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Sustainable energy generation by bio fuel cell from septic
tank
Name of the college: Civil Engg. Dept., Nagarjuna College of Engineering and
Technology.
Students :
1. Yogashree G, 2. Vivek kumar, 3. Shalinee Singh, 4. Sanesh Regmi
Guide : Dr.K. Kumar, Dean R&D, NCET
Sustainable Energy from Bio Fuel cell 2016-17
Dept. of CIVIL ENGG, NCET, Bangalore Page 2
ABSTRACT
Non convention energy generation is one of the important social need .Our
country investing huge money on that for solar energy and wind energy. Lot of research is
in progress to utilize waste material. The sewage from the residential building generates
methane gas by microorganism in the sludge. So far the septic tanks are constructed in the
residential building for collection and draining of effluent from the residence. The
effluent collection at the septic tank is containing organic matter those are consumed by
micro-organism and are generating hydrogen ion and other gases in an anaerobic and
aerobic condition. It is proposed to utilize a septic tank into a power generation unit by
incorporating stack of bio fuel cell driven by micro-organism.
The bio fuel cell is designed by the concept of H+ ions in the anaerobic condition
reacting with oxygen in aerobic condition to form water through proton exchange
membrane. This process drives electron from anode to cathode is tapped. The generated
power is regulated and the constant power supply is obtained which is useful for
residential purpose. A prototype cell was fabricated and tested by polarization. It is found
that the voltage gain is 0.59 V. The power generation Design an electrolyte for anaerobic
and aerobic condition.
Sustainable Energy from Bio Fuel cell 2016-17
Dept. of CIVIL ENGG, NCET, Bangalore Page 3
CONTENT PAGE NO
1. Introduction 1.1 The world energy situation 06
1.2 Alternatives to overcome energy crisis 07
1.3 Sewage Treatment and Septic Tank 07
1.4 Origins of Sewage 07
1.5 Septic Tank 08
1.6 Details of Microbes in Sewage Water and Septic Tank 08
1.7 Aerobic and Facultative Bacteria 09
1.8 Anaerobic Bacteria 09
1.9 Definition of bio fuel cell 10
2. Working of bio fuel cell 11
3. Literature Survey 14
4. Designing of Bio fuel cell 17
4.1 Micro-Organisms in an MFC 18
4.2 Design of Anode 18
4.2.1 Electrolyte 18 4.2.2 Carbon fiber as an electrode 18 4.2.3 Proton exchange membrane 19
4.3 Design of cathode 20
4.3.1 Electrolyte 20
4.3.2 Electrode 20
4.4 Modified Design 21
4.4.1 Electrolyte in anode 21
4.4.2 Proton exchange membrane 21
4.4.3 Electrolyte in cathode 22
4.4.4 Electrode 22
4.4.5 Stack of eight cells 22
Sustainable Energy from Bio Fuel cell 2016-17
Dept. of CIVIL ENGG, NCET, Bangalore Page 4
4.4.6 Voltage Reading & current readings from cell design 23
5. Regulating and boosting
5.1 Features 24
5.2 Description 24
5.3 Pin diagram and functions 24
5.4 Principle of operation of IC ltc3108 25
5.5 Typical Applications 28
6. Advantages, disadvantages and applications
6.1 Advantages 30
6.2 Disadvantages 31
6.3 Applications 31
7. Future scope 33
8. Conclusion 34
9. References 35
Sustainable Energy from Bio Fuel cell 2016-17
Dept. of CIVIL ENGG, NCET, Bangalore Page 5
CHAPTER 1
INTRODUCTION
1.1 The world energy situation
In the recent decades, the consumption of energy around the globe has been increased
exponentially. This excessive consumption of energy sources usage of non-renewable
energy sources i.e. Fossil fuels, nuclear sources etc. Fossil fuels account for over 90% of
the world’s total energy resources. The main sources of fossil fuel are; coal, 16%; natural
gas 29%; petroleum 36% and nuclear 9%. Renewable energy accounts for only 10% of
the total energy consumption [1].
Fig. 1.1 Pie chart of the world energy sources (2015)
At this consumption rate, soon it will lead to energy crisis also it will affect the nature.
For example, usage of fossil fuels negatively influences the nature owning to the emission
of CO2 which eventually leads to global warming and atmospheric pollution.
In the search for economic prosperity, too much emphasis has been placed on
conventional energy, mostly powered by fossil fuels that create serious environmental and
social costs. Local air pollution, regional acid deposition and global climate change are
only some of these costs which we all must pay, now or in the future, regardless of our
local address.
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1.2 Alternatives to overcome energy crisis
The use of fossil fuels, especially oil and gas, in recent years has accelerated and this
triggers a global energy crisis. Renewable bio-energy is viewed as one of the ways to
alleviate the current global warming crisis [2].
Renewable energy technologies can provide clean, sustainable and ultimately affordable
supply of energy to the world while providing additional social and economic benefits.
Major efforts are devoted to developing alternative electricity production methods. New
electricity production from renewable resources without a net carbon dioxide emission is
much desired. One of the alternative energy sources that we can use the microbial fuel
cell or bio fuel cell.
1.3 Sewage Treatment and Septic Tank
Sewage treatment is the process of removing contaminants from wastewater, primarily
from household sewage. It includes physical, chemical, and biological processes to
remove these contaminants and produce environmentally safe treated wastewater (or
treated effluent). A by-product of sewage treatment is usually a semi-solid waste or
slurry, called sewage sludge that has to undergo further treatment before being suitable
for disposal or land application.
Sewage treatment may also be referred to as wastewater treatment, although the latter is a
broader term which can also be applied to purely industrial wastewater. For most cities,
the sewer system will also carry a proportion of industrial effluent to the sewage
treatment plant which has usually received pre-treatment at the factories themselves to
reduce the pollutant load. If the sewer system is a combined sewer then it will also carry
urban runoff (storm water) to the sewage treatment plant.
