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! .. ~;;--~,~~, ~#t '. " ;,c ";-.i ;':"? #~~~: ».- ~ I~~:: -
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~lLUSIIRATfD PA~rS .GU~DE
~
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T Aa.E (J" COOENTS
PAGE -1- MAIN SHEET ASSEMBLY
PAGE -2- MAIN SHEET INSTALLATION
PAGE -3- CENTER BEAM ASSEMBLY
PAGE -4- CENTER BEAM AND CONTROL LINE INSTALLATION
PAGE -5- KING POST ASSEMBLY
PAGE -6- STEERING PEDAL ASSEMBLYf
PAGE -7- STEERING PEDAL INSTALLATION
PAGE -8- RUDDER HOUSING ASSEMBLY
PAGE -9- RUDDER HOUSING INSTALLATION
PAGE -10- RUDDER ASSEMBLY
PAGE -11- PORT COVER ASSEMBLY AND INSTALLATION
PAGE -12- HULL HARDWARE
PAGE -13- HULL AND GRAPHICS
PAGE -14- OUTER BEAM ASSEMBLY
, PAGE -15- BFC CASTING ASSEMBLY
PAGE -16- AMA ASSEMBLY
PAGE -17- FOIL ASSEMBLY
PAGE -18- SENSOR ASSEMBLY WITH ARM
PAGE -19- UPPER MAST ASSEMBLY
PAGE -20- LOWER MAST ASSEMBLY'.
PAGE -21- BOOM ASSEMBLY
PAGE -22- COMPRESSION STRUT, ~AIL LINK AND SHOCK. -PAGE -23- SAIL
PAGE -24- TRAILER AND ACCESSORIES
PAGE -25- SPARE PARTS KIT
NOTE: ALL I TEHS MARKED -SPECiAl ORDER- REQUIRE A MINIMUM 3 WEEK lEAD TIME.
REVISED 2~26-97 PAGE 0
/- ilii~'~jL-'~'- "".;!4"!~-
,~ ' . .,
J";1"'CC ,:,;,,\,;;'
"r.A~
MAIN SHEET ASSEMBLY
RN516 WHTTRAVELER LINE 10'6"5/16" NYLON, WHT
RSOI4- BLKMAIN SHEET TENSION BUNJI10'7"
HI27( BLOCK, I 1/2" DOUBLE
RM516 (WHITE,BLUE, BLACK, REO)MAIN SHEET LINE 37'
"
.HI28BLOCK, 1 1/2" DOUBLEW/BECKET
PAGE 1
. 'i
" -i
MAIN SHEET INSTALLATION
8032041 8050111SCREW NUT
8080541WASHER
H096BLOCK, UPRIGHT
[ = = = = = ] 803 I 151 SCREW
HI50CAM CLEAT, ALUMINUM8030141 SCREWH233 .CHEEK BLOCK
! 8031151 SCREW!
H089BLOCK, INLINE EXIT8030201 SCREW
PAGE 2
.~J '
~ .-f.,,:'
CENTER BEAM ASSEMBLY
I 53 1 3 I 00 I I
f .1 CENTER-BEAM ASSEMBLY I~ "SPECIAL ORDER"
531 71021KING POST CASTING
8011231 RIVET
531300218031941 PAD, CONTROL LINESSCREW 8031151
H292 SCREWBLOCK, MICRO SWIVEL H233
BLOCK,
= :=.:::-:-:;:=~=~=~~~~ =
""'...
~ ~
RH316REDSENSOR RETRACT LINE 145"
RH316GR RH316BLUMAST ROTATION LINE '142" FOIL RETRACT LINE 185" PAGE 3
,
. .
CENTER BEAM AND CONTROl LINE INSTALLATION
53130011 :::: : ::::BEAM STRAP II I! H279 MICRO CAM CLEAT
H28/8010181 MICRO EYESTRAPRIVET ,-- --- --, 8030041 SCREW
8030351SCREW
53900061GREEN STOP KNOB,
5341006153900041 LINE HANGERBLUE STOP KNOB 8031151
SCREW
53900051RED STOP KNOB
PAGE 4
,..
