 2 times the square root of 2 or 2.83).EC = .78 ÷ 3 = .26 V rms

Step 5: Correction for load: The .26V or 260 mV rms sensor output voltage will

be divided across the impedance of the load andsensor. The load impedance is 2000 ohms resistive.The impedance of the sensor has a resistive andinductive element. At low frequencies the inductiveelement is very small and can therefore be disre-garded, leaving the max. DC resistance of 130 ohmsfor consideration.

The load correction factor (fL) can be expressed as:(fL) = Z (load) = 2000 = .94

Z (load) + Z (sensor) 2130 EC = .94 x 260 = 244 mV rms

The final adjusted value is 244 mV rms.

As stated earlier, the sensitivity or threshold of theTachtrol•3 is 200 mV rms at the stated conditions,the selection of P/N 70085-1010-001 is acceptable.

If the final value of EC had been slightly less than200 mV, a reduction of the air gap (from .030" to.025") would boost the output above 200 mV.

If it should be determined that the required sensorcannot be selected from the catalog models, thebest procedure is to compile a list of all your require-ments and contact your area distributor to assist youin the selection of the correct sensor.

Calculation of Output VoltageSelection of the proper AI-Tek magnetic sensor

may require the calculation of sensor output voltage toassure proper operation in your specific application.To assist in this area, let us consider the followingtypical application: Requirement is speed display withoverspeed and underspeed control as well as 4-20 mAsignal to a PLC. Speed range is 0-3600 RPM with lowspeed set point at 300 RPM, available shaft diameterfor mounting a gear is 2.000 in. and a .030 in. air gapis ideal.

You have selected a Tachtrol 3, P/N T77310-11,with a 60T cast iron, split gear, P/N G79870-202-0301,and you are considering to use sensor P/N 70085-1010-001. The question is if the sensor has enoughoutput voltage at 300 RPM.

We can list the following parameters:a. Tachtrol 3: Load impedance - 2000 ohms

Sensitivity - 200 mV rmsb. Split gear: Outside dia. - 5.166 in.

D.P. - 12No. of Teeth - 60

c. Sensor: Standard output voltage - 40V (P-P) min.Guarantee Point - 3.4V P-P min.D.C. Resistance - 130 ohms max.Typical inductance - 33 mH ref.

Step 1: Calculate surface speed of gear:SS = RPM x Outside Dia. x = 300 x 5.166 x 3.14

60 60SS = 81 IPS

Step 2.: Determine Peak-to-Peak output voltage:Referring to the performance curves of sensor P/N70085-1010-001 the min. output voltage is approx.0.3 V (P-P) at 81 IPS and 0.030 in. gap. It is a factthat output voltage vs. surface speed is a near linearfunction; therefore, another method of determiningoutput voltage is to set up a ratio using the guaran-tee point:3.4V (P-P) = E E = .55V (P-P) 500 IPS 81

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Dimensions in inches and (mm).

Ordering Part # Thread Length (A)70085-1010-001 1.125 (28.57)70085-1010-003 2.625 (66.67)70085-1010-018 3.625 (92.07)70085-1010-118 5.000 (127.00)(Select cable from group “A”, see index)

Specifications:Output Voltage (Standard): 40 V (P-P)Output Voltage (Guarantee Point): 3.4 V (P-P)DC Resistance: 130 ohms max.Typical Inductance: 33 mH ref.Output Polarity: Pin ‘B’ positiveOperating Temperature: -55 to +107°CNet Weight: 5 oz. max.

5/8 – 18 FAMILY

Ordering Part # Thread Length (A)70085-1010-002 1.125 (28.57)70085-1010-175 2.625 (66.67)70085-1010-026 3.625 (92.07)70085-1010-408 5.000 (127.00)(Select cable from group “A”, see index)Performance Curves

Specifications:Output Voltage (Standard): 150 V (P-P)Output Voltage (Guarantee Point):12.9 V (P-P)DC Resistance: 1500 ohms max.Typical Inductance: 360 mH ref.Output Polarity: Pin ‘B’ positiveOperating Temperature: -55 to +107°CNet Weight: 5 oz. max.

Performance Curves

General Purpose

High Sensitivity

Based on 20 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

5/8 – 18 FAMILY

Ordering Part # Thread Length (A)70085-1010-004 1.125 (28.57)70085-1010-469 2.750 (69.85)

Performance Curves

Specifications:Output Voltage (Standard): 43 V (P-P)Output Voltage (Guarantee Point): 4.3 V (P-P)DC Resistance: 130 ohms max.Typical Inductance: 32-46 mH ref.Output Polarity: Red lead positiveOperating Temperature: -73 to +107°CLead length: 10 ft (3.05 m)Net Weight: 16 oz. max.

Ordering Part # Thread Length (A)70085-1010-028 1.437 (36.50)(Select cable from group “A”, see index)

Power Output

Performance Curves

Specifications:Output Voltage (Standard): 75 V (P-P)Output Voltage (Guarantee Point): 21.5 V (P-P)DC Resistance: 210 ohms max.Typical Inductance: 50 to 95 mH ref.Output Polarity: Pin "B" positiveOperating Temperature: -73 to +107° CNet Weight: 2.2 oz. max.

