T7 Service Manuald2z4qs2e3spnc1.cloudfront.net/product_file/file/2777/tennant-t7-rider... · This manual provides service information for the TENNANT Model T7. This machine will provide

T7

331045Rev. 00

ServiceInformation

*331045*

®

Hygenic Fully Cleanable Tanks

Featuring

The safe scrubbing alternativet

t

This manual provides service information for the TENNANT Model T7.

This machine will provide excellent service. However, the best results will be obtained at minimumcosts if:

D The machine is operated with reasonable care.D The machine is maintained regularly -- per the maintenance instructions provided.D The machine is maintained with TENNANT supplied or approved parts.

Manual Number -- 331045

Revision: 00

Published: 12--04

Tennant CompanyPO Box 1452Minneapolis, MN 55440Phone: (800) 553--8033 or (763) 513--2850www.tennantco.com

FaST Foam Scrubbing Technology logo is a United States registered trademark of Tennant Company.

Copyright E 2003 TENNANT, Printed in U.S.A.

Table of Contents

Electrical Troubleshooting Information ...................................................................................... 1 Commonly Used Electrical Symbols & Terms........................................................................ 2 Ladder Schematic .................................................................................................................. 3 Wire Harness Group............................................................................................................... 5 Key OFF, Operator NOT on Seat........................................................................................... 9 Key OFF, Battery Charger Plugged In ................................................................................. 10 Key ON, Operator on Seat ................................................................................................... 11 Tank Level Sensors.............................................................................................................. 12 Horn & Hour Meter Systems ................................................................................................ 13 Propel Forward System........................................................................................................ 14 Propel Reverse System........................................................................................................ 15 Braking System .................................................................................................................... 16 Scrub Head & Squeegee Actuator Systems ........................................................................ 17 Scrub Brush Motors System................................................................................................. 19 Vacuum Fan System............................................................................................................ 20 FaST System........................................................................................................................ 21 Conventional Solution System................................................................................................. 22 LED Locations & Descriptions.............................................................................................. 23 Operational Modes & Interlocks ........................................................................................... 24 Diagnostic & Fault Alarms.................................................................................................... 25 Alarm Codes ..................................................................................................................... 25 High Current Faults ........................................................................................................... 25 Diagnostic & Configuration Modes....................................................................................... 26 Display Software Revision Mode ......................................................................................... 27 Self Test Mode ..................................................................................................................... 28 Input Display Mode............................................................................................................... 29 Manual Mode........................................................................................................................ 30 Propel / Brake Diagnostics ................................................................................................... 31 Battery Select Mode & Voltage Levels................................................................................. 32 Battery Select Mode.......................................................................................................... 32 Voltage Levels................................................................................................................... 32 Reverse Alarm & Propel Speed Select Modes .................................................................... 33 Reverse Alarm Select Mode ............................................................................................. 33 Propel Speed Select Mode ............................................................................................... 33 Inputs & Outputs Table......................................................................................................... 34 Torque Standard...................................................................................................................... 35 Inch Fasteners...................................................................................................................... 35 METRIC Fasteners............................................................................................................... 37 Nylon Insert Lock Nuts ......................................................................................................... 39 Nut-Hex Light THIN .............................................................................................................. 39 Wheel Bolt and Nuts............................................................................................................. 40 Wheel Bearing Adjustment................................................................................................... 40 Tightening Nuts on Tapered Shafts ..................................................................................... 41 Shoulder Bolts ...................................................................................................................... 42 Taper Lockr Bushings .......................................................................................................... 43 Sequence Tightening ........................................................................................................... 44

i

ii

T7

ELECTRICALTroubleshooting Information

BEFORE CONDUCTING TESTS:

DURING TESTS:

* Read and Follow ALL Safety Warnings and Precautions in Operator's Manual

* Always use an ESD (Electrostatic Discharge) strap when working near the Control Board

* Be cautious when working near Control Board – Battery voltage is always present, even with Key OFF

* Always unplug Positive Battery Cable when removing or replacing components

* Call Technical Services if Diagnostic Time Exceeds One Hour With Unknown Cause or Course of Action

NOTE:Troubleshooting charts may be shown with optional equipment. The optional equipment may not be specified in these charts. Some machines may not be equipped with all components shown.

2005.01.05 T7ETI REV 00

1

Commonly Used Electrical Symbols & TermsNOTE: The term “NORMALLY” refers to the components’ “at rest” or “de-energized” position

+ -

Battery Fuse

Normally ClosedPush-Button Switch

Normally OpenSwitch

Wires ConnectedTogether

Normally OpenPush-Button Switch

Plug-inConnection

Wires Not Connected Together Circuit Breaker

Indicates Movement from Normal Position

Normally OpenLimit Switch

Normally ClosedLimit Switch

Indicates Component inPosition Other than NormalRelay Contacts (Part 2 of Relay)

Normally Open Normally Closed

Solenoid (Valveor Actuator)

M1

Relay Coil(Part 1 of Relay) Diode

Lamp(Light Bulb)

Indicates Componentis EnergizedMotor

XWiring Standoff

(Connection Point) Horn or Alarm

Terms & AbbreviationsBDI – Battery Discharge IndicatorDynamic Braking – A method of using the generating nature of an electric motor to slow the machineHall Effect – A voltage developed as a result of current flow in the presence of a magnetic field LED – Light Emitting DiodePM – Permanent MagnetPWM (Pulse Width Modulation) – A method of using controlled on/off times to regulate the voltage and current supplied to an

electrical device

Wiring Color Codes(Unless otherwise marked)

01

23456789

TanPinkBrown

OrangeYellowGreenBlue

PurpleGrayWhite

Right Most Digitof Wire Number

Color of Wire

Example of Wiring Numbers & Colors:

1 RED 25 7 13 BLK

2

12

3

4

5

1021038

T7 – Ladder Schematic (page 1 of 2)

3

12

3

4

5

1021038

T7 – Ladder Schematic (page 2 of 2)

4

1

T7 – Wire Harness Group (page 1 of 4)

