Upload
others
View
3
Download
1
Embed Size (px)
Citation preview
Sustainable Energy Management (SEM)June 2017
Johan Ike – Team lead Process control departmentPersonal details
Sustainable Energy Management 2
• 30 years with AkzoNobel (Research & Engineering)• Senior Process Automation Engineer / Team lead P&E PC• Studies, pre-projects, projects, programs
• IT architect for industrial networks• Process control, DCS, SCADA, MES,• Validation in pharmaceutical industry• Program lead Energy Diagnostics
• Projects:• IT lead for several pharmaceutical factories in Oss,• Revamp DCS,• Energy Diagnostics,• Wireless energy metering & monitoring.• Cyber Security
• Coaching / Mentoring
WhyWhy
WhatWhat
HowHow
Sustainable Energy ManagementProgram
3Sustainable Energy Management
1. Introduction
2. Program approach
3. Program execution Technical
4. Technical examples
5. Program execution Mindset & Behavior
Today, we are over-utilizing the earth’s resources
4Sustainable Energy Management
Number of planetEarths used each year
Today 1.6
Why the SEM program?
5Sustainable Energy Management
• For operational (energy) excellence
• To decrease the carbon footprint
• To engage colleagues to be more energy efficient
SEM and AkzoNobel
6Sustainable Energy Management
Scope Operational Eco-Efficiency:Gate-to-Gate
7Sustainable Energy Management
Operational Eco-Efficiency:9 parameters have been defined that measure our footprint
8
• Energy
• VolatileOrganicCompounds(VOC)
• Fresh Water
• Waste
• ChemicalOxygenDemand (COD)
Indirect CO2
Direct CO2
NOx
SOx
Sustainable Energy Management
Sustainable Energy ManagementAgenda
9Sustainable Energy Management
WhyWhy
WhatWhat
HowHow
1. Introduction
2. Program approach
3. Program execution Technical
4. Technical examples
5. Program execution Mindset & Behavior
Sustainable Energy ManagementProgram
What is it?• Structured approach• Visualization (usage, ideas & efforts)• Knowledge sharing• Stimulation of continuous improvement• Provision of tools• Support
What is it not?• Audit• Corporate directive• One day initiative• Reinvention of the wheel
10Sustainable Energy Management
Sustainable Energy ManagementEnergy target
11Sustainable Energy Management
Make conventionalenergy as green as
possible
>20% andgrowing
Priority 1:Energy savings
Common opportunities
growing
Priority 2:Renewable energy
Innovative opportunities
Sustainable Energy ManagementSupport
12Sustainable Energy Management
2: Identify targets & saving ideas
3: Prioritize opportunities
4: Generate Measure cards (AR-ready)
Plan & Implementthe measures
1: Install metering to visualize energy usage
5:Stimulate Energy Continuous ImprovementContinuousImprovement
Celebrate success
>5% energy savingcan already berealized after thisstep
>10% energysaving can berealized at this step
>2% energy savingeach year can berealized at this step
Sustainable Energy Management
13Sustainable Energy Management
WhyWhy
WhatWhat
HowHow
1. Introduction
2. Program approach
3. Program execution Technical
4. Technical examples
5. Program execution Mindset & Behavior
Sustainable Energy ManagementRoadmap
14Sustainable Energy Management
Visit 1 Metering Visit 2 Tracking
Make inventoryfor a meteringplan
Investigate theenergy savingsopportunities
Identify quickwins
StimulateMindset &Behavior
Install meteringand monitor for6 months
Evaluatemetering results
Make measurecards, ready forA.R.
