Sy of Copolymer Stablized Silver Nps

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    ORIGINAL CONTRIBUTION

    Synthesis of copolymer-stabilized silver nanoparticles

    for coating materials

    Jukka Niskanen & Jun Shan & Heikki Tenhu &

    Hua Jiang & Esko Kauppinen & Violeta Barranco &

    Fernando Pic & Kirsi Yliniemi & Kysti Kontturi

    Received: 7 October 2009 /Revised: 3 December 2009 /Accepted: 4 December 2009 /Published online: 7 January 2010# Springer-Verlag 2010

    Abstract Silver ions being less toxic than silver nano-

    particles, a more safe material can be obtained to be used asantimicrobial coating. This can be achieved by using thiol

    chemistry and covalently attach the silver nanoparticles in

    the coating. Our aim is to produce a coating having

    antimicrobial properties of silver ions but with the silver

    nanoparticles firmly attached in the coating. Here, we

    present a way to produce silver nanoparticles that can be

    used as a component in a coating or as such to produce an

    antimicrobial coating. The silver nanoparticles presented

    here are stabilized by a copolymer (poly(butyl acrylate

    methyl methacrylate)) that is soft and has well-known

    good film-producing properties. The reversible addition-

    fragmentation chain transfer radical polymerization technique

    used to prepare the polymers provides conveniently a thiol

    group for effective binding of the silver nanoparticles to the

    polymers and thus to the coating.

    Keywords Nanoparticles . Block copolymers .

    Antimicrobial coating

    Introduction

    Nanoparticles are used and investigated widely for medical

    and biological applications. In medical research, it has been

    shown that gold nanoparticles can interfere with growth

    factor proteins that cause angiogenesis. This could be

    utilized in cancer treatment since cancer cells release these

    proteins for promoting angiogenesis in tumors [15].

    Another application is to functionalize gold nanoparticles

    with, e.g., antibodies for detection of hormones and be used

    as sensors for example in pregnancy tests [6].

    Silver nanoparticles, on the other hand, are mostly used

    in antimicrobial applications since the antimicrobial effect

    of silver ions is well known [79]. There are many

    commercial products for wound treatment that contain

    silver as an antimicrobial agent. Nanocrystalline silver in

    wound dressings is used to treat ulcers, and silver

    sulfadiazine is used as pastes or creams for treating burn

    wounds [5].

    Even though the antimicrobial effect of silver ions has

    been known for long, there is still some discussion about

    the actual mechanism of the toxicity of silver. It is widely

    believed that the toxicity arises from silver ions interacting

    with proteins in the cells [1012]. Feng et al. [10] have

    shown that silver ions interact with thiol groups in proteins

    and deactivate enzymes this way. They also found that the

    condensed form of DNA loses its ability to replicate in the

    presence of silver. Schreurs and Rosenberg [11] reported

    that silver ions inhibit the respiratory chain of cells and that

    the silver removes chlorine ions from the cytoplasm of cells

    as AgCl.

    J. Niskanen : J. Shan : H. Tenhu (*)

    Laboratory of Polymer Chemistry, Department of Chemistry,

    University of Helsinki,

    P.O. Box 55, 00014 Helsinki, Finland

    e-mail: [email protected]

    H. Jiang : E. Kauppinen

    NanoMaterials Group, Department of Applied Physics and Center

    for New Materials, Helsinki University of Technology (TKK),P.O. Box 5100, 02150 Espoo, Finland

    V. Barranco : F. Pic

    Department of Ionic Solids, Materials Science Institute of Madrid

    (ICMM), Spanish National Research Council (CSIC),

    Cantoblanco,

    Madrid, Spain

    K. Yliniemi : K. Kontturi

    Laboratory of Physical Chemistry and Electrochemistry,

    Helsinki University of Technology,

    P.O. Box 6100, 02015 Espoo, Finland

    Colloid Polym Sci (2010) 288:543553

    DOI 10.1007/s00396-009-2178-x

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    The antimicrobial effect of silver nanoparticles is also well

    documented [1315]. The efficacy is good against gram-

    negative bacteria (e.g., Escherichia coli) and fungi, but for

    gram-positive bacteria (e.g., Staphylococcus aureus), the

    effect is not as prominent. It is believed that gram-positive

    bacteria are not so sensitive to silver ions due to the thicker

    peptidoglycan layer in the cell wall than in the gram-

    negative bacteria [13].Recently, some studies of the toxicity of silver nano-

    particles to mammalian cells have been conducted. As

    could be expected, the silver nanoparticles interfere with

    DNA in mammalian cells as well. However, Ahamed et al.

    [16] have shown that the surface chemistry of silver

    nanoparticles has an effect on their ability to cause DNA

    damage in cells. They report that polysaccharide-coated

    nanoparticles caused more severe damage to the genome

    than hydrocarbon-coated ones. The difference in toxicity is

    believed to arise from the aggregation and surface area of

    the particles inside cells. Recent studies also suggest that

    silver nanoparticles could be taken into mammalian cells byendocytosis [17, 18].

