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Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

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Page 1: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Readyx Rebar also available in other leading brands.

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar, Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA

(: +91 80 23084700 | : [email protected] | : www.sunviksteels.com

SUNVIK STEELS PVT LTD

Support Forever

Our Esteemed Clients

SMC Infrastructures Pvt Ltd.

and many more...

WHEN

READYMIX!

Page 2: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

About UsSunvik Steels Private Limited was established in 2003 at

Jodidevarahalli in Sira Taluk, Tumkur District, Karnataka. It was the

rst Integrated Steel Plant built on an area spanning 50 acres.

Combining state-of-the-art technologies with deep-rooted

knowledge, Sunvik Steel has established a formidable reputation

since its inception. Leveraging cutting-edge German technology in

the manufacturing process, the company's emphasis on

excellence of quality is evident in all the products, which include

sponge iron, billets, power and TMT bars. Sunvik Steels is headed

by partners interested in building strong, reliable products that

facilitate the process of construction.

Delivering superior quality, cementing strong relationships with

clients and end-users, constantly striving to build a better enduring

world; Sunvik Steels is more than just impeccable products.

It's about building a strong future.

Page 3: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

About UsSunvik Steels Private Limited was established in 2003 at

Jodidevarahalli in Sira Taluk, Tumkur District, Karnataka. It was the

rst Integrated Steel Plant built on an area spanning 50 acres.

Combining state-of-the-art technologies with deep-rooted

knowledge, Sunvik Steel has established a formidable reputation

since its inception. Leveraging cutting-edge German technology in

the manufacturing process, the company's emphasis on

excellence of quality is evident in all the products, which include

sponge iron, billets, power and TMT bars. Sunvik Steels is headed

by partners interested in building strong, reliable products that

facilitate the process of construction.

Delivering superior quality, cementing strong relationships with

clients and end-users, constantly striving to build a better enduring

world; Sunvik Steels is more than just impeccable products.

It's about building a strong future.

Page 4: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

IRON ORE / COAL

KILN

SPONGE IRON

CONTINUOUS CASTING

BILLETS

ROLLING MILL

FLY ASH BRICKS & BLOCKS

CAPTIVE POWER PLANT

Process

QUALITY ASSURANCEPerfection does not begin at the manufacturing plant. It begins in the mind. It is a challenge that Sunvik has overcome

through diligence, discipline and by encouraging our employees to develop a sense of pride in their jobs. At Sunvik Steels

quality is a self-imposed discipline, a challenge that is pursued with unswerving zeal.

Quality Commitment Encompasses:

Ÿ Products of the highest standard

Ÿ Continuous business improvement

Ÿ Environment, systems and training

Certication:

Ÿ ISO 9001:2008

Ÿ Evcon Turbo Technology

Ÿ Bureau of Indian Standards (ISI)

IS: 1786 IS: 2830

STEEL MELTING SHOP

Page 5: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

IRON ORE / COAL

KILN

SPONGE IRON

CONTINUOUS CASTING

BILLETS

ROLLING MILL

FLY ASH BRICKS & BLOCKS

CAPTIVE POWER PLANT

Process

QUALITY ASSURANCEPerfection does not begin at the manufacturing plant. It begins in the mind. It is a challenge that Sunvik has overcome

through diligence, discipline and by encouraging our employees to develop a sense of pride in their jobs. At Sunvik Steels

quality is a self-imposed discipline, a challenge that is pursued with unswerving zeal.

Quality Commitment Encompasses:

Ÿ Products of the highest standard

Ÿ Continuous business improvement

Ÿ Environment, systems and training

Certication:

Ÿ ISO 9001:2008

Ÿ Evcon Turbo Technology

Ÿ Bureau of Indian Standards (ISI)

IS: 1786 IS: 2830

STEEL MELTING SHOP

Page 6: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

SUNVIK TMT is CNC notched for high accuracy and uniformity in rib pattern to achieve high bond with the concrete.