Extradashboards &reports
StimulatePerformanceManagement
Track progressof the projects
Put newmeasures onthe priority list
1 week 6 months 1 week Next years
(ISO 50001 compliant)
Sustainable Energy Management3 pillars
15Sustainable Energy Management
PerformanceManagement
Mindsets andbehavior
Technicalsystem
Efficient equipmentVariable speedHeat integration
InsulationGreen energy
Lighting
KPI’s & targetsTracking
DashboardsDialogs
FeedbackDirection
Leadership
MotivationAccountability
ValuesCulture
EducationDecisionsInnovation
Each pillar is equally important
Sustainable Energy ManagementDeliverables
16Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Energy KPI BreakdownOverview
17Sustainable Energy Management
PRODUCEDPURCHASED UTILITIES
UTILITY 100% eff 9,2 m3/kWh 82% eff 82% eff eff
0 kWh 0 Nm3 kwh 0 kWh 0 kWh 0 m3100%
3.409.476 Euro 354.151 Euro 39.142 Euro 13.047 Euro 62.627 Euro 573.333 Euro 2.265.025 Euro11 17 26 29 32 35
51.861.000 kWh 1.918.857 kWh 1.918.857 kWh 777.915 kWh 259.305 kWh 1.244.664 kWh 726.054 kWh 45.015.348 kWh76,5% 10
2.609.476 Euro 96.551 Euro 96.551 Euro 39.142 Euro 13.047 Euro 62.627 Euro 36.533 Euro 2.265.025 Euro
28.118.563 kWh 196.830 kWh 9.054.177 kWh 0 kWh 0 kWh 0 kWh 18.867.556 kWh 0 kWh23,5% 14
800.000 Euro 5.600 Euro 257.600 Euro 0 Euro 0 Euro 0 Euro 536.800 Euro 0 Euro
51.643 kWh 51.643 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh0,0% 30
0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro
kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh0,0% 34
Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro
Gas cooling
1,5%
Helium 100,0%
0,0%32,2% 0,0%
10,4% 1,1%
0,5%
Compressed air
0,7%Natural Gas
Electricity
Hot water
Diesel 0,0%
3,7%
Total Energy Cost Direct
3,7%
0,0%100,0% 0,0%
0,0%0,0% 0,0%
2,4% 1,4% 86,8%
0,0% 67,1% 0,0%
VSDS cooling GRU heating Compressors
0,0% 0,0% 0,0%
0,0% 0,0% 0,0%
Energy KPI BreakdownDetail 2013
18Sustainable Energy Management
Sustainable Energy ManagementDeliverables
19Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
20Sustainable Energy Management
Wi-Pulse meter
Mesh Node(Repeater)
Energy analytics & reportingWi-LEM
meter nodes
Tbox data concentratorCommunication PLC
Gas meter
Pump
Compressor
Energy databaseServer
Sustainable Energy ManagementDeliverables
21Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Idea list: difficult to discuss with a group
22Sustainable Energy Management
ID TitleIDcategory Phase GJ savings CO2 savings Net savings Impl. costs Impl.
