Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
SUPPLY AND DEMAND IN HARMONY: A NEW APPROACH TO SUPPLY AND PRODUCTION MANAGEMENT
Symphonite™ Software Suite
I Connected IndustriaI
ENTER
Honeywell Symphonite | www.honeywellprocess.com 2
Contents
Honeywell Symphonite | www.honeywellprocess.com 3
A More Complex World Supply, production and distribution networks are increasingly complex. As they move from planning to supply and production, businesses are only as good as their weakest link. They need harmonious solutions for visibility and control to drive coordinated, agile operations.
Honeywell Symphonite | www.honeywellprocess.com 4
WHAT’S YOUR WEAK LINK?Supply chains are changing. What risks and
opportunities do you need to address?
• New markets
• Pressure on prices
• Volatility in demand and supply
• Skills gaps and workforce churn
• Fluctuating currencies
• Increased competition
• Rising energy costs
• The industrial Internet of things and
connected devices
• Increased feedstock variability
• Production bottlenecks
• Changing regulations
Across oil and gas, refining, mining, metals and minerals, excellent supply chain and production management is critical to efficient, safe operations. With improved visibility and control, decision makers can make fast, better choices for a more profitable business.
Honeywell Symphonite | www.honeywellprocess.com 5
BENEFITS: A HOLISTIC VIEW OF THE OPERATIONWhat if you could accurately model your supply chain and production process; build realistic plans; consolidate raw production data into a single, reliable version of production and inventory information; identify alternatives to production bottlenecks; dynamically manage constraints; and react quickly to changes in operating inputs and customer demands?
• Up to $10 million per site from optimized crude costs and product mix
• 1-3% margin improvements or $0.15 to $0.45 per barrel from reduced quality giveaway
• 10% reduction in demurrage
• 0.1 to 0.3% reduction in losses
YOU COULD…• Efficiently connect demand to supply
• Identify improvements from new projects and debottlenecking
• Improve process unit efficiency to reduce energy costs
• Minimize maintenance costs and downtime
• Reduce tank top and tank bottom incidents
• Track and Monitor quantity and quality
• Reduce cycle times
• Optimize product delivery and reduce logistics costs
• Check plan feasibility on-demand
• Balance demand with supply
Honeywell Symphonite | www.honeywellprocess.com 6
How would better visibility of the supply chain and production process improve your business?
RELIABILITY On time delivery, Reduction in demurrages (10%)
RESPONSIVENESS Reduction in cycle times
AGILITY Minimize impact of unplanned events, capture opportunities
COSTReduction in fuel and loss Inventory carrying costs
ASSETS Increase revenue from product mix optimization
11
1
Honeywell Symphonite | www.honeywellprocess.com 7
A STRUCTURED APPROACH TO A MORE EFFICIENT BUSINESSA four step approach to better, more efficient, coordinated supply chain and production management:
Value discovery and baselining. We can help you map your current processes against industry best practices and identify gaps
Master planning. We’ll help you draw up a plan to address the gaps and formulate a phased approach that pays for itself.