    Prokaryotic cells differ from eukaryotic cells having a

    prominent nucleus, complex DNA repair mechanisms, and

    a cell cycle that controls the cell death and survival.

    However, similar respiratory chains make both sensitive for

    the interruption of respiratory chain caused by silver ions.

    AshaRani et al. [17] report that hydrogen peroxide involved

    in the respiratory chain can oxidize silver nanoparticles that

    have entered the mitochondria and cause increased release

    of silver ions, thus increasing the toxicity of silver

    nanoparticles. From their findings, they conclude that silver

    nanoparticles are cytotoxic, genotoxic, and antiproliferative.

    Larese et al. [19] have studied the permeability of human

    skin regarding silver nanoparticles. They found that silver

    nanoparticles can easily penetrate in and through the skin

    through pores and glands. In transmission electron micro-

    scope (TEM) analysis of skin, silver nanoparticles were

    observed to be distributed throughout the skin on all levels,

    and damaging the skin naturally increased the penetration

    considerably.

    Considering these concerns, it is vital that the silver

    nanoparticles used in antimicrobial coatings are firmly attached

    to the coating. This way the release of silver nanoparticles to

    the environment is limited and only silver ions are released.

    This can be achieved by using thiol chemistry and covalently

    attach the silver nanoparticles in the coating.

    The synthesis of various nanoparticles is well reported

    using many different approaches. In short, nanoparticles are

    commonly produced in solutions by reducing a precursor

    metal salt in the presence of stabilizing ligands (e.g.,

    sodium citrate or alkane thiols) [2022]. The stabilizing

    ligands make the dispersion of nanoparticles colloidally

    stable by preventing the aggregation of the particles. A

    well-known process is the BrustSchiffrin method that

    produces highly monodisperse gold nanoparticles. It is a

    two-phase system of toluene and water where a phase

    transfer agent (tetraoctylammonium bromide) is used to

    transfer the auric acid ions into the organic phase from

    water. Dodecanethiol is dissolved in the organic phase, and

    upon addition of aqueous NaBH4 solution, the auric acid

    ions are reduced and form nanoparticles stabilized bydodecanethiol. Alkane thiols are very suitable for stabiliz-

    ing nanoparticles since they possess a thiol group that

    will firmly attach to the surface of the nanoparticles

    [22]. Another two-phase system that produces highly

    monodisperse silver nanoparticles utilizes oleylamine as a

    stabilizing agent. In the process, silver nitrate is dispersed

    in liquid paraffin together with oleylamine, and the particles

    are formed upon heating [23]. The polyol synthesis is yet

    another method of producing nanoparticles. Feldmann and

    Jungk [24] have shown that diethylene glycol can produce

    metal oxide nanoparticles by heating aqueous solutions of

    metal salts and diethylene glycol. This procedure has laterbeen used to produce silver nanoparticles by several groups

    [25, 26]. Wiley et al. [25] produced silver nanoparticles of

    different morphologies, i.e., pyramids, cubes, and rods

    using the polyol process and stabilizing the particles with

    poly(vinyl pyrrolidone) showing that the morphology of the

    silver nanoparticles can be adjusted by heating the particles

    in the presence of oxygen and halogen ions. Recently,

    Yliniemi et al. [27] prepared ultrathin coatings with silver

    nanoparticles on steel and glass surfaces utilizing silanes

    with amine functionalities to attach the nanoparticles to the

    surface.

    Polymers produced by reversible addition-fragmentation

    chain transfer radical polymerization (RAFT) can easily be

    used as stabilizing ligands for nanoparticles. The chain

    transfer agent provides an easy access to a thiol group for

    effective binding to the surface of the nanoparticles. Gold

    nanoparticles can be easily produced in a batch reaction by

    dissolving auric acid together with polymer produced by

    RAFT and reducing them both simultaneously with, e.g.,

    NaBH4 or LiB(C2H5)3H [28, 29].

    In this report, we describe the synthesis of the polymer-

    stabilized silver nanoparticles which might be used as a

    component of a coating material or as such to produce a

    coating. The dissolution of silver ions from this hybrid

    material is shortly discussed.

    Experimental

    Background

    The polymer of choice was a soft copolymer of butyl

    acrylate (BuA) and methyl methacrylate (MMA) which was

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    prepared by RAFT polymerization. Thus, we could easily

    obtain polymers with low polydispersity and a thiol end

    group by hydrolyzing the chain transfer agent fragment at

    the chain end. The mechanical properties of this copolymer

    can easily be adjusted by changing the ratio of BuA and

    MMA in the polymer. The one with the ratio of 70% BuA

    and 30% MMA has been shown to have good film-

    forming properties [30, 31]. The copolymer is hydrophobic,and thus, there is a concern of silver ion released from the

    films since water might not penetrate the films in such

    extent that silver ions could be released. To overcome this

    possible obstacle, a small block of poly(acrylic acid) (PAA)

    was incorporated in the copolymers. da Silva Paula et al.