Conduit Fitting – General Purpose

Based on 8 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

Ordering Part # Thread Length (A)70085-1010-078 1.875 (47.62)70085-1010-137 3.000 (76.20)

Performance Curves

Specifications:Output Voltage (Standard): 40 V (P-P)Output Voltage (Guarantee Point): 3.4 V (P-P)DC Resistance: 130 ohms max.Typical Inductance: 33 mH ref.Output Polarity: white lead positiveOperating Temperature: -55 to +107°CLead Length: -078, 12 in (30.5 cm)

-137, 24 in (60.9 cm)Net Weight: 3 oz. max.

5/8 – 18 FAMILY

Ordering Part # Thread Length (A)70085-1010-131 1.750 (44.45)70085-1010-214 3.000 (76.20)

Specifications:Output Voltage (Standard): 120 V (P-P)Output Voltage (Guarantee Point):15.1 V (P-P)DC Resistance: 220 ohms max.Typical Inductance: 40-60 mH ref.Output Polarity: White lead positiveOperating Temperature: -55 to +107° CCable Length: 10 ft (3.05 m)Net Weight: 5 oz. max.

Full Thread – Power Output

Performance Curves

Full Thread – General Purpose

Based on 8 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

Full Thread – High Sensitivity

Ordering Part # Thread Length (A)70085-8080-003 1.812 (46.03)70085-1010-220 3.000 (76.20)

Performance Curves

Molded – High Sensitivity

Ordering Part # Thread Length (A)70084-1713-111 1.125 (28.57)(Select cable from group “A”, see index)

Performance Curves

Specifications:Output Voltage (Standard): 190 V (P-P)Output Voltage (Guarantee Point): 13.9 V (P-P)DC Resistance: 1200 ohms max.Typical Inductance: 400 mH ref.Output Polarity: Pin ‘B’ positiveOperating Temperature: -40 to +150° CNet Weight: 2 oz. max.

Specifications:Output Voltage (Standard): 150 V (P-P)Output Voltage (Guarantee Point): 12.8 V (P-P)DC Resistance: 1650 ohms max.Typical Inductance: 500 mH ref.Output Polarity: White lead positiveOperating Temperature: -55 to + 107°CLead Length: -003, 12 in (30.5 cm)

-220, 36 in (91.4 cm)Net Weight: 3 oz. max.

.62515.88

5/8 – 18 FAMILY

Based on 20 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

Molded

5/8 – 18 FAMILY

Ordering Part # Thread Length (A)70085-1010-421 2.475 (62.87)70085-1010-425 3.000 (76.20)70085-1010-424 4.493 (114.12)(Select cable from group “A”, see index)

Performance Curves

Specifications:Output Voltage (Standard): 63 V (P-P)Output Voltage (Guarantee Point): 4.9V (P-P)DC Resistance: 250 ohms max.Typical Inductance: 63 mH ref.Output Polarity: Pin ‘B’ positiveOperating Temperature: -55 to +107° CNet Weight: 5 oz. max.

* M16 x 1.5 Thd.

Based on 20 D.P. Gear

1.162(29.5)

SURFACE SPEED (IN/SEC)

E O

UT

(VO

LTS

P-P

)

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Dimensions in inches and (mm).

General Purpose

Ordering Part # Thread Length (A)70085-1010-007 .812 (20.62)70085-1010-056 3.500 (88.90)

Ordering Part # Thread Length (A)70085-1010-086 .812 (20.62)70085-1010-355 .812 (20.62)

Performance Curves

High Sensitivity

3/8 – 24 FAMILY

Specifications:Output Voltage (Standard): 21 V (P-P)Output Voltage (Guarantee Point): 1.6 V (P-P)DC Resistance: 115 ohms max.Typical Inductance: 22 mH ref.Output Polarity: White lead positiveOperating Temperature: -55 to +107°CLead Length: 6 in (15.2 cm)Net Weight: 2 oz. max.

Specifications:Output Voltage (Standard): 55 V (P-P)Output Voltage (Guarantee Point): 3.6V (P-P)DC Resistance: 700 ohms max.Typical Inductance: 125 mH ref.Output Polarity: White lead positiveOperating Temperature: -55 to +107°CLead Length: -086, 18 in (45.7 cm)Cable Length: -355, 40 in (101.6 cm)Net Weight: 2 oz. max.

Performance Curves

Based on 20 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

3/8 – 24 FAMILY

General Purpose – High Temperature

Ordering Part # Thread Length (A)70085-1010-041 .812 (20.62)70085-1010-428 1.500 (38.10)70085-1010-458 3.500 (88.90)

Performance Curves

Specifications:Output Voltage (Standard): 24 V (P-P)Output Voltage (Guarantee Point): 2.0 V (P-P)DC Resistance: 110 ohms max.Typical Inductance: 21 mH ref.Output Polarity: White lead positiveOperating Temperature: -73 to +232°CLead Length: 40 in (1 m)Net Weight: 2 oz. max.Based on 20 D.P. Gear

Based on 20 D.P. Gear

Ordering Part # Thread Length (A)70085-1010-174 .812 (20.62)

Performance Curves

High Sensitivity - High Temperature

Specifications:Output Voltage (Standard): 55 V (P-P)Output Voltage (Guarantee Point): 3.6V (P-P)DC Resistance: 700 ohms max.Typical Inductance: 125 mH ref.Output Polarity: White lead positiveOperating Temperature: -65 to +220°CCable Length: 60 in (1.5 m)Net Weight: 2 oz. max.