Design and implementation of solutions. Our powerful standalone solutions can be combined to provide an integrated portfolio to increase supply chain agility, boost efficiency and mitigate risk
Model audit. Review and audit your supply chain and production management models. Su
pply
Dem
and
Integrated Planning
ERP
Production Planning1 Distribution Planning
Scheduling2
Production Accounting & Reconciliation3
Mine Logistics Manager Plant Manager4 Port & Marine Manager5
Downtime Management
Supply & Demand Balance
MES
InboundLogistics Production Outbound
Logistics
Supp
ly
Dem
and
Integrated PlanningIntegrated Planning
ERP
Production Planning1 Distribution Planning
Scheduling2
Production Accounting & Reconciliation3
Mine Logistics Manager Plant Manager4 Port & Marine Manager5
Downtime Management
Supply & Demand Balance
MES
InboundLogistics Production Outbound
Logistics
$$$
Scheduling
Partner Solution
Supply/Demand Balance
Capacity Distribution Planner
Stoppages, Slowdown & Over Production
DownTime Reporter
Sample Customers2
GASCO, RasGas, GLNG, Darwin LNG, Dolphin Energy, PDO Gas
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Production Accounting
Accounting & Reconciliation
Plan vs Actual
MPI*
Shipment Orders
Port/Marine Manager
Integrated Planning
Scheduling
Flowers, OPtimix
Integration I Analytics I Plan vs Actual
Integration and Analytics
Stoppages, Slowdown & Over Production
DownTime Reporter
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Production Accounting
Production Accounting & Reconciliation
Shipment Orders
Port/Marine Manager
Integrated Planning
Refining and Petrochemicals
Supply Demand Balance
Capacity Distribution Planner
Unit Planning Unit Planning
RPMS
Integrated Planning
Gas Processing and Marketing
Production Accounting
PAR
Allocation
Production Forms
Shipment Orders
Port/Marine Manager
Base Metals
Supply Demand Balance (Annual Monthly)
Capacity Distribution Planner
Stoppages, Slowdown & Over Production
Downtime Reporter
Ore Source & Drill Management
Inventory, Material Tracking &
Reconciliation
Plant Inventory Flows and
Consumables
Rail LoadManager
Road Transport Manager
Production Manager
Metal Accounting & Reconciliation
Production Accounting & Reconciliation
Rail UnloadManager
Shipment ManagerNomination
Inventory ManagerMaterial Tracking
Port/Marine 1 Manager
Exploration Mine Process, Smelt & Refine Rail Port Shipping Manufacturing
$$$
Products
Symphonite Supply Chain
• Capacity and Distribution Planner (CDP)• Refinery and Petrochemocal Modeling System (RPMS)
• Blending Optimization (BLEND)• Crude Assay Management (ASSAY2)
• Supply and Distribution Optimization (SAND)
Services
Supply ChainBaseline Assessment
Model Audit and ValueAssurance Services
SCPMMaster Plan
Design andImplementation of
SCPM Solutions
Symphonite Production Management
• Production Accounting and Reconciliation (PAR)• Production Manager (PM)
• Port and Marine Manager (PMM)• Downtime Reporter (DTR)
Refining and Petrochemicals
Unit Planning
RPMS
Blend Planning
BLEND
Distribution Planning
SAND
Integrated Planning
Scheduling
Flowers, OPtimix
Stoppages, Slowdown & Over Production
DownTime Reporter
Integration I Analytics I Plan vs Actual
Integration and Analytic
Production Accounting
Production Accounting & Reconciliation
Shipment Orders
Port/Marine Manager
Comprehensive and Scalable end-to-end Solutions for the SCPM Processes
Symphonite™ Supply Chain and Production Management
Introducing Symphonite Solutions
Honeywell Symphonite | www.honeywellprocess.com 8
Honeywell Symphonite | www.honeywellprocess.com 9
The Symphonite suite of solutions includes everything you need to plan and execute a better way of doing business:
Solutions for inbound logistics to optimize the supply side, to find the optimal feed mixes, inventory levels and support precise accounting. Honeywell’s solutions enable businesses to formulate and execute robust plans that drive profitability.
Production and manufacturing solutions for coherent production plans that optimize product mix, maximize asset utilization, manage boundary limits and constraints, and efficiently manage inventories while minimizing production costs
Answers for outbound logistics to ensure you never miss a load or shipment. Managing distribution through multiple modes and across the enterprise, Honeywell solutions help eliminate bottlenecks and delays with robust and responsive planning.
Honeywell Symphonite | www.honeywellprocess.com 10
SYMPHONITE CONNECTS AND COORDINATESAn integrated view of operations breaks down silos as different functions make supply chain decisions.
An enterprise optimization plan guides planning and scheduling across supply, production and distribution.
Clear, visible supply and distribution networks identify the best, most cost-effective routes and transport for raw materials and to meet customer demands.
Continuous synchronization maintains the supply-demand balance
A UNIQUE USER EXPERIENCEWith the Honeywell User Experience, Symphonite solutions are uniquely intuitive. Guiding users through the process, Symphonite simplifies complex production and supply chains to cut cycle times for key business processes.