    [32] have shown that when a copolymer of styrene and

    acrylic acid was used to stabilize silver nanoparticles, the

    composites showed antibacterial efficacy both against

    E. coli and S. aureus. They also concluded that the acrylic

    acid groups induce motility of silver ions from the composite

    material.

    One copolymer (poly(BuA-co-MMA), CP) and twodifferent block copolymers (PAA-block-poly(BuA-co-

    MMA), B1 and B2) were made. The difference between

    the block copolymers is in the location of the PAA block,

    which is located either at the thiol end of the copolymer or

    at the opposite one. This places the PAA block either near

    the surface of the silver nanoparticles or on the outer corona

    of the stabilizing polymer (Scheme 1). Using small blocks

    of PAA, instead of making a random copolymer of all three

    repeating units, preserves the good film-forming properties

    of the poly(BuA-co-MMA) copolymer.

    Considering a possible practical application, the nano-

    particles in the coating should be fairly big and uniform in

    size so that the lifetime for a coating could be estimated.

    Silver nanoparticles of roughly the size of 3 to 4 nm were

    obtained in our syntheses, which were considered to be too

    small for the application in mind. Increasing the amount of

    silver nitrate in the synthesis leads to bigger particles but at

    the expense of the monodispersity of size and morphology.

    However, there are reported methods to grow nanoparticles

    in size without losing the monodispersity.

    In a self-seeding process, Jiang et al. [33] grew silver

    nanoplates from a solution of silver nitrate, ascorbic acid,

    and citric acid by adding a trace amount of NaBH4 in the

    system immediately after preparing the solution. A seed of

    nanoparticles was produced fast by NaBH4 and then grown

    during the slower coreduction of silver nitrate by ascorbic

    and citric acid. Jana et al. [34] grew gold nanoparticles in a

    slightly different way using seed-mediated growth. They

    first produced the seed separately and added it to a

    growth solution containing auric acid, where the seedsfinally grew upon addition of reductant. We chose the

    latter method for growing our polymer-stabilized silver

    nanoparticles.

    Materials

    The initiator azobisisobutyronitrile (AIBN; Fluka,

    >98.0%) was recrystallized from methanol. The mono-

    mers n-BuA (Fluka, >99.0%), tert-butyl acrylate (tBA;

    Aldrich, 98%), and MMA (Imperial Chemical Industries

    PLC) were distilled before use. Ascorbic acid (Merck,

    99.7%), 2-butanone (Fluka, >99.0), 1,4-dioxane (Merck,>99.5%), ethanol (Altia, 99.5%), n-hexane (Lab-Scan,

    95%), hydrochloric acid (J.T. Baker, 3638%), silver

    nitrate (VWR international, Ph. Eur.), sodium borohydride

    (Sigma-Aldrich, >98.5%), and tetrahydrofuran (THF; Lab-

    Scan, 99.8%) were used as received. The chain transfer

    agent, cyanopentanoic acid dithiobenzoate (CPA), was

    synthesized by Shan et al. [29].

    Synthesis of copolymers

    The CP was prepared as follows: The reactants BuA

    (0.191 mol, 27.3 ml, 3.11 M), MMA (0.180 mol, 19.2 ml,

    2.93 M), CPA (0.964 mmol, 0.27 g, 0.016 M), and AIBN

    (0.123 mmol, 20.2 mg, 0.002 M) were dissolved in 2-

    butanone (14.9 ml), and oxygen was removed by bubbling

    with nitrogen gas. The solution was lowered into an oil bath at

    70C for 4 h. AIBN was used with a ratio of CPA/AIBN= 8/1.

    The polymer was purified by precipitating it first in hexane

    and then twice in THF/hexane (1:1) from THF. The purified

    polymer was first air-dried and finally dried in vacuo.

    The synthesis of the block copolymer B1 was started by

    preparing a poly(BuA-co-MMA) block, in a way as

    Scheme 1 Schematic

    illustration of the three different

    polymers used to stabilize

    silver nanoparticles. Yellow

    represents the copolymer poly

    (BuA-co-MMA), blue PAA,

    and red the thiol groups

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    described above. BuA (0.40 mol, 57.7 ml, 2.00 M), MMA

    (0.40 mol, 42.7 ml, 2.00 M), CPA (9.15 mmol, 2.6 g,

    0.046 M), AIBN (1.15 mmol, 0.19 g, 0.006 M), and 2-

    butanone (100 ml) were measured into a 250-ml flask. The

    solution was bubbled with nitrogen for 1 h before lowering

    it into a 70C oil bath for 24 h. The nitrogen flow was

    stopped after 1.5 h of heating. The polymer was purified by

    dissolving it in THF and precipitating it in hexane threetimes and dried in vacuo. A poly(tBA) block was then

    added to this polymer; 27.0 g (0.003 mol, 0.12 M) polymer,

    tBA (0.06 mol, 9.2 ml, 2.58 M), AIBN (0.34 mmol,

    55.8 mg, 0.015 M), and 2-butanone (14.1 ml) were all

    mixed in a 100-ml flask. The flask was sealed and oxygen

    was removed as previously, and the solution was lowered

    into an oil bath at 70C for 24 h. The polymer was purified

    by precipitating it in hexane twice and then dried in vacuo.