State-of-the-art Quality Lab

Universal Testing machine Satmagan

Bomb Calorie Meter

Spectrometer

Compression Testing Machine

Sartorius Moisture Analyser

Bend and Rebend machine

TESTINGElaborate and exhaustive quality assurance systems have been implemented at every juncture of the manufacturing process:

Direct Reduction PlantIncoming Material Inspection:

Ÿ Iron ore is tested for Fe (T), LOI, SiO , Al O , 2 2 3 Mn, S, P, CaO, MgO, Tumbler and Abrasion

Ÿ Coal is tested to determine Fixed Carbon, Gross Caloric Value and Moisture Content

Ÿ Dolomite is tested for LOI, CaO, MgO, SiO and screen analysis2

In Process Inspection:

Ÿ During production every hour the DRI is tested for Fe (M), Fe (T), C, S and feedback given to operations department

Ÿ Samples are drawn frequently and tested for non-mag contamination

Finished Product Inspection:

Ÿ Before the melting process, the sponge iron is checked for Fe (M), C, S and non-mag contents

Page 7: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

SUNVIK TMT is CNC notched for high accuracy and uniformity in rib pattern to achieve high bond with the concrete.

State-of-the-art Quality Lab

Universal Testing machine Satmagan

Bomb Calorie Meter

Spectrometer

Compression Testing Machine

Sartorius Moisture Analyser

Bend and Rebend machine

TESTINGElaborate and exhaustive quality assurance systems have been implemented at every juncture of the manufacturing process:

Direct Reduction PlantIncoming Material Inspection:

Ÿ Iron ore is tested for Fe (T), LOI, SiO , Al O , 2 2 3 Mn, S, P, CaO, MgO, Tumbler and Abrasion

Ÿ Coal is tested to determine Fixed Carbon, Gross Caloric Value and Moisture Content

Ÿ Dolomite is tested for LOI, CaO, MgO, SiO and screen analysis2

In Process Inspection:

Ÿ During production every hour the DRI is tested for Fe (M), Fe (T), C, S and feedback given to operations department

Ÿ Samples are drawn frequently and tested for non-mag contamination

Finished Product Inspection:

Ÿ Before the melting process, the sponge iron is checked for Fe (M), C, S and non-mag contents

Page 8: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

(a) (b)

Cross-section of TMT steel bar just after (a) water quenching and (b) after nal cooling

WELDABILITYLow carbon content ensures optimal strength of welded joints, without requiring any additional pre or post welding treatment.

DUCTILITYExcellent ductility due to strict control over the chemical composition and quenching.

BENDABILITYSuperior bendability achieved with the unique combination of a tough outer core and softer inner core structure.

HIGH STRENGTHSpecially selected raw material and high manganese additives gives very high strength.

SEISMIC RESISTANCEHigh elongation of Sunvik TMT bars display excellent strength in the event of earth quake, thus acting as a safety shield against any mishaps.

CORROSION RESISTANCEThanks to unique micro-structure and awless manufacturing methods, that ensures that SunvIk TMT bars do not corrode even when embedded in concrete for long time.

SUPERIOR RIB DESIGNSuperior ‘XX’ rib design for excellent bonding between cement and steel.

CHEMICAL PROPERTIES

Pure Steel to TMT Steel - “The Evcon Turbo Process” from ‘Germany’.

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to IS:1786

Fe 500 and 550 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures its TMT bars have

the distinct edge of a premier product range to provide affordable and durable Steel.

PARAMETERFE 500

(Mandatory as per IS 1786:2008)

SUNVIK GOLD XX 500

FE 550 (Mandatory as

per IS 1786:2008)

SUNVIK GOLD XX 550

Carbon (max) 0.30 0.25 0.30 0.25

Silicon(max) - 0.30 - 0.30

Manganese(min) - 0.55 - 0.55

Sulphur (max) 0.055 0.05 0.055 0.05

Phosphorus (max) 0.055 0.05 0.050 0.05

Sulphur+Phosphorus (max)0.105 0.10 0.100 0.10

PHYSICAL PROPERTIES

PARAMETERFE 500

(Mandatory as per IS 1786:2008)

SUNVIK GOLD XX 500

FE 550 (Mandatory as

per IS 1786:2008)

SUNVIK GOLD XX 550

2Yield Stress (N/mm ) min 500 520 550 570

2Tensile Strength (N/mm ) min 545 600 585 640

UTS/YS (Ratio) 1.08 1.15 1.06 1.12

Elongation (min) 12 18 10 16

Bend - Upto 20mm 4D 4D 5D 4D

Above 20mm 5D 5D 6D 5D

Rebend - Upto 10mm 5D 5D 7D 6D

- Above 10mm 7D 7D 8D 7D

The core of our strength Finest TMT

BainiteMartensite

Ferrite / pearlite

Page 9: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

(a) (b)

Cross-section of TMT steel bar just after (a) water quenching and (b) after nal cooling

WELDABILITYLow carbon content ensures optimal strength of welded joints, without requiring any additional pre or post welding treatment.