Payback(y)
100 Install metering for visualization and awareness 1: High savings, Easy to implement7: Measure Defined 844,17 194920 kg € 10.787 € 15.000 Estimate 1,4
104Install a new more energy efficient chiller in stead ofthe 20 year old one. 1: High savings, Easy to implement4: MC candidate 882,00 203654 kg € 11.270 € 30.000 Guess 2,7
105 Install compressed air survey and repair service 0: Savings, Very easy to implement8: Measure Implemented474,73 109614 kg € 3.500 € 1.500 Estimate 0,4
109
Separate compressed air supply lines for WB and SBproduction. During high season block off SB areaduring second shift. 3: No high savings, Easy to implement3: Prioritized 35,60 8221 kg € 455 € 300 Estimate 0,7
111Install timer on the compressors to shut downautomatically after the shift end. 0: Savings, Very easy to implement3: Prioritized 81,00 18703 kg € 1.035 € 200 Estimate 0,2
120
Internal directive for the split heater set points forsummer and winter. A recommendation on the bestsetpoint for building 1 0: Savings, Very easy to implement3: Prioritized 49,00 9400 kg € 650 € 0 Estimate 0,0
122Re-use the heat from the compressors to heat building#5. 2: High savings, Not easy to implement3: Prioritized 395,93 29022 kg € 7.600 € 7.000 Calculation 0,9
130Insulate the Fan Coil Heater pipes going to the Fanboxes in buildings 20 and 14. 1: High savings, Easy to implement4: MC candidate 360,00 83124 kg € 4.600 € 6.000 Calculation 1,3
134Create an internal directive for computers and monitorsetc. used in the offices. Switch of when not in use. 0: Savings, Very easy to implement3: Prioritized 3,91 904 kg € 50 € 0 Guess 0,0
136Schedule cleaning of the Fan Coil Heaters to retain theefficiency 0: Savings, Very easy to implement8: Measure Implemented10,39 762 kg € 200 € 600 Guess 3,0
Program Tracking Tool (PTT)Idea dashboard
23Sustainable Energy Management
last ID number 129
ID no. : 100 Filter
Site : Pontiac x
Utility : All x
Subject : Other x
Source : Tim Evans x
Install metering for visualization and awareness
1: High savings, Easy to implement x
Phase : 3: Prioritized x
Net GJ savings : 3.572 GJNet CO2 savings : 593.595 kgNet savings/year : $27.491Total impl. costs : $37.000
Lead time : 6 weeksInternal FTE time : 4 days
Savings : Estimate x
Idea date : 13-apr-2012 10:50
Last update : 16-apr-2012 21:35 1,3 Payback years (Total impl. costs / net savings)
Approval date :Responsible : Tim Evans x
Remarks : 5% savings on energy use 2011 is normally assumed.
Idea category
-60.000
-40.000
-20.000
0
20.000
40.000
60.000
80.000
100.000
120.000Savings after implementation
1 year 2 years 3 years 4 years 5 years
GJ
Giga Joule Footprint
Program Tracking Tool (PTT)Idea dashboard
24Sustainable Energy Management
1. Standardized lay out forknowledge sharing
2. Phase definition fortracking progress of ideas
3. Prioritizing tool for ideas4. Dashboard function for
quick recognizing ofpriority
5. Automatic tracking of thelast change date
6. Filter possibilities tobrowse quickly to groupedideas
last ID number 129
ID no. : 100 Filter
Site : Pontiac x
Utility : All x
Subject : Other x
Source : Tim Evans x
Install metering for visualization and awareness
1: High savings, Easy to implement x
Phase : 3: Prioritized x
Net GJ savings : 3.572 GJNet CO2 savings : 593.595 kgNet savings/year : $27.491Total impl. costs : $37.000
Lead time : 6 weeksInternal FTE time : 4 days
Savings : Estimate x
Idea date : 13-apr-2012 10:50
Last update : 16-apr-2012 21:35 1,3 Payback years (Total impl. costs / net savings)
Approval date :Responsible : Tim Evans x
Remarks : 5% savings on energy use 2011 is normally assumed.