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Dimensions in inches and (mm).

Ordering Part # Thread Length (A)70085-8080-001 1.500 (38.10)

Full Thread – High Sensitivity

Smooth Body – High Sensitivity

Ordering Part # Thread Length (A)70085-1010-314 1.375 (34.93)70085-8080-004 2.500 (63.50)

Performance Curves

Performance Curves

3/8 – 24 FAMILY

Specifications:Output Voltage (Standard): 55 V (P-P)Output Voltage (Guarantee Point): 4.2 V (P-P)DC Resistance: 700 ohms max.Typical Inductance: 125 mH ref.Output Polarity: White lead positiveOperating Temperature: -55 to + 107°CLead Length: 6 in (15.2cm)Net Weight: 1 oz. max.

Specifications:Output Voltage (Standard): 55 V (P-P)Output Voltage (Guarantee Point): 4.2 V (P-P)DC Resistance: 700 ohms max.Typical Inductance: 125 mH ref.Output Polarity: White lead positiveOperating Temperature: -30 to +85°CLead Length: -004, 6 in (15.2cm)Cable Length: -314, 10ft (3.05m)Net Weight: 3 oz. max.

Based on 20 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).

1/4 – 40 FAMILY

Performance Curves

General Purpose – High Temperature

Ordering Part # Thread Length (A) (B)70085-1010-024 .687 (17.45) .313 (7.95)70085-1010-472 .687 (17.45) .500 (12.70)70085-1010-227 1.687 (42.85) .313 (7.95)

Specifications:Output Voltage (Standard): 4.7 V (P-P)Output Voltage (Guarantee Point): 0.4 V (P-P)DC Resistance: 125 ohms max.Typical Inductance: 5-12 mH ref.Output Polarity: White lead positiveOperating Temperature: -73 to 232°CLead Length: 8 in (20.3 cm)Cable Length: -472, 60 in (1.5 m)Net Weight: 2 oz. max.

Based on 20 D.P. Gear

*

*Egress is a 2-conductor, AWG #26, shielded, Teflon cable, with 3.25" long shrink tubing over housingand cable for extra protection. Extra locknut provided.

*

*

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Passive Speed Sensors

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Dimensions in inches and (mm).

Ordering Part # Thread Length (A)70085-1010-037 .500 (12.70)70085-1010-299 1.250 (31.75)

Performance Curves

General Purpose – High Temperature

Specifications:Output Voltage (Standard): 13 V (P-P)Output Voltage (Guarantee Point): .6 V (P-P)DC Resistance: 190 ohms max.Typical Inductance: 10 mH, ref.Output Polarity: White lead positiveOperating Temperature: -55 to +107°CLead Length: 18 in (45.7 cm)Net Weight: 1 oz. max.

10 - 32 FAMILY

High Sensitivity

Ordering Part # Thread Length (A)70085-1010-182 .500 (12.70)70085-1010-289 1.250 (31.75)

Performance Curves

Specifications:Output Voltage (Standard): 6 V (P-P)Output Voltage (Guarantee Point): .3 V (P-P)DC Resistance: 45 ohms max.Typical Inductance: 2 mH, ref.Output Polarity: White lead positiveOperating Temperature: -73 to +150°CLead Length: 18 in (45.7 cm)Net Weight: 1 oz. max.

Based on 20 D.P. Gear

Based on 20 D.P. Gear

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Dimensions in inches and (mm).Based on 8 D.P. Gear

UL/CSA Sensors

LISTED PRODUCT

Ordering Part # Thread Length (A)70085-1010-413 1.500 (38.10)70085-1010-005 1.875 (47.63)70085-1010-327 2.750 (69.85)70085-1010-328 4.000 (101.60)70085-1010-414 6.000 (152.40)

Specifications:Output Voltage (Standard): 54 V (P-P)Output Voltage (Guarantee Point):13.4 V (P-P)DC Resistance: 240 ohms max.Typical Inductance: 30 mH ref.Output Polarity: White lead positiveOperating Temperature: -65 to +100°CLead Length: 10 ft (3.05 m)Housing Ground: Green/Yellow TracerNet Weight: 14 oz. max.

UL/CSA Sensors

Performance Curves

Rating: UL and CSA listed for hazardous locations.Class I, Div 1, Groups A, B, C & D; Class II, Div 1,Groups E, F ,G. Temp Code T3C.

Ordering Part # Thread Length (A)70085-1010-081 1.500 (38.10)70085-1010-411 1.875 (47.63)70085-1010-329 2.750 (69.85)70085-1010-330 4.000 (101.60)70085-1010-412 6.000 (152.40)

Performance Curves

Rating: UL and CSA listed for hazardous locations.Class I, Div 1, Groups A, B, C & D; Class II, Div 1,Groups E, F ,G. Temp Code T3C.