KING POS T ASSEMBL Y
I 531 71 00 1 J
IKING POST ASSEMBLY I 5317002/"SPECIAL ORDER" SET SCREW
(~~~r:~:=:3
(
5317006/KING POST WIRE W/CAP
8010181RIVET
5350101.1KING POST EXTRUSION
531700 I. ICARBINE HOOK
'", , RH316PNK
HOOK ATTACHMENT LINE 10"
.
PAGE 5
STEERING PEDAL ASSEMBLY
153481 0 I I. IISTEERING PEDAL ASSEMBLY I"SPECIAL ORDER"
53510011 BEARING, STEERING~ POST LARGE
53480081CABLE 270" 0
53480071 SCREW8080511 WASHER8050111 NUT
~
53480011 53480021STEERING QUADRANT STEERING JOINER
8011231 10181RIVET ET
@
53471031STEERING TUBEHORIZONTAL 18" 8010181
RIVET53471041STEERING TUBE .VERTICAL 15" 53480041
STEERING PEDAL20860000 LOCK RING END CAP8020341 CLEV I S PIN (/~~'\~,, 535 1004 I BEAR I NG , STEER I NG& POST SMALL
53481031INSTALL TUBE 3 7/8" PAGE 6
, -.', '
,
H233STEERING PEDAL INSTALLATION BLOCK, MICRO CHEEK
Bb31151SCREW
RSOIBBLKSHOCK CORD 2 I "
141NG 2"
53480061THRU EXIT
'""
8063001NICOPRESS SLEEVE
PAGE 7
r """ ",,~,
;.'&:~:' . ,. ,.
-'
RUDDER HOUS I NG ASSEMBLY
153411011 IIRUDDERHSG ASSEMBLY I"SPECIAL ORDER" 53410071 RUDDER HOLD UP-STBD
8050111 NUT53410031 YOKE53410021 LOCK RINGI ' 53410011 RUDDER HOLD UP GROOVED-PORT
. 8031121 SCREW
8040051 BOLT
53410081 LOCK DOWN PLATE8031191 SCREW8031121 SCREW53410051 BULLET GUIDE
8011231 RIVET8010181 RIVET53410091 ANCHOR PLATE53410101 STUD8050101 NUT53410121 TILLER5341 01 I I CAP
53411021 RUDDER CASTING
PAGE 8
,c.."C -I
" ~~
,
RUDDER HOUSING INSTALLATION
C 8040361 BOLT -
RUDDER ATTACHMENT 8050521 NUT
8080631 WASHER
8020161 CLEVIS PIN53101011 GUDGEON
8080701 WASHER8050111 NUT8032041 SCREW8032071 SCREW
53410051BULLET GUIDE
53 I 000 I ISPACER GUDGEON.I 8020201 CLEVIS PIN
PAGE 9
.
..
j
RUDDER ASSEMBlY
I ~G66~2°~55EMBLY I 534-900225,3490001 , SPEEDO TUBERUDDER ASSEMBLY
"SPECIAL ORDER"
8031151 SCREW53410061 HANGERRS316BLK SHOCK CORD 7"53490071 RETAINER804- I I I I BOL T
f 0 8050101 NUT8080541 WASHER. 53490111 SPACER
534-90101 MOUNT
534-90061 KNOB ASSEMBLY
534-90081 KNOB80514-31 NUT8080621 WASHER
, 804-0011 BOLT
8050111 NUT8080541 WASHER10532021 YOKE
8060111 COTTER PIN
534-90091 BULLETWITH COTTER PIN. 534-90011
RUDDER BLADE
8031151 SCREW
PAGE 10
.
,"
.
