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Overall performance of Receiving process
Slotter Keying Letdown ITR ADJ Putaway Other Total Total Slots
Proportion
Date Errors Errors Errors Errors Errors Errors Errors Checked
defective
6/1/1999 4 1 1 1 0 3 10 800 0.0125
6/2/1999 11 2 1 2 2 7 25 800 0.03136/3/1999 11 2 0 2 4 4 23 800
0.0288
6/4/1999 6 6 0 0 2 11 25 800 0.0313
6/5/1999 6 0 0 1 3 4 14 800 0.0175
6/6/1999 19 0 0 0 1 5 25 800 0.0313
6/7/1999 11 0 0 0 2 2 15 800 0.0188
6/8/1999 3 1 2 0 1 16 23 800 0.0288
6/9/1999 3 0 3 0 1 3 10 800 0.0125
6/10/1999 3 0 3 0 0 5 11 800 0.0138
6/11/1999 5 0 3 0 0 7 15 800 0.0188
6/12/1999 0 1 1 0 1 22 25 800 0.0313
6/13/1999 4 1 3 0 4 5 17 800 0.0213
6/14/1999 2 0 2 0 0 19 23 800 0.0288
6/15/1999 0 2 2 0 0 1 5 800 0.0063
6/16/1999 2 2 0 0 1 0 5 800 0.0063
6/17/1999 4 0 1 0 2 0 7 800 0.0088
6/18/1999 3 1 4 2 0 0 10 800 0.0125
6/19/1999 4 0 3 0 2 1 10 800 0.0125
6/20/1999 7 2 2 0 3 3 17 800 0.0213
6/21/1999 13 0 2 0 1 9 25 800 0.0313
6/22/1999 7 0 2 0 2 5 16 800 0.0200
6/23/1999 4 0 4 0 1 6 15 800 0.01886/24/1999 7 0 0 0 2 7 16 800
0.0200
6/25/1999 2 0 1 0 4 2 9 800 0.0113
6/26/1999 2 0 1 0 4 1 8 800 0.0100
6/27/1999 2 0 2 0 0 8 12 800 0.0150
6/28/1999 8 1 1 0 0 6 16 800 0.0200
6/29/1999 7 1 1 0 0 7 16 800 0.0200
6/30/1999 1 1 1 0 1 4 8 800 0.0100
7/1/1999 10 0 2 0 1 8 21 800 0.0263
7/2/1999 7 0 2 0 2 4 15 800 0.0188
7/3/1999 4 0 1 0 6 1 12 800 0.0150
7/4/1999 6 0 2 0 1 1 10 800 0.0125
7/5/1999 3 0 1 0 0 2 6 800 0.0075
7/6/1999 0 2 2 0 0 1 5 800 0.0063
7/7/1999 1 0 5 0 0 19 25 800 0.0313
7/8/1999 5 0 2 0 0 3 10 800 0.0125
7/9/1999 5 2 2 0 1 6 16 800 0.0200
7/10/1999 6 0 0 0 1 2 9 800 0.0113
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7/11/1999 9 0 3 0 0 8 20 800 0.0250
7/12/1999 9 0 3 0 0 8 20 800 0.0250
7/13/1999 4 0 2 0 5 0 11 800 0.0138
7/14/1999 0 0 3 0 8 1 12 800 0.0150
7/15/1999 0 0 2 0 0 5 7 800 0.0088
230 28 78 8 69 242 655 36000 0.0182
Contro l l imi ts wi th comp lete data
Average Proportion defective = 0.0182 SD for a sample of size
800= 0.0047254
Upper Control limit = 0.0324
Lower Control Limit = 0.0040
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In/Out of
Control
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
inin
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
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in
in
in
in
in
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0.0000
0.0050
0.0100
0.0150
0.0200
0.0250
0.0300
0.0350
Proportion
Defective
Date
Run Chart for Receiving
UCL
LCL
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Pareto Diagram for Receiving
Error source Errors