    The poly(tBA) block was hydrolyzed into poly(acrylic

    acid) with HCl as follows: All the resulting polymer was

    dissolved in 100 ml of 1,4-dioxane with 24 ml of

    concentrated HCl, and the solution was refluxed in an oilbath at 110C for 18 h. Next, the polymer was precipitated

    in water (800 ml). The hydrolysis of the dithiobenzoate end

    groups was done with NaBH4. Block copolymer (22.74 g,

    0.0026 mol) was dissolved in THF (150 ml), and the

    solution was turned basic by dropwise adding saturated

    KOH/ethanol solution. NaBH4 (3.00 g, 0.079 mol) was

    dissolved in water (10 ml) and added to the solution. The

    color of the solution changed from red to pale brownish

    after a few hours indicating the hydrolysis of the

    dithiobenzoate. The polymer was precipitated first in

    hexane and then in water from acetone. Water was made

    acidic with HCl to ensure that PAA was in acid form.

    NaNO3 was added to ensure complete precipitation.

    The block copolymer B2 was synthesized by first

    preparing a short block of poly(tBA), and the oligomer

    was then used as a macro-initiator for polymerizing a

    mixture of BuA and MMA. The poly(tBA) was prepared by

    using 0.003 mol CPA (0.856 g, 0.060 M), 0.389 mmol

    AIBN (63.9 mg, 0.008 M), 0.137 mol tBA (20.0 ml,

    2.74 M), and 30.0 ml 2-butanone. The reaction time was

    25 h and the yield of polymer was 10.16 g. Poly(BuA-

    MMA) block was then prepared using 8.57 g poly(tBA)

    (0.002 mol, 0.040 M), 14.5 ml BuA (0.101 mol, 2.00 M),

    11.0 ml MMA (0.103 mol, 2.04 M), 29.0 mg AIBN

    (0.177 mmol, 0.004 M), and 25 ml 2-butanone. Reaction

    time was 24 h and yield of polymer was 21.54 g. The

    t-butyl and dithiobenzoate groups were hydrolyzed in the

    same manner as in the previous case. The oligomer poly

    (tBA) was purified by precipitating from MeOH/H2O (1:1)

    and dried in vacuo. The final block copolymer was purified

    by precipitations from hexane and water. Care was taken to

    remove chloride ions from the polymers, both B1 and B2,

    with water so that they would not precipitate the silver

    precursor (AgNO3) used later in the next step during the

    silver nanoparticle synthesis.

    The molar masses of the polymers were determined by

    size exclusion chromatography (SEC) using THF as eluent.

    For the block copolymers, this was done before the

    hydrolysis of tBA to acrylic acid. The average amount of

    acrylic acid groups in the polymer was calculated from the

    difference in the molar masses before and after the blockcopolymerization.

    NMR and FT-IR analysis of the polymers

    CP:1

    H nuclear magnetic resonance (NMR; poly(BuA-co-

    MMA), 200 MHz, CDCl3, TMS, parts per million)3.91

    and 3.87 (2H, B2), 3.56 and 3.51 (3H, M2), 1.84 and 1.80

    (3H, M1), 1.74 (2H, C1, and B3), 1.51, 1.31, and 1.23 (2H,

    B4), and 0.94, 0.89, 0.85, 0.82, and 0.76 (3H, B5)

    (Scheme 2).

    FT-IR (poly(BuA-co-MMA), solid, ATR) per centimeter

    2,951 (m), 1,725 (s), 1,448 (m), 1,385 (m), 1,238 (s), 1,143(s), 1,064 (m), 986 (m), 842 (m), and 751 (m).

    B1 : 1H NMR (PAA-block-poly(BuA-co-MMA),

    200 MHz, THF, TMS, parts per million)4.02 and

    3.99 (2H, B2), 3.63 (3H, M2), 2.44 (1H, A1), 1.95 and 1.86

    (3H, M1), 1.59, 1.44, and 1.40 (2H, B4), and 1.15, 1.05,

    1.00, 0.96, and 0.93 (3H, B5) (Scheme 4).

    FT-IR (PAA-block-poly(BuA-co-MMA), solid, ATR)

    per centimeter2,955 (m), 1,725 (s), 1,448 (m), 1,386

    (m), 1,236 (s), 1,144 (s), 1,065 (m), 986 (m), 841 (m), 752

    (m), and 667 (m).

    B2 : 1H NMR (PtBA-block-poly(BuA-co-MMA),

    200 MHz, CDCl3,TMS, parts per million)4.02 (2H,

    B2), 3.65 and 3.60 (3H, M2), 2.25 (1H, A1), 1.92 and 1.84

    (3H, M1), 1.61 (2H, C1, and B3), 1.45 (3H, M3), and 1.15,

    1.05, 0.99, 0.95, 0.91, and 0.86 (3H, B5) (Scheme 3).