PORT COVER ASSEMBLY & INSTALLATION
153370001 I
I PORT-COVER ASSEMBLY I"SPECIAL ORDER"
53410061 HANGERRS3 16BLK SHOCK CORD 1 2"
RH316RED
8011231 RIVET61510011 EYESTRAP
8080731 WASHER
8031151 SCREW
31 RIVET.
57110001 WASHER
INSTALLATION
PAGE II
~ ...' ~.' p. ;!l~,
\ HlA.L HARDWARE
" cP ~~ 803030 1 SCREWI,.;:. I' :) c;;r - BOW
~ 1/ . tL 53820021~) V /1(tv BOW WIRE ASSEMBLY
53810011 DECK FAIRLEAD
53~90051 SPEEDOMETER5-35 MPH
53~90055 10-60 MPH
@ 1591COMPASS W/SCREWS
53600011LOWER SEAT RACK 53790000-DECK EYE
SHROUD ANCHOR803/111 SCREW
'\
53600021UPPER SEAT RACK801003f RIVET
STERN
PAGE 12
,.
'.
PARfS SHOWN HERE BUf NOf INCLUDED. WHEN ORDERING A HULL ASSEMBLY ARE:
SEAf ASSY. . SEAf PAD. CENfER BEAM.. KING POSf.
530 1000 I HULL AND GRAPH I CSMAIN HULL ASSEMBLY
530 I 00 I IMAIN HULL THRU POSTFINISH AND DRILL JIG
"SPECIAL ORDER"
53050001STRIPE 3/8 BLUE.53050002STRIPE 3/8 PINK
53050011 DECAL"KETTERMAN TRIFOILER"
5360004 ['. SEA T PAD ASSEMBLY'\"
.t:53050021 fDECAL by Hobie Cat. "
~
PAGE 13
, .
~ .c ,
OUTER BEAM ASSEMBLY
153141001 I 153151001 l -
IBEAM ASSY. -STBD I IBEAM ASSY. - PORT I
"SPECIAL ORDER" "SPECIAL ORDER"
(:~~~~~;2 "._-'- H224 BLOCK MICRO BULLET
53150011STUD BEAM END CASTING
53900071 53150021PLASTIC HOOK RUBBER BUMPER
53151011 BEAM END CSTG. ASSEMBLY~ 53151021 BEAM END CASTING
53161031 QUICK PINSWITH LANYARD ASSEMBLY
53161011 BEAM SADDLE CSTG ASSEMBLY53161021 BEAM SADDLE CASTING
53210001 MASTROTATION PULLEY/HOOK
53900061 STOPPER KNOB GREEN
RH316REDSENSOR RETRACTION LINERED I 03"
RH316GRNMAST ROTATION LINEGREEN 103"
80242011 2 HOLE PLATE8010181 RIVET
090021 TAPE. WHT VINYL
PAGE 14.
, "-
~ . ., .
BfC CASTING ASSEMBLY(BEAM FOIL CONNECTION)
53331031BFC/FOIL PLATE ASSEMBLY 53640031 MAST STEP"SPECIAL ORDER" BRACKET ASSEMBLY
8031051 SCREW
.~
0 0
50502201 SPRING PIN
8020181 CLEVIS PIN20860000 LOCK RING
53330031 GUIDE PIN
53310031~, ol-a--~ HINGE PIN
" ( )"'"""" "-- 36600041
::;---t ::;---t, LOCK RING
.53310021LOCK DOWN PLATE
8031111 SCREW8050111 NUT
PAGE 15
C,~C
AMA ASSEMBLY"SPECIAL ORDER" PORT SHOWN
15306 I 00 1 IIAMA-ASSEMBLY- STBD I
153071001 I.lAMA ASSEMBLY - PORT I"SPECIAL ORDER"
53060011 STUD -53060001 AMA - STBDFIBERGLASS ONLY53070001 AMA - PORTFIBERGLASS ONLY ,
II
53911011 SHOCK MOUNT !8032121 SCREW : :., I, I53060021 FOIL FARING - STBD__~ :53070021 FOIL FARING - PORT, :
I I, I, I/ II II I53331031 BFC ASSEMBLY : I
8030701 SCREW
"",
T, ,91281000 DRAIN SCREW
WITH GASKET
PAGE 16
f;~;j .-"';-
. .'. .r" .