Idea category
-60.000
-40.000
-20.000
0
20.000
40.000
60.000
80.000
100.000
120.000Savings after implementation
1 year 2 years 3 years 4 years 5 years
GJ
Giga Joule Footprint
Sustainable Energy ManagementDeliverables
25Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Measure Card used in theprogram
26Sustainable Energy Management
1. Ready for using in theAppropriation Request
2. Standard excel sheet forthe visualization ofenergy savings
3. Automatic calculation ofGJ and CO2 footprint
27Sustainable Energy Management
Measure CardDetails
Sustainable Energy ManagementIdeation Process
28Sustainable Energy Management
• Ideas– Cleaned up– Prioritized
• Opportunities– Measure Card Candidate– Measure Card Ready– Measure Card Approved
• Measures– Measure defined– Measure approved– Measure implemented
Sustainable Energy ManagementIdea Prioritizing
29Sustainable Energy Management
100%
0% 100%
0:Sa
ving
s,V
ery
easy
toim
plem
ent
1: High savings,Easy to implement
2: High savings,Not easy to implement
3: No high savings,Easy to implement
4: No high savings,Not easy to implement
5:N
otfe
asib
le
Implementation effort
Savi
ngs
Sustainable Energy Management22 Opportunities (-28% carbon footprint)
Sustainable Energy Management 30
12.442 548.248 € 121.867 € 148.278 GJsavings
CO2 (kg) savings
Netsavings
Impl.costs
Sustainable Energy ManagementDeliverables
31Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Sustainable Energy Management
32Sustainable Energy Management
WhyWhy
WhatWhat
HowHow
1. Introduction
2. Program approach
3. Program execution Technical
4. Technical examples
5. Program execution Mindset & Behavior
Building / Piping insulationCommon opportunities
33Sustainable Energy Management
•Conditioned air (hot and cold) is lost through roofs, open doors, windowsetc. Can be prevented with roof insulation, strip doors, tinted, reflective orcoated glass
•Insulating could save over 40% of the energy required for heating orcooling.
Source: www.gruenecodesign.com
HVACCommon opportunities
34Sustainable Energy Management
•Reduced set points for heating and increase setpoint for cooling. Reducing a temperature setpoint with one degree can save up to 7% of theheating energy consumed by that room.
•During nights and/or non-production hours setpoints of heating and/or cooling should bereduced/increased or shut down.
MaintenanceCommon opportunities
35Sustainable Energy Management
The difference between clean and dirty heat exchangers can go up to35% of the energy efficiency of the equipment.
TimersCommon opportunities
36Sustainable Energy Management
Switching off the equipments that are not continuouslyin use. Opportunity in mixers, compressed air system,A/C (to reduce running time).
Heat RecoveryCommon opportunities
37Sustainable Energy Management
• Recovery of heat from the furnace exhaust gas/flue gases, fromcondensate or from compressors.
• Within forced draft air systems several systems are available torecover energy with the following energy savings*:
• Recirculation of air: 100%• Heat wheel with absorption: 70% + humidity• Heat wheel: 70%• Cross flow heat exchanger: 60%• Twin coil: 50%*Efficiencies are approximate values
Adiabatic (top-)coolingCommon opportunities
38Sustainable Energy Management
COP Chiller : about 4 (COP = Coefficient of Performance)COP Cooling tower: about 14
BoilersCommon opportunities
39Sustainable Energy Management
•Insulate boiler•Minimize excess air•Heat recovery (economizer)•Repair steam leaks•Use high efficiency boiler
•Shut down boiler when not in use•Reduce temperature of the boiler•Replace high emission fuels (oil) with less polluting fuels (natural gas)•Avoid over dimensional pumps for heating water circuit•Ensure that circulation pumps are switched off in summer
Compressed air systemCommon opportunities
40Sustainable Energy Management
•Reduce pressure of the network•Reduce inlet temperature•Replace air- by electrical equipment (20x more efficient)•Install variable speed drive on the motor.•Differentiate day and night settings.•Maintain equipment•Remove improper compressed air users•Conduct periodic leak surveys and repair•Use the residual heat of the compressor
Electric motorsOpportunities
41Sustainable Energy Management
•Life Cycle Analysis for the electric motor•High efficiency motors, consider buying a more efficient motor:
• For all new installations• When purchasing equipment such as compressors, HVAC systems
and pumps• When major modifications are made to facilities or processes• Instead of rewinding older, standard efficiency units• When replacing oversized or under loaded motors• As part of preventive maintenance or energy conservation programs
Variable frequency for electrical motorsCommon opportunities
42Sustainable Energy Management
Innovative opportunitiesEnergy Efficiency Program
43Sustainable Energy Management
•Replace the conventional boilers with Combined Heat and Power unit(CHP)•Preserve energy during down-time =>Utilities like (hot)water can bestored during down-time instead of discard to sewer.