5

1


6

1


7

2


8

sfd

Rectangle

T7 - Key OFF, Operator NOT on Seat

D3

1 RED 13 BLK

14

13 BLK

2

POS

RIBBON CABLE CONNECTOR P6

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v

M1B

v1 RED

1 RED

CHARGERPLUG

STANDOFF 4

13 BLK

NEG

TOUCH PANEL

50 RED

F1 100 A

S1

M1A

D1

CB15 A

CB2 15 A

KEYSWITCH

CHARGER INTERLOCK

+

RIBBON CABLE

-

EMERGENCYSTOP SWITCH

X

X

50 RED

2

2 14

MAINCONTACTOR

6

55

5 6

3

26

3

26

4

4

4

4 4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

1 RED 13 BLK

50 RED

1 RED

13 BLKPOST J11 POST J7

SW1 SW2SEAT

SWITCH

PIN J6-35

PIN J6-7

42

42

27

LOGIC GROUND

32ORG27

GRN


01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire

= Battery Negativeor Logic Ground

= Battery Positiveor Positive Output

9

T7 - Key OFF, Battery Charger Plugged In

D3

1 RED 13 BLK

14

13 BLK

2

POS


CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v

M1B

v1 RED

1 RED

CHARGERPLUG

STANDOFF 4

13 BLK

NEG

TOUCH PANEL

50 RED

F1 100 A

S1

M1A

D1

CB15 A

CB2 15 A

KEYSWITCH CHARGERINTERLOCK

+

RIBBON CABLE

-


X

X

50 RED

2

2 14

MAINCONTACTOR

6

55

5 6

3

26

3

26

4

4

4

4 4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

1 RED 13 BLK

50 RED

1 RED

13 BLKPOST J11 POST J7

SW1SW2SEAT

SWITCH

PIN J6-35

PIN J6-7

42

42

27

LOGIC GROUND

32ORG27

GRN


01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



10

T7 - Key ON, Operator on Seat

D3

1 RED 13 BLK

14

13 BLK

2

POS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC

v

M1B

v1 RED

1 RED

CHARGERPLUG

STANDOFF 4

13 BLK

NEG

TOUCH PANEL

50 RED

F1 100 A

S1

M1A

D1

CB15 A

CB2 15 A

KEYSWITCH

+

RIBBON CABLE

-


X

X

50 RED

2

2 14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

1 RED 13 BLK

50 RED

1 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1PIN J6-7

27

32ORG

42

4227

GRN

SW2SEAT

SWITCH

PIN J6-35LOGIC GROUNDv

+ -6 VDC

RIGHT SIDEDASH PANEL

O

I

KEYSWITCH

Indicates Componentis Energized


01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



11

28

29

42

42

RECOVERY TANK FULL SWITCH

LOGIC GROUND

42

SW3

SW4

D3

1 RED 13 BLK

14

13 BLK

2

POS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC

v

M1B

v1 RED

1 RED

CHARGERPLUG

STANDOFF 4

13 BLK

NEG

TOUCH PANEL

50 RED

F1 100 A

S1

M1A

D1

CB15 A

CB2 15 A

KEYSWITCH

+

RIBBON CABLE

-


X

X

50 RED

2

2 14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

1 RED 13 BLK

50 RED

1 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

v

+ -6 VDC

T7 – Tank Level Switches

CONDITIONS: key ON

PIN J6-20

PIN J6-35

PIN J6-8

SOLUTION TANK LOW SWITCH

Recovery Tank Full Switch closes when recovery tank is full

Solution Tank Low Switch opens when solution tank is low

Tank Level Switches are ALWAYS in the OPEN position with low orempty tank

Tank Level Switches are ALWAYS in the CLOSED position with full tank

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01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



switch tank full tank empty switch OPEN switch CLOSED indicator

x x Solution Tank Empty LED OFF

x x Solution Tank Empty LED ON

x x Recovery Tank Full LED ON

x x Recovery Tank Full LED OFF

Solution Tank

Recovery Tank

Tank Level Switches Logic Chart

12

T7 – Horn & Hour Meter Systems

1 RED

D3

13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG

TOUCH PANEL

50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

RIBBON CABLE

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

23

X

+

21

PIN J6-15

PIN J6-14

LEFT SIDEDASH PANEL

Horn pulses ON & OFF when Directional Switch is in REVERSE

Hour Meter is ON only when propelling (forward or reverse), or anytime Squeegee/Vacuum Fan is ON

Horn pulses when a fault is detected (Directional Switch must be in FORWARDPosition) – refer to “Diagnostic/Beep Code” chart

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CONDITIONS: key ON, operator on seat, in motion OR Vacuum Fan running (for Hour Meter)

2 2

2

30

42PIN J6-35

LOGIC GROUND

42PIN J6-10

LS1HORN

H1HOUR METER

14

2314

14

14

21

RIGHT SIDEDASH PANEL

HORNSWITCH

M1B

M1A

00000

NOTE: Hour Meter is active only when propelling (forward or reverse), ORanytime Squeegee/ Vacuum Fan is active

S2HORN

SWITCH



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



13

13 BLK13 BLK

27

42

42

SW2SEAT

SWITCH

LOGIC GROUND

14

PROPEL PEDALPOSITION SENSOR

31 PROPELSIGNAL POWER

GND 42

14

X

35

PROPELDIRECTION

SWITCH

4242

REVERSE

FORWARD

HALLEFFECTSENSORPROPEL MOTOR

FORWARD

24

25

24 WHT25 BLK

25

14MTR1A

1515

1414

T7 – Propel Forward System

CONDITIONS: key ON, operator on seat, propel pedal depressed

D3

1 RED 13 BLK

POS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

TOUCH PANEL

50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

RIBBON CABLE


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED


POST J11

CHARGER INTERLOCK

264 SW1

X

+

LEFT SIDEDASH PANEL

2 2

2

M1B

M1A

i

FORWARD

REVERSERIGHT SIDE

DASH PANEL

DIRECTIONALSWITCH

PIN J10-2

PIN J10-1

PIN J6-27

NEG -POST J7

PIN J6-7

PIN J6-35

PIN J6-34

PIN J6-22

14 14

NOTE: Brake Solenoid is energized to releaseparking brake.

32ORG

27GRN

MTR1BBRAKE

SOLENOID



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



= Output that canChange Polarity

Typical Propel Motor Current Draw: 1 to 20 Amps in motion, higher at start-up

Propel Motor Voltage: 0 to 24 VDC - FORWARDApprox. 0 to 17 VDC - REVERSE

Propel Motor is controlled by PWM (Pulse Width Modulation)

The Propel Pedal Position HALL EFFECT Sensor sends a varying voltagesignal (1 to 4 Volts) to control board, based upon position of the propel pedal

NOTE: Refer to the “Propel/Brake Diagnostics” page for more information

SW6

U2

14

25

25 BLK

25

13 BLK13 BLK

27

42

42

SW2SEAT

SWITCH

LOGIC GROUND

14

PROPEL PEDALPOSITION SENSOR

31 PROPELSIGNAL POWER

GND 42

14

X

354242

REVERSE

FORWARD


REVERSE

14MTR1A

MTR1BBRAKE

SOLENOID

1515

1414

D3

1 RED 13 BLK

POS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC

v v1 RED

STANDOFF 4

TOUCH PANEL

50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

RIBBON CABLE


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED


POST J11

CHARGER INTERLOCK

264 SW1

X

+

LEFT SIDEDASH PANEL

2 2

2

M1B

M1A

PIN J10-2

PIN J10-1

NEG -POST J7

PIN J6-7

PIN J6-35

PIN J6-34

PIN J6-22

14 14

NOTE: Brake Solenoid is energized to releaseparking brake.

32ORG

27GRN

T7 – Propel Reverse System

CONDITIONS: key ON, operator on seat, propel pedal depressed

FORWARD

REVERSEDIRECTIONAL

SWITCHRIGHT SIDE

DASH PANEL

+ -6 VDC



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire




2424 WHT

Typical Propel Motor Current Draw: 1 to 20 Amps in motion, higher at start-up

Propel Motor Voltage: 0 to 24 VDC - FORWARDApprox. 0 to 17 VDC - REVERSE

Propel Motor is controlled by PWM (Pulse Width Modulation)

The Propel Pedal Position HALL EFFECT Sensor sends a varying voltagesignal (1 to 4 Volts) to control board, based upon position of the propel pedal

i

PIN J6-27

PROPELDIRECTION

SWITCH

SW6

U2NOTE: Refer to the “Propel/Brake Diagnostics” page for more information

15

T7 – Braking System

CONDITIONS: key ON, operator on seat, brake pedal depressed

13 BLK13 BLK

27

42

42

SW2SEAT

SWITCH

LOGIC GROUND

14

BRAKE PEDALPOSITION SENSOR

32 BRAKESIGNAL POWER

GND 42

14


24

25

24 WHT25 BLK

25

14

1515

1414

D3

1 RED 13 BLK

POS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC

v v1 RED

STANDOFF 4

TOUCH PANEL

50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

RIBBON CABLE


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED


POST J11

CHARGER INTERLOCK

264 SW1

X

+

LEFT SIDEDASH PANEL

2 2

2

M1B

M1A

PIN J10-2

PIN J10-1

NEG -POST J7

PIN J6-7

PIN J6-35

PIN J6-33

14 14

32ORG

27GRN



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



MTR1BBRAKE

SOLENOID

NOTE: Brake Solenoid is DE-energized to apply parking brake. Dynamic Braking will occur before Brake Solenoid is de-energized.

