System 1 ® Software GE´s Optimization and Diagnostics Platform US Patent # 6421571

System 1® SoftwareGE´s Optimization and Diagnostics PlatformUS Patent # 6421571

Agenda

Bently Nevada by the numbers

The Business Challenge?

What is System 1® Software?

How is Value Delivered?

Please Feel Free to Ask Questions


• 1700 Employees• 100 Sales & Services world wide offices• 2 million transducers• 2000 Software Systems• 30000 Projects/ Services Completed

Agenda






Today’s Business ChallengeProfitability through Optimization

1) Equipment Availability

2) Equipment Reliability

3) Optimized Maintenance Spend

4) Capture, Embed, & Use Knowledge

5) Continuous Improvement Processes

How to do MORE with LESS?

How to Increase the

Effectiveness & Efficiency of Our

People

Today’s Business ChallengeFully Utilizing Your Data

Too much Data…Not enough Information!!!

What we Need is… INFORMATION!

Vibration

Analysis

Oil / Lube Analysis

Motor Curren

t

Thermo-graphy Imagin

g

Data Historian

Manual Logs

Doc’s, Guides, & Manuals

Thermo-Dynamic Perform.

Boiler Optimizatio

nWater

System Mgmt

Electrical

Systems

DATA

Stand-Alone Data Systems

DCS

BusinessBusinessERP, CMMSERP, CMMS

ProcessAdvanced Process ControlAdvanced Process Control

Platform = Maximo

Platform = DCS

Plant Assets Plant Asset ManagementPlant Asset Management

Platform = System1™

Integrated Platforms – key aspects for optimization

Today’s Business ChallengeProfitability through Optimization

Why Plant Asset Optimization?

Optimization of plant asset performance and reliability is essential to meeting the challenge of increased production at lower costs - a situation faced by many companies in a world of increased competition

Improved:Improved:• Safety, environmental compliance• Reliability, availability, throughput, quality• Maintenance planning and scheduling• “Wrench time”• Spare parts inventory

Reduced:Reduced:• Downtime• Energy consumption• Maintenance costs

Plant Asset Optimization

How is Plant Asset Optimization Achieved?

Corrective Maintenance

Work Management

Personnel Training

Data / Information

Technical Documents

Inventory Control

Policies & Procedures

Reliability Analysis

PM / Pdm Maintenance Problem Solving

Plant Design Changes Disposal / Surplus

Performance Measures

Capital Planning Reporting

ReliabilityStaff/Public

SafetyProductivity

Regulatory Compliance

O&M Budget

Impacts

Quality

TechnologyTechnology

MethodologyMethodology

PeoplePeople

Agenda






Today’s Business ChallengeFully Utilizing Your Data

Too much Data…Not enough Information!!!

What we Need is… INFORMATION!

Vibration Analysis

Oil / Lube Analysis

Motor Current

Thermo-graphy Imaging

Data Historian

Manual Logs

Doc’s, Guides, & Manuals

Thermo-Dynamic Perform.

Boiler OptimizationWater

System Mgmt

Electrical Systems

DATA

Stand-Alone Data Systems

DCS

Emissions• CEMs• Optimization

Fuel Handling System• Optimization• Pump monitoring• Valve position• Fuel quality• Fuel flow• Piping – Separators, Filters, etc.

HRSG• Efficiency • Water Quality• Duct Burner monitoring

Cooling Towers• Efficiency• Water Quality• Flow measurement• Pump monitoring• Chemical Injection System

Excitation• Digital Generator

Protection (DGP)

Inlet Foggers• Optimization• Flow Measurement• Water quality• Inlet pressure• Ambient Humidity• Pump monitoring

Gas Turbines• Efficiency• Optimization• Temperature• Vibration• Flame Sensors

Transformers• Cooling Systems• Load Tap Changers• Dissolved Fault Gases• Oil Analysis• Pump Monitoring

Lube Oil System• Pump monitoring• Oil quality• Oil flow• Piping – Filters, etc.

Steam Turbines• Efficiency• Temperature• Case & DE Expansion• Vibration

Generators• Vibration• Temperature• Hydrogen Cooling• Moisture

Instrument Air System• Vibration • Temperature• Moisture

Raw Water Conditioning• Water Quality• Flow Measurement• Pump Monitoring

Switchgear• Operating Coil Monitoring• Pneumatics & Hydraulics• Gas Temp & Pressure

What is System 1?

What is System 1?

Actionable Information to People and Systems

OPERATORS

MAINTENANCE ENGINEERS

MANAGERS

FINANCIAL DATA ERP, SAP, etc.

