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TABLE OF CONTENTS –MAINTENANCE ITEMS
ABS CABLE/SENSOR
ABS DIAGNOSTIC CABLE
ABS ECU VALVE
ABS POWER CABLE
ABS RELAY VALVE
ADDVANTAGE LINER
AIR BAG
AIR CHAMBER, Single
AIR CHAMBER, Spring Brake
AIR CHAMBER, Pintle Hook Air Chamber
AIR CHAMBER DIAPHRAGM
AIR DUCT, Refrigeration Unit Air Duct
AIR HOSE
AIR LINE
AIR RESERVOIR TANK
AIR RIDE
AIR RIDE EQUALIZING BEAM
AIR RIDE LEVELING VALVE
AIR RIDE PIVOT FRAME BRACKET
AIR RIDE SHOCK ABSORBER
AIR TANK
ALIGNMENT
ATTACHMENT BRACKET, Draw Bar Attachment Bracket
AUTOMATIC SLACK ADJUSTER
AXLE
AXLE ALIGNMENT
AXLE BEAM
AXLE SPRING SEAT
BAR, Draw Bar
BATTERY, Refrigeration Unit Battery
BATTERY BOX, Refrigeration Unit Battery Box
BEAM, Air Ride Equalizing Beam
BEAM, Axle Beam
BOW, Roof Bow
BOX, Junction Box
BOX, Refrigeration Unit Battery Box
BRACE, Landing Gear Mounting Bracket
BRACKET, Air Ride Pivot Frame Bracket
2
BRACKET, Draw Bar Attachment Bracket
BRACKET, Landing Gear Mounting Bracket
BRACKET, Mud Flap Bracket
BRAKE CONTROLS
BRAKE DRUM
BRAKE RETURN SPRING
BRAKES
BULB, Light
BULL RING
BUMPER
CABLE, ABS Cable Sensor
CABLE, Roll-Up Door
CHAMBER, See AIR CHAMBER
CHAMBER DIAPHRAGM
CLUSTER, Skylites
COCK, Drain
COCK, Shut-Off
COMBINATION FRONT, Refrigeration Unit Opening
CONVERTER DOLLY FIFTH WHEEL
CONVERTER DOLLY LEG
CORNER CAP
CROSS SHAFT, Landing Gear
DIAMOND PLATE, Floor, Diamond Plate Overlay
DIAMOND PLATE, Threshold Plate
DIAPHRAGM
DISC WHEEL
DOLLY FIFTH WHEEL, Converter Dolly
DOLLY LEG, Converter Dolly
DOLLY LEG, Landing Gear
DOOR HINGE, Roll-Up Door
DOOR HINGE, Side Door
DOOR HINGE, Swing Door
DOOR HOLDBACK
DOOR LATCH, Roll-Up Door
DOOR LATCH, Swing Door
DOOR LOCK ROD
DOOR PANEL, Swing Door
DOOR ROLLER
DOOR, Vent Door
DOOR, ROLL-UP
3
DOOR, ROLL-UP/CABLE
DOOR, ROLL-UP/DRUM
DOOR, ROLL-UP/HAND STRAP
DOOR, ROLL-UP/HINGE
DOOR, ROLL-UP/LATCH
DOOR, ROLL-UP/OPERATOR
DOOR, ROLL-UP/ROLLER
DOOR, SWING/HINGE
DOOR, SWING/HOLDBACK
DOOR, SWING/LATCH
DOOR, SWING/LOCK ROD
DOOR, SWING/PANEL
DRAIN COCK
DRAW BAR
DRAW BAR ATTACHMENT BRACKET
DRAW BAR LUNETTE EYE
DRUM, Brake Drum
DRUM, Roll-Up Door
DUCT, Refrigeration Unit Air Duct
ELECTRICAL BOX, Junction Box
EMERGENCY AIR LINE, Main Air Line
EQUALIZER
EQUALIZING BEAM
EYE, Draw Bar Lunette Eye
FIFTH WHEEL, Converter Dolly
FLOOR--DIAMOND PLATE OVERLAY
FLOOR--REEFER GUTTER
FMVSS 108, ICC Lights
FRAME, Air Ride Pivot Frame Bracket
FRONT OPENING, Refrigeration Unit Opening
FUEL LINE, Refrigeration Unit
FUEL TANK, Refrigeration Unit
GASKET, Hubcap
GLADHAND
GUIDE ANGLE, Pintle Hook
GUTTER, Spring Hanger
HAND STRAP, Roll-Up Door
HANGER, Spring Hanger
4
HARNESS, MAIN
HARNESS, OVERHAUL, ICC Lights
HARNESS, REAR
HARNESS, REAR TRIPLE
HINGE, Roll-Up Door
HINGE, Side Door
HINGE, Swing Door
HOLDBACK, Swing Door
HOOK, Safety Chain
HOSE
HUB
HUBCAP GASKET
ICC BUMPER
ICC LIGHTS
JUNCTION BOX
LANDING GEAR
LANDING GEAR BRACE
LANDING GEAR CROSS-SHAFT
LANDING GEAR MOUNTING BRACKET
LANDING GEAR SAND SHOE
LANDING GEAR WHEEL
LATCH, Pintle Hook
LATCH, Roll-Up Door