DUCTILITYExcellent ductility due to strict control over the chemical composition and quenching.

BENDABILITYSuperior bendability achieved with the unique combination of a tough outer core and softer inner core structure.

HIGH STRENGTHSpecially selected raw material and high manganese additives gives very high strength.

SEISMIC RESISTANCEHigh elongation of Sunvik TMT bars display excellent strength in the event of earth quake, thus acting as a safety shield against any mishaps.

CORROSION RESISTANCEThanks to unique micro-structure and awless manufacturing methods, that ensures that SunvIk TMT bars do not corrode even when embedded in concrete for long time.

SUPERIOR RIB DESIGNSuperior ‘XX’ rib design for excellent bonding between cement and steel.

CHEMICAL PROPERTIES

Pure Steel to TMT Steel - “The Evcon Turbo Process” from ‘Germany’.

Sunvik Steels has a fully Integrated Steel Plant that can manufacture up to 32 mm TMT Steel Bars conforming to IS:1786

Fe 500 and 550 Grades. With end-to-end processing carried out at the integrated facility, Sunvik ensures its TMT bars have

the distinct edge of a premier product range to provide affordable and durable Steel.

PARAMETERFE 500

(Mandatory as per IS 1786:2008)

SUNVIK GOLD XX 500

FE 550 (Mandatory as

per IS 1786:2008)

SUNVIK GOLD XX 550

Carbon (max) 0.30 0.25 0.30 0.25

Silicon(max) - 0.30 - 0.30

Manganese(min) - 0.55 - 0.55

Sulphur (max) 0.055 0.05 0.055 0.05

Phosphorus (max) 0.055 0.05 0.050 0.05

Sulphur+Phosphorus (max)0.105 0.10 0.100 0.10

PHYSICAL PROPERTIES

PARAMETERFE 500

(Mandatory as per IS 1786:2008)

SUNVIK GOLD XX 500

FE 550 (Mandatory as

per IS 1786:2008)

SUNVIK GOLD XX 550

2Yield Stress (N/mm ) min 500 520 550 570

2Tensile Strength (N/mm ) min 545 600 585 640

UTS/YS (Ratio) 1.08 1.15 1.06 1.12

Elongation (min) 12 18 10 16

Bend - Upto 20mm 4D 4D 5D 4D

Above 20mm 5D 5D 6D 5D

Rebend - Upto 10mm 5D 5D 7D 6D

- Above 10mm 7D 7D 8D 7D

The core of our strength Finest TMT

BainiteMartensite

Ferrite / pearlite

Page 10: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Introducing an innovation that will forever transform building and planning

Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hassle-free construction process.

Standard Shapes

Page 11: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Introducing an innovation that will forever transform building and planning

Sunvik READYFIX; a downstream automated cut and bend service, which provides customised solutions for all construction needs. With an endeavor to serve the infrastructure industry, READYFIX stands as an effort to simplify and strengthen hassle-free construction process.

Standard Shapes

Page 12: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

How is made?

On-site Installation

01BBS Entry

02 Scheduling / Planning

03

04

Cut and Bend

Quality control check

05

06

07

Tagging

Delivery

SUNVIK READYFIX are made with accurate angles and lengths specied

in BS 8666 / IS 2502 .

0The 135 angle bend and 75 mm length cut helps the stirrups to hold

on tightly with the straight rods in columns which inturn will give much

more withstanding capacity to the structure in the events like earth quakes,

which does not happen in traditional way.

How is better? ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-bend services over and above the more conventional approach.

75mm

0135

Traditional Way

Straight TMT bars are not customised to the size in

which they are needed, leading to huge wastage on-site.

Labor intensive activity.

Time Consuming, As Purchase planning require time ahead of construction.

Space required on-site to accommodate and store

the bars, increasing the risk of theft.

Equipments required for processing.

Cutting and bending is done manually, leaving the process

susceptible to inefciencies and inconsistent quality,

Each bar would need to go through a strict quality check at

every level. Even after that though, there is a margin for error.

Readyx Way

Bars stay exposed to the elements, running the risk of

being adversely affected by the weather.

The rebar is manually measured, which can lead to

inaccuracy. The cutting is not cleanly done, since it is

done by hand, leading to questionable quality.

Uncertain Consumption until completion

of work.

Zero wastage since the cutting is done in-house.

Quick delivery at the site.