Specifications:Output Voltage (Standard): 54 V (P-P)Output Voltage (Guarantee Point):13.4 V (P-P)DC Resistance: 240 ohms max.Typical Inductance: 30 mH ref.Output Polarity: White lead positiveOperating Temperature: -65 to 100°CLead Length: 10 ft (3.05 m)Housing Ground: Green/Yellow TracerNet Weight: 14 oz. max.

Based on 8 D.P. Gear

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Dimensions in inches and (mm).

LISTED PRODUCT

FM Sensors

Ordering Part # Thread Length (A)70085-1010-403 1.500 (38.10)70085-1010-405 2.750 (69.85)*70085-1010-415 4.000 (101.60)70085-1010-416 6.000 (152.40)

Performance Curves

Rating: FM listed for hazardous location.Class I, Div 1, Group D.

Specifications:Output Voltage (Standard): 90 V (P-P)Output Voltage (Guarantee Point): 9.4 V (P-P)DC Resistance: 750 ohms max.Typical Inductance: 210 mH max.Output Polarity: White lead positiveOperating Temperature: -55 to +232° C*Mounting Thread: -0405, 3/4 - 20 UNEF-2ACable Length: 15 ft (4.57 m)Net Weight: 16 oz. max.

*3/4 - 20 THD.*

FM Sensors

Ordering Part # Thread Length (A)70085-1010-404 1.500 (38.10)70085-1010-406 2.750 (69.85)70085-1010-417 4.000 (101.60)70085-1010-420 6.000 (152.40)Rating: FM listed for hazardous location.Class I, Div 1, Group D.

Specifications:Output Voltage (Standard): 60V (P-P)Output Voltage (Guarantee Point): 13.4V (P-P)DC Resistance: 210 ohms max.Typical Inductance: 75 mH max.Output Polarity: White lead positiveOperating Temperature: -55 to +220°CCable Length: 15 ft. (4.57m)Net Weight: 16 oz. max.

Performance Curves

Based on 20 D.P. Gear

Based on 8 D.P. Gear

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Dimensions in inches and (mm).

Hall Effect SensorsAI-Tek has taken its years of experience of designing and manufacturing

Hall Effect sensors for engine timing applications and has developed a line ofdurable products for industrial use.

With multiple standard variations we offer the widest range of standardcatalog sensors to meet your various design needs. The design is flexible toeasily meet all of your application requirements.

The Hall Effect sensor can sense each change in target movement, regard-less of speed, from near zero to 15 kHz frequency range, generating a steadypulse train of frequency proportional to target speed. Typically, each time a geartooth (or any ferrous discontinuity) passes in front of the sensor the outputchanges state. This type of sensor is known as a “P” type because it uses N-P-Ntransistor logic (as opposed to “N” type, which uses P-N-P transistor logic).

Key features to note are:• Reverse voltage protection, up to -30 Vdc, to prevent damage if miswired• Higher temperature range of -40°C to +125°C• Wide range of supply voltage in single design of 4.5 – 24 Vdc• Two output options of Supply Tracking or TTL Compatible• Rugged design meeting IEC 77 Standards (European Railroad Applications)

Suitable for 20 diametral pitch or coarser gear (target), the standard catalogsensors are easily applied to your varied sensing needs. If you have a unique,special requirement which cannot be met with any of the standard options, wewill gladly review your specs and work with you on a special sensor design.

It is the customer's responsibility to determine whether the product is properfor customer's use and application.

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Dimensions in inches and (mm).

Zero Velocity – Magnetic Hall Effect Sensors – 5/8 and 3/4 Threads

VS x RLRL + 2.2k

EnvironmentalOperating Temperature:-40°C to +125°CThermal Shock:100 cycles air to air (-40° to +130°C)1 min. ramp time with 30 min. soakSalt Spray:Per MIL-STD-202, method 201, test cond. B, 5% NaCl for48 hrs. No visible corrosionHumidity:92% RH@ 40°C for 90 hrs. No visible corrosion.Dielectric Strength:Per MIL-STD-202, method 301, 1000 Vrms (60Hz) for 5sec. leads to case. 1.0 mA max. leakage.Insulation Resistance:Per MIL-STD-202, method 302, 500 Vdc for 30 sec. leads tocase. 100 mega-ohm min.Vibration:Per MIL-STD-202, resonant frequency search, sine method204, test cond. C&D (20g); random method 214a, test cond.A&B (7.56g) for 15 min.Shock:Per MIL-STD-202, method 213b (sawtooth), test cond. H&I(100g, 6 ms), 3 shocks, mutually perpendicular planes.