LATCH, Swing Door
LEAF SPRING
LEG, Converter Dolly
LEG, Landing Gear
LENS, Light
LEVELING VALVE, Air Ride
LIGHT
LIGHT BOX, Junction Box
LINE, Refrigeration Unit Fuel Line
LOCK ROD
LOGISTIC TRACK
LOOP, Safety Chain
LUNETTE EYE, Draw Bar
MAIN AIR LINE
MAIN HARNESS
5
MOUNTING BRACKET, Landing Gear
MOUNTING STUD, Refrigeration Unit
MUD FLAP
MUD FLAP BRACKET
NOSE OPENING, Refrigeration Unit
OIL or SEMIFLUID GREASE SEALS
OPENING, Refrigeration Unit
OPERATOR, Roll-Up Door
OVERHEAD OPERATOR, Roll-Up Door
PANEL, Rear Door
PINTLE HOOK AIR CHAMBER
PINTLE HOOK GUIDE ANGLE
PINTLE HOOK LATCH
PINTLE HOOK PLUNGER
PIVOT FRAME BRACKET-AIR RIDE
PLATE, Threshold
PLUG, Seven-Way Receptacle
PLUNGER, Pintle Hook
PLYWOOD
QUICK RELEASE VALVE
RADIUS ROD
REAR HARNESS
REAR PLATE
RECEPTACLE
REEFER GUTTER
REEFER OPENING
REFRIGERATION UNIT AIR DUCT
REFRIGERATION UNIT BATTERY
REFRIGERATION UNIT BATTERY BOX
REFRIGERATION UNIT FUEL LINE
REFRIGERATION UNIT MOUNTING STUD
REFRIGERATION UNIT OPENING
REFRIGERATION UNIT
RELAY VALVE
RELEASE VALVE
RESERVOIR
RETURN SPRING, BRAKE
6
RIM & TIRE
RIM
RING, BULL
RING, TIE
ROCKER
ROLLER
ROLL-UP DOOR
ROOF BOW
RUBBER BUMPER
SAFETY CHAIN HOOK
SAFETY CHAIN LOOP
SAND SHOE
SCUFF
SEAT
SEMIFLUID GREASE SEALS
SENSOR
SERVICE AIR LINE
SEVEN-WAY RECEPTACLE
SHOCK ABSORBER-AIR RIDE
SHUT-OFF COCK
SKY LITES
SLACK ADJUSTER-AUTOMATIC
SLIDER HOSE
SPLASH GUARD
SPRING
SPRING, BRAKE RETURN
SPRING BRAKE AIR CHAMBER
SPRING BRAKE VALVE
SPRING HANGER
SPRING SEAT
STRAP
STUD, REFRIGERATION UNIT MOUNTING
SUSPENSIONS
TANK, AIR RESERVOIR
TANK, REFRIGERATION UNIT FUEL TANK
TIE RING
TIRE CARRIER
TIRE
TRACK
7
TRIPLE HARNESS
UNIT OPENING
UNIT
VANTRAXX-HALF TRACK
VALVE / LEVELING
VALVE / QUICK RELEASE
VALVE / RELAY
VALVE / SHUT-OFF
VALVE / SPRING BRAKE VALVE
VENT DOOR
WELDED MOUNTING STUD
WHEEL
WHEEL / LANDING GEAR
WINCH
WIRE HARNESS
8
OPERATION SUSPENSIONS RATE
003-100 AXLE ALIGNMENT - ADJUST
Includes: Hoist trailer, free suspension,
measure and adjust setting via radius rods
003-100 Single Axle Spring 1.0
003-101 Tandem Axle Spring 1.5
003-102 Air Ride per Axle - Quick Align 1.0
003-103 Air Ride per Axle - Welded Washer Alignment 3.0 *Tools required-impact and socket set, pry bar, tape measure. Pipe wrench for spring
suspension. Grinder and welding unit if welding of alignment washer required.
003-110 RADIUS ROD - REPLACE 1.0 *Tools required-impact and socket set, pipe wrench, socket set, tape measure
003-120 SPRING ASSEMBLY - REPLACE 1.5
Add
003-121 Each additional spring 1.0 *Tools required-impact and socket set, wrench set, torque wrench
003-130 EQUALIZER ROCKER - REPLACE 1.5
Includes: Hoist trailer, remove and replace
equalizer *Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,
tape measure
003-150 SPRING HANGER - REPLACE
Includes: Hoist trailer, R & R hanger, paint
003-150 Spring Hanger - Front 4.0
003-151 Spring Hanger - Center 4.0
003-152 Spring Hanger - Rear 2.5 *Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,
tape measure, cutting torch, grinder and welding unit.