•Heat / cold storage
•Solar energy
•Wind energy
•Biomass
Heat / cold storageInnovative opportunities
44Sustainable Energy Management
Installed installation in Sassenheim by Wout Versluis
Solar heat, Solar collectors on the roof ofthe cafeteria building at Planta Colón
45Sustainable Energy Management
•15 Heat Pipe Solar Collectors heat the water in the cafeteria (200 employees)and locker rooms
• Execution Period: Nov 2008 – Jan 2009• Investment: US$ 20.000• Installed Power Capacity: 34.968 Kwh/year
In 15 years, the solar collectors will cut anestimated 120 tons of CO2 emissions
Solar & wind energySun and wind light streets of Lang Fangplant, China
46Sustainable Energy Management
•Deco China decided to replace 18 electrical street lights with solar ones. Acombination of solar and wind energy was used to power these five lights, most ofthe power being wind generated in winter and sunlight at other times of the year.
•With an annual electricity consumption of 21024 kWh, the system will generate acost saving of 2.359 EUR with a payback time of 52 months.
Solar energySolar cells on rooftop in Castelletto,
47Sustainable Energy Management
•Cristiano Taverna, Supply Chain & HSE Manager in Italy, took this opportunity toput solar cells on the site’s roof. With a total energy consumption of 1.3 mega Wattper year 15% comes from the solar cells, thereby reducing Castelletto’s externalenergy consumption and energy bill.
•After 6.5 years we will have a positive cash flow and we don’t have to buy asignificant part of the energy from external parties any longer,
Energy RoofInnovative opportunities
48Sustainable Energy Management
Energy RoofInnovative opportunities
49Sustainable Energy Management
Energy opportunity typesSEM Results
50Sustainable Energy Management
1. Maintenance
2. Awareness
3. Control/Timers/Tuning
4. On/Off, Setpoints
5. Insulation
6. Efficient equipment
7. Heat recovery
a) Rework / off spec
b) Over-dimension
c) Over-production
d) Planning
e) Transport
f) Renewables
Energy opportunity typesSEM Results Process control related
51Sustainable Energy Management
1. Maintenance
2. Awareness
3. Control/Timers/Tuning
4. On/Off, Setpoints
5. Insulation
6. Efficient equipment
7. Heat recovery
a) Rework / off spec
b) Over-dimension
c) Over-production
d) Planning
e) Transport
f) Renewables
Sustainable Energy Management
52Sustainable Energy Management
WhyWhy
WhatWhat
HowHow
1. Introduction
2. Program approach
3. Program execution Technical
4. Technical examples
5. Program execution Mindset & Behavior
Behavioral effects of performanceimprovements
53Sustainable Energy Management
Perfo
rman
ce
TimeBefore Step change Sustainability
Behavioraleffect
Deterioration
Sustainable Energy ManagementDeliverables
54Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Energy survey questions aboutDIRECTION (I know what to do)
• Vision, Policy
• KPI’s
• Targets
• Responsibility
• Improvements
55Sustainable Energy Management
Energy survey questions aboutCAPABILITIES (I am able to do it)
• Training
• Knowledge
• Conferences
• Renewable sources
• Purchasing
• Budget
56Sustainable Energy Management
Energy survey questions aboutFEEDBACK (I know how well I am doing)
• Measurements
• Feedback
• Idea box
• Communication
• Reports
57Sustainable Energy Management
Energy survey questions aboutMOTIVATION (I have a reason for doing so)
• Attention