1.4 Origins of Sewage
Sewage is generated from the residential, institutional, commercial and industrial
establishments. It includes household waste liquid from toilets, baths and kitchen draining
into sewers. In many areas, sewage also includes liquid waste from industry and
commerce. The separation and draining of household waste into greywater and Black
water is becoming more common in the developed world, with treated greywater being
permitted to be used for watering plants or recycled for flushing toilets.
1.5 Septic Tank
A septic tank is a key component of a septic system, a small-scale sewage treatment
system common in areas that lack connection to main sewage pipes provided by local
governments or private corporations. Other components, generally controlled by local
governments, may include pumps, alarms, sand filters, and clarified liquid effluent
Sustainable Energy from Bio Fuel cell 2016-17
Dept. of CIVIL ENGG, NCET, Bangalore Page 7
disposal methods such as a septic drain field, ponds, natural stone fiber filter plants or
peat moss beds.
The term "septic" refers to the anaerobic bacteria environment that develops in the
tank which decomposes or mineralizes the waste discharged into the tank. Septic tanks
can be coupled with other onsite wastewater treatment units such as bio filters or aerobic
systems involving artificially forced aeration.
1.6 Details of Microbes in Sewage Water and Septic Tank
Sewage is combination of solid and liquid waste from domestic and industries form of
waste. Water is the main constituent of sewage and approximately 0.5% inorganic and
organic solid matter is suspended in this water. Depending upon the input sources, sewage
is composed of carbon, nitrogen, phosphorous, sugars, fatty acids, proteins, fats, alcohols,
amino acids, pectin, cellulose, lignocelluloses, lignin, heavy metal residues and many
other complex forms. Looking at the chemical composition, it seems that sewage is an
ideal environment for growth microorganisms like protozoa, algae, fungi, yeasts,
bacteria and viruses. Bacteria from sewage are pathogenic, non-pathogenic,
saprophytes, autotrophic, heterotrophic, facultative, obligate, aerobic or anaerobic
forms. The millions of bacteria have been enumerated in per milliliter of diluted sewage
sample. The common sewage bacteria include species of coli forms, streptococci,
clostridia, lactobacilli, micrococci, Proteus and Pseudomonas. Most of these bacteria re
causative agents of fatal diseases like gastro, typhoid, cholera and food poisoning in
humans.
The query arises regarding the presence of multiple groups of bacteria in sewage. Why do
they grow in sewage and what are they for? The first most important reason is that
sewage has peculiar composition that favours and supports the growth of almost all types
of bacteria. The second important reason is that sewage bacteria carry out decomposition
of organic matter present in the sewage. Bacterial sewage degradation is very prolonged
but ecologically important process. The characteristic feature of sewage decomposition is
the shift in types of bacteria during time course of decomposition process. Let us use
these changes in bacterial flora from sewage.
1.7 Aerobic and Facultative Bacteria:
Coli forms like Escherichia and Enterobacter, micrococci, lactobacilli, pseudomonas,
facultative clostridia and streptococci) predominate during first course of sewage
decomposition. Diluted sewage provides aerobic conditions for the growth of these
aerobic and facultative aerobic bacteria. Such condition is obtained when sewage is
discharged into the water body like a river. Under these conditions, organic matter
containing protein, carbohydrates and fats is completely oxidized by aerobic bacteria.
Proteins are converted to amino acids and nitrates and carbohydrates and fats to carbon
dioxide and water during the process of bacterial oxidation. This results in stabilization of
sewage and changes in chemical composition. Since the oxygen present is consumed for
Sustainable Energy from Bio Fuel cell 2016-17
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oxidation of organic matter, anaerobic conditions are introduced in sewage along with the
generation of high BOD (biological oxygen demand) and offensive odor.
1.8 Anaerobic Bacteria
The second course of sewage degradation is taken up by strictly anaerobic bacteria like
methanogens or methane producing bacteria (Methanobacterium, Methanococcus and
Methanogenium). As their name indicates, they produce methane from hydrogen and
carbon dioxide present in the sewage. Methanogens decrease load of organic solids by
degrading them into soluble substances and gases. Under anaerobic conditions, protein
and nitrogenous compounds are degraded to amino acids, nitrogen, ammonia, hydrogen
sulphide, carbon dioxide, methane, in dole, organic acids and alcohols; carbohydrates are
converted to carbon dioxide, alcohols, hydrogen, fatty and neutral acids and fats and fatty
acids are degraded into lower fatty acids, glycerol, carbon dioxide and hydrogen. The
typical gaseous mixture from sewage contains methane (biogas), nitrogen, hydrogen and
carbon dioxide. These gases have very high potential to be used for power generation in
industries. At this stage, the sewage is termed as digested sludge. Dewatered sewage
(after exposure to sunlight) can be used as soil conditioner or compost or for land filling.
The process of sewage degradation occurs naturally and also forms the basis of
functioning of artificial sewage treatment plants. Had not bacteria been actively present in
the sewage, water bodies on the Earth would have been turned into sewers by now.
1.9 Definition of Bio Fuel Cell
A biological fuel cell or microbial fuel cell (MFC) is a bio-electrochemical system that
drives a current by mimicking bacterial interactions found in nature. It converts chemical
energy directly to electrical energy by the catalytic reaction of micro-organisms.
A typical microbial fuel cell consists of anode and cathode compartments separated by a
cation (positively charged ion) specific membrane. In the anode compartment, fuel is
oxidized by microorganisms, generating electrons and protons. Electrons are transferred
to the cathode compartment through an external electric circuit, while protons are
transferred to the cathode compartment through the membrane. Electrons and protons are
consumed in the cathode compartment, combining with oxygen to form water.