MTR1A

+ -6 VDC

The brake pedal position HALL EFFECT sensor sends a varying voltagesignal (1 to 4 Volts) to control board, based upon position of the brake pedal

Brake Solenoid is DE-energized to apply brake.

Dynamic Braking will occur before Brake Solenoid is de-energized.

i

PIN J6-27

U2NOTE: Refer to the “Propel/Brake Diagnostics” page for more information

16

T7 – Scrub Head & Squeegee Actuator Systems(page 1 of 2)

CONDITIONS: key ON, operator on seat, forward travel, propel pedal depressed, One Step Scrub Button pressed

SQUEEGEE ACTUATOR

17

18

MTR518 17

SCRUB HEAD ACTUATOR

19

20

20 19

Pressing the “One Step Scrub Button” will lower the squeegee and scrub head

Only one actuator will be energized at any given time – squeegee is loweredfirst, then the scrub head

Squeegee actuator uses internal limit switches to stop travel in upward anddownward travel

Scrub head actuator travel is controlled by monitoring actuator current inupward travel and brush motor current in downward travel

Squeegee actuator can also be operated by pressing the “Vacuum Fan/Squeegee Button”, without operating scrub brushes

i

D3

1 RED 13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

X

+

2 2

2

M1B

M1A

PIN J6-727

32ORG

42

4227

GRN

SW2SEAT

SWITCH

PIN J6-35LOGIC GROUND

PIN J6-12

PIN J6-9

PIN J6-23

PIN J6-21

TOUCH PANEL

RIBBON CABLE

LEFT SIDEDASH PANEL

One StepScrub Button

Vacuum Fan/Squeegee Button

NOTE: Actuator voltage switches polarity when direction of actuator travel changes (see next page for more information)

MTR6



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire




17

T7 – Scrub Head & Squeegee Actuator Systems(page 2 of 2)

Actuator Voltage DataActuator Travel Direction Wire # Color Polarity Notes

17 Purple −18 Gray "+"17 Purple "+"18 Gray −19 White −20 Tan "+"19 White "+"20 Tan −

DOWN

UP

Squeegee

Voltage at actuator connector will be approx. 24 VDC for 2 seconds, then approx. 12 VDC for 2 seconds for both UP & DOWN travel

Scrub Head

DOWN

UP

Voltage at actuator connector will be approx. 24 VDC for 4 seconds

Voltage at actuator connector will be approx. 24 VDC for 4 seconds, then approx. 11 to 12 VDC for 2 to 4 seconds

Pressing the “One Step Scrub Button” will lower the squeegee and scrub head

Only one actuator will be energized at any given time – squeegee is loweredfirst, then the scrub head

Squeegee actuator uses internal limit switches to stop travel in upward anddownward travel

Scrub head actuator travel is controlled by monitoring actuator current inupward travel and brush motor current in downward travel

Squeegee actuator can also be operated by pressing the “Vacuum Fan/Squeegee Button”, without operating scrub brushes

i

18

T7 – Scrub Brush Motors System


Brush Motor Current Draw: Approx. 10 to 20 Amps per motor, varying uponselected brush pressure setting

Brush Motor Voltage: Approx. 18 VDC in Economy ModeApprox. 21.5 VDC in All Other Modes

Scrub Brush Motors are controlled by PWM (Pulse Width Modulation)Pressing the “One Step Scrub Button” will turn on the Scrub Brush Motors(after lowering squeegee and scrub head)

Scrub Brush Motors will function only when propelling either forward or reverse

Scrub Brush Pressure is controlled by monitoring brush motor current

i

D3

1 RED 13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

X

+

2 2

2

M1B

M1A

PIN J6-727

32ORG

42

4227

GRN

SW2SEAT

SWITCH


TOUCH PANEL

RIBBON CABLE

LEFT SIDEDASH PANEL


Brush PressureButtons

LEFT SCRUB BRUSH MOTOR

7

8

MTR28 7

9

10

MTR310 9

PIN J8-1

PIN J8-2

PIN J8-3

PIN J8-4RIGHT SCRUB BRUSH MOTOR



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



19

T7 – Vacuum Fan System

CONDITIONS: key ON, operator on seat, forward travel, One Step Scrub Button pressed

VACUUM FAN

11

12

MTR412 11

Vacuum Fan Motor Current Draw: Approx. 18 to 21 Amps

Vacuum Fan Motor Voltage: Approx. 18 VDC in Economy ModeApprox. 21.5 VDC in All Other Modes

Vacuum Fan Motor is controlled by PWM (Pulse Width Modulation)

Pressing the “One Step Scrub Button” will activate Vacuum Fan

Vacuum Fan can also be operated by pressing the “Vacuum Fan/Squeegee Button”, without operating scrub brushes

i

D3

1 RED 13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

X

+

2 2

2

M1B

M1A

PIN J6-727

32ORG

42

4227

GRN

SW2SEAT

SWITCH


TOUCH PANEL

RIBBON CABLE

LEFT SIDEDASH PANEL


Vacuum Fan/Squeegee Button

PIN J9-1

PIN J9-2



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



20

T7 – FaST System


D3

1 RED 13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

X

+

2 2

2

M1B

M1A

PIN J6-727

32ORG

42

4227

GRN

SW2SEAT

SWITCH


TOUCH PANEL

RIBBON CABLE

LEFT SIDEDASH PANEL


Pressing the “One Step Scrub Button” will activate FaST Pump Motor ORSolution Solenoid Valve as Scrub Brush Motors engage

Pressing the FaST button will toggle from FaST scrubbing to Conventional scrubbing

FaST system will operate ONLY if FaST LED is ON

Solution Volume Control Buttons will NOT operate & Solution Volume Control LED’s will be OFF during FaST scrubbing

i

FaST PUMP MOTOR

22MTR7

14 22PIN J6-25

FaST Button



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



14

21

T7 – Conventional Solution System


D3

1 RED 13 BLK

13 BLKPOS

CONTROL BOARD

STANDOFF 2

+ -6 VDC+ -6 VDC

+ -6 VDC+ -6 VDC

v v1 RED

STANDOFF 4

NEG50 RED

F1 100 A

S1

D1

CB15 A

CB2 15 A

KEYSWITCH

-


X

50 RED

14

MAINCONTACTOR

6

55

5 6

3

26

3

4

4

4

4

PIN J6-17

PIN J6-5

PIN J6-24

PIN J6-6

PIN J6-1314

1 RED

50 RED

13 BLK


POST J11 POST J7

CHARGER INTERLOCK

264 SW1

X

+

2 2

2

M1B

M1A

PIN J6-727

32ORG

42

4227

GRN

SW2SEAT

SWITCH


TOUCH PANEL

RIBBON CABLE

LEFT SIDEDASH PANEL


1614PIN J6-4



01

23456789

TanPinkBrown


PurpleGrayWhite


Color of Wire



14

SOLUTION SOLENOID VALVE

16

Solution VolumeControl Buttons

Pressing the “One Step Scrub Button” will activate FaST Pump Motor ORSolution Solenoid Valve as Scrub Brush Motors engage