RELIABILITYDATA

PROCESS DATADCS, Historian

MAINTENANCECMMS Interfaces

MAXIMO

System 1™ Interfaces

SYSTEMS

ACTIONABLE INFORMATION

MEASUREMENTS & MONITORING

System 1®

DECISION SUPPORT

System 1®

DATA ACQUISITION

DIAGNOSTICS

ApplicationPackages

System 1™ Software PlatformSystem 1™

What is System 1TM?Optimization and Diagnostics for Applications

TurboMach

Assets

Thermo-Dynam. Perform

Portable Data

& On Line Periodic

2. The Platform Provides a Common Technology Base to Expand Systems…and…Pre-Engineered Application Integration!

DATA

Thermo-graphy

Analysis

Fired/ Fixed

Assets

Elect. Assets

& Motors

Lube Oil

Platform

1. The Application Packages Deliver Value for “Targeted” Applications.

Cool BearingHot Bearing

Trendmaster &Wireless

Integrated Suite of Applications on one Platform

System 1™ Platform

What is System 1?Optimization and Diagnostics for Users

Coal Fired

Boilers

Thermo Perform-

ance

Critical Rotating Assets

Recip. Assets

BOP Assets

Wind Turbine

Oil & Lube

Analysis

Water Chem

…

Other

Display

Selectively Delivering Information to UsersSelectively Delivering Information to Users

Internet

OEM

Rot EquipmEngineer

3rd PartyConsultant

Plant Operator Instrument

Tech ReliabilityEngr

PlantMgmt

Information Users

System1 Helping to Make Better Decisions

What is System1A plant set up

Machine Control System

Control Network

Modbus Gateway orIntegrator Device

DCS Man MachineInterface (MMI)

PROTECTION

Alarm Contacts

Reliability Maximo

OPC or DDE

Historian

Hub

Critical Machinery

Industrial Gas Turbine Generator Industrial Gas Turbine Generator

Critical Machinery

Non Critical Machinery

Lets demonstrate System1

Questions so far?

A few screen shots are shown in the following slides.

Please see notes for explanations.

Agenda






How is Value Delivered By providing Actionable Information (not only data)

Actionable Information to People and Systems

FINANCIAL DATA ERP, SAP, etc.

RELIABILITYDATA

PROCESS DATADCS, Historian

MAINTENANCECMMS Interfaces

System 1™ Interfaces

MEASUREMENTS & MONITORING

OPERATORS

MAINTENANCE ENGINEERS

MANAGERS

SYSTEMS

ACTIONABLE INFORMATION

System 1®

DECISION SUPPORT

System 1®

DATA ACQUISITION

DIAGNOSTICS

Compressor Failed

Ass

et F

ailu

re Rotor FailureCoupling Failure

Driver FailureBearing Failure

Y = x1 + x2 + x3 + x4+x5

Filter Failure

Fai

lure

Mod

es

Quality Failure

Installation problemFilter blocked y53 = x531 + x532 + x533

Pro

ble

m T

ype

FOD

No cleaining of suction liney533 = x5331+x5332+x5333+x5334

Data set needed – Filter Delta P, Dis ch Temp,1X Vibration, Sub Synchronos Vibration

Dirty Gas

Sym

pto

ms

1X VibrationFilter delta P Increase

Sub Synchronous VibrationDischarge Temp Increase

y5 = x51 + x52 + x53

How is Value Delivered Build Rules Using Failure Mode Effect Analysis

A Machinery Malfunction Rule- Inlet Filter Fouling -Inputs

Results

Functions

How is Value Delivered Embedding Knowledge in the System

How is Value Delivered Embedding Knowledge in the System

An Action Plan

Alarm Level

Notification / Actions to be taken

Asset

Malfunction Type

Date malfunction occured

There are 5 ways in System1 for notification- Smart Notifier- Beeper/ Text message- Event Relay Notifcation- Email message- MAXIMO Notification

How is Value DeliveredLeveraging Knowledge to the right systems or persons

How is Value DeliveredEmbedding and Leveraging Knowledge

Digitizing and Using Your Knowledge

Manageable Processes

Define Business Need & ObjectiveEmbed Knowledge as Rules, Action Plans, and……Communication Plans (Notification Advisories)Leverage Your Data, Processes, & People

++

Early Event Detection

Early Event Detection

Action Plans

(Knowledge)

Action Plans

(Knowledge)

Comm Plans

(Knowledge)

Comm Plans

(Knowledge)

RCM

Actionable Information

How is Value DeliveredSharing Knowledge with MAXIMO and Feedback of Knowledge

System1 will automatically send a work-request to MAXIMO

Information about the event configured in System1™

MAXIMO Notification Configuration Step 1

about which Assets?

at what severity levels?

for which categories of problems?


Following fields determined by Maxmimo User;-Reported by-Failure Class-Problem Code-Work Type


Linking Equipment in S1 with Equipment in CMMS

Let see how System1 integrates to Maximo

Questions so far?