The basic reactions which occur in MFCs are illustrated in the equations below:
Anode: H2 → 2H+ + 2e- Eo = 0 V (pH=0)
Cathode: O2 + 4H+ + 4e- → 2H2O Eo= 1.229 V (pH=0)
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CHAPTER 2
WORKING OF BIO FUEL CELL
As shown in Fig. 2.1, the Microbial Fuel Cell is divided into two halves: aerobic and
anaerobic. The aerobic half has a positively charged electrode and is bubbled with
oxygen, much like a fish tank. The anaerobic half does not have oxygen, allowing a
negatively charged electrode to act as the electron receptor for the bacterial processes.
The chambers are separated by a semi-permeable membrane to keep oxygen out of the
anaerobic chamber while still allowing hydrogen ions (H+) pass through.
Fig. 2.1 Schematic of bio fuel cell
1. The bacteria on the anode decompose organic matter and free H+ ions and electrons.
2. The electrons flow from the bacteria to the anode, sometimes assisted by a mediator
molecule.
3. The electrons flow up from the anode, through a wire, and onto the cathode. While
flowing through the wire, an electrical current is generated that can be used to perform
work.
4. The H+ ions flow through the semi-permeable membrane to the cathode. This process
is driven by the electro-chemical gradient resulting from the high concentration of H+
ions near the anode.
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5. The electrons from the cathode combine with dissolved oxygen and the H+ ions to
form pure H2O.
In the anaerobic chamber, a solution containing food for the bacteria is circulated.
This food consists of glucose or acetate, compounds commonly found in food waste
and sewage. The bacteria metabolize food by first breaking apart the food molecules
into hydrogen ions, carbon dioxide, and electrons. As shown in Fig. 3, bacteria use the
electrons to produce energy by way of the electron transport chain. The microbial fuel
cell disrupts the electron transport chain using a mediator molecule to shuttle electrons
to the anode. In many ways, a microbial fuel cell is an extension of the electron
transport chain where the final step of the process (the combination of oxygen,
electrons, and H+ to form water) is transferred outside of the bacterial cell from which
energy can be harvested.
Fig. 2.2Electron Transport Chain
1. The electron transport chain begins with NADH, a biological transport molecule,
releasing a high energy electron (e-) and a proton (H+).
2. The electron follows the red path through the proteins (large blobs) in the
mitochondrial membrane.
3. As the electron passes through each protein, it pumps hydrogen ions (H+) through the
membrane.
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4. In a normal bacterial cell, the electron continues along the dotted red path where it
combines with oxygen to make water.
5. In a microbial fuel cell, the electron continues along the solid red path, where it is
picked up by a mediator molecule and taken to the anode.
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CHAPTER 3
LITERATURE SURVEY
The earliest MFC concept was demonstrated by Potter in 1910 (Ieropoulos, 2005a).
Electrical energy was produced from living cultures of Escherichia Coli and
Saccharomyces by using platinum electrodes. This didn't generate much interest until
1980s when it was discovered that current density and the power output could be greatly
enhanced by the addition of electron mediators. Unless the species in the anodic chamber
are anodophiles, the microbes are incapable of transferring electrons directly to the anode.
The outer layers of most microbial species are composed of non-conductive lipid
membrane, peptididoglycans and lipopolysaccharides that hinder the direct electron
transfer to the anode. Electron mediators accelerate the transfer [3].
Mediators in an oxidized state can easily be reduced by capturing the electrons from
within the membrane. The mediators then move across the membrane and release the
electrons to the anode and become oxidized again in the bulk solution in the anodic
chamber. This cyclic process accelerates the electron transfer rate and thus increases the
power output. And how efficient the oxidized mediator gets reduced by the cells reducing
power is more important compared with other features. Although a mediator with the
lowest redox would in theory give the lowest anodic redox and thus maximize the redox
difference between anode and cathode (i.e. give biggest voltage difference) it would not
necessarily be the most efficient at pulling electrons away from the reduced intracellular
systems (NADH, NADPH or reduced cytochromes) within the microbes.
A mediator with a higher EO redox would give a higher overall power than a mediator
with the lowest redox. Typical synthetic exogenous mediators include dyes and metal
organics such as neutral red (NR), methylene blue (MB),) and Fe (III) EDTA
Unfortunately, the toxicity and instability of synthetic mediators limit their applications in
MFCs. Some microbes can use naturally occurring compounds including microbial
metabolites (Endogenous mediators) as mediators. Humic acids, anthraquinone, the
oxyanions of sulphur (sulphate and thiosulphate) all have the ability to transfer electrons
from inside the cell membrane to the anode [4].
A real breakthrough was made when some microbes were found to transfer electrons
directly to the anode [5].These microbes are operationally stable and yield a high
Sustainable Energy from Bio Fuel cell 2016-17
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Columbic efficiency and are all electrochemically active and can form a bio film on the
anode surface and transfer electrons directly by conductance through the membrane anode
[5].When they are used, the anode acts as the final electron acceptor in the dissimilatory
respiratory chain of the microbes in the biofilm. Biofilm forming on a cathode surface
may also play an important role in electron transfer between the microbes and the
electrodes. Cathodes can serve as electron donors for Thiobacillusferrooxidans suspended
in a catholyte (Prasad et al., 2006) for an MFC system that contain microbes in both
anodic and cathodic chambers. G. metallireducensand G. Sulfurreducens or other
seawater biofilm may all act as final electron acceptors by grabbing the electrons from
cathode as electron donors. Since the cost of a mediator is eliminated, mediator-less
MFC’s are advantageous in wastewater treatment and power generation.
In fact, little development occurred on his primitive designs until the 1980s. M. J. Allen
and H.PeterBennetto from Kings College in London revolutionized the original microbial
fuel cell design. Spurred by their desire to provide cheap and reliable power to third world
countries, Allen and Bennetto combined advancements in the understanding of the
electron transport chain and significant advancements in technology to produce the basic
design that is still used in MFCs today. However, use of MFCs in third world countries is
still in the pilot stages because of the complexities of simplifying the design enough to
allow poor rural residents to build them. The advancements by the Kings College team
have shown the scientific community that the microbial fuel cell can be useful technology
and generate increased interest in its development.