Pressing the FaST button will toggle from FaST scrubbing to Conventional scrubbing

Conventional Solution system will operate ONLY if FaST LED is OFF

Solution Volume Control Buttons & LED’s will operate ONLY during Conventional scrubbing

i

SOL2

22

T7 – LED Locations & Descriptions

23

T7 – Operational Modes & Interlocks

Mode Entry Sequence Indicator Function

−Directional Switch Forward

−Propel Pedal Depressed

−Directional Switch Reverse −Directional Switch in Reverse position

−Propel Pedal Depressed −Horn Sounding continuously ON & OFF (except in "Hospital" mode)

Scrub Mode −Press One Step Scrub Button (ON) −One Step Scrub LED ON

Activate Scrub Brush, Squeegee, Vacuum Fan & Solution Flow operations

−Press One Step Scrub Button (ON) −One Step Scrub & FaST LED's ON

−Press FaST Button (ON) −Solution Flow LED's OFF

−Press One Step Scrub Button (ON) −One Step Scrub & Solution Flow LED(s) ON

−Press FaST Button (OFF) −FaST LED OFF

−Press One Step Scrub Button (ON) −One Step Scrub LED ON

−Press Vacuum Fan/Squeegee Button (OFF) −Vacuum Fan/Squeege LED OFF

−One Step Scrub LED OFF

−Vacuum Fan/Squeegee LED ON

−Lower Brush Pressure (#1) LED ON; Middle (#2) & Upper (#3) LED's OFF−Lower Solution Flow (#1) LED ON; Middle (#2) & Upper (#3) LED's OFF

−Press Brush Pressure Decrease (-) to one LED

−Lower Brush Pressure (#1) LED ON; Middle (#2) & Upper (#3) LED's OFF

−Press FaST Button (ON) −FaST LED ON (Solution Flow LED's OFF)

Recovery Tank Full

−Recovery Tank Full (Float Switch Closed) −Recovery Tank Full LED ON

Disable Scrub function (Operator can get an additional minute of operation by re-engaging scrub system with One Step button)

Battery Discharged

−Battery voltage at or below full discharge voltage −Red LED (on Battery Gauge) blinking


−Fault LED ON and any one or more of the following:

Lower Brush Pressure (#1) LED ON (Right Motor) Upper Brush Pressure (#3) LED ON (Left Motor) Upper Solution Flow (#3) LED ON (Vacuum Fan)

Prevent damage to Scrub Brush Motors or Vacuum Fan Motor – Scrub function shuts off

Double Scrub (no water pickup)

Water pickup (no Scrub)

Accessory Motor High

Current Fault

−Controller sensed an Over Current condition in the Scrub Brush Motors or Vacuum Fan Motor

Forward

Reverse

FaST Mode

Conventional Solution Mode

−Press Brush Pressure Decrease (-) to one LED −Press Solution Flow Decrease (-) to one LED

−Solution Tank Empty LED ON


Low Power Mode

Low Power Mode w/ FaST

Solution Tank Empty

Reduce Scrub Brush and Fan speeds (to prolong battery life, reduce noise, lower water usage)

Reduce Scrub Brush and Fan speeds (to prolong battery life, reduce noise, lower water usage)

−Solution Tank Empty (Float Switch Open)

Activate Conventional solution flow when scrub and propel are engaged

Apply cleaning solution with no water pickup

−Press Vacuum Fan/Squeegee Button (ON)

Collect solution on floor with squeegee, without scrubbing floor

−Directional Switch in Forward position Forward movement of machine

Reverse movement of machine

Activate FaST foam solution flow when scrub and propel are engaged

24

T7 – Diagnostic & Fault Alarms

Alarm CodesMode Directional

Switch Entry Sequence Alarm Sequence Function

Back-Up Alarm REVERSE Directional switch placed in REVERSE Horn sounds 1 beep cycle (repeats)

Alerts nearby persons of machine backward movement (Note: Back-

up alarm will not sound when machine is placed in "Hospital"

mode)

Propel Interlock: Seat Switch Released FORWARD

Propel Pedal depressed with operator NOT on

seatHorn sounds 2 beep cycle (repeats)

Prevents movement of machine when operator not in place

Propel interlock: High Pedal Disable FORWARD

Key switch turned ON with Propel

Pedal engagedHorn sounds 4 beep cycle (repeats)

Prevents movement of machine when key switched ON while throttle

depressed

Propel Interlock: Throttle Fault FORWARD

Controller sensed an out-of range Throttle signal

Horn sounds 5 beep cycle (repeats) (Also FAULT and FaST LED's blink)

Prevents movement of machine with invalid throttle voltage. Scrub

function shuts off.

Propel Interlock: Parking Brake Fault FORWARD

Controller sensed an out-of range

Brake signal

Horn sounds 6 beep cycle (repeats) (Also FAULT and Vacuum Fan/ Squeegee LED's blink)

Prevents movement of machine with invalid brake voltage. Scrub

function shuts off.

Propel Interlock: Parking Brake Unplugged FORWARD Controller sensed open

circuit on parking brakeHorn sounds 7 beep cycle (repeats) (Also FAULT and Lower Solution Flow LED's blink)

Prevents movement of machine with ineffective parking brake. Scrub

function shuts off.

Propel Interlock: E-STOP Switch Activated FORWARD

Controller sensed open circuit on Emergency

Stop Switch circuit

Horn sounds 8 beep cycle (repeats) (When in Input Display Mode, FAULT LED will also blink)

Disables all functions (Note: To reset, key switch must be

cycled OFF and ON after the E-STOP switch has closed)

Propel Interlock: Charger Plugged In FORWARD

Battery charger plugged into machine with Key Switch ON

Horn sounds 9 beep cycle (repeats)Prevents movement of the machine

with charger plugged in

High Current FaultsFault Entry Sequence Indicator

Excessive Left Brush Motor Current

Left brush motor current higher than 30 Amps Blinking FAULT LED, Blinking Brush Pressure LED #3

Excessive Right Brush Motor Current

Right brush motor current higher than 30 Amps Blinking FAULT LED, Blinking Brush Pressure LED #1

Excessive Vacuum Fan Motor Current

Vacuum Fan Motor current higher than 27 Amps Blinking FAULT LED, Blinking Vacuum Fan/Squeegee LED

Excessive Propel Motor Current

Blinking FAULT LED, Propel disabled

Propel Motor Current Higher than 40 Amps for 15 min. OR Higher than 55 Amps for 6 min.

OR Higher than 68 Amps for 4 min.

25

T7 – Diagnostic & Configuration Modes

Mode Entry Sequence Indicator Function

Upper Brush Pressure LED blinks Tens of days of month, Upper Solution Flow LED

blinks Single day of month

Middle Brush Pressure LED blinks Tens of month, Middle Solution Flow LED blinks

Single month

Lower Brush Pressure LED blinks Tens of year, Lower Solution Flow LED blinks out

Single year

Self Test Mode

Press and hold FaST and Vacuum Fan/Squeegee

Buttons, turn key switch ON, wait 10 seconds, release

buttons

Start of test - Left Scrub Brush turns ON End of test - Horn sounds

Solid lit One Step LED indicates OK, A Flashing LED indicates an OPEN Fault,

A Solid lit LED (other than One Step) indicates a SHORT Fault

Input Display Mode

Press and hold Decrease Solution Flow (-) Button, turn

key switch ON, release button after forth battery

LED starts to blink

Fourth battery LED blinks Shows state of control board inputs from various switches and sensors

Manual Mode

Press and hold Decrease Brush Pressure (-) Button,

turn key switch ON, release after Lowest Brush Pressure

LED starts to blink.