No equipments required.

Readyx is delivered to the site according to the work

scheduled, thus not affected by the weather.

Rebar is accurately measured using the computerised

machines. Thus user gets perfectly shaped columns

and beams with correct amount of cover concrete.

Knowledge of steel used in every stage or any time

from the rst day.

Dubious quality of TMT bar.

No Accountability.

Good quality.

Accountability.

Less labor required so Less construction cost.

No theft or pilferage.Possibility of theft and pilferage.

Better utilization of space, logistics and reduction

of inventory on site.

Mechanised processes that assured consistency in quality,

and complete accuracy. The cutting and bending is done

to the specications outlined by the client.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be

programmed to accelerate or slow down by just simply

reprogramming the delivery schedule.

Page 13: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

How is made?

On-site Installation

01BBS Entry

02 Scheduling / Planning

03

04

Cut and Bend

Quality control check

05

06

07

Tagging

Delivery

SUNVIK READYFIX are made with accurate angles and lengths specied

in BS 8666 / IS 2502 .

0The 135 angle bend and 75 mm length cut helps the stirrups to hold

on tightly with the straight rods in columns which inturn will give much

more withstanding capacity to the structure in the events like earth quakes,

which does not happen in traditional way.

How is better? ReadyFix is a testament to the high level of sophistication, precision and automation that can provide rst-grade cut-and-bend services over and above the more conventional approach.

75mm

0135

Traditional Way

Straight TMT bars are not customised to the size in

which they are needed, leading to huge wastage on-site.

Labor intensive activity.

Time Consuming, As Purchase planning require time ahead of construction.

Space required on-site to accommodate and store

the bars, increasing the risk of theft.

Equipments required for processing.

Cutting and bending is done manually, leaving the process

susceptible to inefciencies and inconsistent quality,

Each bar would need to go through a strict quality check at

every level. Even after that though, there is a margin for error.

Readyx Way

Bars stay exposed to the elements, running the risk of

being adversely affected by the weather.

The rebar is manually measured, which can lead to

inaccuracy. The cutting is not cleanly done, since it is

done by hand, leading to questionable quality.

Uncertain Consumption until completion

of work.

Zero wastage since the cutting is done in-house.

Quick delivery at the site.

No equipments required.

Readyx is delivered to the site according to the work

scheduled, thus not affected by the weather.

Rebar is accurately measured using the computerised

machines. Thus user gets perfectly shaped columns

and beams with correct amount of cover concrete.

Knowledge of steel used in every stage or any time

from the rst day.

Dubious quality of TMT bar.

No Accountability.

Good quality.

Accountability.

Less labor required so Less construction cost.

No theft or pilferage.Possibility of theft and pilferage.

Better utilization of space, logistics and reduction

of inventory on site.

Mechanised processes that assured consistency in quality,

and complete accuracy. The cutting and bending is done

to the specications outlined by the client.

Depends on labor and availability of tools. Not depended on labor or tools so the work can be

programmed to accelerate or slow down by just simply

reprogramming the delivery schedule.

Page 14: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

REBAR SHOP

State-of-the-art TechnologyReadyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute

precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders

and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,

which characterize Schnell European production.

SCHNELL PRIMA+

8 – 12m wire diameter, Automatic machines for

construction of stirrups and shaped parts from coils,

particularly suitable for medium production runs.SCHNELL SHEAR LINE -500

8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S

8-20 mm straight bars bending

SCHNELL ROBOMASTER 45

Bending up to 40 mm wire diameter, allow fully automatic 4-

directions bending and the production of any type of shapes, including

those with positive and negative bends.

Manual Cutters

Cutting up to 32mm

Manual Bender

Bending up to 40 mm diameter.

Page 15: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

REBAR SHOP

State-of-the-art TechnologyReadyx uses high-tech fully automated computerised machines from Italy, that cuts and bends steel with absolute

precision. With the latest computer-controlled shear-line cutting machine, robotic double bender, single robotic benders

and stirrup machinery, the company has the ability to cut and bend bars of diameters that range from 8 mm to 40 mm.

Schnell produces stirrup benders, straightening machines and job site machines complying with the top-quality standards,

which characterize Schnell European production.

SCHNELL PRIMA+

8 – 12m wire diameter, Automatic machines for

construction of stirrups and shaped parts from coils,

particularly suitable for medium production runs.SCHNELL SHEAR LINE -500

8 – 50mm diameter. Length tolerance + or- 2mm.