As scientists all over the world began researching the microbial fuel cell, one major
question still remained: how do the electrons get from the electron transport chain to the
anode? While researching this problem in the 1990s, B-H. Kim, a researcher from the
Korean Institute of Science and Technology, discovered that certain species of bacteria
were electrochemically active and didn’t require the use of a mediator molecule to
transport electrons to the electrodes.
Thus, a new type of microbial fuel cell was born that eliminated the use of the expensive
and sometimes toxic mediators. Currently, researchers are working to optimize electrode
materials, types and combinations of bacteria, and electron transfer in microbial fuel cells.
Even though the idea of harnessing the energy produced by bacteria has been around for
almost 100 years, researchers have just begun to fully understand the MFC and how to
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bring out its true potential. The microbial fuel cell has current and potential uses in
brewery and domestic wastewater treatment, desalination, hydrogen production, remote
sensing, pollution remediation, and as a remote power source. Many new applications are
beginning to be tested and may come into widespread use in the near future.
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CHAPTER 4
DESIGNING OF BIO FUEL CELL
4.1 MICRO-ORGANISMS IN AN MFC
In its most basic form, a MFC is a device that uses microorganisms to generate an
electrical current through the oxidation of organic material. Microorganisms in the MFC
metabolize organic substrates and extracellularly transfer electrons to an electrode
surface. The oxidation of the organic material liberates both electrons and protons from
the oxidized substrate. Electrons are transferred to the anode and then to the cathode
through an electrical network. The protons migrate to the cathode and combine with the
electron and a catholyte, a chemical such as oxygen, which is reduced at the cathode
surface. As such, an electrical current is generated in a fashion similar to a chemical fuel
cell, but with microbes acting as a catalyst on the anode surface. Catalysts generally
increase the rate of a reaction without being changed by or receiving energy from the
reaction they catalyze. The microbes in a MFC are not true catalysts since they obtain
energy from the oxidation of the substrate to support their own growth and create an
energy loss. Microbes in a MFC may gain all the energy and carbon required for cellular
growth from the oxidation of the complex organic material and as such MFC technology
has been considered self-sustaining. As long as conditions remain favorable for current
production by the anode-associated microbes, a MFC has the potential to produce
electricity indefinitely [6]. A diverse range of microorganisms are found in association
with electrodes in MFC systems, especially when environmental inoculums are used to
seed the MFC. A general term for bacteria associated with a surface is a biofilm. It is
likely that not all of the organisms associated anode biofilm interact directly with the
anode but may interact indirectly through other members of the electrode community. For
example, Brevibacillus sp. PTH1 was found to be an abundant member of a MFC
community. Power production by Brevibacillus sp. PTH1 is low unless it is co cultured
with a Pseudomonas sp. or supernatant from a MFC run with the Pseudomonas sp. is
added. Pure cultures capable of producing current in a MFC include representatives of the
Firmicutes and Acidobacteria, four of the five classes of Proteobacteria as well as the
yeast strains Saccharomyces cerevisiae and Hansenula anomala [22]. These organisms
interact with an anode through a variety of direct and indirect processes producing current
to varying degrees.
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4.2 DESIGN OF ANODE
4.2.1 ELECTROLYTE
Waste water is used as an electrolyte in the anode side. Water is mixed with the cow dung
in the ratio of 10:1.Cow dung host a wide variety of microorganisms varying in individual
properties. Exploitation of cow dung micro flora can contribute significantly in
sustainable agriculture and energy requirements. It is one of the Bioresources of this
world which is available on large scale and still not fully utilized. [7]
4.2.2 CARBON FIBER AS AN ELECTRODE
Carbon fiber’s or carbon fibers (alternatively CF, graphite fiber or graphite fiber) are
fibers about 5–10 micrometers in diameter and composed mostly of carbon atoms.
To produce a carbon fiber, the carbon atoms are bonded together in crystals that are more
or less aligned parallel to the long axis of the fiber as the crystal alignment gives the fiber
high strength-to-volume ratio (making it strong for its size). Several thousand carbon
fibers are bundled together to form a tow, which may be used by itself or woven into a
fabric.
The properties of carbon fibers, such as high stiffness, high tensile strength, low weight,
high chemical resistance, high temperature tolerance and low thermal expansion, make
them very popular in aerospace, civil engineering, military, and motorsports, along with
other competition sports. However, they are relatively expensive when compared with
similar fibers, such as glass fibers or plastic fibers. Carbon fibers are usually combined
with other materials to form a composite. When combined with a plastic resin and wound
or moulded it forms carbon-fiber-reinforced polymer (often referred to as carbon fiber)
which has a very high strength-to-weight ratio, and is extremely rigid although somewhat
brittle. However, carbon fibers are also composited with other materials, such as with
graphite to form carbon-carbon composites, which have a very high heat tolerance. [8-9]
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Fig. 4.2 Schematic of Carbon Fiber
Fig. 4.2 Carbon Fiber Electrode
4.2.3 PROTON EXCHANGE MEMBRANE
A semi permeable membrane is used in between the anode and cathode which allows the
ions to pass through it. A semi-permeable membrane is a membrane that will allow some
atoms or molecules to pass but not others. A simple example is a screen door. [10] It
allows air molecules to pass through but not pests or anything larger than the holes in the
screen door. A semi permeable membrane is a type of biological or synthetic, polymeric
membrane that will allow certain molecules or ions to pass through it by diffusion—or
occasionally by more specialized processes of facilitated diffusion, passive transport or
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active transport. The rate of passage depends on the pressure, concentration, and
temperature of the molecules or solutes on either side, as well as the permeability of the
membrane to each solute. Depending on the membrane and the solute, permeability may
depend on solute size, solubility, properties, or chemistry.
4.3 DESIGN OF CATHODE
4.3.1 ELECTROLYTE
Normal tap water and 0.1M of kcl is mixed in ratio of 1:5 and filled in the cathode
chamber. Potassium chloride (KCl) is a metal halide salt composed of potassium and
chloride. It is odorless and has a white or colorless vitreous crystal appearance. The solid
dissolves readily in water and its solutions have a salt-like taste.