MaterialsHousing:300 series stainless steel

Leads:AWG #24 Teflon, 200°C

Cable:AWG #20 Irradiated cross-linked polyolefin, 125°C

Figure 1 Figure 2

Supply TrackingTTL Compatible

SpecificationsPower SupplyPower Supply Voltage:4.5 – 24 VdcPower Supply Current:50 mA maximumOutputsOuput Voltage:Essentially square wave fanout to 10 TTL inputs

TTL Compatible: (See Figure 1)50% ±30% duty cycleLogic 0: +.6 Vdc maximumLogic 1: +4 to +4.6 Vdc @ 5mA

Supply Tracking: (See Figure 2)50% ±30% duty cycleLogic 0: +.6 Vdc maximum

Logic 1: VO =

Output Impedance:2.2K Ohms ±5%Output Current:20 mA sink maximumOutput Current - Short Circuit:5 mA maximum with 10V power supplyReverse Battery Voltage:-30 VdcMechanicalTarget Frequency:0 to 15 kHzTarget Air Gap:.005 to .020 with a 20 diametral pitch gear.005 to .045 with a 12 diametral pitch gear.005 to .060 with a 8 diametral pitch gear

Note: Either output will work with any Airpax Tachometer.

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Dimensions in inches and (mm).

Zero Velocity – Magnetic Hall Effect Sensors – 5/8 and 3/4 ThreadsHex Body with Connector

Hex Body with Cable

Part Num. Thread “A” Dimension “B” Dimension “C” Dimension Output

H1512-001 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) TTL CompatibleH1522-001 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) Supply TrackingH1512-002 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) TTL CompatibleH1522-002 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) Supply TrackingH1612-001 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) TTL CompatibleH1622-001 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) Supply TrackingH1612-002 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) TTL CompatibleH1622-002 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) Supply Tracking

Part Num. Thread “A” Dimension “B” Dimension Cable Length Output

H1512-013 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) TTL CompatibleH1522-013 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) Supply TrackingH1512-014 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) TTL CompatibleH1522-014 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) Supply TrackingH1612-013 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) TTL CompatibleH1622-013 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) Supply TrackingH1612-014 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) TTL CompatibleH1622-014 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) Supply Tracking

(Select cable from group “B” see index)

INTERNAL1/2 NPT

Net Weight: 9 oz. max.

Net Weight: 9 oz. max.

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Dimensions in inches and (mm).

Zero Velocity – Magnetic Hall Effect Sensors – 5/8 and 3/4 ThreadsRound Body with Connector

Fully Threaded with Leads

Part Num. Thread “A” Dimension “B” Dimension “C” Dimension Output

H1512-005 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) TTL CompatibleH1522-005 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) Supply TrackingH1512-006 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) TTL CompatibleH1522-006 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) Supply TrackingH1512-007 .625-18 UNF-2A 4.000 (101.600) 5.875 (149.225) 6.512 (165.405) TTL CompatibleH1522-007 .625-18 UNF-2A 4.000 (101.600) 5.875 (149.225) 6.512 (165.405) Supply TrackingH1612-005 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) TTL CompatibleH1622-005 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 4.012 (101.905) Supply TrackingH1612-006 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) TTL CompatibleH1622-006 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 5.262 (133.655) Supply TrackingH1612-007 .750-20 UNEF-2A 4.000 (101.600) 5.875 (149.225) 6.512 (165.405) TTL CompatibleH1622-007 .750-20 UNEF-2A 4.000 (101.600) 5.875 (149.225) 6.512 (165.405) Supply Tracking

Part Num. Thread “A” Dimension Lead Length Output

H1512-009 .625-18 UNF-2A 1.500 (38.100) 12 (304) TTL CompatibleH1522-009 .625-18 UNF-2A 1.500 (38.100) 12 (304) Supply TrackingH1512-010 .625-18 UNF-2A 2.750 (69.850) 12 (304) TTL CompatibleH1522-010 .625-18 UNF-2A 2.750 (69.850) 12 (304) Supply TrackingH1612-009 .750-20 UNEF-2A 1.500 (38.100) 12 (304) TTL CompatibleH1622-009 .750-20 UNEF-2A 1.500 (38.100) 12 (304) Supply TrackingH1612-010 .750-20 UNEF-2A 2.750 (69.850) 12 (304) TTL CompatibleH1622-010 .750-20 UNEF-2A 2.750 (69.850) 12 (304) Supply Tracking

(Select cable from group “B” see index)

Net Weight: 7 oz. max.

Net Weight:3 oz. max.

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Dimensions in inches and (mm).

Zero Velocity – Magnetic Hall Effect Sensors – 5/8 and 3/4 ThreadsUL/CSA Explosion Proof Sensors

Part Num. Thread Thread Length Overall Length Cable Length Output

H1612-025 .750-20 UNEF-2A 1.375 (34.92) 4.750 (120.65) 10 ft. (3.0 m) TTL Compatible

Rating: UL & CSA listed for hazardous locations. Class I, Div.1, Groups A, B, C &D; Class II, Div. 1,Groups E, F & G. Temp. Code T4A. Connect only to NEC Class 2 circuits.Net Weight: 9 oz. max.