SCHNELL BARWISER-22S

8-20 mm straight bars bending

SCHNELL ROBOMASTER 45

Bending up to 40 mm wire diameter, allow fully automatic 4-

directions bending and the production of any type of shapes, including

those with positive and negative bends.

Manual Cutters

Cutting up to 32mm

Manual Bender

Bending up to 40 mm diameter.

Page 16: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Sample BBS Precision Tags

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports

Screen Grab 3- Rebar Shop

Bar Bending Schedule Conform To IS 2502

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

375

375

375

675

550

550275

275

Page 17: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Sample BBS Precision Tags

Screen Grab 1- Bend Shapes Screen Grab 2- Optimization Reports

Screen Grab 3- Rebar Shop

Bar Bending Schedule Conform To IS 2502

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

BBS NO.MEMBERDESCBAR MARKITEM NO

DIATL /CLQTY.WT. / KG.

01COLUMN-C35BASEMENT TO PLINTH LEVEL BUILDING-G1

03561570/153018

6.35

375

375

375

675

550

550275

275

Page 18: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Sunvik

STEEL MAKING - THE GREEN WAY!Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards

saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks

are made of Fly Ash generated from Sunvik's Thermal Power Plant.

FEATURES

Ÿ Uniform appearance / high strength

Ÿ Nil Efflorescence / Dense Bonding

Ÿ Quick Finishing

Ÿ Good Heat Resistant

Ÿ Less Wastage

Ÿ Uniform Size and Time Saving

Ÿ Eco Green Bricks/ Less Cement Consumption

Ÿ Low Density Bricks

ADVANTAGESNot only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the

builder as well. Their cost is also economical compared to clay bricks.

FLY ASH’s Advantages over Red bricks

Uniform and consistent with a sharp nish, as they are made by an

automated and controlled manufacturing process

2.5 to 3 times stronger than Red Bricks

Less than 1/3rd of water absorbed with better heat and sound resistance due

to pre-curing, higher density and voids free molding

Reduction of cement mortar requirement by more than 50% with better

surface nish

Eco –Friendly as they are cured by controlled water spray. No need for brick

heating thereby avoiding use of fossil fuels & reducing carbon emissions.

Lesser curing time

0.25% less wastage during handling and laying in comparison to the 5% of

Red bricks due to its high strength

Better earthquake resistance as compared to Clay Bricks with minimal breakage

and cost is also economical compared to Clay Bricks

Comparison Criteria

Dimensions and Weight

Compressive Strength

Water Absorption

Cement Mortar for brick laying &

plastering thickness

Curing of Bricks

Wastage

Earthquake Resistance &

Affordability

Working towardsA green tomorrow, today

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that

steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its

mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunvik’s operations consume all the power

that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the atmosphere, are

being captured and used as a raw material for the Power Plant.

0The 1000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler.

These hot gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:Ÿ Generating power

Ÿ Saving the atmosphere by converting the gases into power

Ÿ Eligible for for this projectCARBON CREDIT

Ÿ Adopting the latest in cutting edge technologies

Affordability

Page 19: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Sunvik

STEEL MAKING - THE GREEN WAY!Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards

saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks

are made of Fly Ash generated from Sunvik's Thermal Power Plant.

FEATURES

Ÿ Uniform appearance / high strength

Ÿ Nil Efflorescence / Dense Bonding

Ÿ Quick Finishing

Ÿ Good Heat Resistant

Ÿ Less Wastage

Ÿ Uniform Size and Time Saving

Ÿ Eco Green Bricks/ Less Cement Consumption

Ÿ Low Density Bricks

ADVANTAGESNot only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the

builder as well. Their cost is also economical compared to clay bricks.

FLY ASH’s Advantages over Red bricks

Uniform and consistent with a sharp nish, as they are made by an

automated and controlled manufacturing process

2.5 to 3 times stronger than Red Bricks

Less than 1/3rd of water absorbed with better heat and sound resistance due

to pre-curing, higher density and voids free molding

Reduction of cement mortar requirement by more than 50% with better

surface nish

Eco –Friendly as they are cured by controlled water spray. No need for brick

heating thereby avoiding use of fossil fuels & reducing carbon emissions.