003-160 AIR RIDE AIR BAG - REPLACE 1.0
003-161 Air Ride Leveling Valve - Replace 1.0
Includes: setting ride ht.
003-162 Air Ride Shock Absorber - Replace 0.5
003-163 Air Ride - Pivot Frame Bracket - Replace 6.0
Includes: paint and alignment
003-164 Air Ride - Equalizing Beam 6.0
Includes: paint *Tools required-impact and socket set, wrench set, tape measure
9
OPERATION LANDING GEAR RATE
004-100 LANDING GEAR ASSEMBLY - REPLACE
(ALL MODELS)
Includes: Hoist front of trailer, remove leg
assembly and reinstall; paint
004-100 Replace one leg 2.5
004-101 Replace set 4.0
Add
004-102 R & R mounting bracket (each) 0.5
004-103 R & R AAR bracing one leg only 1.5
(2 legs no additional time) *Tools required-jack stands, impact and socket set. Welding unit may be required for different
mounting brackets.
004-380 WHEELS (2) OR SAND SHOE (1) - REPLACE
004-380 Each leg 0.5 *Tools required-pliers, hammer, punch or impact and socket set, jack stands
004-600 BRACE - PLATFORM - REPLACE 0.5
Includes: Hoist trailer, disconnect fasteners,
reinstall new brace; paint. Does not include
straightening mounting brackets *Tools required-impact and socket set, jack stands
004-670 CROSS-SHAFT - REPLACE 1.0
Includes: Remove fasteners, cross-shaft,
replace; paint *Tools required-impact and socket set
10
OPERATION LANDING GEAR RATE
004-800 MOUNTING BRACKET - LANDING GEAR - REPLACE
Includes: Hoist trailer, remove fastener at
crossmember, lateral brace, cross-shaft,
remove leg assembly from blade, reinstall
and paint
004-800 Either deep or shallow 3.0
*Tools required-impact and socket set, jack stands
11
OPERATION AXLES RATE
006-200 AXLE ASSEMBLY - COMPLETE - REPLACE 8.0
Includes: Removing spring U-bolts, radius
rod eye bolt, wheels, and tires; reinstall and
adjust brakes; paint
(Note: Includes oil seals, alignment, and
weld axle seats)
Add
006-201 Air Suspension 4.0 *Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, jack stands
006-205 VANTRAXX - HALF TRACK 8.0
Includes R&R axle and beam arm assembly, oil seals,
alignment, paint
006-210 AXLE BEAM - REPLACE 12.0
Includes: Removing spring U-bolts, radius
rod eye bolts, brake components, wheel end
components, clean, reinstall, and adjust; paint
(Note: Includes oil seals, alignment, weld
axle seats, and R & R old components) *Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, jack stands
12
006-230 AXLE SPRING SEAT - REPLACE (ONE) 4.0
Includes: Hoist trailer, remove wheel,
remove U-bolts, R & R oil seal, spring,
radius rod eye bolt, cut off seat, and
reinstall; paint; check alignment; but
alignment not included *Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, cutting torch and grinder.
13
OPERATION BRAKES RATE
007-130 BRAKES - RELINE
Includes: Hoist trailer, remove wheel end
components, brake shoes, anchor pins,
clean, inspect all parts, reinstall (using
exchange shoes) and adjust. (Includes
replacing oil seals)
007-130 Single Axle 2.5
007-131 Tandem Axle 4.0
Add
007-132 R & R Cam and Rebush (per camshaft) 1.0
007-133 Replace Bearing Cup (each) 0.5
007-134 R & R Brake Drum - Spoke (each) 0.5
007-135 R & R Brake Drum - Disc (each) 1.0
007-136 R & R Manual Slack (each) 0.5
007-137 R & R Rockwell Automatic Slack (each) 1.0 *Tools required-impact and socket set, wrench set, punch and hammer, jack stand, torque
wrench
007-200 BRAKE DRUM - REPLACE
Includes: Hoist trailer, remove wheel
components, remove brake drum, replace,
and adjust
007-200 Spoke Wheel (includes replace oil seal) 1.5
007-201 Disc Wheel (outboard mount) 1.0 *Tools required-impact and socket set, torque wrench, jack stands
007-220 BRAKE RETURN SPRING - REPLACE 1.0
Includes: Hoist trailer, remove wheel
end components, replace return spring,
replace return spring, reinstall and adjust.