4.3.2 ELECTRODE
Electrode used in the cathode side will be same as that in anode side. [8-9]
Fig. 4.3 Cell designed as per above specification
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Dept. of CIVIL ENGG, NCET, Bangalore
Fig. 4.4 Voltage Reading from cell design specified in section 4.3
As seen in graph above, voltage was increasing at slow rate as the days passed on. From
the above design, voltage
the current at this stage was few micro
application. So there was some modification made specifically at the cathode side to
increase the voltage as well as current value.
4.4 MODIFIED DESIGN
4.4.1 ELECTROLYTE
Yeast is added in the waste water.
cells that reproduce by budding, and capable of converting sugar into alcohol and carbon
dioxide. [11] Fermentation
glucose even though oxygen is not available. Fermentation occurs in yeast cells, and a
form of fermentation takes place in bacteria and in the muscle cells of animals
4.4.2 PROTON EXCHANGE MEMBRANE
Nafion membrane is used.
compartment of Proton Exchange Membrane fuel cells and water
thickness of this particular cation exchange membrane
separator and solid electrolyte in a variety of electrochemical cells that require the
membrane to selectively transport
chemically resistant and
movement of cations, however the membrane does not conduct anions or electrons.
Sustainable Energy from Bio Fuel cell
, NCET, Bangalore
Voltage Reading from cell design specified in section 4.3
As seen in graph above, voltage was increasing at slow rate as the days passed on. From
attains a maximum value of 0.54 V after almost 3 weeks also
the current at this stage was few micro-amps only which didn’t serve the purpose for any
there was some modification made specifically at the cathode side to
as well as current value.
MODIFIED DESIGN
ELECTROLYTE IN ANODE
Yeast is added in the waste water. Yeast is a microscopic fungus consisting of single oval
cells that reproduce by budding, and capable of converting sugar into alcohol and carbon
Fermentation is an anaerobic process in which energy can be released from
glucose even though oxygen is not available. Fermentation occurs in yeast cells, and a
form of fermentation takes place in bacteria and in the muscle cells of animals
EXCHANGE MEMBRANE
used. Nafion Membrane is used to separate the anode and cathode
compartment of Proton Exchange Membrane fuel cells and water
thickness of this particular cation exchange membrane. The membrane performs as a
separator and solid electrolyte in a variety of electrochemical cells that require the
membrane to selectively transport captions across the cell junction. The polymer is
chemically resistant and durable [12].Pores in a Nafion membrane allow for the
however the membrane does not conduct anions or electrons.
2016-17
Page 19
Voltage Reading from cell design specified in section 4.3
As seen in graph above, voltage was increasing at slow rate as the days passed on. From
attains a maximum value of 0.54 V after almost 3 weeks also
amps only which didn’t serve the purpose for any
there was some modification made specifically at the cathode side to
Yeast is a microscopic fungus consisting of single oval
cells that reproduce by budding, and capable of converting sugar into alcohol and carbon
is an anaerobic process in which energy can be released from
glucose even though oxygen is not available. Fermentation occurs in yeast cells, and a
form of fermentation takes place in bacteria and in the muscle cells of animals.
Membrane is used to separate the anode and cathode
compartment of Proton Exchange Membrane fuel cells and water electrolyzes. The
The membrane performs as a
separator and solid electrolyte in a variety of electrochemical cells that require the
across the cell junction. The polymer is
embrane allow for the
however the membrane does not conduct anions or electrons.
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Depending on the manufacturing process, the cation conductivity of a Nafion membrane
can be modified to meet a specified application requirement[13].Polymer electrolyte
membrane (PEM) fuel cells based on per fluorinated membranes have successfully been
operated in a temperature range of approximately 50–90 8C.Proton conductivity increases
exponentially with water activity in the membrane. Increasing the fuel cell temperature
raises the vapor pressure required to keep a given amount of water in the membrane,
thereby increasing the likelihood that water loss will occur and significantly reduce
proton conductivity. [14]
Pretreatment of the Nafion® membrane
• Slightly boiling (≈ 80°C) in 3 &percent; H2O2 for 1 hour.
• Slightly boiling (≈ 80°C) in deionized water for 2 hours.
• Slightly boiling (≈ 80°C) in 0.5M H2 SO4 the membrane needs to be rinsed between the
boiling steps and after the final boiling step. After the pretreatment the membrane needs
to be stored in deionized water all the time and must not dry.
4.4.3 ELECTROLYTE IN CATHODE
Potassium permanganate is used extensively in the water treatment industry. It is used as
a regeneration chemical to remove iron and hydrogen sulfide (rotten egg smell)
from well water via a "Manganese Greensand" Filter. "Pot-Perm" is also obtainable
at pool supply stores and is used additionally to treat waste water.