FOIL ASSEMBlY"SPECIAL ORDER" " OUTBOARD SIDE "
533 I 1 00 I~ COMPLETE FOIL ASSEMBLY - PORT'-1
53321001COMPLETE FOIL ASSEMBLY - STBD
"SPECIAL ORDER"
8040531 BOLT808064t WASHER
f
RH316BLU BRIDLE LINE 20"
53310001 FOIL - PORTFIBERGLASS ONLY53320001 FOIL - STBDFIBERGLASS ONLY
53330041 WASHER
8040571 BOLT53310031 HINGE PIN
FOIL PLATECASTING'NOT SOLD SEPARATELY
8031111 SCREW
53310021 LOCK DOWN PLATE
8050 I 1 1 NUT .
53310041 THREADED INSERT
8050541 NUT
r53330001 IIFOIL COVER ASSEMBLY I
PAGE 17
. .;". ."'. . 1(Z2
J Z/r.
SENSOR ASSEMBLY W/ARM c > ~-- Sc~£~ o().:>DQw\.J~ ,
153081001 I 5~"R CXJ?.Q'SENSOR ASSY W/ARM I p~ fYe"SPECIAL ORDER"
53090001SENSOR ASSEMBLY $
RSP764GRY SENSOR ...~
BOW LINE 105" ~ 03\I'""V53090041 HINGE PIN I53090081 ROLL PIN
I
53080031 SPACER
8030261 SCREW
53090031 HOOK
53080001 SENSOR ARMFIBERGL,ASS ONLY
'.
53080022 CONNECTOR PIN ASSEME1LY
PAGE 18
. .
UPPER MAST ASSEMBLY 8020121 CLEVIS PIN20860000 LOCK RING
"SPECIAL ORDER" STARBOARD SHOWN 53620011 SHEAVE
53582011 . .. UPPER MAST ASSY. - STBD
53592011 ~UPPER MAST ASSY. - PORT
"SPEC IAL ORDER"53610011 MAST HEAD ASSEMBLY5361102J MAST HEAD CASTING
10680000 HALYARD HOOK
53280001 MAINfHALYARD ASSEMBLY
53120011 CONNECT PIN ASSEMBLY STBD. c-t.7C!-Ct:. .;53120001 CONNECT PIN ASSEMBLY PORT. "',.;/ I . ,--
C PI-) 1")<..1: - i-l'
53121021 COMPRES ~,-53790001 SHROUD ASSY-STBD53790011 SHROUD ASSY-PORT
.. CL253 CLAM CLEAT
RH316WHT LINE 48"
53790141 SNAP HOOK BY WICHARD
53770011 BOOM AT
H224 MICRO BLOCK
53100001 SENSOR RETRACT LINE ASSEMBLY
53730011 MAST CLEAT NYLON
53581021 MAST SPL.ICE
.. IF SHROUD IS NOT REPLACED, A SHACKLECAN BE USED TO ATTACH CLEAT TO THIMBLE.
PAGE 19
'i
, ..
LOWER MAST ASSY.PORT SHOWN
"INBOARD" "OUTBOARD"
53581011 LOWER MAST ASSY-STBD53591011 LOWER MAST ASSY-PORT
"SPECIAL ORDER"
53900011 SHOCK ATTACHMENTCASTING ASSEMBLY
53790041 HOOK
RS316BLK SHOCK CORD 33"
53280011 LINE HANGER
8032121 SCREWH233 BLOCK, MICRO CHEEKRH316WHT LINE 59"
53581031 LOWER MAST SECTIONMACHINED 34"
H244 FIDDLE W/V-JAMg 53790041 HOOK
53090061 PADE
H224 MICRO BL
RH316WHT LINE 24"H233 CHECK BLOCK
53640011 MAST BASEASSEMBLY W/ROTATORAND SOCKET
5323001 f ROTATOR BAR
RS316BLK SHOCK CORD II"
53640001 MAST ROTATION BALL53640021 SOCKET PAGE 20MAST ROTATION
"
.