(Includes replacing oil seals, if needed) *Tools required-impact and socket set, torque wrench, jack stands
14
OPERATION WHEEL, TIRE, & HUB RATE
008-100 RIM & TIRE - REPLACE
008-100 Outer Only 0.5
008-101 Outer and Inner 1.0
*Tools required-impact and socket set, torque wrench, jack stands
008-110 WHEEL - DISC - REPLACE
008-110 Outer Only 0.5
008-111 Outer and Inner 1.0 *Tools required-impact and socket set, torque wrench, jack stands
008-120 WHEEL - SPOKE - REPLACE 2.5
Includes: Hoist trailer, R & R wheel and
hub assembly, replace oil seal and adjust bearing *Tools required-impact and socket set, torque wrench, jack stands
008-130 HUB - DISC WHEEL - REPLACE 2.5
Includes: Hoist trailer, R & R disc wheels,
remove hub from spindle, install oil seal
and adjust bearings
*Tools required-impact and socket set, torque wrench, jack stands
008-140 HUB CAP/GASKET - REPLACE 0.5 *Tools required-wrench set, scraper
15
008-150 OIL OR SEMIFLUID GREASE SEALS
Includes: Hoist trailer, remove wheel hub
assembly, oil seal. Reinstall, adjust bearing,
and replenish with oil
008-150 One Seal 1.0
008-151 Four Seals 3.0 *Tools required-impact, socket set, allen wrench, wheel end nut socket, wrench set, torque
wrench, seal set tool, mallet, jack stand, (pliers for pro torque nut lock), screwdriver, scraper
16
OPERATION BUMPER RATE
011-100 BUMPER ASSEMBLY - ICC - REPLACE
Includes: Cut off vertical and lateral
components, reinstall, and paint
011-100 Trailmobile Assembled Weld-On Bumper 2.0
011-101 Trailmobile Unassembled Weld-On Bumper 6.0
011-102 Trailmobile Assembled Bolt-On Bumper 1.5 *Tools required-cutting torch, grinder, welding unit and hammer for weld on. Impact and
socket set for bolt on
011-150 RUBBER BUMPER - REAR SILL - REPLACE
Includes: Remove fasteners and replace
rubber bumper
011-150 Replace one 0.5
*Tools required-impact and socket set, wrench set
17
OPERATION TIRE CARRIER RATE
014-100 TIRE CARRIER - INSTALL AND PAINT 3.5 *Tools required-impact, socket set, wrench set
18
OPERATION PINTLE HOOK RATE
015-200 AIR CHAMBER - PINTLE HOOK - REPLACE 1.5
Includes: Disconnect air line, fasteners,
remove and reinstall air chamber
Add
015-201 Replace Diaphragm 0.5 *Tools required-wrench set, socket set, welder to tack weld adjusting nut. Trailmobile
recommends replacing air chamber.
015-250 PLUNGER - PINTLE HOOK REPLACE 1.0
Includes: Remove air chamber and plunger;
replace *Tools required-wrench set, socket set, welder to tack weld adjusting nut
015-255 LATCH - PINTLE HOOK - REPLACE 1.0
Includes: Drill out latch pin and replace latch *Tools required-drill, drill bits, hammer, punch, wrench set
015-300 GUIDE ANGLE - PINTLE HOOK - REPLACE 1.0
Includes: Cut off guide angle, replace, and paint *Tools required-cutting torch, grinder, welding unit
016-300 SAFETY CHAIN LOOP (ON TRAILER)- REPLACE 1.0
Includes: Cut off eye, weld, and paint *Tools required-cutting torch, grinder, welding unit
19
OPERATION BRAKE CONTROLS RATE
017-100 AIR RESERVOIR TANK - REPLACE 2.0
Includes: Remove tank, R & R relay valve,
drain cock, and reinstall *Tools required-wrench set, socket set, impact
017-200 RELAY VALVE - REPLACE 1.0
Includes: Remove valve, R & R hoses and
fittings, reinstall and test *Tools required-wrench set
017-210 SPRING BRAKE VALVE - REPLACE 1.0
Includes: Remove valve, R & R hoses and
fittings, reinstall and test *Tools required-wrench set
017-220 HOSE - AIR CHAMBER TO VALVES - REPLACE 0.5
Includes: Disconnect hose attachment at air
chamber and relay valve; reinstall
Add
017-221 R & R Support Clamp 0.2 *Tools required-wrench set
017-225 HOSE - SLIDER - REPLACE
Includes: Disconnect hose attachments,
clamps, spring; reinstall
017-225 One 1.0
017-226 Two 1.5
*Tools required-wrench set, screwdriver
20
OPERATION BRAKE CONTROLS RATE
017-230 GLADHAND - REPLACE 0.5 *Tools required-wrench set
017-245 MAIN AIR LINE - SERVICE OR EMERGENCY - REPLACE