4.4.4 ELECTRODE
The literature collection advocates using copper as cathode so that the benefit of galvanic
effect may also be drawn. Then copper mesh electrode was introduced so that the surface
area can be increased. As the surface area increases the micro-organisms reactions will
increase which results in better power generation
4.4.5 STACK OF EIGHT CELLS:
The proto type cells are fabricated having capacity of 150ml in each compartment. Both
compartments are separated by “nafion-117” (membrane). Anaerobic condition was
created in anode side. Yeast was added in the anaerobic compartment. This mixture is
placed in a sealed chamber to create anaerobic condition thus forcing the micro-organism
to undertake anaerobic respiration. Eight numbers of such cells were fabricated and
connected by series. From those cells the desired voltage and current was obtained that
can boost and regulate easily
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4.4.6 Voltage Reading & current readings from cell design specified in
section
SL.No Voltage Current
1.(1 cell) 0.567 V 0.6mA
2.(8 cells series connected)
5.03V 0.035 mA
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CHAPTER 5
5 REGULATING AND BOOSTING
A boost converter (step-up converter) is a DC-to-DC power converter that steps up
voltage (while stepping down current) from its input (supply) to its output (load). Several
methods exist to achieve DC-DC voltage conversion. Each of these methods has its
specific benefits and disadvantages, depending on a number of operating conditions and
specifications. [20]
Utilizes a MOSFET switch to form a resonant step-up oscillator using an external step-up
transformer and a small coupling capacitor. For this we are going to use LTC 3108. [21-
22]
5.1 FEATURES
Operates from Inputs of 20mV
Complete Energy Harvesting Power
Management System
- Selectable VOUT of 2.35V, 3.3V, 4.1V or 5V
- LDO: 2.2V at 3mA
- Logic Controlled Output
- Reserve Energy Output
Power Good Indicator
Uses Compact Step-Up Transformers
5.2 DESCRIPTION
The LTCR3108 is a highly integrated DC/DC converter ideal for harvesting and
managing surplus energy from extremely low input voltage sources such as TEGs
(thermoelectric generators), thermopiles and small solar cells. The step-up topology
operates from input voltages as low as 20mV. Using a small step-up transformer, the
LTC3108 provides a complete power management solution for wireless sensing and data
acquisition. The 2.2V LDO powers an external microprocessor, while the main output is
programmed to one of four fixed voltages to power a wireless transmitter or sensors. A
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second output can be enabled by the host. A storage capacitor provides power when the
input voltage source is unavailable. The LTC3108 is available in a small, thermally
enhanced 12-lead (3mm 4mm) DFN package and a 16
5.3 PIN DIAGRAM AND
VAUX (Pin 1/Pin 2): Output of the Internal Rectifier Circuit
VAUX with at least 1μF of capacitance
5.25V (typical)
.
VSTORE (Pin 2/Pin 3):
may be connected from this pin
voltage is lost. It will be charged up to the maximum
this pin should be left opener
.
VOUT (Pin 3/Pin 4): Main Output of the Converter.
to the voltage selected byVS1 and VS2 (see Table 1). Connect this pin to an
storage capacitor or to a rechargeable battery.
VOUT2 (Pin 4/Pin 5): Switched Output of the
load. This output is open until
through a 1.3Ω P-channel switch. If not used,
VOUT. The peak current in
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second output can be enabled by the host. A storage capacitor provides power when the
input voltage source is unavailable. The LTC3108 is available in a small, thermally
4mm) DFN package and a 16-lead SSOP package
AND FUNCTIONS
Fig.5.3 Pin diagram of IC LTC3108
Output of the Internal Rectifier Circuit and VCC
of capacitance. An active shunt regulator clamps VAUX to
VSTORE (Pin 2/Pin 3): Output for the Storage Capacitor or Battery. A large capacitor
this pin to GND for powering the system in the event the input
lost. It will be charged up to the maximum VAUX clamp voltag
opener tied to VAUX
Main Output of the Converter. The voltage at this pin is regulated
e voltage selected byVS1 and VS2 (see Table 1). Connect this pin to an
capacitor or to a rechargeable battery.
Switched Output of the Converter. Connect this pin to a switched
open until VOUT2_EN is driven high, then it is connected
channel switch. If not used, this pin should be left open or tied to
current in this output is limited to 0.3A typical.
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second output can be enabled by the host. A storage capacitor provides power when the
input voltage source is unavailable. The LTC3108 is available in a small, thermally
lead SSOP package. [25]
and VCC for the IC. Bypass
. An active shunt regulator clamps VAUX to
Battery. A large capacitor
system in the event the input
voltage. If not used,
at this pin is regulated
e voltage selected byVS1 and VS2 (see Table 1). Connect this pin to an energy
this pin to a switched
driven high, then it is connected to VOUT
should be left open or tied to
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VLDO (Pin 5/Pin 6): Output of the 2.2V LDO. Connect a2.2μF or larger ceramic
capacitor from this pin to GND. If not used, this pin should be tied to VAUX.
PGD (Pin 6/Pin 7): Power Good Output. When VOUT is within 7.5% of its programmed
value, PGD will be pulled up to VLDO through a 1MΩ resistor. If VOUT drops 9%below
its programmed value PGD will go low. This pin can sink up to 100μA.
VS2 (Pin 7/Pin 10): VOUT Select Pin 2. Connect this pin to ground or VAUX to
program the output voltage (see Table 1).
VOUT2_EN (Pin 9/Pin 12): Enable Input for VOUT2. VOUT2 will be enabled when
this pin is driven high. There is an internal 5M pull-down resistor on this pin. If not used,
this pin can be left open or grounded
.
C1 (Pin 10/Pin 13): Input to the Charge Pump and Rectifier Circuit. Connect a capacitor
from this pin to the secondary winding of the step-up transformer.
C2 (Pin 11/Pin 14): Input to the N-Channel Gate Drive Circuit. Connect a capacitor from
this pin to the secondary winding of the step-up transformer.
SW (Pin 12/Pin 15): Drain of the Internal N-Channel Switch. Connect this pin to the
primary winding of the transformer.
GND (Pins 1, 8, 9, 16) SSOP Only: Ground
GND (Exposed Pad Pin 13) DFN Only: Ground. The DFN exposed pad must be
soldered to the PCB ground plane. It serves as the ground connection, and as a means of
Conducting heat away from the die.
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Table 5.3.1 Regulated voltage using Pins VS1 andVS2
5.4 PRINCIPLE OF OPERATION
Oscillator
The LTC3108 utilizes a MOSFET switch to form a resonant
external step-up transformer
voltages as low as 20mV high enough to provide multiple
powering other circuits. The
the transformer secondary winding and is typically in the
input voltages as low as
recommended. For higher input voltages, this ra
Fig.5.4
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Regulated voltage using Pins VS1 andVS2
PRINCIPLE OF OPERATIONOF IC LTC3108
The LTC3108 utilizes a MOSFET switch to form a resonant step-up oscillator using an
up transformer and a small coupling capacitor. This allows it to boost input
voltages as low as 20mV high enough to provide multiple regulated output voltages for
powering other circuits. The frequency of oscillation is determined by the inductance of
the transformer secondary winding and is typically in the range of 10 kHz to 100 kHz. For
voltages as low as 20mV, a primary-secondary turns ratio of about 1:100 is
recommended. For higher input voltages, this ratio can be lower.