(RED) Vin(WHT) Vout(BLK) Common(GRN/YEL TR) Housing Ground

Part Num. Thread “A” Dimension “B” Dimension Cable Length Output

H1512-026 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) TTL CompatibleH1522-026 .625-18 UNF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) Supply TrackingH1512-027 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) TTL CompatibleH1522-027 .625-18 UNF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) Supply TrackingH1612-026 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) TTL CompatibleH1622-026 .750-20 UNEF-2A 1.500 (38.100) 3.375 (85.725) 10 ft (3.05m) Supply TrackingH1612-027 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) TTL CompatibleH1622-027 .750-20 UNEF-2A 2.750 (69.850) 4.625 (117.475) 10 ft (3.05m) Supply Tracking

Supply TrackingTTL Compatible

Rating: UL & CSA listed for hazardous locations. Class I, Div.1, Groups A, B, C &D; Class II, Div. 1,Groups E, F & G. Temp. Code T4A. Connect only to NEC Class 2 circuits.Net Weight: 23 oz. max.

EARTH GROUND(GRN/YEL TR)HOUSING

EARTH GROUND(GRN/YEL TR)HOUSING

(GRN/YEL TR) Housing Ground

GROUNDWIRE

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Dimensions in inches and (mm).

Zero Velocity – Magnetic Hall Effect Sensors – 3/8 Diameter

MechanicalTarget Frequency:0 to 15 kHz

Target Air Gap:.000 to .015 with a 20 diametral pitch gear.000 to .040 with a 12 diametral pitch gear.000 to .055 with a 8 diametral pitch gear

EnvironmentalOperating Temperature:-25°C to +125°C (105°C Cable)

MaterialsHousing:Aluminum / 300 series stainless steel

Leads:AWG #24 Teflon, 200°C

Cable:AWG #26 PVC, 105°C

SpecificationsPower SupplyPower Supply Voltage:4.5 – 24 Vdc

Power Supply Current:50 mA maximum

OutputsOuput Voltage:Essentially square wave fanout to 10 TTL inputs

Supply Tracking: (See Figure 1)50% ±30% duty cycleLogic 0: +.6 Vdc maximumLogic 1: VO =

Output Impedance:2.2K Ohms ±5%

Output Current:20 mA sink maximum

Output Current - Short Circuit:5 mA maximum with 10V power supply

Reverse Battery Voltage:-30 Vdc

VS x RLRL + 2.2k

Supply Tracking

Figure 1

Note: Will work with any AI-Tek Tachometer.

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Dimensions in inches and (mm).

Part Num. Thread Cable Length (C) Lead Length (L) Housing Mat'l.H1320-001 .375-32 UNEF-2A — 12 in. (304) AluminumH1320-003 .375-32 UNEF-2A 10 ft. (3.05 m) — AluminumH1320-009 .375-24 UNF-2A — 12 in. (304) 300 St. SteelH1320-010 .375-24 UNF-2A 10 ft. (3.05 m) — 300 St. Steel

Fully Threaded

Round Body

Zero Velocity – Magnetic Hall Effect Sensors – 3/8 Diameter

Part Number Cable Length (C) Lead Length (L) Housing Mat'l.H1320-005 — 12 in. (304) AluminumH1320-006 10 ft (3.05 m) — Aluminum

* Note difference in target direction with regard to flat (vs. threaded sensor).

Net Weight: 0.7 oz. max.

Net Weight: 0.5 oz. max.

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Connectors and CableAssemblies

AI-Tek stocks a selection of connectorsand cable assemblies for your convenience.For ease of selection, the connectors andassemblies are divided into groups. Group“A” is designed for 2-wire items, Group “B”for 3-wire.

Complete cable assemblies include theconnector and 10' of recommended wiringfor use with Airpax equipment. All wiring isinsulated, spirally wrapped in a tinnedcopper shield and jacketed in long-lastingPVC. Alternate cable length is available forspecial requests.

It is the customer's responsibility to determine whetherthe product is proper for customer's use and application.

SRSSRS

SRSR

Group Airpax P/N Mil. Connect. No. Max. Temp. Cable Wiring

A CN79860 -3100 MS3106A10SL-4S 125°C Connector Only-3800 MS3108B10SL-4S 125°C Connector Only-3000 MS3106A10SL-4S 182°C Connector Only

CA79860 -01-00 MS3106A10SL-4S 80°C 2 #22 Black & Red-17-00 MS3108B10SL-4S 80°C 2 #22 Black & Red-06-00 MS3106A10SL-4S 182°C 2 #20 Black & White

B CN79860 -2600 MS3106A10SL-3S 125°C Connector Only-3900 MS3108B10SL-3S 125°C Connector Only

CA79860 -18-00 MS3106A10SL-3S 125°C 3 #20 Red,White & Black-24-00 MS3108B10SL-3S 125°C 3 #20 Red,White & Black

Standard cable assemblies include 10ft. of shielded cable. For other cable length contact your local distributor.

S = Straight ConnectorR = Right Angle Connector

Net Weight: 5 oz. max.

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Groups A & B (Right Angle)

Groups A & B (Straight)

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Split GearsWhen using an AI-Tek speed sensor in RPM mea-surement, split gears provide a convenient and simplemeans of installation where shaft disassembly is notfeasible. The two halves of the gear are fastened withclamping screws, thus assuring close fit. All splitgears are 12 diametral pitch, 14.5° pressure angle.

Solid GearAirpax also offers a 20 diametral pitch, 14.5° pressureangle, solid steel gear. This gear can be rebored to fitshaft diameters up to 1.375". It is secured to the shaftwith 2 set screws.