Includes: Disconnect at upper fifth wheel
and relay emergency valve; replace
017-245 Synflex (nylon) 3.5 *Tools required-wrench set, utility knife
017-249 DRAIN COCK - REPLACE 0.5 *Tools required-wrench set
017-260 QUICK RELEASE VALVE - REPLACE 0.5
Includes: Disconnect airlines, remove valve,
R & R fittings, and reinstall *Tools required-wrench set
017-400 AIR CHAMBER (SINGLE) - REPLACE 1.0
Includes: Remove clevis pin, disconnect air
hose, remove fittings and air chamber assembly;
reinstall *Tools required-wrench set, socket set, impact, pliers
017-410 AIR CHAMBER/SPRING BRAKE - REPLACE 1.0
Includes: Remove clevis pin, disconnect air
hose, remove fittings and air chamber; reinstall
*Tools required-wrench set, socket set, impact, pliers
21
OPERATION BRAKE CONTROLS RATE
017-430 DIAPHRAGM/AIR CHAMBER - REPLACE 1.0
Includes: Remove clamp and diaphragm;
reinstall *Tools required-wrench set, socket set, impact, pliers
017-450 SHUT-OFF COCK (VALVE) - REPLACE 0.5
Includes: Disconnect air line, remove
gladhand, frame nipple, cock, change
fitting; reinstall
Add
017-451 Tee Side (Air supply - pintle hook) 0.5 *Tools required-wrench set
017-452 AUTOMATIC SLACK ADJUSTER - REPLACE 0.5 *Tools required-wrench set, pliers, snap ring tool, hammer
017-500 ABS 1.5
Includes: Diagnostic test prior to and after
repair has been performed. *Tools required-wrench set, Diagnostic code card
017-510 REPLACE SENSOR AND/OR RETAINER CLIP 1.7 *Tools required- Diagnostic code card
017-520 REPLACE SENSOR CABLE 1.1 *Tools required- Diagnostic code card
017-530 REPLACE ABS RELAY VALVE 1.5 *Tools required-wrench set, Diagnostic code card
22
OPERATION BRAKE CONTROLS RATE
017-540 REPLACE RELAY VALVE CABLE 1.1 Tools required-pliers
017-550 REPLACE ECU VALVE 2.0 *Tools required-wrench set, Diagnostic code card
017-560 REPLACE POWER CABLE - BOGIE TO ECU 1.1 *Tools required-wrench set, Diagnostic code card
017-570 REPLACE POWER CABLE - 7 WAY TO BOGIE 1.9 *Tools required-wrench set, Diagnostic code card
017-580 REPLACE DIAGNOSTIC CABLE 1.2 *Tools required- Diagnostic code card
23
OPERATION CONVERTER DOLLY / DRAW BAR RATE
019-100 FIFTH WHEEL ASSEMBLY (DOLLY) - REPLACE 4.0
Includes: Remove fifth wheel assembly and
replace with like model
019-110 Only replace top plate and bushings 2.5 *Tools required-socket set, impact, welding unit, grinder
019-200 FIFTH WHEEL ASSEMBLY (DOLLY) - OVERHAUL 4.0
Includes: Remove locking jaws, jaw pins, plunger
lock and jaw spring, cushion shock or pins; reinstall,
lubricate, and test. (Does not include R & R of fifth
wheel assembly) *Tools required-socket set, impact, pliers, punch, hammer, wrench set
020-100 DRAW BAR ASSEMBLY - REPLACE 3.0
Includes: Torch off and weld on pins;
reinstall and paint *Tools required-cutting torch, grinder, welding unit, punch and hammer
020-200 LUNETTE EYE - DRAW BAR - REPLACE
Includes: Cut off weld at draw bar or
removal of nut on shaft; replace
020-200 Butt Style (weld) 2.0
020-201 Yoke Style (weld) 2.5
020-202 Shaft Style (nut) 2.5 *Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on
020-300 ATTACHMENT BRACKET - DRAW BAR - REPLACE 2.5
Includes: Remove pivot shaft, attachment
bracket; reinstall and paint
020-301 Replace opposite attachment bracket 2.0 *Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on
24
021-100 CONVERTER DOLLY LEG 1.5
Includes: Support draw bar, remove leg
assembly; reinstall and paint *Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on
HOOK - SAFETY CHAIN
021-400 (ON CONVERTER DOLLY) - REPLACE 0.5
Includes: R & R hook *Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on
25
OPERATION ELECTRICAL & LIGHTS RATE
029-100 LIGHTS - REPLACE
Includes: Remove lens, bulb and replace
029-100 Marker Light 0.5
029-101 Each additional Marker Light 0.2
029-106 License Plate Light 0.2
029-107 Cargo Light 0.5
029-108 Directional-Stop-Tail Light 0.2