Lowest down pressure LED will blinkAllows operation of individual functions without the safety interlocks affecting or

controlling them

Propel/Brake Diagnostic

Mode

Press and hold FaST and Increase Brush

Pressure (+) Buttons, turn key switch ON, release after

battery LED's are OFF

FaST LED ON if in Forward OR Vacuum Fan/Squeegee LED ON if in Reverse - Solution Flow LED's display position of

Propel Pedal, Brush Pressure LED's display position of Brake Pedal, Battery LED's

display Propel Motor current level

Provides information regarding brake pedal signal, propel pedal signal, and

propel motor current

Battery Select Mode

Press and hold the Increase Solution Flow (+) Button,

turn key switch ON, release after one Battery LED starts

to blink

Any one of lower 4 battery LED’s blinks Allows selection of battery type. See “Battery Select Mode Settings” table.

Reverse Alarm Select

Mode

Put directional switch in Reverse, press & hold Horn Button, turn key switch ON

Horn sounds or is silent Allows enable/disable of Backup alarm (Hospital Mode)

Propel Speed Selection

Mode

Press and hold FaST Button, turn key switch ON,

release after selecting desired Brush Pressure LED

setting

Brush Pressure Lower, Middle, and Upper LED’s represents LOW, MEDIUM and HIGH maximum Forward Propel Speed selection

Allows selection of maximum forward speed during scrubbing

LOWER (#1) LED = 2.0 mph / 3.2 kph MIDDLE (#2) LED = 2.7 mph / 4.3 kph UPPER (#3) LED = 3.5 mph / 5.5 kph

Display Software Revision

Mode

Press and hold One Step Button, turn key switch ON,

wait 10 seconds, release One Step Button

Blinking Brush Pressure and Solution Flow LED’s indicate revision date

26

T7 – Display Software Revision ModeTO ENTER:

• Press and hold One Step Button• Turn key switch ON, wait 10 seconds• Release One Step Button

READING THE SOFTWARE REVISION:•Upper Brush Pressure LED blinks TENS of DAYS of MONTH,

Upper Solution Flow LED blinks SINGLE DAY of MONTH

•Middle Brush Pressure LED blinks TENS of MONTH, Middle Solution Flow LED blinks SINGLE MONTH

•Lower Brush Pressure LED blinks TENS of YEAR,Lower Solution Flow LED blinks SINGLE YEAR

Brush Pressure LED's

# of Blinks

Solution Flow LED's

# of Blinks

Revision Date

Day # 3 (Upper) 2 # 3 (Upper) 6 26thMonth # 2 (Middle) 1 # 2 (Middle) 1 NovemberYear # 1 (Lower) 0 (LED OFF) # 1 (Lower) 4 2004

TOUCH PANEL LEFT SIDE

DASH PANEL

+ +

- -

Brush PressureIncrease Button

Solution FlowIncrease Button

DAY

MONTH

YEAR

LED 3

LED 2

LED 1

LED 3

LED 2

LED 1

TENSONES

= BLINKING (except if zero)


NOTE: An LED that does NOTblink is the digit ZERO (0)

Solution FlowDecrease Button

Brush PressureDecrease Button

27

T7 – Self Test Mode

TO ENTER:• Press and hold FaST & Vacuum Fan/Squeegee Buttons• Turn key switch ON, wait 10 seconds• Release Buttons• The entire Self Test takes approximately 40 seconds

AFTER THE SELF TEST IS COMPLETE:• If the One Step LED is lit solid, NO FAULTS were found

• If any LED is blinking, an OPEN FAULT was found –refer to table below

• If any LED (other than One Step) is lit solid,a SHORT FAULT was found – refer to table below

Self Test ResultsLED (Flashing = OPEN, Solid = SHORT) System at Fault

One Step LED No Faults FoundFaST LED Fast Pump

Vacuum Fan/Squeegee LED Vacuum-Fan# 3 (Upper) Brush Pressure LED Right Brush# 2 (Middle) Brush Pressure LED Left Brush# 1 (Lower) Brush Pressure LED Head Actuator# 3 (Upper) Solution Flow LED Water Valve# 2 (Middle) Solution Flow LED Squeegee Actuator# 1 (Lower) Solution Flow LED Brake

Recovery Tank Full LED Horn/Back-up Alarm

28

T7 – Input Display Mode

INPU

TA

SSO

CIA

TED

LED

LED

IS O

N W

HEN

:LE

D IS

OFF

WH

EN:

NO

TES

Cha

rger

Inte

rlock

Sw

itch

FaS

T LE

DB

atte

ry c

harg

er IS

NO

T pl

ugge

d in

(s

witc

h is

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)Ba

ttery

cha

rger

IS p

lugg

ed in

(s

witc

h is

OP

EN)

FaS

T sy

stem

will

still

oper

ate,

but

with

out

indi

cato

r

Sea

t Sw

itch

# 5

(Gre

en) B

atte

ry L

ED

Ope

rato

r IS

NO

T si

tting

on

seat

(sw

itch

is O

PEN

)O

pera

tor I

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tting

on

Sea

t (sw

itch

is

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)

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over

y Ta

nk F

loat

S

witc

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ecov

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Tank

Ful

l LED

Rec

over

y ta

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LL (s

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ust b

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7 s

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over

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nk IS

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ning

sw

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and

push

ing

the

the

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p Bu

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turn

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ain

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witc

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tank

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ust b

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for 5

to 7

sec

onds

afte

r One

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p B

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n is

act

ivat

ed)

Solu

tion

tank

IS N

OT

EM

PTY

(sw

itch

is C

LOSE

D)

Clo

sing

sw

itch

and

push

ing

the

the

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p B

utto

n tu

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LED

off

agai

n

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erge

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itch

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t Ind

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ED

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p S

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orn

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erge

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Vac

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AR

E N

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Bat

tery

Vol

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# 1

(Red

) Bat

tery

LED

Batte

ry n

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B

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has

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ficie

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Left

Scr

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# 1

(Low

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bru

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dM

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m P

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# 2

(Mid

dle)

Bru

sh P

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LED

ME

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crub

bru

sh c

urre

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ense

dH

igh

Pre

ssur

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3 (U

pper

) Bru

sh P

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LED

HIG

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bru

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d

Rig

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crub

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# 1

(Low

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Flow

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# 2

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ense

dH

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ss

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R:

• Pre

ss a

nd h

old

the

Dec

reas

e S

olut

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Flow

(-) B

utto

n• T

urn

key

switc

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N•R

elea

se B

utto

n af

ter t

he #

4 B

atte

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ED

blin

ks

The

purp

ose

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put D

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ode

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sho

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e co

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f var

ious

con

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ts

NO

TE: F

or P

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fer t

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e P

rope

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gnos

tics

Mod

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# 3

(Upp

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LED

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crub

bru

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nt s

ense

d

Scru

b sy

stem

IS N

OT

AC

TIVA

TED

Scru

b sy

stem

IS N

OT

AC

TIVA

TED

29

T7 – Manual Mode

FUN

CTI

ON

BU

TTO

NA

CTI

ON

IND

ICA

TOR

NO

TES

Low

er S

crub

Hea

dO

ne S

tep

Pres

s &

Hol

dO

ne S

tep

LED

ON

Scru

b he

ad w

ill co

ntin

ue to

low

er a

s lo

ng a

s bu

tton

is h

eld

Ope

rate

Scr

ub B

rush

esO

ne S

tep

Rel

ease

but

ton

afte

r lo

wer

ing

scru

b he

adO

ne S

tep

LED

ON

Scru

b he

ad s

tops

low

erin

g af

ter O

ne S

tep

Butto

n is

rele

ased

Turn

OFF

Scr

ub B

rush

es

and

Rai

se S

crub

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dO

ne S

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Pres

s &

Rel

ease

One

Ste

p LE

D O

FFSc

rub

head

rais

es to

to to

p of

stro

ke a

nd s

tops

Turn

ON

Vac

uum

Fan

an

d Lo

wer

Squ

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m F

an/

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s &

Rel

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Vacu

um F

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ED O

NIn

this

mod

e, p

ress

ing

the

One

Ste

p Bu

tton

durin

g lo

wer

ing

of

the

sque

egee

will

stop

squ

eege

e tra

vel

Turn

OFF

Vac

uum

Fan

an

d R

aise

Squ

eege

eV

acuu

m F

an/

Sque

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s &

Rel

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um F

an/

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ee L

ED O

FFIn

this

mod

e, p

ress

ing

the

One

Ste

p Bu

tton

durin

g ra

isin

g of

th

e sq

ueeg

ee w

ill st

op s

quee

gee

trave

l

Turn

ON

FaS

T pu

mp

FaST

Pres

s &

Rel

ease

FaST

LED

ON

Turn

OFF

FaS

T pu

mp

FaST

Pre

ss &

Rel

ease

FaST

LED

OFF

Incr

ease

Sol

utio

n

Flow

Rat

eIn

crea

se S

olut

ion

Flow

(+)

Pres

s &

Rel

ease

Solu

tion

Flow

LED

'sIn

this

mod

e, th

e So

lutio

n Fl

ow a

utom

atic

ON

/OFF

inte

rlock

is d

isab

led

Dec

reas

e So

lutio

n

Flow

Rat

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ecre

ase

Solu

tion

Flow

(-)

Pres

s &

Rel

ease

Solu

tion

Flow

LED

'sIn

this

mod

e, th

e So

lutio

n Fl

ow a

utom

atic

ON

/OFF

inte

rlock

is d

isab

led

• Whe

n th

e So

lutio

n Em

pty

switc

h is

un-

grou

nded

for a

sho

rt tim

e, th

e So

lutio

n Em

pty

LED

will

light

• If t

he R

ecov

ery

Full

LED

or t

he S

olut

ion

Empt

y LE

D is

ON

, and

the

Scru

b Sy

stem

or V

acuu

m F

an/S

quee

gee

syst

em is

act

ivat

ed, t

he R

ecov

ery

Full

LED

and

So

lutio

n Em

pty

LED

will

turn

OFF

and

the

sens

ing

of b

oth

switc

hes

will

be d

isab

led

for a

bout

a m

inut

e

• For

saf

ety

cons

ider

atio

ns, t

he "H

igh

Peda

l Dis

able

" and

"Sea

t Sw

itch

Dis

able

" int

erlo

cks

& al

arm

s ar

e st

ill ac

tive

in M

anua

l Mod

e

• With

the

Dire

ctio

nal S

witc

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REV

ERSE

, the

Bac

k-up

Ala

rm w

ill so

und

but a

utom

atic

rais

ing

of th

e sq

ueeg

ee is

dis

able

d

ADD

ITIO

NAL

NO

TES

• Whe

n th

e R

ecov

ery

Full

switc

h is

gro

unde

d fo

r a s

hort

time,

the

Rec

over

y Fu

ll LE

D w

ill lig

ht

!C

AU

TIO

N: D

o no

t hol

d O

ne S

tep

Butto

n do

wn

too

long

- ac

tuat

or s

tall

will

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ssib

ly d

amag

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actu

ator

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ontro

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rd

!C

AU

TIO

N: I

n th

is m

ode,

aut

omat

ic ra

isin

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the

sque

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whe

n in

REV

ER

SE is

dis

able

d

The

purp

ose

of th

e M

anua

l Mod

e is

to a

llow

func

tioni

ng o

f the

indi

vidu

al s

yste

ms

on th

e m

achi

ne w

ithou

t reg

ard

of m

ost s

afet

y in

terlo

cks

TO E

NTE

R:

• Pre

ss a

nd h

old

the

Dec

reas

e B

rush

Pre

ssur

e (-)

But

ton

• Tur

n ke

y sw

itch

ON

•Rel

ease

But

ton

afte

r # 1

(Low

er) B

rush

Pre

ssur

e LE

D b

links

30

T7 – Propel/Brake Diagnostics

TO ENTER:• Press and hold FaST & Increase Brush Pressure (+) Buttons• Turn key switch ON• Release Buttons after FaST LED (if in Forward) or Vacuum Fan/Squeegee LED

(if in Reverse) is lit

TEST ACTION INDICATOR NOTES

Directional Switch - Forward

Place Directional Switch in Forward Propel position FaST LED ON

LED will be illuminated if the controller senses the Directional Switch in Forward Position - Machine will not

propel if any of the Brake LED’s are illuminated

Directional Switch - Reverse

Place Directional Switch in Reverse Propel position

Vacuum Fan/ Squeegee LED ON

LED will be illuminated if the controller senses the Directional Switch in Reverse Position - Machine will not

propel if any of the Brake LED’s are illuminated

Brake Pedal Depress Brake Pedal Brush Pressure LED's

LED’s will display the sensed position of the brake pedal - No LED’s indicate pedal is released, 3 LED’s

indicate that the pedal is fully depressed

Accelerator Pedal Depress Accelerator Pedal Solution Flow LED's

LED’s will display the sensed position of the accelerator pedal - No LED’s indicate the pedal is released, 3 LED’s

indicate that the pedal is fully depressed

Propel Motor Current Depress Accelerator Pedal Battery LED'sBattery gauge LED’s display the current level being drawn

by the Propel Motor - Each LED represents 7 Amps of current (ex: 3 LED's = 21 Amps)

Propelling System DataDirection Wire # Color Polarity

25 Green −24 Yellow "+"25 Green "+"24 Yellow −

Releasing the Propel Pedal will initiate Dynamic Braking; As machine slows to a halt, the Brake solenoid is De-energized, applying the Parking Brake

Notes

Forward

Reverse

Voltage during FORWARD travel will vary between 0 to 24 VDC

Voltage during REVERSE travel will vary between approximately 0 to 17 VDC

Propel & Brake Pedal DataPedal LED group Lit LED's Pedal Position Input Voltage Level Notes

0 Released below 1.35 VDC1 Slightly Depressed 1.35 to 1.89 VDC2 Halfway Depressed 1.89 to 2.27 VDC3 Fully Depressed 2.27 to 4.0 VDC0 Released below 1.5 VDC1 Slightly Depressed 1.5 to 1.89 VDC2 Halfway Depressed 1.89 to 2.27 VDC3 Fully Depressed 2.27 to 4.0 VDC

PropelMachine must be in Propel Diagnostic Mode when testing; LED's will display the sensed position of the pedal; No LED's indicate pedal is released; 3 LED's indicate pedal is fully depressed

Brake

Solution Flow

Brush Pressure

31

T7 – Battery Select Mode & Voltage Levels

Battery Select ModeTO ENTER:

• Press and hold Increase Solution Flow (+) Button• Turn key switch ON• Release Button after one of the Battery LED’s begins blinking