    FT-IR (PtBA-block-poly(BuA-co-MMA), solid, ATR)

    per centimeter3,441 (w), 2,958 (m), 2,875 (m), 1,724

    (s), 1,449 (m), 1,392 (m), 1,367 (s), 1,248 (s), 1,143 (s),

    Scheme 2 Structure of the copolymer CP and designations for

    protons

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    1,066 (m), 988 (m), 963 (w), 909 (w), 844 (s), 811 (w), 752

    (m), 689 (w), and 667 (w).1H NMR (PAA-block-poly(BuA-co-MMA), 200 MHz,

    THF, TMS, parts per million)4.02 (2H, B2), 2.45 (1H,

    A1), 1.93 and 1.86 (3H, M1), 1.61 (2H, C1 and B3), 1.43

    (3H, M3), 1.29 (2H, B4), and 1.13, 0.99, 0.96, and 0.92(3H, B5) (Scheme 4).

    FT-IR (PAA-block-poly(BuA-co-MMA), solid, ATR)

    per centimeter2,953 (m), 2,162 (s), 1,979 (s), 1,725 (s),

    1,448 (m), 1,386 (m), 1,236 (s), 1,144 (s), 1,064 (m), 987

    (m), 841 (m), 803 (m), 753 (m), and 667 (m).

    Batch synthesis of silver nanoparticles

    The synthesized silver nanoparticles in a batch reaction was

    done by reducing silver precursor (AgNO3) with sodium

    borohydride in the presence of polymers serving as capping

    agents. The molar ratio between the species was AgNO3/

    polymer 10:1 and the concentration of AgNO3 was

    0.002 M. A mixture of ethanol/THF (1:1) was used as a

    solvent.

    A typical synthesis was conducted as follows: The

    polymer (0.01 mmol, 1.98 104

    M) was dissolved in 50 ml

    ethanol/THF (1:1). AgNO3 (0.1 mmol, 19.80104M) was

    dissolved in 0.1 ml water and added to the solution followed

    by the reductant (1.0 mmol, 0.0198 M) in 0.4 ml water. In

    the experiments with the polymer B2, the amount of NaBH4was increased to 3 mmol, due to the higher amount of acrylic

    acid in this polymer, to ensure the complete reduction of the

    silver precursor.

    The particles were purified by precipitating in hexane

    and then dried. The dry nanoparticles were then washed

    with water to remove excess of NaBH4.

    Seed and feed growth of silver nanoparticles

    Particles stabilized with B1 were grown with the seed

    and feed method. Thus, first, a seed was prepared and

    purified and then it was grown by repeated additions of

    small amounts of the silver precursor followed by

    reductant [34].

    The seed was prepared by dissolving 86.8 mg polymer

    B1 (0.010 mmol, 1.98104M) in 50 ml ethanol/THF;

    16.6 mg AgNO3 (0.098 mmol, 19.37104M) dissolved

    in 0.05 ml water was added, and the solution was left to

    m ix f or 1 h. U po n a ddi ti on o f 37 .0 m g N aB H4

    (0.978 mmol, 0.019 M) dissolved in 0.5 ml water, a cleardark brown solution was obtained. The UV/Vis absorption

    spectrum was measured after 40 min. The solution was

    centrifuged at 10,000 rpm for 15 min to remove the largest

    particles and to obtain a seed as monodisperse as possible.

    A tiny amount of precipitate was observed, and the

    supernatant was carefully collected. The solvent was

    evaporated with rotary evaporator. The particles were

    rinsed with water, filtered, and dispersed in 50 ml

    ethanol/THF.

    Aqueous solutions (1 M) of AgNO3 and of the reductant

    (ascorbic acid) were prepared for the growth of the

    particles. The particles were grown by adding first 1 mlof the aqueous AgNO3 and then 1 ml of the aqueous

    solution of ascorbic acid. This was repeated four times with

    2-h intervals. On the last addition of reductant, the amount

    was doubled to ensure complete reduction. The surface

    plasmon resonance (SPR) peaks were measured 2 h after

    each addition of AgNO3. This method is an adaption of the

    method described by Jana et al. [34].

    The particles (shown in the Fig. 3) were fractionated by

    stepwise precipitation with hexane. In 50 ml of a particle

    dispersion, hexane (54 ml) was added in small amounts

    until the dispersion turned cloudy. The precipitate was left

    to settle and the supernatant was collected. The supernatant

    was yellow and was thus still containing nanoparticles. The

    precipitate was dispersed in 50 ml ethanol/THF. The

    particles still left in the yellow supernatant were precipitat-

    ed by adding 2 ml hexane, and the precipitate was dispersed

    in 20 ml ethanol/THF. The latter dispersion was used later

    for dip-coating glass slides.