029-109 Mid-Span Turn Signal 0.3 *Tools required-screwdriver, pliers, wrench set
029-400 SEVEN-WAY RECEPTACLE - REPLACE
Includes: Remove receptacle, disconnect
terminal wire, reinstall, and test circuits
029-400 Receptacle only 1.0
029-401 Receptacle with circuit breaker 1.5 *Tools required gun, light testing unit -wrench set, socket set, wire stripper and crimping tool,
drill and cherry fastener gun
029-405 JUNCTION BOX - REPLACE 1.5
Includes: Disconnect all wire leads, remove
box, reinstall, and test circuits *Tools required-wrench set, socket set, wire stripper and crimping tool
029-500 HARNESS/MAIN - REPLACE
Includes: Disconnect terminal at receptacle,
rear module lights, remove harness and
replace
029-500 Long Van 8.0
029-501 Short Van 6.0
*Tools required-, light testing unit -wrench set, socket set, wire stripper and crimping tool, drill
and cherry fastener gun
26
029-505 HARNESS/REAR ASSEMBLY - REPLACE
Includes: R & R rear harness
(Does not include R & R of triple harness
or rear triple lights)
029-505 Long Van 0.5
029-506 Short Van 1.5 *Tools required-light testing unit
029-508 HARNESS/REAR TRIPLE - REPLACE 1.0
Includes: R & R triple light, disconnect
wires, remove harness, and replace harness
with water tight efficiency *Tools required-light testing unit
029-510 ICC LIGHTS (FMVSS 108) - OVERHAUL 16.0
Includes: All operations required to remove
all harness assemblies and replace *Tools required-, light testing unit -wrench set, socket set, wire stripper and crimping tool, drill
and cherry fastener gun, screw driver
27
OPERATION MUD FLAPS RATE
036-100 MUD FLAP - REPLACE
Includes: R & R fasteners and reinstall
new flaps
036-100 One Flap 0.5
036-101 Two Flaps 1.0 *Tools required-impact and socket set
036-200 BRACKET ASSEMBLY/MUD FLAP - REPLACE
1.5
Includes: Remove angle bracket, fender, flaps,
and replace *Tools required-grinder ,cutting torch, welding unit, impact and socket set
28
OPERATION REFRIGERATION RATE
507-100 REFRIGERATION UNIT - REPLACE
Includes: Disconnect fuel lines, battery
cables, air duct at evaporator; R & R
mounting stud nuts and reinstall
507-100 Nose Mount 6.0 *Tools required-impact, socket set, wrench set, screwdriver, utility knife
507-140 WELDED MOUNTING STUD (ONE) – REPLACE 2.0
Includes: Drill hole in liner, foam, install
stud, and plug hole *Tools required-hole saw, drill, impact, socket set, caulking gun
507-150 THROUGH FRONT WALL DESIGN MOUNTING STUD
(ONE) - REPLACE .25
Remove 2 screws at nose liner R&R stud - install
2 screws *Tools required-screwdriver, impact, socket set
507-160 AIR DUCT - REPLACE 3.5
Add
507-161 Meat Rail Finger Duct 1.5 *Tools required-drill, hammer, screwdriver, caulk gun, socket set
507-180 BATTERY - REFRIGERATION - REPLACE 0.5
Includes: Disconnect cables and holddowns,
clean, lubricate terminals, and reinstall *Tools required-wire brush, wrench set
29
507-181 BATTERY BOX - REFRIGERATION - REPLACE 2.5
Includes: Remove battery and mounting
fasteners; reinstall *Tools required-drill, hammer, punch, wrench set, cherry huck gun
507-190 FUEL TANK - REFRIGERATION UNIT - REPLACE
Includes: Drain tank, disconnect fuel lines,
tank bracket fasteners, and reinstall
507-190 Under Mount Fuel Tank 4.0 *Tools required-impact, socket set, wrench set, pliers
507-192 FUEL LINES - REFRIGERATION - REPLACE
507-192 Nose Mount Unit 2.0 *Tools required-wrench set
507-200 CUT OUT REEFER TRIPLE COMBINATION
FRONT FOR REFRIGERATION UNIT
507-200 Sentry Opening - aluminum 2.0
507-201 Sentry Opening - stainless steel 3.0
507-202 Super II Opening - aluminum 3.0
507-203 Super II Opening - stainless steel 4.0
507-204 SB-II/Phoenix Opening - aluminum 6.0
507-205 SB-II/Phoenix Opening - stainless steel 8.0 *Tools required-drill, air shears, caulking gun
30
OPERATION FRONT ASSEMBLY RATE
511-250 CORNER CAP – REPLACE 1.0
Includes: Remove old cap drilling out
fasteners. Apply sealant to inside of
new cap, drill, and install fasteners.