Fig.5.4 Internal diagram of IC LTC3108
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up oscillator using an
and a small coupling capacitor. This allows it to boost input
regulated output voltages for
on is determined by the inductance of
e of 10 kHz to 100 kHz. For
secondary turns ratio of about 1:100 is
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Charge Pump and Rectifier
The AC voltage produced on the secondary winding of the transformer is boosted and
rectified using an external charge pump capacitor (from the secondary winding to pin C1)
and the rectifiers internal to the LTC3108. The rectifier circuit feeds current into the
VAUX pin, providing charge to the external VAUX capacitor and the other outputs.
VAUX
The active circuits within the LTC3108 are powered from VAUX, which should be
bypassed with a 1μF capacitor. Larger capacitor values are recommended when using
turns ratios of 1:50 or 1:20 (refer to the Typical Application examples). Once VAUX
exceeds 2.5V, the main VOUT is allowed to start charging. An internal shunt regulator
limits the maximum voltage on VAUX to 5.25V typical. It shunts to GND any excess
current into VAUX when there is no load on the converter or the input source is
generating more power than is required by the load.
Voltage Reference
The LTC3108 includes a precision, micro power reference, for accurate regulated output
voltages. This reference becomes active as soon as VAUX exceeds 2V.
Synchronous Rectifiers
Once VAUX exceeds 2V, synchronous rectifiers in parallel with each of the internal
diodes take over the job of rectifying the input voltage, improving efficiency.
Low Dropout Linear Regulator (LDO)
The LTC3108 includes a low current LDO to provide regulated 2.2V output for powering
low power processors or other low power ICs. The LDO is powered by the higher of
VAUX or VOUT. This enables it to become active as soon as VAUX has charged to
2.3V, while the VOUT storage capacitor is still charging. In the event of a step load on
the LDO output, current can come from the main VOUT capacitor if VAUX drops below
VOUT. The LDO requires a 2.2μF ceramic capacitor for stability. Larger capacitor values
can be used without limitation, but will increase the time it takes for all the outputs to
charge up. The LDO output is current limited to 4mA minimum.
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VOUT
The main output voltage on VOUT is charged from the VAUX supply, and is user
programmed to one of four regulated voltages using the voltage select pins VS1 and VS2,
according to Table 2. Although the logic threshold voltage for VS1 and VS2 is 0.85V
typical, it is recommended that they be tied to ground or VAUX.
When the output voltage drops slightly below the regulated value, the charging current
will be enabled as long as VAUX is greater than 2.5V. Once VOUT has reached the
proper value, the charging current is turned off. The internal programmable resistor
divider sets VOUT, eliminating the need for very high value external resistors that are
susceptible to board leakage. In a typical application, a storage capacitor (typically a few
Hundred microfarads) is connected to VOUT. As soon as VAUX exceeds 2.5V, the
VOUT capacitor will be allowed to charge up to its regulated voltage. The current
available to charge the capacitor will depend on the input voltage and transformer turns
ratio, but is limited to about 4.5Matypical.
PGOOD
A power good comparator monitors the VOUT voltage. The PGD pin is an open-drain
output with a weak pull-up (1MΩ) to the LDO voltage. Once VOUT has charged to
within 7.5% of its regulated voltage, the PGD output will go high. If VOUT drops more
than 9% from its regulated voltage, PGD will go low. The PGD output is designed to
drive microprocessor or other chip I/O and is not intended to drive a higher current load
such as an LED. Pulling PGD up externally to a voltage greater than VLDO will cause a
small current to be sourced into VLDO. PGD can be pulled low in a wire-OR
configuration with other circuitry.
VOUT2
VOUT2 is an output that can be turned on and off by the host, using the VOUT2_EN pin.
When enabled, VOUT2 is connected to VOUT through a 1.3Ω P-channel MOSFET
switches. This output, controlled by a host processor, can be used to power external
circuits such as sensors and amplifiers that do not have a low power sleep or shutdown
capability. VOUT2 can be used to power these circuits only when they are needed.
Minimizing the amount of decoupling capacitance on VOUT2 will allow it to be switched
on and off faster, allowing shorter burst times and, therefore, smaller duty cycles in
pulsed applications such as a wireless sensor/transmitter. A small VOUT2 capacitor will
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also minimize the energy that will be wasted in charging the capacitor every timeVOUT2
is enabled.VOUT2 has a soft-start time of about 5μs to limit capacitor charging current
and minimize glitching of the main output when VOUT2 is enabled. It also has a current
limiting circuit that limits the peak current to 0.3A typical. The VOUT2 enable input has
a typical threshold of 1V with 100mV of hysteresis, making it logic-compatible.
IfVOUT2_EN (which has an internal pull-down resistor) is low, VOUT2 will be off.
Driving VOUT2_EN high will turn on the VOUT2 output. Note that while VOUT2_EN
is high, the current limiting circuitry for VOUT2 draws an extra 8μA of quiescent current
from VOUT. This added current draw has a negligible effect on the application and
capacitor sizing, since the load on the VOUT2 output, when enabled, is likely to be orders
of magnitude higher than 8μA.
VSTORE
The VSTORE output can be used to charge a large storage capacitor or rechargeable
battery after VOUT has reached regulation. Once VOUT has reached regulation, the
VSTORE output will be allowed to charge up to the VAUX voltage. The storage element
on VSTORE can be used to power the system in the event that the input source is lost, or
is unable to provide the current demanded by the VOUT, VOUT2 and LDO outputs. If
VAUX drops below VSTORE, the LTC3108 will automatically draw current from the
storage element. Note that it may take a long time to charge a large capacitor, depending
on the input energy available and the loading on VOUT and VLDO. Since the maximum
current from VSTORE is limited to a few milliamps, it can safely be used to trickle-
charge NiCdor NiMH rechargeable batteries for energy storage when the input voltage is
lost. Note that the VSTORE capacitor cannot supply large pulse currents to VOUT. Any
pulse load on VOUT must be handled by the VOUT capacitor.