Location / Type

Worldwide / Wet

Europe** / Wet

TNV** / Wet

Worldwide / Gel

LED's: R=RED Y=YELLOW G=GREEN =OFF =BLINKING

BDI Indicator LED's

**Used only under instruction of battery manufacturer

x x

x x x x

x x x x

x x x x

x x

x

G

G

Y

R

Voltage Levels*Battery Level Worldwide

Voltage (Wet)European**

Voltage (Wet)TNV**

Voltage (Wet)Worldwide

Voltage (Gel)BDI Indicator

LED's

Full Battery Voltage 24.5 24.5 24.5 24.5

Level 4 23.8 23.9 23.9 24.0

Level 3 23.1 23.2 23.3 23.5

Level 2 22.4 22.6 22.7 23.0

Level 1 21.7 21.9 22.1 22.6

Full discharge 21.0 21.3 21.6 22.2

*Voltage measured at circuit board - Assume 0.5 Volts higher at batteries (under load)

LED's: R=RED Y=YELLOW G=GREEN =OFF =BLINKING

**Used only under instruction of battery manufacturer

x

R Y G G G

R Y G G x

R Y G x x

R Y x x x

R x x x x

R x x x

x

32

T7 – Reverse Alarm & Propel Speed Select Modes

Reverse Alarm Select ModeReverse Alarm Select Mode allows enabling or disabling of the Backup Alarm

TO ENTER:• Put directional switch in Reverse• Press & Hold Horn Button• Turn key switch ON• If Back-up Alarm is silent, Hospital (Quiet) Mode has been selected• If Back-up Alarm is sounding, Normal mode has been selected• Cycle key switch OFF, then ON again• Verify correct mode has been chosen

Propel Speed Select ModePropel Speed Select Mode allows selection of maximum forward speed during scrubbing

TO ENTER:• Press and hold FaST Button• Turn key switch ON• Release Buttons after selecting desired Brush Pressure LED• Refer to table below for speed selection

BRUSH PRESSURE LED MAXIMUM SCRUB SPEED

# 1 (Lower) LED 2.0 mph / 3.2 kph# 2 (Middle) LED 2.7 mph / 4.3 kph# 3 (Upper) LED 3.5 mph / 5.5 kph

33

Mai

n C

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ctor

ED

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dE

ED

DE

DE

DP

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erse

EE

DD

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DE

Park

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Bra

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ED

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Scr

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DD

ED

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DS

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Con

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ED

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Mot

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ED

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Sol

utio

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our M

eter

O

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EE*

Hor

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E**

E*

T7 – Inputs & Outputs Table

EBa

ttery

Gau

ge

Res

etE

E =

Inpu

t tha

t will

ENAB

LE O

utpu

t

D =

Inpu

t tha

t will

DIS

ABLE

Out

put

* Act

ivat

ing

Vacu

um F

an O

R P

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mac

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will

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le th

e H

our M

eter

** H

orn

will

soun

d w

hen

Dire

ctio

nal S

witc

h is

sel

ecte

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r Rev

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(exc

ept i

n H

ospi

tal M

ode)

*** P

arki

ng B

rake

act

ivat

ed a

fter t

imer

has

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ired

OutputsInpu

ts a

nd th

e

O

utpu

ts th

ey

C

ontr

olD

irect

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l S

witc

h R

ever

se

Dire

ctio

nal

Switc

h Fo

rwar

d

Thro

ttle

Inpu

t (Pe

dal

pres

sed)

Bra

ke In

put

(Ped

al

pres

sed)

Hor

n B

utto

n (P

ress

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Inpu

tsC

harg

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Sw

itch

(Cha

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pl

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to

mac

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Rec

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ull

Sw

itch

(Tan

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ll)

Sol

utio

n Ta

nk E

mpt

y S

witc

h (T

ank

Em

pty)

Key

Sw

itch

(ON

)

Sea

t Sw

itch

(Ope

rato

r on

seat

)

Em

erge

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Sto

p S

witc

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ress

ed)

One

Ste

p Sw

itch

(ON

)Fa

ST

Sw

itch

(ON

)

Vacu

um

Fan/

Sq

ueeg

ee

Switc

h (O

N)

34

Fasteners and Torque Control (10---90)

Torque Standard

Inch Fasteners

(5)-- (6.5)

ThreadSize

SAEGrade 1

SAEGrade 2CarriageBolts

ThreadCuttingThreadRolling

SAEGrade 5Socketand

StainlessSteel

SAEGrade 8

HeadlessSocketSet

Screws

SquareHead SetScrews

4 (.112) (4)-- (6)

5 (.125) (6)-- (8) (9)-- (11)

6 (.138) (7)-- (9) (20)-- (24) (9)-- (11)

8 (.164) (12)-- (16) (40)-- (47) (17)-- (23)

10 (.190) (20)-- (26) (50)-- (60) (31)-- (41)

1/4 (.250) 4--5 5--6 7--10 7--10 10--13 6--8 17--19

5/16 (.312) 7--9 9--12 15--20 15--20 20--26 13--15 32--38

3/8 (.375) 13--17 16--21 27--35 36--47 22--26 65--75

7/16 (.438) 20--26 26--34 43--56 53--76 33--39 106--124

1/2 (.500) 27--35 39--51 65--85 89--116 48--56 162--188

5/8 (.625) 80--104 130--170 171--265 228--383

3/4 (.750) 129--168 215--280 313--407 592--688

1 (1.000) 258--335 500--650 757--984 1281--1489

INCHPONUDS

FOOTPOUNDS

Torque Foot Pounds (Inch Pounds) Zinc Plated

35

gsl

Text Box


Torque Standard

Inch Fasteners

FastenerIdentification Type Material

NominalSize

Proof Load(PSI)

TensileStrengthMin (PSI)

YieldStrengthMin (PSI)

Mechanical Properties

SAEGrade 1MachineScrews

Low orMediumCarbonSteel

#2 Thru#10

1/4 Thru1 1/2 33,000 36,000

55,000

60,000

SAEGrade 2CarriageBolts


1/4 Thru3/4

Over 3/4Thru 1 1/2

55,000

33,000

57,000 74,000

36,000 60,000

StainlessSteel

18--8AusteniticStainlessSteel

50,000 90,000

SAEGrade 5

MediumCarbonSteel

QuenchedTempered

1/4 Thru 1

Over 1 to1 1/2

85,000

74,000

92,000

81,000

120,000

105,000

SocketScrews

High CarbonAlloy SteelQuenchedTempered

136,000 160,000

SAEGrade 8

MediumCarbon Al-

loyQuenchedTempered

1/4 Thru1 1/2 120,000 130,000 150,000

36


Torque Standard

METRIC Fasteners

747--970 Ncm

18.3--23.7 Nm

ThreadSize 4.8/5.6

8.8StainlessSteel 10.9 12.9

SetScrews

M3 43--56 Ncm 99--128 Ncm 139--180 Ncm 166--215 Ncm 61--79 Ncm

M4 99--128 Ncm 223--290 Ncm 316--410 Ncm 381--495 Ncm 219--285 Ncm

M5 193--250 Ncm 443--575 Ncm 624--810 Ncm 427--554 Ncm

M6 3.3--4.3 Nm 7.6--9.9 Nm 10.8--14 Nm 12.7--16.5 Nm 7.5--9.8 Nm

M8 8.1--10.5 Nm 18.5--24 Nm 26.2--34 Nm 31--40 Nm

M10 16--21 Nm 37--48 Nm 52--67 Nm 63--81 Nm

M12 28--36 Nm 64--83 Nm 90--117 Nm 108--140 Nm

M14 45--58 Nm 102--132 Nm 142--185 Nm 169--220 Nm

M16 68--88 Nm 154--200 Nm 219--285 Nm 262--340 Nm

M20 132--171 Nm 300--390 Nm 424--550 Nm 508--660 Nm

NEWTON

CENTIMETERS

NEWTONMETERS

M22 177--230 Nm 409--530 Nm 574--745 Nm 686--890 Nm

M24 227--295 Nm 520--675 Nm 732--950 Nm 879--1140 Nm

Zinc Plated

Conversion Tables

Ncm to Inch Pound x 0.08851 Inch Pound to Ncm x 11.2982Nm to Foot Pound x 0.7376 Foot Pound to Nm x 1.3558