Other 242
Slotter 230
Letdown 78
Putaway 69
Keying 28
ITR ADJ 8
0
50
100
150
200
250
300
Other Slotter Letdown Putaway Keying ITR ADJ
Receiving Errors
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Slotter performance of Receiving process
Slotter Keying Letdown ITR ADJ Putaway Other Total Total Slots
Proportion
Date Errors Errors Errors Errors Errors Errors Errors Checked
defective
6/1/1999 4 1 1 1 0 3 10 800 0.0050
6/2/1999 11 2 1 2 2 7 25 800 0.01386/3/1999 11 2 0 2 4 4 23 800
0.0138
6/4/1999 6 6 0 0 2 11 25 800 0.0075
6/5/1999 6 0 0 1 3 4 14 800 0.0075
6/6/1999 19 0 0 0 1 5 25 800 0.0238
6/7/1999 11 0 0 0 2 2 15 800 0.0138
6/8/1999 3 1 2 0 1 16 23 800 0.0038
6/9/1999 3 0 3 0 1 3 10 800 0.0038
6/10/1999 3 0 3 0 0 5 11 800 0.0038
6/11/1999 5 0 3 0 0 7 15 800 0.0063
6/12/1999 0 1 1 0 1 22 25 800 0.0000
6/13/1999 4 1 3 0 4 5 17 800 0.0050
6/14/1999 2 0 2 0 0 19 23 800 0.0025
6/15/1999 0 2 2 0 0 1 5 800 0.0000
6/16/1999 2 2 0 0 1 0 5 800 0.0025
6/17/1999 4 0 1 0 2 0 7 800 0.0050
6/18/1999 3 1 4 2 0 0 10 800 0.0038
6/19/1999 4 0 3 0 2 1 10 800 0.0050
6/20/1999 7 2 2 0 3 3 17 800 0.0088
6/21/1999 13 0 2 0 1 9 25 800 0.0163
6/22/1999 7 0 2 0 2 5 16 800 0.0088
6/23/1999 4 0 4 0 1 6 15 800 0.00506/24/1999 7 0 0 0 2 7 16 800
0.0088
6/25/1999 2 0 1 0 4 2 9 800 0.0025
6/26/1999 2 0 1 0 4 1 8 800 0.0025
6/27/1999 2 0 2 0 0 8 12 800 0.0025
6/28/1999 8 1 1 0 0 6 16 800 0.0100
6/29/1999 7 1 1 0 0 7 16 800 0.0088
6/30/1999 1 1 1 0 1 4 8 800 0.0013
7/1/1999 10 0 2 0 1 8 21 800 0.0125
7/2/1999 7 0 2 0 2 4 15 800 0.0088
7/3/1999 4 0 1 0 6 1 12 800 0.0050
7/4/1999 6 0 2 0 1 1 10 800 0.0075
7/5/1999 3 0 1 0 0 2 6 800 0.0038
7/6/1999 0 2 2 0 0 1 5 800 0.0000
7/7/1999 1 0 5 0 0 19 25 800 0.0013
7/8/1999 5 0 2 0 0 3 10 800 0.0063
7/9/1999 5 2 2 0 1 6 16 800 0.0063
7/10/1999 6 0 0 0 1 2 9 800 0.0075
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7/11/1999 9 0 3 0 0 8 20 800 0.0113
7/12/1999 9 0 3 0 0 8 20 800 0.0113
7/13/1999 4 0 2 0 5 0 11 800 0.0050
7/14/1999 0 0 3 0 8 1 12 800 0.0000
7/15/1999 0 0 2 0 0 5 7 800 0.0000
230 28 78 8 69 242 655 36000 0.0064
Contro l l imi ts wi th comp lete data
Average Proportion defective = 0.0064 SD for a sample of 800 =
0.0028169
Upper Control limit = 0.0148
Lower Control Limit = 0.0000
Contro l l imi ts exclud ing out o f contro l points
Average Proportion defective = 0.0058 SD for a sample of 800 =
0.0027
Upper Control limit = 0.0138
Lower Control Limit = 0.0000
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In/Out of
Control
in
in
in
in
in
out
in
in
in
in
in
in
in
in
in
in
in
in
in
in
out
in
inin
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