Note: Gears are supplied with minimumbores as shown. Alternate bores withinthe minimum and maximum limits areavailable at additional cost.Caution: Gears may shatter if notinstalled to specifications or if operatedabove maximum RPM.

Dimensions of Cast Iron Split GearsPart No. Pitch O.D. No. of Tooth Overall Std. Bore Max. Bore Approx. Max.

Dia., In. Inches Teeth Face, In. Length, In. Dia., In. Dia., In. Wt., Lbs. RPM

G79870-202-0601 4.000 4.166 48 .375 1.000 1.000 2.563 3.0 3600G79870-202-0301 5.000 5.166 60 .375 1.000 1.000 3.250 4.5 3600G79870-202-0401 6.000 6.166 72 .375 1.125 1.000 4.000 6.5 3600G79870-202-0809 10.000 10.166 120 .375 1.250 3.000 7.500 23.0 2900G79870-202-4133 15.000 15.166 180 .375 1.375 7.500 12.000 40.0 2300

Dimensions of Steel Split Gears

G79870-202-1800 4.000 4.166 48 .312 1.000 0.500 2.125 3.0 8400G79870-202-1901 5.000 5.166 60 .312 1.000 1.000 3.125 5.0 5900G79870-202-2001 6.000 6.166 72 .312 1.000 1.000 4.000 7.0 5900G79870-202-2101 8.000 8.166 96 .312 1.125 1.000 5.750 15.0 4500G79870-202-2201 10.000 10.166 120 .312 1.250 1.000 7.500 26.0 3000

Dimensions of Solid Steel Gear

G79870-202-0900 3.000 3.100 60 .375 0.875 0.500 1.375 1.2 6000

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Steel Split Gear

Cast Iron Split Gear

Solid Steel Gear

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Mechanical SpecificationsLubrication: Bearings are permanently lubricated; do

not use pressure washes or solvents.Finish: Reference rod and outer ring are anodized

aluminum.Reference Rod : 1/4" diameter, 6" longBearing Limits: 4000 RPM max. speedWeight: 54 oz. (1.53 kg) max.Sensor Mounting: 5/8-18 UNF-2A threaded hole std.

Electrical SpecificationsOutput Frequency: 30 pulses/rev. (1 Hz = 2RPM),

Standard; 60 pulses/rev. (1 Hz - 1RPM),Optional.

Output Voltage: Depends on magnetic sensor used.One turn of sensor controls 0.056 inches of airgap based on 5/8-18 UNF-2A thread. Normal gapsetting range from 0.005 to 0.020 inches.

Ambient Temperature: -30°C to +50°C

NOTE: Not for use in abrasive atmospheres.

Tachometer TransducersAI-Tek tachometer transducers are self-generating unitswhen used with speed sensors. They are designedprimarily to provide an easy means of attaching a pulsegenerating assembly to rotating shafts. Sensor gap-ping, shaft run-out and mounting problems are elimi-nated. This makes the unit especially useful for shaftswith high run-out. The ordering map on the followingpage provides information for selecting a unit for yourparticular application. Please note that sensors andcable assemblies must be ordered separately.

Taper-Lock® TypeThe assembly utilizes aTaper-Lock bushing whichenables quick attachment to rotating shafts. Thetransducer employs a rotor with small perforationsalong its periphery; a permanently lubricated sealedbearing; an outer ring and a reference rod which,when clamped in position, prevents the outer ringassembly from moving. The outer ring canaccomodate up to three speed sensors for use inmonitoring directions of rotation and speed.

Sleeve TypeThe AI-Tek sleeve-type transducer assembly isidentical to the Taper-Lock type except that it providesa sleeve bushing with two set screws for installationpurposes, allowing larger shaft sizes.

It is the customer's responsibility to determinewhether the product is proper for customer's use andapplication.

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Ordering ProcedureExample: Speed indicating system for a variablespeed motor, 0 - 1750 RPM, 1" shaft diameter, panel-mount display within 10 ft., min. motor speed is 175RPM.1. Select Model No. T79850 - 103 - 1215

30 PPR, std. basic modelTaper-lock, sealed bearing 1" bore dia.

Ease of Installation

Ordering Map

Basic Model1. Tachometer Transducer to accommodate one

sensor, 30 pulses/rev. (standard)2. Tachometer Transducer to accommodate two

sensors, 30 pulses/rev.4. Tachometer Transducer to accommodate one

sensor, 60 pulses/rev.5. Tachometer Transducer to accommodate two

sensors, 60 pulses/rev.

Bore Size11 - Bore Diameter 1/2"12 - Bore Diameter 5/8"13 - Bore Diameter 3/4"14 - Bore Diameter 7/8"15 - Bore Diameter 1"16 - Bore Diameter 1 1/8"17 - Bore Diameter 1 1/4"

or

18 - Bore Diameter 1 3/8"19 - Bore Diameter 1 1/2"20 - Bore Diameter 1 5/8"21 - Bore Diameter 1 3/4"22 - Bore Diameter 1 7/8"23 - Bore Diameter 2"

Bearing/Bushing Type

2. Taper-Lock bushing & sealed bearing

or

4. Sleeve bushing & sealed bearing

Notes:Standard mounting thread is 5/8-18 UNF-2A.