Note: Corner caps are roadside and curbside
for AddVantage Plus and Ultra Plate; they are
universal for O1JA, O1AA, AddVantage, and
FRPs. *Tools required-drill, hammer, punch, utility knife, caulking gun, cherry huck gun, scraper
31
OPERATION REAR DOOR THRESHOLD RATE
512-500 THRESHOLD - INSTALL 24” PLATE 2.0
Includes: Install threshold, fasteners, weld
NOTE: Dry Van Only *Tools required-impact and torx head, grinder, welding unit, caulking gun
32
OPERATION SIDE ASSEMBLY RATE
513-600 LOGISTIC TRACK - INSTALL (DRY VAN ONLY)
Does not include R & R of plywood liner or
recessing of track
513-600 10’ Section (each) 0.5 *Tools required-drill, cherry huck gun
33
OPERATION ROOF ASSEMBLY RATE 514-200 ROOF BOW - REPLACE
Includes: Disconnect bond, remove fasteners
and roof bow; replace and rebond
514-200 Dry Van 1.5 *Tools required-heat gun, drill, cherry huck gun, scraper, caulk gun for adhesive
514-400 ROOF BOW - REBOND
Includes: Deflect bow and rebond
514-400 One Bow 1.0
Add
514-401 Each Additional Bow 0.5
(Maximum of 8.0 hours for all bows) *Tools required-heat gun, scraper, caulk gun for adhesive
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34
OPERATION DOOR & HARDWARE RATE
515-100 REAR DOOR PANEL - REPLACE
Includes: Remove hinge pins, one door,
transfer hardware and reinstall
(Includes moldings)
515-100 Van - One Door 4.0
515-101 Reefer - One Door 12.0
515-102 Reefer - One Door with external hat sections 4.0
Add
515-105 Double Lock Rods 1.5
515-106 Double Lock Rods for door with external 0.5
hat sections
515-110 Replace Hinge Butt 1.0
515-115 Replace Cam Keeper (weld) 1.0 *Tool required-wrench set, socket set, welding unit, two piece fastener huck gun, impact with
torx head, utility knife, drill, hammer, punch Note: Tools vary by type of fastener and door
515-400 HOLDBACKS/DOOR - REPLACE 0.5 *Tools required-drill, cherry huck gun, hammer, punch, socket set, grinder, welding unit Note:
Depends on hold back type-chain, loop, etc.
515-410 HINGE/DOOR - REPLACE
Includes: R & R one door hinge and hinge pin
Reefer - New Model w/external hat sections 0.5
515-410 Van 1.0
515-411 Reefer 1.0
515-412 Reefer - One Door with external hat sections 0.5
Add
515-106 Replace Hinge Butt 1.0
35
515-460 LOCK ROD ASSEMBLY - REPLACE
Includes: Remove rear lock and replace with
new fasteners; adjust
515-460 Van 1.5
515-461 Reefer 3.0
515-462 Reefer - One Door with external hat sections 1.0
Add
515-107 Replace Cam Keeper - (weld) 1.0
515-470 LATCH/DOOR HANDLE - REPLACE
515-470 Van 0.5
515-471 Reefer 1.0 *Tools required-wrench set, hammer, welding unit to tack weld nut for anti theft
515-500 DOOR ASSEMBLY - ROLL UP - REPLACE 4.0
Includes: Remove rollers and panels, latch
assembly; reinstall using drop-in door; paint.
(Does not include R & R track assembly)
Add
515-050 R & R Latch Assembly 1.0
515-051 R & R One Track - one side complete 2.0
515-052 Universal Door - cut/install hardware 2.0 *Tools required-wrench set, winding bars Track replacement requires welding unit, grinder,
cherry huck gun, drill Latch assembly requires wrench set, drill, rivet gun, rivet set, bucking
bar
515-505 CABLE - ROLL-UP DOOR - REPLACE 1.5
Includes: R & R cable and adjust door *Tools required-wrench set, winding bars
515-510 DRUM - ROLL-UP DOOR - REPLACE 2.0
Includes: R & R drum, align and adjust *Tools required-wrench set, winding bars
36
515-515 HAND STRAP - ROLL-UP - REPLACE 0.5 *Tools required-drill, wrench set
515-520 LATCH ASSEMBLY - ROLL-UP DOOR - REPLACE 1.5 *Tools required-grinder, welding unit
515-525 OVERHEAD OPERATOR - ROLL-UP DOOR - REPLACE 3.0
Includes: R & R operator and rewind cables *Tools required-wrench set, winding bars
515-530 HINGE - ROLL-UP DOOR - REPLACE 0.5
*Tools required-drill, wrench set
515-535 ROLLER - ROLL-UP DOOR - REPLACE 0.5 *Tools required-wrench set
37
OPERATION SIDE DOOR RATE
516-190 SIDE DOOR HINGE - REPLACE
Includes: R & R one door hinge and
hinge pin
516-190 Van 1.0
516-191 Reefer 1.0
Add
516-192 R & R Hinge Butt 1.0 *Tools required-drill, hammer, punch, impact, torx head, two piece fastener huck gun, wrench