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in
in
in
in
in
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0.0000
0.0050
0.0100
0.0150
0.0200
0.0250
UCL with Outliers UCL without Outliers
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Module 1 performance
Slotter Keying Letdown ITR ADJ Putaway Other Total Total Slots
Proportion
Date Errors Errors Errors Errors Errors Errors Errors Checked
defective
6/1/1999 1 0 1 0 0 0 2 400 0.0050
6/2/1999 10 2 1 2 1 1 17 400 0.04256/3/1999 9 1 0 2 4 2 18 400
0.0450
6/4/1999 6 6 0 0 2 7 21 400 0.0525
6/5/1999 3 0 0 1 3 0 7 400 0.0175
6/6/1999 1 0 0 0 0 1 2 400 0.0050
6/7/1999 7 0 0 0 1 2 10 400 0.0250
6/8/1999 1 1 2 0 1 16 21 400 0.0525
6/9/1999 3 0 3 0 1 1 8 400 0.0200
6/10/1999 3 0 3 0 0 3 9 400 0.0225
6/11/1999 5 0 3 0 0 3 11 400 0.0275
6/12/1999 0 1 1 0 1 21 24 400 0.0600
6/13/1999 4 1 3 0 3 5 16 400 0.0400
6/14/1999 2 0 2 0 0 0 4 400 0.0100
6/15/1999 0 2 2 0 0 1 5 400 0.0125
6/16/1999 2 2 0 0 0 0 4 400 0.0100
6/17/1999 1 0 1 0 1 0 3 400 0.0075
6/18/1999 3 1 4 2 0 0 10 400 0.0250
6/19/1999 3 0 3 0 2 1 9 400 0.0225
6/20/1999 7 2 2 0 2 2 15 400 0.0375
6/21/1999 13 0 2 0 0 8 23 400 0.0575
6/22/1999 7 0 2 0 2 1 12 400 0.0300
6/23/1999 4 0 4 0 1 4 13 400 0.03256/24/1999 5 0 0 0 1 5 11 400
0.0275
6/25/1999 2 0 1 0 4 2 9 400 0.0225
6/26/1999 1 0 1 0 3 1 6 400 0.0150
6/27/1999 2 0 2 0 0 5 9 400 0.0225
6/28/1999 6 0 1 0 0 4 11 400 0.0275
6/29/1999 5 0 1 0 0 5 11 400 0.0275
6/30/1999 1 0 1 0 0 4 6 400 0.0150
7/1/1999 8 0 2 0 1 7 18 400 0.0450
7/2/1999 7 0 2 0 2 4 15 400 0.0375
7/3/1999 2 0 1 0 6 1 10 400 0.0250
7/4/1999 4 0 2 0 1 1 8 400 0.0200
7/5/1999 2 0 1 0 0 1 4 400 0.0100
7/6/1999 0 2 2 0 0 0 4 400 0.0100
7/7/1999 0 0 5 0 0 15 20 400 0.0500
7/8/1999 2 0 2 0 0 3 7 400 0.0175
7/9/1999 3 2 1 0 0 2 8 400 0.0200
7/10/1999 3 0 0 0 1 2 6 400 0.0150
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7/11/1999 7 0 3 0 0 8 18 400 0.0450
7/12/1999 7 0 3 0 0 8 18 400 0.0450
7/13/1999 2 0 2 0 5 0 9 400 0.0225
7/14/1999 0 0 3 0 8 0 11 400 0.0275
7/15/1999 0 0 2 0 0 1 3 400 0.0075
Total 164 23 77 7 57 158 486 18000 0.0270
Contro l l imi ts wi th comp lete data
Average Proportion defective = 0.0270 SD for a samle of 800 =
0.00573051
Upper Control limit = 0.0442
Lower Control Limit = 0.0098
Contro l l imi ts exclud ing out o f contro l points
Average Proportion defective = 0.0242 SD for a sample of 800 =
0.0077
Upper Control limit = 0.0473
Lower Control Limit = 0.0012
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In/Out of
Control
out
in
out
out
in
out
in
out
in
in
in
out
in
in
in
in
out
in
in
in
out
in
inin
in
in
in
in
in
in
out