2. Select a speed sensor such as P/N 70085-1010-0013. Select a cable assembly, P/N CA79860-01-00, to

complement (2).4. Select tachometer to meet application needs.

T79850-103-

Dimensions in inches and (mm).

1.375

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Sensor Mounting BracketsSeveral types of brackets are available to facilitate

the mounting of AI-Tek speed sensors. Threadedbrackets for 3/8-24, 5/8-18 and 3/4-20 threads aregenerally used with passive sensors with one locknut.Active, zero- velocity sensors and passive, chisel-pointsensors that require specific alignment should be usedwith unthreaded brackets and two locknuts.

Bracket material is non-magnetic, 303 stainlesssteel; locknuts are also non-magnetic stainless steel orplated brass.

Sensors and brackets should be attached to aframe free of excessive vibration to prevent spuriousindications when the gear is stopped or turning at veryslow speeds. Refer to sensor specifications for properair gap and alignment with gear (target) rotation.

Caution: Too small an air gap, especially with excessive run-out, may cause the gear tostrike the sensor and make it inoperative.

Threaded BracketsThread Size Bracket One Turn

Part No. Advances3/8-24 UNF-2B 646-310-0006 .042"5/8-18 UNF-2B 646-310-0007 .050"

3/4-20 UNEF-2B 646-310-0008 .050"

Unthreaded BracketsThread Size Hole BracketOf Sensor Diameter Part No.

3/8-24 UNF-2A .390" 646-140-00095/8-18 UNF-2A .640" 646-140-0010

3/4-20 UNEF-2A .765" 646-140-0015

Dimensions in inches and (mm).

Net Weight: 4 oz. max. Net Weight: 2 oz. max.

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70085-1010-329 ................................................................. 32

70085-1010-330 ................................................................. 32

70085-1010-355 ................................................................. 27

70085-1010-403 ................................................................. 33

70085-1010-404 ................................................................. 33

70085-1010-405 ................................................................. 33

70085-1010-406 ................................................................. 33

70085-1010-408 ................................................................. 22

70085-1010-411 ................................................................. 32

70085-1010-412 ................................................................. 32

70085-1010-413 ................................................................. 32

70085-1010-414 ................................................................. 32

70085-1010-415 ................................................................. 33

70085-1010-416 ................................................................. 33

70085-1010-417 ................................................................. 33

70085-1010-420 ................................................................. 33

70085-1010-421 ................................................................. 26

70085-1010-424 ................................................................. 26

70085-1010-425 ................................................................. 26

70085-1010-428 ................................................................. 28

70085-1010-458 ................................................................. 28

70085-1010-469 ................................................................. 23

70085-1010-472 ................................................................. 30

70085-8080-001 ................................................................. 29

70085-8080-003 ................................................................. 25

70085-8080-004 ................................................................. 25

Hall Effect SensorsH1320-XXX ................................................................... 39-40

H1512-XXX ................................................................... 35-38

H1522-XXX ................................................................... 35-38

H1612-XXX ................................................................... 35-38

H1622-XXX ................................................................... 35-38

Connectors and Cable AssembliesCA79860-01-XX ................................................................. 41

GearsG79870-202-XXXX ............................................................ 43

Brackets646-XXX-XXXX ....................................................................... 47

PART NUMBER INDEX

TachometersT77130 (Tach Pak 1) ............................................................ 6T77310 (Tachtrol 3) ............................................................ 12T77410 (STACKTACH) ........................................................ 3T77430 (Tach Pak 3) ............................................................ 9

Enclosures.................................................................... 15

Tach TransducersT79850-103-xxxx ............................................................... 45

Passive Sensors70084-1713-111 ................................................................. 25

70085-1010-001 ................................................................. 22

70085-1010-002 ................................................................. 22

70085-1010-003 ................................................................. 22

70085-1010-004 ................................................................. 23

70085-1010-005 ................................................................. 32

70085-1010-007 ................................................................. 27

70085-1010-018 ................................................................. 22

70085-1010-024 ................................................................. 30

70085-1010-026 ................................................................. 22

70085-1010-028 ................................................................. 23

70085-1010-037 ................................................................. 31

70085-1010-041 ................................................................. 28

70085-1010-056 ................................................................. 27

70085-1010-078 ................................................................. 24

70085-1010-081 ................................................................. 32

70085-1010-086 ................................................................. 27

70085-1010-118 ................................................................. 22

70085-1010-131 ................................................................. 24

70085-1010-137 ................................................................. 24

70085-1010-174 ................................................................. 24

70085-1010-175 ................................................................. 22

70085-1010-182 ................................................................. 31

70085-1010-214 ................................................................. 24

70085-1010-220 ................................................................. 25

70085-1010-227 ................................................................. 30

70085-1010-289 ................................................................. 31

70085-1010-299 ................................................................. 31

70085-1010-314 ................................................................. 29

70085-1010-327 ................................................................. 32

70085-1010-328 ................................................................. 32

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