• Implementations
• Recognition
• Rewards
• Role models
• Continuous improvement
58Sustainable Energy Management
Energy Survey results presentationPerformance Management axis
59Sustainable Energy Management
Direction
Feedback
I know what to doVision, Leadership,
CoordinationKPI, Targets, Plans
I know how well I amdoing
Dialogs, Dashboards,Metering, (Automatic)
tracking
Energy Survey results presentationMindset and behaviour axis
60Sustainable Energy Management
CapabilitiesMotivation
I am able to do itEducation, Budget
External orientation,Innovation, Decisions
I have a reason fordoing so
Culture, Accountability,Actions, Values,
Engagement, Rewards
Energy Survey results presentationPMMB axes
61Sustainable Energy Management
CapabilitiesMotivation
Direction
Feedback
I know what to doVision, Leadership,
CoordinationKPI, Targets, Plans
I am able to do itEducation, Budget
External orientation,Innovation, Decisions
I know how well I amdoing
Dialogs, Dashboards,Metering, (Automatic)
tracking
I have a reason fordoing so
Culture, Accountability,Actions, Values,
Engagement, Rewards
SEM Program DeliverablesEnergy Awareness Survey
62Sustainable Energy Management
0,0
10,0Direction
Capabilities
Feedback
Motivation
Current PracticeQuestionaire Max. score
I know what to doVision, Direction
Leadership, CoordinationKPI, Targets, Plans
I am able to do itEducation, Budget
External orientation,Innovation, Decisions
I know how well I am doingDialogs, Feedback
Dashboards, Metering(Automatic) tracking
I have a reason for doing soMotivation, Accountability
Culture , Values, Engagement,Actions, Rewards
Example graph
Sustainable Energy ManagementProgramDeliverables
63Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
SEM programDashboard
64Sustainable Energy Management
Energy consumption overview Wing A
65Sustainable Energy Management
15001600170018001900200021002200230024002500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
Ener
gyco
nsum
ptio
n(k
Wh)
Week number
Actual weekly energy consumption (kWh) Energy usage running average (kWh)
Annual Electricity ConsumptionActual versus Target
Actual Consumption
Target Consumption
£ 1,163,573
£ 1,045,000
Year to date
Energy consumption overview Wing A
SEM programCompressed Air Leakage dashboard
40 4530
4030 32
4070
50 55
0
100
35 36 37 38 39 40 41 42 43 44Week no.
Compressed air leaks TargetkW/hr
48
Week no. Remarks Performance43 Leak survey and repair ready Current loss € 4.23839 Leak survey requested Target loss € 4.66038 Broken hose detected Deviation € 422
Sustainable Energy Management 66
VisionSet direction and context Set KPI’s
& targets
Budget& plans
Tracking
Dialogues
Actionsrewards 5
Performance Management modelCreate Dialogues
67Sustainable Energy Management
Daily Weekly Monthly
BU manager
Plantmanager
Productionmanager
Supervisor
OperatorBest score: $ 350
Current score: $ 380
C o n t r o l v a lve p o s it io n
0
2 0
4 0
6 0
8 0
10 0
0 2 4 6 8 1 0 1 2
t im e
%op
en
432
ETHOMEEN® C/12 BULK
$ (30)
LBS 45.295
12-12-06
21:44
13-12-06
08:36
Natural Gas/lb produced
0.00000
0.00050
0.00100
0.00150
0.00200
0.00250
0.00300
Jan-
09Fe
b-09
Mar
-09
Apr-0
9M
ay-0
9Ju
n-09
Jul-0
9Au
g-09
Sep-
09O
ct-09
Nov-0
9De
c-09
Jan-
10Fe
b-10
Mar
-10
Natural Gas/lb produced
Natural Gas/lb produced
0.00000
0.00050
0.00100
0.00150
0.00200
0.00250
0.00300
Jan-
09Fe
b-09
Mar
-09
Apr-0
9M
ay-0
9Ju
n-09
Jul-0
9Au