    Scheme 3 Structure of the block copolymers B1 and B2 before the

    hydrolysis and designations for protons

    Scheme 4 Structure of the block copolymers B1 and B2 after the

    hydrolysis and designations for protons

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    Coating of glass slides

    Quartz glass slides were dipped in a toluene solution of

    silver nanoparticles prepared by the seed and feed

    method. The dipping was done once with a dip coater

    using a lowering and lifting speed of 3 mm/min and an

    immersion time of 5 min.

    Ion release tests

    For the ion release test, a new designed experimental setup

    including in situ pH, temperature, and light control and its

    optimization for the determination of low silver ion

    concentrations was performed. The silver ion release

    through potential measurements of silver containing sam-

    ples immersed in distilled water with an ion-selective

    electrode was carried out. Inductively coupled plasma

    atomic emission spectroscopy results were also obtained

    for comparison purposes.

    Besides the measurement of the studied silver-containingfilms, pure silver plates used as silver model surfaces

    (99.999% Ag) were also studied. After 1 day of immersion

    in distilled water, the obtained ion release from the silver

    model surface was 1.19105M/cm2.

    The measurements on the coated glass slides, with silver

    nanoparticles stabilized by polymer B1, showed that the

    silver concentration released in distilled water after 1 day of

    immersion was 8.5 108M/cm2. The cumulative silver

    released per square centimeter of sample increases with

    time, reaching a value of 1.6107M/cm2 after 6 days of

    immersion.

    For comparison, Zhao and Stevens [12] have shown that

    for a bacterial population of 1045 E. coli bacteria, the

    growth inhibitory concentration of silver ions was 9.45

    18.90M, whereas Schreurs and Rosenberg [11] showed

    that a concentration of 2M silver ions caused inhibition of

    phosphate exchange between growth media and E. coli

    bacteria indicating damages to the cells.

    Instrumentation and characterization

    High-resolution TEM (HRTEM) micrographs were acquired

    with a Philips CM200-FEG microscope equipped with a

    Gatan slowscan CCD camera at VTT Technical Research

    Centre of Finland. TEM micrographs were also obtained

    with a Hitachi S4800 FE-SEM using a TEM probe and Inca

    X-sight software (Oxford instruments).

    Microstructural characterization of the surface morphol-

    ogy of selected specimens was carried out by scanning

    electron microscopy (SEM), using JEOL-6500F equipped

    with a field emission gun and coupled with an energy

    dispersive X-ray system for chemical analysis at CENIM,

    Madrid. The samples were examined at different accelera-

    tion voltages, depending of the nature of the studied

    surfaces.

    Topographical characterization of the surface morphology

    of selected specimens was carried out by atomic force

    microscopy (AFM) working in a tapping mode. A Dulcinea

    AFM microscope (Nanotec Electronica S.L) at NANOTEC

    ELECTRONICA, Spain, was used. Data acquisition was

    performed using a Nanotec Dulcinea controller unit, poweredby the WSxM software.

    The NMR instrument used was a 200-MHz Varian

    Gemini 2000 NMR spectrometer. Sample concentrations

    were between 20 and 40 mg/ml, and the deuterated solvents

    chloroform, THF, or 1,4-dioxane were from Euriso-top.

    Tetramethylsilane was the reference in all measurements.

    SEC was used to determine the molar masses of the

    polymers. Poly(methyl methacrylate) standards from PSS

    Polymer Standards Service GmbH were used for calibration.

    Eluents were either THF or dimethylformamide/LiBr

    (1 mg/ml). The apparatus included the following instruments:

    Biotech model 2003 degasser, Waters 515 HPLC pump,Waters 717plus auto sampler, Viscotek 270 dual detector,

    Waters 2487 dual absorbance detector, Waters 2410

    refractive index detector, and the software OmnisecTM from

    Viscotek. Styragel HR 1, 2, and 4 columns and a flow rate of

    0.8 ml/min were used in the measurements.

    A Shimadzu UV-160 1PC UV/Vis spectrometer was

    used to measure the absorption spectra of the silver

    nanoparticles. Calorimetric analyses of the polymers were

    made with a Mettler Toledo DSC822e which had a

    Ts0801R0 sample robot, and the results were analyzed

    with Star E-evaluation program. Heating rate was 10C/min;

    the reported Tgs are from the second heating scan.

    A KSV DC dip coater was used to dip coat the glass

    slides. The IR spectra were measured with a Perkin-Elmer

    Spectrum One spectrometer.

