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Sustainable Materials Management of Wood Fibres OECD Global Forum on Environment Focusing on Sustainable Materials Management Deanna Lizas, ICF International 25 October 2010

Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

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Page 1: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

Sustainable Materials

Management of Wood Fibres

OECD Global Forum on Environment Focusing on Sustainable Materials Management

Deanna Lizas, ICF International

25 October 2010

Page 2: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Outline

Background on pulp and paper sector

Pulp and paper life-cycle

Major findings

SMM opportunities and barriers

Outlook and trends

Conclusion

2

Page 3: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Paper: a valuable commodity with opportunities to

improve sustainability

3

Important sector of the global economy in terms of

employment scope and product application

Large consumer of energy, water, and manages large

carbons stocks:

Almost 400 million tonnes of paper produced and consumed

annually worldwide (58 kg of paper per capita)

Fourth largest industrial consumer of energy (5.7% of global

industrial energy use)

Contributes 2% of global CO2 emissions and actively manages

more carbon than most industries

Page 4: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Paper: a valuable commodity with opportunities to

improve sustainability over the life cycle

4

Page 5: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

The Life Cycle of Paper

Harvesting

Pulping

Papermaking

Transportation

End-of-life

Harvesting

Chemical

Pulping

Mechanical

Pulping

Papermaking

Recovered

Pulping

Deinking

Use

Recycling Combustion Landfilling

5

Page 6: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Major Findings: Energy

Total 21-32 GJ per tonne

6

EC BREF 2001; Jacobs & IPST 2006

Harvest3%

Mechanical Pulping

30%

Bleaching10%Pulp Drying

10%

Papermaking17%

Paper Drying20%

Transportation10%

Energy (GJ / tonne)

Page 7: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Major Findings: GHG Emissions

Note: Only includes GHG emissions from paper manufacturing stages. Recovered pulp emissions do

not consider forest carbon sequestration.

0 500 1,000 1,500 2,000 2,500

Kraft paper, unbleached [BUWAL 2001]

Corrugated board [BUWAL 2001]

Newsprint [EEA 1999]

Newsprint [EPA 2006]

Graphic paper (uncoated, with deinking) [BUWAL 2001]

Graphic paper (coated, no deinking) [BUWAL 2001]

kg CO2 per tonne of paper

Recovered pulp

Virgin pulp

7

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© 2006 ICF International. All rights reserved.

Major Findings: Energy and GHGs of

End-of-Life Pathways

EOL Pathway Energy use

(GJ / tonne)

GHG emissions

(tonnes CO2e /

tonne)

Recycling -19 to -7 -0.8 to +0.2

-3.4 to -3.1*

Combustion -10 to -6 -0.8 to -0.2

Landfilling with methane-

to-energy recovery -1.4 to 0.2 -1.3 to 0.2

Landfilling without

methane recovery 0.6 -0.5 to 4

8

EPA 2006; EC 2001

*Including forest carbon sequestration.

Page 9: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Major Findings: Water Use

9

EC 2001 BREF; Nilsson et al., 2007

0

20

40

60

80

100

120

Chemical pulp mills Integrated mechanical pulp and paper mills

Recovered fibre processing, no de-

inking

Recovered fibre processing, with

de-inking

Wate

r u

se (

cu

bic

mete

rs /

to

nn

e)

Page 10: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

SMM Technologies and Practices Life-cycle

Stage

Potential Reduction Example Practices

Harvesting Large carbon storage

potential

Sustainable Forestry Management

Pulping Energy use: 25% to 30%

Water use: 25% to 50%

Combined Heat and Power

Elemental chlorine-free bleaching

Increased use of biomass

Papermaking Energy use: 30% to 40%

Water use: Up to 50%

Upgrade to best available drying and

press technologies

Transportation Energy use: 2 MJ / km

GHG emissions: 50%

Efficient routing; supply chain

optimization

Improved fuel efficiency

End-of-life Recycling:

7 to 19 GJ / tonne

Increased paper recovery

Limit biomass discards to landfill

Improved reuse, source reduction

10

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© 2006 ICF International. All rights reserved.

Drivers and Barriers

Technical

• Slow rates of capital equipment turnover for new technologies

• Over time, significant improvements are achieved

Economic

• Cost savings associated with increased efficiency

• High capital costs and variability in market prices

Social

• Increased consumer awareness of environmental sustainability issues

• A lack of access to data availability and information sharing

11

Page 12: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Outlook and Trends

The global pulp and paper market is projected to grow

through 2030 at a projected rate of 2.3% per year.

Investment in new technologies could be challenged by

high capital investment requirements and slow or

uncertain growth / economic conditions.

Shift of trade flows and production from established to

emerging markets (e.g., China, India, Latin America)

12

Page 13: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Conclusions

Wood fibre industry is a major consumer of

energy, water, and manages large carbon

stocks.

Considerable opportunities exist to reduce

energy use, water use, and GHG emissions

across the life-cycle.

Promoting SMM of fibres will require

addressing barriers that impede adoption.

13

Page 14: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Acknowledgements

Henrik Harjula, OECD

Christopher Evans, Adam Brundage, and

Randall Freed, ICF

Expert reviewers and contributors

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Page 15: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Thank You!

Questions?

Deanna Lizas

ICF International

202-862-1106

[email protected]

http://www.icfi.com/lca/

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© 2006 ICF International. All rights reserved.

References EC. (2001). Reference Document on Best Available Techniques in the Pulp and

Paper Industry. European Commission (EC). Retrieved April 14, 2009, from

http://eippcb.jrc.es/reference/.

Jacobs, & IPST. (2006). Pulp and Paper Industry Energy Bandwidth Study. American

Institute of Chemical Engineers (AlChE). Retrieved April 7, 2009, from

http://www1.eere.energy.gov/industry/forest/bandwidth.html.

Nilsson, P., Puurunen, K., Vasara, P., & Jouttijärvi, T. (2007). Continuum - Rethinking

BAT Emissions of the Pulp and Paper Industry in the European Union. Finnish

Environment Institute (SYKE). Retrieved April 14, 2009, from

http://www.ymparisto.fi/default.asp?node=11174&lan=en.

Smith, A., Brown, K., Ogilvie, S., Rushton, K., & Bates, J. (2001). Waste

Management Options and Climate Change. European Commission. Retrieved

November 26, 2008, from

http://ec.europa.eu/environment/waste/studies/climate_change.htm.

EPA. (2006). Solid Waste Management and Greenhouse Gases: A Life-Cycle

Assessment of Emissions and Sinks. U.S. Environmental Protection Agency (EPA).

Retrieved October 22, 2008, from

http://epa.gov/climatechange/wycd/waste/reports.html.

IEA. (2007). Tracking Industrial Energy Efficiency and CO2 Emissions. International

Energy Agency (IEA). Retrieved from

http://www.iea.org/textbase/nppdf/free/2007/tracking_emissions.pdf.

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Page 17: Sustainable Materials Management of Wood Fibres · 0 500 1,000 1,500 2,000 2,500 Kraft paper, unbleached [BUWAL 2001] Corrugated board [BUWAL 2001] Newsprint [EEA 1999] Newsprint

© 2006 ICF International. All rights reserved.

Appendix

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