g-09
Sep-
09O
ct-09
Nov-0
9De
c-09
Jan-
10Fe
b-10
Mar
-10
Natural Gas/lb produced
Sustainable Energy ManagementDeliverables
68Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior
Sustainable Change WorkshopI will change my behavior if……
69Sustainable Energy Management
CapabilitiesMotivation
Direction
Feedback
I know what to doVision, Direction
Leadership, CoordinationKPI, Targets, Plans
I am able to do itEducation, Budget
External orientation,Innovation, Decisions
I know how well I am doingDialogs, Feedback
Dashboards, Metering(Automatic) tracking
I have a reason for doing soMotivation, Culture,
Accountability, Actions,Values, Engagement, Rewards
Continuous ImprovementPerformance management model
70Sustainable Energy Management
VisionSet direction and context Set KPI’s
& targets
Budget& plans
TrackingDialogues
Actionsrewards
CapabilitiesMotivation
Direction
Feedback
Continuous Improvement SEMPerformance management model
71Sustainable Energy Management
VisionSet direction and context Set KPI’s
& targets
Budget& plans
TrackingDialogues
Actionsrewards
last ID number 129
ID no. : 100 Filter
Site : Pontiac x
Utility : All x
Subject : Other x
Source : Tim Evans x
Install metering for visualization and awareness
1: High savings, Easy to implement x
Phase : 3: Prioritized x
Net GJ savings : 3.572 GJNet CO2 savings : 593.595 kgNet savings/year : $27.491Total impl. costs : $37.000
Lead time : 6 weeksInternal FTE time : 4 days
Savings : Estimate x
Idea date : 13-apr-2012 10:50
Last update : 16-apr-2012 21:35 1,3 Payback years (Total impl. costs / net savings)
Approval date :Responsible : Tim Evans x
Remarks : 5% savings on energy use 2011 is normally assumed.
Idea category
-60.000
-40.000
-20.000
0
20.000
40.000
60.000
80.000
100.000
120.000Savings after implementation
1 year 2 years 3 years 4 years 5 years
GJ
Giga Joule Footprint
PRODUCEDPURCHASED UTILITIES
UTILITY 100% eff 9,2 m3/kWh 82% eff 82% eff eff
0 kWh 0 Nm3 kwh 0 kWh 0 kWh 0 m3100%
3.409.476 Euro 354.151 Euro 39.142 Euro 13.047 Euro 62.627 Euro 573.333 Euro 2.265.025 Euro11 17 26 29 32 35
51.861.000 kWh 1.918.857 kWh 1.918.857 kWh 777.915 kWh 259.305 kWh 1.244.664 kWh 726.054 kWh 45.015.348 kWh76,5% 10
2.609.476 Euro 96.551 Euro 96.551 Euro 39.142 Euro 13.047 Euro 62.627 Euro 36.533 Euro 2.265.025 Euro
28.118.563 kWh 196.830 kWh 9.054.177 kWh 0 kWh 0 kWh 0 kWh 18.867.556 kWh 0 kWh23,5% 14
800.000 Euro 5.600 Euro 257.600 Euro 0 Euro 0 Euro 0 Euro 536.800 Euro 0 Euro
51.643 kWh 51.643 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh0,0% 30
0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro
kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh 0 kWh0,0% 34
Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro 0 Euro
Gas cooling
1,5%
Helium 100,0%
0,0%32,2% 0,0%
10,4% 1,1%
0,5%
Compressed air
0,7%Natural Gas
Electricity
Hot water
Diesel 0,0%
3,7%
Total Energy Cost Direct
3,7%
0,0%100,0% 0,0%
0,0%0,0% 0,0%
2,4% 1,4% 86,8%
0,0% 67,1% 0,0%
VSDS cooling GRU heating Compressors
0,0% 0,0% 0,0%
0,0% 0,0% 0,0%
Sustainable Energy ManagementQuestions?
72Sustainable Energy Management
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
KPI breakdown
Monitoring system
Idea list
Measure cards (AR-ready)
SurveyKPI cockpit
Dashboards
Continuous improvement
SurveyKPI cockpit
Dashboards
Continuous improvement
Technicalsystem
PerformanceManagement
Mindsets andbehavior