BOOM ASSEMBL Y"SPECIAL ORDER" PORT SHOWN
1~5b~'~~~Y - PORT l 3 537 I I 00 I
BOOM ASSY - PORT -. 15372100 II
ISOOM-ASSY - STBDj
"SPECIAL ORDER"
5371002f BOOM END CSTG ASSEMBLY - PORT-53720021 BOOM END CSTG ASSEMBLY - STBD
1-53731011 BOOM END CASTING2-8040751 BOLT3-53740011 PLUNGER4-805143\ NUT5-8080622 SPLIT WASHER6-53740021 BOOM CONNECTION BLOCK
53711021 EXTRUSION DRILLED - PORT53721021 EXTRUSION DRILLED - STBD
RS332BLK SHOCK CORD 48"
8080751 WASHER #6
53710011 LINK PLATE - PORT53720011 LINK PLATE - STBD
.53740031 OUTHAUL HOOK
RH315WHT LINE 50"
53740041 OUTHAUL
PAGE 21
. .. .. ',
COMPRESS I ON STRUT, SA ILL I NK AND SHOCK
153121001 IICOMPRESSION STRUT ASSY I"SPECIAL ORDER" 53/20071 COMPRESSION STRUT
END CAP ASSEMBLY
(1- If
53500011 SAIL LINKEND CAP ASSY.PORT OR STBD.
15350 1 00 I IISAIL LINK ASSEMBLY I 71111 PAD EYE, BLK NYLON
8010171 RIVET, CSK-AL"SPECIAL ORDER"
153911001 I 53910011 SHOCK END~'SHOCK-ASSEMBLY. I " CAP ASSEMBLY 0
'-."SPECIAL ORDER" .
0
8011231 RIVET S'S'~~ n1'
8020141 FAST PIN WITH RING
PAGE 22
""
:.1 " .~~' .1".. ..
SAIL
'; 53000000 BATTEN SET
53990014 SAIL, TWILIGHT
53990015 SAIL, SONIC
53991991.SPECIAL ORDER 2 COLOR
53991992 SPECIAL ORDER 3 COLOR
12430011 "H" LOGO (PAIR)
14" SAIL NUMBERS:
BLACKI
#1 12710031#2 12720031#3 12730031#4 12740031#5 12750031#6&9 12760031#7 12770031#8 12780031#0 12700031
53000000 BATTEN SETINDIVIDUAL BATTENS1-53011011 _.
2-530200113-53030011'4-530400115-53050011
53000011 BATTEN END CAP
53050011 TRIFOILER GRAPHIC
33.5 SAIL WIND INDICATER
PAGE 23
"..
- \'. ~
; ';
TRAILER AND ACCESSOOIES
53850031 ALUMINUM TRAILER53860001 COMPLETE FIBERGLASS TRAILER KIT53860011 TRAILER SHOCK CORD KIT
"SPECIAL ORDER"
RS516BLK SHOCK CORD 40"
53820011FORWARD RACK ASSEMBLY
RSOI~BLK SHOCK CORO 15"
53150021 RUBBER BUMPER
.
,
RS038BLK SHOCK CORD 70"
53830011.SIDE RACK~~~~=~===~~~~~~' ASSEMBL YPORT ORSTBD.
, '.:
53840011HULL SADDLE ASSEMBLY
~~~~:~:~:~~~~/53870001BEACH DOLLY SADDLE
PAGE 24
c
;.if -~.", ,, ...~.. '
if
"SPECIAL ORDER" SPARE PARTS KIT
53780001KIT INCLUDES ALL ITEMS SHOWN
( :I~~~:~ 53410071 LOCK - RUDDER HOLD UP
() \~~~~~:::~~~ 53310031 HINGE PIN0 BFC/FOIL PLATE
53490091 BULLET, . 53080022
RUDDER ADJUSTMENT KNOB {;\:~:I!;~~_~~~:~ CONNECT PINI ASSEMBLYI
::;S) :II
::;S) :2 COTTER PIN5 J8060111 53410011 RUDDER HOLD UP
WITH RING GROOVE
(S;~~~ 53410021 LOCK RING
~ SHOCK END CAP WITH PIN~:::::~::: 53910171
(5~::::~
335 SET OF 14 TELL TAILS ~LOCK RING36600041
RN516WHT TRAVELERLINE 10.5'
53911011 SHOCK MOUNT
17 So COf{53500011 SAIL LINK .IIEND ASSEMBLY \/I'/)
053790141 SNAP HOOK
53640041 MAST ROTATION,BALL AND SOCKETT ASSY.
PAGE 25