in
in
in
in
in
out
in
in
in
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out
out
in
in
out
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0.0000
0.0100
0.0200
0.0300
0.0400
0.0500
0.0600
0.0700
UCL with Outliers
LCL with Outliers
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Module 1 slotter performance
Slotter Keying Letdown ITR ADJ Putaway Other Total Total Slots
Proportion
Date Errors Errors Errors Errors Errors Errors Errors Checked
defective
6/1/1999 1 0 1 0 0 0 2 400 0.0025
6/2/1999 10 2 1 2 1 1 17 400 0.02506/3/1999 9 1 0 2 4 2 18 400
0.0225
6/4/1999 6 6 0 0 2 7 21 400 0.0150
6/5/1999 3 0 0 1 3 0 7 400 0.0075
6/6/1999 1 0 0 0 0 1 2 400 0.0025
6/7/1999 7 0 0 0 1 2 10 400 0.0175
6/8/1999 1 1 2 0 1 16 21 400 0.0025
6/9/1999 3 0 3 0 1 1 8 400 0.0075
6/10/1999 3 0 3 0 0 3 9 400 0.0075
6/11/1999 5 0 3 0 0 3 11 400 0.0125
6/12/1999 0 1 1 0 1 21 24 400 0.0000
6/13/1999 4 1 3 0 3 5 16 400 0.0100
6/14/1999 2 0 2 0 0 0 4 400 0.0050
6/15/1999 0 2 2 0 0 1 5 400 0.0000
6/16/1999 2 2 0 0 0 0 4 400 0.0050
6/17/1999 1 0 1 0 1 0 3 400 0.0025
6/18/1999 3 1 4 2 0 0 10 400 0.0075
6/19/1999 3 0 3 0 2 1 9 400 0.0075
6/20/1999 7 2 2 0 2 2 15 400 0.0175
6/21/1999 13 0 2 0 0 8 23 400 0.0325
6/22/1999 7 0 2 0 2 1 12 400 0.0175
6/23/1999 4 0 4 0 1 4 13 400 0.01006/24/1999 5 0 0 0 1 5 11 400
0.0125
6/25/1999 2 0 1 0 4 2 9 400 0.0050
6/26/1999 1 0 1 0 3 1 6 400 0.0025
6/27/1999 2 0 2 0 0 5 9 400 0.0050
6/28/1999 6 0 1 0 0 4 11 400 0.0150
6/29/1999 5 0 1 0 0 5 11 400 0.0125
6/30/1999 1 0 1 0 0 4 6 400 0.0025
7/1/1999 8 0 2 0 1 7 18 400 0.0200
7/2/1999 7 0 2 0 2 4 15 400 0.0175
7/3/1999 2 0 1 0 6 1 10 400 0.0050
7/4/1999 4 0 2 0 1 1 8 400 0.0100
7/5/1999 2 0 1 0 0 1 4 400 0.0050
7/6/1999 0 2 2 0 0 0 4 400 0.0000
7/7/1999 0 0 5 0 0 15 20 400 0.0000
7/8/1999 2 0 2 0 0 3 7 400 0.0050
7/9/1999 3 2 1 0 0 2 8 400 0.0075
7/10/1999 3 0 0 0 1 2 6 400 0.0075
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7/11/1999 7 0 3 0 0 8 18 400 0.0175
7/12/1999 7 0 3 0 0 8 18 400 0.0175
7/13/1999 2 0 2 0 5 0 9 400 0.0050
7/14/1999 0 0 3 0 8 0 11 400 0.0000
7/15/1999 0 0 2 0 0 1 3 400 0.0000
Total 164 23 77 7 57 158 486 18000 0.0091
Contro l l imi ts wi th comp lete data
Average Proportion defective = 0.0091 SD for a samle of 800 =
0.00335933
Upper Control limit = 0.0192
Lower Control Limit = 0.0000
Contro l l imi ts exclud ing out o f contro l points
Average Proportion defective = 0.0082 SD for a sample of 800 =
0.0045
Upper Control limit = 0.0217
Lower Control Limit = 0.0000
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In/Out of
Control
in
out
out
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