Lesser curing time

0.25% less wastage during handling and laying in comparison to the 5% of

Red bricks due to its high strength

Better earthquake resistance as compared to Clay Bricks with minimal breakage

and cost is also economical compared to Clay Bricks

Comparison Criteria

Dimensions and Weight

Compressive Strength

Water Absorption

Cement Mortar for brick laying &

plastering thickness

Curing of Bricks

Wastage

Earthquake Resistance &

Affordability

Working towardsA green tomorrow, today

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that

steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its

mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunvik’s operations consume all the power

that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the atmosphere, are

being captured and used as a raw material for the Power Plant.

0The 1000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler.

These hot gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:Ÿ Generating power

Ÿ Saving the atmosphere by converting the gases into power

Ÿ Eligible for for this projectCARBON CREDIT

Ÿ Adopting the latest in cutting edge technologies

Affordability

Page 20: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Sunvik

STEEL MAKING - THE GREEN WAY!Sunvik steels are pioneers in steel Manufacturing. Sunvik is dedicated and understands its responsibilities towards

saving the earth. It has also added Fly Ash Bricks & Blocks for construction purposes to its product offering. These bricks

are made of Fly Ash generated from Sunvik's Thermal Power Plant.

FEATURES

Ÿ Uniform appearance / high strength

Ÿ Nil Efflorescence / Dense Bonding

Ÿ Quick Finishing

Ÿ Good Heat Resistant

Ÿ Less Wastage

Ÿ Uniform Size and Time Saving

Ÿ Eco Green Bricks/ Less Cement Consumption

Ÿ Low Density Bricks

ADVANTAGESNot only are Sunvik Green Bricks better for the environment, they offer a host of advantages to the

builder as well. Their cost is also economical compared to clay bricks.

FLY ASH’s Advantages over Red bricks

Uniform and consistent with a sharp nish, as they are made by an

automated and controlled manufacturing process

2.5 to 3 times stronger than Red Bricks

Less than 1/3rd of water absorbed with better heat and sound resistance due

to pre-curing, higher density and voids free molding

Reduction of cement mortar requirement by more than 50% with better

surface nish

Eco –Friendly as they are cured by controlled water spray. No need for brick

heating thereby avoiding use of fossil fuels & reducing carbon emissions.

Lesser curing time

0.25% less wastage during handling and laying in comparison to the 5% of

Red bricks due to its high strength

Better earthquake resistance as compared to Clay Bricks with minimal breakage

and cost is also economical compared to Clay Bricks

Comparison Criteria

Dimensions and Weight

Compressive Strength

Water Absorption

Cement Mortar for brick laying &

plastering thickness

Curing of Bricks

Wastage

Earthquake Resistance &

Affordability

Working towardsA green tomorrow, today

Lowering greenhouse gas emissions that contribute to climate change is important to Sunvik Steel. Despite the fact that

steel production emits 5 to 20 times less greenhouse gas emissions than other material alternatives, Sunvik has made its

mission to ensure its operations are as green as possible.

To this end a 10 MW Power Plant was commissioned on March, 2010 and Sunvik’s operations consume all the power

that is produced. The uniqueness of this project is that waste hot gases, which were dispersing into the atmosphere, are

being captured and used as a raw material for the Power Plant.

0The 1000 Centigrade gases produced while making steel are captured and fed into a water-lled boiler.

These hot gases convert the water into steam and the steam is fed to the turbine (generator) to produce power.

HIGHLIGHTS:Ÿ Generating power

Ÿ Saving the atmosphere by converting the gases into power

Ÿ Eligible for for this projectCARBON CREDIT

Ÿ Adopting the latest in cutting edge technologies

Affordability

Page 21: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Readyx Rebar also available in other leading brands.

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar, Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA

(: +91 80 23084700 | : [email protected] | : www.sunviksteels.com

SUNVIK STEELS PVT LTD

Support Forever

Our Esteemed Clients

SMC Infrastructures Pvt Ltd.

and many more...

WHEN

READYMIX!

Page 22: Support Forever - SUNVIK STEELS PVT. LTD.€¦ · FE 500 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 500 FE 550 (Mandatory as per IS 1786:2008) SUNVIK GOLD XX 550 Yield Stress

Readyx Rebar also available in other leading brands.

Ofce: #23, 3rd Floor, MES Road, Bahubali Nagar, Jalahalli Village, Bengaluru 560 013 Karnataka, INDIA

(: +91 80 23084700 | : [email protected] | : www.sunviksteels.com

SUNVIK STEELS PVT LTD

Support Forever

Our Esteemed Clients

SMC Infrastructures Pvt Ltd.

and many more...

WHEN

READYMIX!