    Fig. 1 Thermograms of the polymers: 1 CP (poly(BuA-co-MMA))

    Tg=36C, 2 poly(BuA-co-MMA) block used to prepare the block

    copolymer B1 Tg=12C, 3 B1 (HS-poly(AA-block-BuA-co-MMA))

    Tg=36C, and 4 B2 (HS-poly(BuA-co-MMA-block-AA)) Tg=39C

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    Results and discussion

    Polymers

    The polymers used in this work are all amorphous, which

    was considered as a requirement in order to obtain good

    and homogenous films. Differential scanning calorimetry

    analysis of the polymers shows only one glass transition for

    the polymers, even though it could be expected that in the

    block copolymers, the different blocks would show distinct

    glass transitions. Thermograms 1 and 2 in Fig. 1 represent

    random copolymers of butyl acrylate and methyl methac-

    rylate. Curve 1 is of copolymer CP and curve 2 is from the

    poly(BuA-co-MMA) which was used to prepare the block

    copolymer B1. The difference in glass transition tempera-

    ture between these polymers arises from different monomer

    ratios (see Table 1) as an increase in MMA is known to

    increase the Tg. The addition of acrylic acid units into either

    end of the random copolymer (block copolymers B1 and

    B2) increases the Tg presumably because of hydrogen

    bonding which restricts the motional freedom of the

    polymers.

    Because the PAA blocks are very short, no separate glass

    transition typical to polyacrylic acid is observed. Next, we

    show that all the polymers can be used to stabilize silver

    nanoparticles, with a special emphasis on the particles

    prepared by using polymer B1. In this case, the hydrophilic

    PAA unit is next to the metal surface and is expected to

    facilitate the dissolution of silver ions [32]. Studies on the

    antibacterial properties of the various particles are under-

    way and will be reported separately.

    Particles produced in batch reactions

    Particles grafted with the three different polymers were

    characterized by HRTEM. The particles prepared with the

    polymer CP as a stabilizing agent had an average size of

    17 nm (standard deviation 6 nm).

    Particles stabilized with polymer B1 were considerably

    smaller having a mean diameter of 4 nm (standard deviation

    2 nm). The introduction of a hydrophilic PAA block to the

    polymer and the lower molar mass of the polymer,

    compared with CP, clearly influenced the size of the

    particles. The particles produced with polymer CP are

    heterogeneous, while the particles produced with B1 are

    more monodisperse in their morphology, judging from the

    TEM micrographs (Figs. 2, 3, and 4).

    Reverse location of the PAA block in polymer B2 gave

    particles with bimodal size distribution with an average

    diameter of 6 nm (standard deviation 14 nm). While using

    polymer B2, the reduction of the precursor into metallic

    particles was slow, despite increasing the amount of the

    Table 1 Polymer characteristics: denotations, molar masses (Mn), and polydispersity indices from SEC, the approximate number of acrylic acid

    units, and the BuA/MMA monomer ratio in the polymers

    Polymer Denotation Mn (g/mol) DPI n (AA) Tg (C) BuA/MMA

    HS-poly(BuA-co-MMA) CP 13,500 1.24 36 1:1.44

    HS-poly(AA-block-BuA-co-MMA) B1 8,600 1.88 9 36 1:1.26

    HS-poly(BuA-co-MMA-block-AA) B2 21,200 1.45 44 39 1:1.31

    Fig. 2 TEM micrographs of silver nanoparticles stabilized with

    polymer CP (poly(BuA-MMA))

    Fig. 3 TEM micrographs of silver nanoparticles stabilized with

    polymer B1 (HS-poly(AA-block-BuA-co-MMA))

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    reductant. The particles stabilized with polymer B2 even-tually precipitated from the solution (ethanol/THF, 1:1)

    after a few hours. This is due to the ionization of PAA in

    the outer corona of the stabilizing polymer, caused by the

    reductant. This clearly influenced the particle size, resulting

    in a bimodal size distribution. Since in polymer B2 the

    amount of PAA is roughly four times higher than in B1 and

    when it is ionized, the solubility of the polymer in organic

    solvent is too low compared to B1, which does not

    precipitate upon ionization. Also, the location of the PAA

    block being on the outer corona in particles stabilized with

    polymer B2 masks somewhat the hydrophobic parts of the

    polymer, thus decreasing further the solubility of theparticles in organic solvent. A summary of the sizes and

    the optical properties of the particles are presented in

    Table 2.

    Seed and feed grown particles

    Particles stabilized with polymer B1 were regarded as best

    for the application in mind, i.e., using the particles as a

    component in a commercial coating. The B1 polymer wasstill soluble in organic media after the reduction of silver

    nitrate, and the nanoparticles were small and more uniform

    than the particles produced with the other two polymers.

    Also, the PAA block is located in the inner regions of the

    polymer corona, thus creating a hydrophilic environment

    for the silver nanoparticles that favors the dissolution of

    silver ions from the coating [32]. However, the particles are

    too small and not monodisperse enough that they could be

    used as such in the coating; thus, they were grown using the

    seed and feed method [34].

    The final grown particles had a bimodal size distribution.

    The TEM micrograph (Fig. 5) shows particles of two verydifferent sizes having the diameters of 76 nm (standard

    deviation 13 nm) and 12 nm (standard deviation 2 nm).

