T18 - Data Management and Reporting Made Simple Reporting Services and Sharepoint Web Parts ... •Single machine historian ... OEE targets? Quality targets?

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T18 - Data Management and Reporting Made Simple

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

PASTDATA

PRESENTDATA

FUTUREDATA

PREDICTIVE

Fix me.Step 1.Step 2.Step 3.

97% Efficiency

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

A Look into The Connected EnterpriseLet’s start with a look into the data you can access from the line


A view into machine level data Additional combinations of real time and historical data


The combination of data is the keyReal-time displays combined with historical reporting


Data access away from the floorHow does data move up from the HMI in the Connected Enterprise?


HMI displays seamlessly Go Mobile! Simply publish your ViewSE displays in ViewPoint and view from any device!


Plant Wide Reporting Accessing Data for Plant Wide Reporting in The Connected Enterprise

Ingredients

Electricity

Water

Palletized Cookies

Alarms and

Events

Process

Data

OEE and

Downtime

Energy

Consumption

Batch

Data

Production

Data

Weather

Weather

Data

Natural Gas

ConsumablesScrap

System Status

Data


FactoryTalk VantagePoint EMIValue Summary

CONNECT• Premier Integration with

Rockwell Data Sources

• 3rd Party Historians, 3rd Party

Systems via OPC / OPC DA

• Database Connectivity (Oracle

and SQL)

ORGANIZE• Organize the data in a way that

makes the most sense for your users

• Combine multiple data sources into

one logical unit

• Reuse model content for increased

productivity

VISUALIZE• Ad Hoc / Self Service Tools: Excel,

Trend, XY Plotter

• Enterprise Reporting Tools: SQL

Server Reporting Services and

Sharepoint Web Parts

• Mobile: Mobile First Design Model

Browser and Display Creation


The Unified Production ModelKey to standard and reusable, reporting solutions!

Physical ModelConnect data sources

Logical ModelOrganize for Presentation

Desktop

Mobile


Distributed Historian Strategy

SUPERVISOR

MANAGEMENT

OPERATOR

The Right Information, at the Right Time, with the Right Fidelity…


Strategic Partnership

Leadership in Automation and Information

Solutions

Solution Provider

Automation and Controls Expertise

Solution Platform

Real-time Performance Management Software

Products

Technology Provider

Data Historian and Context Experts

Product Platform

Market leaders joining together to provide winning solutions


After Compression

After Exception

(Dead banding)

Raw Data

Data Source(DCS, PLC, etc.)

Historian Server

Interface node

Time-Series Optimized Data Store

14

You can typically expect a database reduction in size from 1/5 to 1/10

compared to uncompressed SQL database


FactoryTalk Historian ME Benefits

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• Data at higher speeds

• Single machine historian

• Reduce network dependency

Extend the data collection down to the machine level

• Solid-state data collection

• No computer / OS to maintain

• No moving parts

Improve reliability

• Collect data where a computer is not desired

Remote data capture

• Configure one machine at a time

Distributed / modular configuration


FactoryTalk Historian SE / ME Positioning

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Historian SE

• Plant / Site Historian

• Persistent Storage

• Redundancy required

• Data collection based on network

• Scan rates down to 100-250 msec max

• Windows server-based historian

• Easy to deploy

• Up and running in a day

Historian ME

• Machine / Line Historian

• Temporary storage

• Limited to circular buffer in Flash memory

• Reliable data collection

• Backplane data collection

• Scan rates down to 10 msec

• Embedded historian module

• Low deployment cost

• Up and running in less than an hour


Historian Architectures

Data Source

Controller Tags

HMI Tags

Collection

On Historian Server through Interface on the same node

Storage

On Historian Server

Display

VantagePoint Trend / Reports / Mobile / HMI TrendX

Controller

Historian + VantagePoint

Server

Simple


Data Source

Controller Tags

HMI Tags

Collection

On Interface Node

Storage

On Historian Server

Display


Controllers

HMI

Historian

Server

Interface

node

HMI

Server

Interface Node

• Offloads collection

• Store-n-forward

• Deadbanding done here

Historian ArchitecturesMildly Simple

VantagePoint

Server


Data Source

Controller Tags

HMI Tags

Collection

On Redundant Interface Nodes

Storage

On Historian Server

Display


Controller

HMI

All the capabilities of an Interface

Node

Now with failover to protect data

collection

Historian

ServerInterface

nodes

HMI

Server

Historian ArchitecturesRedundancy

VantagePoint

Server


Data Source

Controller Tags

HMI Tags

Collection

On Redundant Interface Nodes

Storage

On Historian Server(s)

Display


Controllers

HMI

Multiple Historian servers available for

clients - collective

Now with failover protection for

reporting

Historian

ServersInterface

nodes

HMI

Servers

Historian ArchitecturesHigh Availability

VantagePoint

Server


Data Source

Controller Tags

Collection

On a ControlLogix® module over a backplane + off chasis via Ethernet

Storage

On FactoryTalk Historian Machine Edition & forward to FactoryTalk Historian

Display


VantagePoint

ServerEnterprise Historian Server

HistME

Store &

Forward to a

Plant Historian

Plant Historian Server (Historian to Historian Connector)

Historian ArchitecturesEmbedded Storage

HMI

Plant Manager

Maintenance ManagerEnergy Manager

Process EngineerAre we

meeting

OEE targets?

Quality targets?

Batch losses

resolved?

How much

energy are we

using?

Is the weather

affecting my

energy consumption?

Are we reaching

our Sustainable

Initiative Goals?

Are some machines

consuming more

energy than others?

Are the Oven

Temps

Optimized?

What machines

are causing

the most issues?

What is my

MTTF?

What

machines

need service

Which recipes

are having quality

issues?


Manufacturing IntelligenceIntegrating the “Things” in the Internet of Things

FactoryTalk VantagePoint

EMI

LogixControllers

FactoryTalk View SE

FactoryTalk ViewPoint

Weather Data (NOAA)

FactoryTalk EnergyMetrix

FactoryTalk Metrics

FactoryTalk Alarms and

Events

FactoryTalk Diagnostics

FactoryTalk Historian SE

SQL CLR Database

FactoryTalk Production

Centre

Fanuc


It all starts with a UDT! Build structures in the controller and just import them!


Live data tags too! Live data and Historical tags are imported and organized


Additional sources provide context


The Result! Advanced reporting and analytics accessible from anywhere


Connected Enterprise Demonstration


Line Overview


Production Waterfall


Energy Intensity Heat Map


Machine Level Transitional States

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Unleashing the power of your data….Just got a whole lot easier!

Introducing mobile based workflows for storing and visualizing your data

Step 1: Install

Step 2: Import Tags

Step 3: Visualize!


Industry Leading Data Storage and AnalyticsIntegrated to deliver fast, seamless decision making information

Store Data Visualize Data


FactoryTalk VantagePoint v7.0Release Summary

Installation & Platform Updates

• Historian 4.0 -Automatic Installation of VantagePoint

• SQL Express 2012

• Support for Windows 10 clients

• Up to 75% reduction of installation time!

New Configuration Workflows

• Mobile Tag Import and Configure Workflows for fast and easy reporting

• Improved time to trend by up to 90%!

Visualization Updates

• New Bar Chart widgets

• Updated Indicator widget

• Mobile navigation updates

• Logarithmic trending (Windows Trend)


Demo! Storing data and creating displays in VantagePoint v7.0

Step 1

Step 2

Step 3

Complete!

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Documents

T18 - Data Management and Reporting Made Simple Reporting Services and Sharepoint Web Parts ... •Single machine historian ... OEE targets? Quality targets?