37


Torque Standard

METRIC Fasteners

FastenerIdentification

Type

MaterialNominalSize

Yield Stress(Min) MPa

Yield Point.2% Elongati(Min) MPa

TensileStrength(Min) MPa

Mechanical Properties

3.6/4.6CarriageBolts


4.8 PanHead

MachineScrews


A2--70

StainlessSteel

AusteniticStainlessSteel

8.8 HexHead

(Grade 5)

MediumCarbonSteel

QuenchedTempered

10.9Hex HeadFlat Head(Grade 8)

12.9Socket Head

Class

190(27,550 PSI)

240(34,800 PSI)

330(47,850 PSI)

400(58,000 PSI)

340(49,300 PSI)

420(60,900 PSI)

450(65,300 PSI)

700(101,000 PSI)

< M16

> M16

640(92,800 PSI)

800(116,000 PSI)

660(95,700 PSI)

830(120,350 PSI)

MediumCarbonSteel

QuenchedTempered

940(136,300 PSI)

1040(150,800 PSI)

AlloySteel

A2---70

8.8

A

10.9

12.9

1100(159,500 PSI)

1220(176,900 PSI)

Conversion Table

Mega Pascals to Pounds per Square Inch x 145.138

38


Size Grade 2 Bolt Grade 5 Bolt

1/4---20 5---8 7---8

1/4---28 4---6 5---6

5/16---18 8---14 13---14

5/16---24 9---14 13---14

3/8---16 12---18 15---18

3/8---24 12---18 16---18

1/2---13 26---40 37---40

1/2---20 27---42 41---42

5/8---11 58---89 73---89

5/8---18 60---92 82---92

Torque Standard

Nylon Insert Lock Nuts

Nut-Hex Light THIN

(Cad or Zinc Plated)

Torque in Foot Pounds

39


Stud or Bolt Sizeand Thread

Recommended Torque inFoot Pounds

7/16---20 75---85

1/2---20 75---85

9/16---18 80---90

5/8---18 140---170

Torque Standard

Wheel Bolt and Nuts

Wheel Bearing Adjustment

1. Tighten the spindle nut to 12 ft lbs while turning the wheel assembly forward by hand tofully seat the bearings.

2. Back off the nut to the “just loose” position.

3. Hand tighten the spindle nut. Loosen the spindle nut until either hole in the spindle linesup with a slot in the nut. (Not more than 1/2 flat.)

4. Install the cotter pin. Bend the ends of the cotter pin against the nut, cut off extra lengthto ensure ends will not interfere with the dust cap.

40


Tightening Nuts on Tapered Shafts

.37301”--20 UNEF--2B SLOTTEDHEX LOCKNUT PER SAEJ--501 (EXCEPT 1.50/38,1ACROSS FLATS).RECOMMENDED TOQUE TO175 FT LB PLUS TORQUEREQUIRED TO ALIGNSLOTTED NUT TO SHAFTHOLE

2.27/57,7CLEARANCE

DIA. PSHAFTDIA.

1.500 + .002 TAPER PERFOOT/125 + 0,17 MM TAPERPER METER

.750 + .01019,05 + 0,25

1.89048,01

+.0010-- .00000 /9,474

+0,025--0

3.0076,2

KEY WIDTH

.1563,96 DIA. THRU

Example ofrecommendedtorque.

Check with the manufacturer to see what the recommended maximum torque is.Tighten the slotted nut to a lower torque, and then tighten the nut to align the cotter pinhole with the slot on the nut. Do not exceed the recommended torque. Do not back offthe nut to align the holes.Motor Tapered Shaft Nut Info. Torque Specification Recommendations

A&H Series 1.00 dia. .75--16 UNF 150 ft lb dry1.107 Hex 125 ft lb lubricated

Plus torque to align for pin

2000 Series 1.25 dia. 1--20 UNEF 225 ft lb dry1.44 Hex 225 ft lb lubricated

PLUS torque to align for pin

4000 Series 1.625 dia. 1.25--18 UNEF 475 ft lb dry2.187 Hex 375 ft lb lubricated


6000 Series 1.75 dia. 1.25--18 UNEF 475 ft lb dry2.187 Hex 375 ft lb lubricated


41


Nominal Diameter

Torque Standard

Shoulder Bolts

Thread Size Recommended SeatingTorque

.250 10--24

.312

45 In Lbs

1/4--20 9 Ft Lbs

.375 5/16--18 19 Ft lbs

.500 3/8--16 32 Ft Lbs

.625 1/2--13 82 Ft Lbs

.750 5/8--11 164 Ft Lbs

Nominal Diameter Thread Size Recommended SeatingTorque

6

8

7 Nm

M6x1.0 12 Nm

10 M8x1.25 29 Nm

12 M10x1.5 57 Nm

16 M12x1.75 100 Nm

M5x0.8

Metric

42


Taper Lockr BushingsIMPORTANT: Follow all these instructions carefully. This is necessary to insuresatisfactory performance.

C C

1008 to 3030

To Install1. Clean shaft, bore and outside of bushing, and hub bore of all oil, lacquer, and dirt.

2. Insert bushing in hub. Match the hole pattern, not threaded holes (each hole will bethreaded on one side only).

3. Oil setscrews and thread into those half threaded holes indicated by C on abovediagram.

4. Alternately torque setscrews to recommended torque setting in chart below.

5. Using a block, sleeve, or drift, hammer large end of bushing (do not hammer bushingdirectly).

6. Repeat steps 4 and 5 until torque wrench reading after hammering is the same asbefore hammering.

7. Fill all unoccupied holes with grease.

To Remove1. Remove all setscrews.

2. Insert setscrews in holes indicated byD on the diagram. Loosenbushing by alternatelytightening setscrews.

3. To reinstall, complete all seven (7) steps installation steps.Recommended Wrench Torque

Bushing No. ScrewsWrench Torque(Pound-Inch)

HammerSize

1008, 11081210, 1215, 1310

1610, 1615

1/4” Setscrews3/8” Setscrews3/8” Setscrews

55175175

6 lb6 lb6 lb

20122517, 25253020, 3030

7/16” Setscrews1/2” Setscrews5/8” Setscrews

280430800

6 lb6 lb6 lb

If two bushings are used on same component and shaft, fully tighten one bushing beforeworking on the other.

43


Sequence Tightening

On some assemblies, it is advisable to use a crisscross pattern. Always avoid starting inone spot and tightening one after another in a row. Remember that the object is to tightenthe parts in such amanner that even stress is set up throughout, at the same time allowingthe parts to be drawn together so that their mating surfaces will contact.

5 1 3

4 2 6

1 2

53

6 4

1 23 45 6

Torque in Steps

1. Run each fastener, in proper sequence, up to the recommended torque.

2. Repeat the process of running up each fastener, in proper sequence, up to therecommended torque.

3. If necessary, repeat step two until all the fasteners are tightened to the recommendedtorque.

44

Documents

T7 Service Manuald2z4qs2e3spnc1.cloudfront.net/product_file/file/2777/tennant-t7-rider... · This manual provides service information for the TENNANT Model T7. This machine will provide