    Fig. 4 TEM micrographs of silver nanoparticles stabilized with

    polymer B2 (HS-poly(BuA-co-MMA-block-AA))

    Table 2 Characteristics of the silver nanoparticles

    Polymer CPa B1a B2a SFsmallb

    SFlargeb

    Average size (nm) 17 4 6 12 76

    Standard deviation (nm) 6 2 14 2 13

    Abs. max (nm) 415 402 405 402 407

    The half width of the absorption line is also given

    Abs. max maximum wavelength of light absorptionaBatch reactionsbSeed and feed particles after the fractionation

    Fig. 5 TEM micrograph of seed and feed grown particles before

    fractionation, stabilized with polymer B1 (HS-poly(AA-block-BuA-

    co-MMA))

    Fig. 6 TEM micrograph of seed and feed grown particles after

    fractionation, stabilized with polymer B1 (HS-poly(AA-block-BuA-

    co-MMA)) at higher magnification

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    Having such a big difference in size, the particles could be

    easily fractionated to a fraction containing only the smaller

    particles (Fig. 6) to be used for coating glass slides. Theparticles obtained in this way were the most monodisperse

    obtained in this work, both in size and morphology, making

    them more optimal for the coating applications than any of

    the other obtained particles.

    UV/Vis spectroscopy

    The SPR peak of the silver nanoparticles was monitored

    during the growth of the particles. This is a convenient way

    to observe if the particles start to aggregate and form

    clusters in the dispersion, during the seed and feed

    process. Moores and Goettmann [35] have shown that the

    SPR shifts to longer wavelength with decreasing the

    interparticle distance, and upon aggregation, the SPR peak

    gets wider and shifts to wavelengths of about 700 nm.

    Upon the growth of the particles (seed and feed), the

    SPR peak changes a bit getting bimodal during the process

    (Fig. 7). This is due to the aggregation and increasing

    polydispersity during the process, as can also be seen from

    the TEM image (Fig. 5); the particles obtained have a

    bimodal size distribution.

    Coating glass slides with silver nanoparticles

    Glass slides were coated with the fractionated particles

    from the seed and feed reaction. The coated slides were

    characterized by microscopy and UV/Vis spectroscopy.

    From the SEM image (Fig. 8), it can be seen how the

    particles are distributed on the surface, and some aggrega-

    25.15 nm

    0.00 nm

    Fig. 10 AFM topography image obtained in tapping mode from a

    surface area of 2 m2 m of the silver nanoparticle-coated quartz

    surface. The nanoparticles are from the seed and feed synthesis

    stabilized with polymer B1 (HS-poly(AA-block-BuA-co-MMA))

    Fig. 8 FESEM micrograph of a surface coated with nanoparticles

    from the seed and feed synthesis stabilized with polymer B1 (HS-poly

    (AA-block-BuA-co-MMA))

    Fig. 9 Absorption spectra of silver nanoparticles in solution (solid

    line) and on a quartz substrate (dashed line). These nanoparticles were

    obtained from the seed and feed process using polymer B1 (HS-poly

    (AA-block-BuA-co-MMA))

    Fig. 7 SPR peak evolution during the growth of the particles during

    the seed and feed reaction. Dotted line curve is the absorption from the

    seed, dashed line after the first, dashdotdashed line after the 2nd,

    solid line after the third, and dashdotdotdashed line after the fourth

    growth step

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    tion can be observed. Same observations can be seen in

    from the UV/Vis spectrum of the coated glass slides

    (Fig. 9). The SPR peaks shifts to longer wavelengths than

    observed from the particles in solution. The shift is

    explained by both the change in the dielectric constant

    and the close proximity of neighboring particles [35, 36].

    Further investigations of SEM and AFM (Fig. 10)

    images show that the silver nanoparticles on the surfacehad a mean size of 194 nm and covering 154% of the

    surface area. Even though the particles are close to each

    other on the surface, the polymer stabilization still keeps a

    vast majority of them as individual particles. The AFM

    image presented as Fig. 10 also gives an estimate of the

    thickness of the coating.

    Conclusions

    The production of a hybrid material to be used as a

    component in an antimicrobial coating, containing silvernanoparticles, is reported in this paper. The material

    consists of a block copolymer of acrylic acid and butyl

    acrylatemethyl methacrylate copolymer (polymer B1),

    stabilized silver nanoparticles. This polymer produced the

    most monodisperse silver nanoparticles of the three

    polymers used in this work and was therefore chosen for

    the final product. The nanoparticles produced with this

    polymer were quite small (4 nm), so they were grown in

    order to get larger (12 nm) fairly monodisperse nano-

    particles in the final product. The acrylic acid block is

    located in the polymer so that it forms a hydrophilic layer

    on the silver nanoparticles and thus promotes dissolution of

    silver ions from the nanoparticles. This way, the individual

    nanoparticles are well attached to the model coating with

    thiol-silver bonds but still capable of antimicrobial activity

    through dissolved silver ions. During 6 days of investiga-

    tion, the coating released 0.16M/cm2 silver ions into

    deionized water.

    Acknowledgments This was a MNT ERA-NET project funded by

    the Finnish Funding Agency for Technology and Innovation, TEKES,

    Finland. Dr. Pablo Aras and Dr. Adriana Gil from NANOTEC

    ELECTRONICA are thanked for the AFM characterization.

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