Short-Circuit Protection
All outputs of the LTC3108 are current limited to protect against short-circuits to ground.
5.5 TYPICAL APPLICATIONS
The LTC3108 is designed to gather energy from very low input voltage sources and
convert it to usable output voltages to power microprocessors, wireless transmitters and
analog sensors. Such applications typically require much more peak power, and at higher
voltages, than the input voltage source can produce. The LTC3108 is designed to
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accumulate and manage energy over a long period of
for acquiring and transmitting data
such that the total output energy during the
power integrated over the accumulation time between bursts.
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and manage energy over a long period of time to enable short power bursts
transmitting data. The bursts must occur at a low enough
such that the total output energy during the burst does not exceed the average source
the accumulation time between bursts.
Fig 5.5 LTC3108 DESIGN
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enable short power bursts
. The bursts must occur at a low enough duty cycle
eed the average source
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CHAPTER 6
ADVANTAGES, DISADVANTAGES AND APPLICATIONS
6.1 ADVANTAGES
There are following advantages of the microbial cell
Energy Benefits
Direct electricity can be generated
Need no aeration
Low sludge yield
Adaptable to decentralized treatment
Operating Stability
Self regeneration of microorganisms
Good resistance to environmental stress
Amenable to real time monitoring and control
Economics
Energy recovery
Valuable product recovery
Low operation cost
Ease burden of subsequent treatment
Environmental impact
Water reclamation
Low carbon foot print
Less sludge disposal
MFCs as power sources have the advantage to be easily placed where the energy
is needed, like in remote locations.
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6.2 DISADVANTAGES
Ohmic Losses. The Ohmic losses (or Ohmic polarization) in an MFC include
both the resistance to the flow of electrons through the electrodes and
interconnections, and the resistance to the flow of ions through the PEM (if
present) and the anodic and cathodic electrolytes. Ohmic losses can be reduced by
minimizing the electrode spacing, using a membrane with a low resistivity,
checking thoroughly all contacts, and (if practical) increasing solution
conductivity to the maximum tolerated by the bacteria.
Activation Losses. Activation energy needed for an oxidation/reduction reaction,
activation losses occur during the transfer of electrons from or to a compound
reacting at the electrode surface. Low activation losses can be achieved by
increasing the electrode surface area, improving electrode catalysis, increasing the
operating temperature, and through the establishment of an enriched bio film on
the electrode(s).
Use stacks of multiple small-scale MFCs, in series, parallel and series–
parallel configurations. Those configurations increase the total power output
compared to a single cell However, a connection in series of the fuel cells leads to
operating problems such as voltage reversal in one of the cell when the anode
potential shifts to positive values. This happens when a cell with limited
performances is operated at high currents or when a single MFC is connected to
an external load that is too demanding.
6.3 APPLICATIONS
1. Wastewater treatment
Micro-organisms can perform the dual duty of degrading effluents and generating power.
MFCs are presently under serious consideration as devices to produce electrical power in
the course of treatment of industrial, agricultural, and municipal wastewater.
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2. Powering underwater monitoring devices
Data on the natural environment can be helpful in understanding and modelling
ecosystem responses, but sensors distributed in the natural environment require power for
operation. MFCs can be used to power such devices, particularly in river and deep-water
environments where it is difficult to routinely access the system to replace batteries.
3. Power supply to remote sensors
Replacing batteries of remote sensors on a regular basis can be costly, time consuming,
and impractical. A possible solution to this problem is to use self renewable power
supplies, such as MFCs, which can operate for a long time using local resources.
4. Biological Oxygen Demand (BOD) sensing
MFC technology can be used as a sensor for pollutant analysis and in situ process
monitoring and control.
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7. FUTURE SCOPE
One of the first applications could be the development of pilot-scale reactors at industrial
locations where a high quality and reliable influent is available. Food processing
wastewaters and digester effluents are good candidates.
In the long term more dilute substrates, such as domestic sewage, could be treated with
MFCs, decreasing society’s need to invest substantial amounts of energy in their
treatment.
While full-scale, highly effective MFCs are not yet within our grasp, the technology holds
considerable promise, and major hurdles will undoubtedly be overcome by engineers and
scientists. The growing pressure on our environment, and the call for renewable energy
sources will further stimulate development of this technology, leading soon we hope to its
successful implementation.
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8 .CONCLUSION
MFCs are a promising new technology for generation of electrical energy. This
technology involves using microorganisms to convert readily available substrates into
electricity through biological processes contained within the MFC reactor. The power
density produced judge performance, which is the most important aspect of the
technology.
Power density is affected by the kind of MFC reactor, bacterial culture, and the size of
electrode, the substrates, and the oxidants. Oxidation of the substrate, moving electrons to
the electrode, internal resistance, flow of proton, and reaction of the cathode are the
parameters governing MFC performance.
This technology is close to practical use but not there yet. Overcoming high resistance in
MFCs remains a major challenge. The development of less expensive materials for
enhancing MFC technology to produce highly sustainable efficient electrical energy is
another challenge. In the current state, MFCs can be used to power low power electrical
appliances especially in rural areas.
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[1] Data from International Energy Agency (IEA)
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[7]Current status of cow dung as a bio resource for sustainable development Kartikey
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[14] Mechanical Properties of Nafion and Titania/Nafion Composite Membranes for
Polymer Electrolyte Membrane Fuel Cells M. BARCLAY SATTERFIELD,1 PAUL W.
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[25] Linear Technology LTC3108 Ultralow Voltage step up converter and power
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