in
out
in
inin
in
in
in
in
in
in
out
in
in
in
in
in
in
in
in
in
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in
in
in
in
in
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Module 3 performance
Slotter Keying Letdown ITR ADJ Putaway Other Total Total
Slots
Date Errors Errors Errors Errors Errors Errors Errors
Checked
6/1/1999 3 1 0 1 0 3 8 400
6/2/1999 1 0 0 0 1 6 8 4006/3/1999 2 1 0 0 0 2 5 400
6/4/1999 0 0 0 0 0 4 4 400
6/5/1999 3 0 0 0 0 4 7 400
6/6/1999 18 0 0 0 1 4 23 400
6/7/1999 4 0 0 0 1 0 5 400
6/8/1999 2 0 0 0 0 0 2 400
6/9/1999 0 0 0 0 0 2 2 400
6/10/1999 0 0 0 0 0 2 2 400
6/11/1999 0 0 0 0 0 4 4 400
6/12/1999 0 0 0 0 0 1 1 400
6/13/1999 0 0 0 0 1 0 1 400
6/14/1999 0 0 0 0 0 19 19 400
6/15/1999 0 0 0 0 0 0 0 400
6/16/1999 0 0 0 0 1 0 1 400
6/17/1999 3 0 0 0 1 0 4 400
6/18/1999 0 0 0 0 0 0 0 400
6/19/1999 1 0 0 0 0 0 1 400
6/20/1999 0 0 0 0 1 1 2 400
6/21/1999 0 0 0 0 1 1 2 400
6/22/1999 0 0 0 0 0 4 4 400
6/23/1999 0 0 0 0 0 2 2 4006/24/1999 2 0 0 0 1 2 5 400
6/25/1999 0 0 0 0 0 0 0 400
6/26/1999 1 0 0 0 1 0 2 400
6/27/1999 0 0 0 0 0 3 3 400
6/28/1999 2 1 0 0 0 2 5 400
6/29/1999 2 1 0 0 0 2 5 400
6/30/1999 0 1 0 0 1 0 2 400
7/1/1999 2 0 0 0 0 1 3 400
7/2/1999 0 0 0 0 0 0 0 400
7/3/1999 2 0 0 0 0 0 2 400
7/4/1999 2 0 0 0 0 0 2 400
7/5/1999 1 0 0 0 0 1 2 400
7/6/1999 0 0 0 0 0 1 1 400
7/7/1999 1 0 0 0 0 4 5 400
7/8/1999 3 0 0 0 0 0 3 400
7/9/1999 2 0 1 0 1 4 8 400
7/10/1999 3 0 0 0 0 0 3 400
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7/11/1999 2 0 0 0 0 0 2 400
7/12/1999 2 0 0 0 0 0 2 400
7/13/1999 2 0 0 0 0 0 2 400
7/14/1999 0 0 0 0 0 1 1 400
7/15/1999 0 0 0 0 0 4 4 400
Total 66 5 1 1 12 84 169 18000
Contro l l imi ts wi th comp lete data
Average Proportion defective = 0.0094 SD for a samle of 800 =
0.00340968
Upper Control limit = 0.0196
Lower Control Limit = 0.0000
Contro l l imi ts exclud ing out o f contro l points
Average Proportion defective = 0.0074 SD for a sample of 800 =
0.0043
Upper Control limit = 0.0202
Lower Control Limit = 0.0000
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Proportion In/Out of
defective Control
0.0200 out
0.0200 out
0.0125 in
0.0100 in
0.0175 in
0.0575 out
0.0125 in
0.0050 in
0.0050 in
0.0050 in
0.0100 in
0.0025 in
0.0025 in
0.0475 out
0.0000 in
0.0025 in
0.0100 in
0.0000 in
0.0025 in
0.0050 in
0.0050 in
0.0100 in
0.0050 in0.0125 in
0.0000 in
0.0050 in
0.0075 in
0.0125 in
0.0125 in
0.0050 in
0.0075 in
0.0000 in
0.0050 in
0.0050 in
0.0050 in
0.0025 in
0.0125 in
0.0075 in
0.0200 out
0.0075 in
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0.0050 in
0.0050 in
0.0050 in
0.0025 in
0.0100 in
0.0094