set, welding unit for tack welds(anti theft) Note: Tools vary by fastener used
38
OPERATION PLYWOOD & SCUFF RATE
519-100 PLYWOOD - REPLACE
Includes: Remove all fasteners and
reinstall plywood
519-100 Plywood - Vertical 2’ X 8’ 0.5
519-101 Plywood - Vertical 4’ X 8’ 0.5
519-102 Plywood - Horizontal 2’ X 8’ 0.5
519-103 Plywood - Horizontal 4’ X 8’ 0.5
519-104 Plywood - Horizontal 4’ X 48’ 4.0
519-105 Plywood - Horizontal 4’ X 53’ 5.0
519-106 Plywood - Horizontal 8’ X 48’ 8.0
519-107 Plywood - Horizontal 8’ X 53’ 10.0
Add
519-110 Ceiling Plywood 4’ X 8’ (each sheet) 1.0
519-111 Ceiling Plywood (complete ceiling) 12.0 *Tools required-drill, hammer, punch, impact, torx head, cherry huck gun
519-200 CORRUGATED SCUFF - STEEL OR ALUMINUM - REPLACE
Includes: Drill out all fasteners and reinstall
519-200 6” or 12” X 48’ Strip (one side) 5.0
519-201 6” or 12” X 53’ Strip (one side) 7.0 *Tools required-drill, hammer, punch, cherry huck gun or impact with torx head-depends on
fastener, cargo jacks
519-210 CORRUGATED SCUFF - STEEL OR ALUMINUM - INSTALL
519-210 Dry Van Only - per trailer 6.0 *Tools required-drill, cherry huck gun or impact with torx head-depends on fastener, cargo
jacks
39
519-220 SMOOTH SCUFF - STEEL - REPLACE
Includes: Remove fasteners, weld, and reinstall *Tools required-drill, cherry huck gun or impact with torx head, counter sink, welding unit,
grinder, cargo jacks
519-220 24” X 48’ (one side) 7.0
519-222 48” X 48’ (one side) 9.0
519-221 24” X 53’ (one side) 9.0
519-223 48” X 53’ (one side) 11.0 *Tools required-drill, hammer, cherry huck gun or impact with torx head, counter sink, cargo
jacks 519-230 SMOOTH SCUFF - STEEL - INSTALL (WELD JOINTS)
519-230 24” X 48’ (both sides) 17.0
519-231 24” X 53’ (both sides) 19.0
519-232 48” X 48’ (both sides) 25.0
519-233 48” X 53’ (both sides) 27.0 *Tools required-drill, cherry huck gun or impact with torx head, counter sink, welding unit,
grinder, cargo jacks
519-300 ADDVANTAGE SNAP-IN LINER
Includes: R & R plastic liner
519-300 First piece 0.5
519-301 Each additional piece 0.2
519-305 Max per side for 53’ trailer 3.0 *Tools required-3” stiff putty knife or snap in tool purchased from PDC
40
OPERATION VENT DOOR RATE
520-100 VENT DOOR/HINGED - REPLACE
Includes: Remove frame, door assembly,
and replace
520-100 Van 1.0
520-101 Reefer 2.0 *Tools required-drill, caulk gun, cherry huck gun or impact with torx head
520-110 VENT DOOR/HINGED - CUT OUT AND INSTALL
520-110 Van 3.0
520-111 Reefer 4.0 *Tools required-drill, caulk gun, cherry huck gun or impact with torx head, saw
520-120 VENT DOOR/LOUVERED - CUT OUT AND INSTALL
520-120 Dry Van only 1.0 *Tools required-drill, caulk gun, cherry huck gun, hole saw
41
OPERATION FLOOR RATE
523-350 FLOOR - REEFER GUTTER – REPLACE 16.0
Includes: Remove screws at threshold,
cut off at gutter, floor and side; replace *Tools required-impact, torx head, impact, socket set, grinder, aluminum welding unit,
caulking gun, scraper, wire brush
523-365 FLOOR - DIAMOND PLATE OVERLAY - REPLACE
Includes: Remove fasteners, plate, clean,
and reinstall
523-365 Section 4’ X 8’ 2.5 *Tools required-grinder, welder, impact and torx head, counter sink, drill
42
OPERATION NEW TRAILER CHANGE OVER RATE
525-100 SKYLITES/CLUSTER SIDE MOUNT - INSTALL
525-100 Smooth Side (Per Set) 2.0
525-101 Corrugated Side (Per Set) 3.0 *Tools required-drill, cherry huck gun, hole saw, caulking gun, tape measure Note: use buck
rivets with rivet gun, rivet set, bucking bar on plate trailer panel attachment
525-200 WINCHES/ ON PLATFORMS - INSTALL
525-200 Standard Undermount (Each)
(Includes rail reinforcement and paint) 1.0
525-201 Recessed (Each)
(Includes Paint) 1.5 *Tools required-tape measure, welder, grinder, cutting torch, hammer
525-300 BULL RINGS IN FLOOR - INSTALL
525-300 Recessed (Per Set) 2.0 *Tools required-drill, hole saw, welding unit, impact and torx head, caulking gun, wrench set
525-400 TIE RINGS/RECESSED - INSTALL
525-400 Van (Per Set) 1.0
525-401 Reefer (Per Set) 2.0 *Tools required-hole saw, drill, cherry huck gun, caulking gun Note: use buck rivets, rivet
gun, rivet set and bucking bar on plate trailers