With users building expertise faster, they can quickly make better decisions across feed supply, production and sales, based on current market conditions and their unique production and supply chain.
Honeywell Symphonite | www.honeywellprocess.com 11
COORDINATE YOUR PLANNING, EXECUTION, REVIEW AND REVISIONSWith end-to-end synchronization across functions, plants, geographies, and time horizons, Symphonite seamlessly connects demand to supply; it allows market demand to drive production and value chain decisions.
Across time horizonsLong term plans guide operational planning and short term scheduling. Plan vs actual analysis improves your ability to plan, predict, and act to maximize profitability.
Across geographiesSolutions for inbound logistics, production, manufacturing and outbound logistics optimize the enterprise globally and at regional and plant level.
Across functionsGet a single version of the truth for production, planning and logistics with consistent, reliable supply chain and production information. Bring together specialized disciplines, from planning to accounting, to work on key business processes such as sales and operations planning and production accounting.
Honeywell Symphonite | www.honeywellprocess.com 12
COORDINATED ACCOUNTING AND RECONCILIATION Accurate production accounting, from simple production data recording to powerful statistical reconciliation algorithms.
Real-time visibility of the plant floor, turning production and consumption data into actionable intelligence.
On time, every time, shipping of on-spec product to reliably fulfill customer orders and avoid bottlenecks, delays, charges and penalties.
Downtime management solutions simplify the analysis of production performance to reveal reasons for reasons for stoppages, slowdowns and overproduction and unlock hidden plant capacities.
FROM PLANS TO PRODUCTIONWith Symphonite you can make sure plans and schedules are followed through to execution, and that planning and scheduling decisions are made on accurate production information. Symphonite brings together your production data and business process information for a single, reliable supply chain forecast and validated actual product data.
From managing shipment lifecycles, production recording and accounting, to inventory management, downtime analysis, material tracking, transport logistics and production allocations, Symphonite is with you, every step of the way, for every link in the chain.
Building Your Solution The Symphonite suite offers a complete portfolio to increase supply chain agility, boost efficiency and mitigate risk
Honeywell Symphonite | www.honeywellprocess.com 13
Honeywell Symphonite | www.honeywellprocess.com 14
• Symphonite Refining and Petrochemical Modeling System (RPMS) planning and decision support system
to build and analyze mathematical programming models of refining, petrochemical, chemical and oil and
gas facilities
• Symphonite SAND supply and distribution optimization tool to help determine the most cost-effective method
to address users’ raw material needs and customer demands
• Symphonite Capacity and Distribution Planner (CDP) for oil and gas facilities to model supply and demand
balance problems for production and distribution
• Symphonite BLEND multi-period, multi-blend optimization software for petroleum products
• Symphonite ASSAY2 crude oil evaluation and selection database application
• Symphonite Downtime Reporter to identify, target and eliminate the causes of production delays
and downtime
• Symphonite Port and Marine Manager for planning and executing port activities, including vessel
nominations, train unloading, inventory management and ship loading
• Symphonite Production Accounting and Reconciliation (PAR) statistical data reconciliation software for
resolving material and energy balance problems
• Symphonite Production Manager manufacturing execution system (MES), closing the gap between the plant
automation control system and corporate business systems
Honeywell Symphonite | www.honeywellprocess.com 15
Conclusion With Honeywell’s Symphonite™ portfolio of software and services, planners, schedulers, accountants, executives and key decision makers across the business benefit from an end-to-end solution for supply chain and production management processes.
In a more complex world, we offer comprehensive but scalable answers, from commercial optimization at the corporate level to post-execution reconciliation and analysis. Supported by our rich industrial heritage and deep domain knowledge, you can make better business decisions and drive continuous improvement across the business.
Speak to us today about how we can simplify your problems, and help you achieve supply chain and production management excellence.
For more information visit www.hwll.co/symphonite
Learn MoreTo learn more about the Honeywell Symphonite
portfolio of software and services solutions for
the supply chain and production management
processes, visit http://www.hwll.co/Symphonite
or contact your Honeywell account manager.
Honeywell Process Solutions 1250 West Sam Houston Parkway South
Houston, TX 77042
Honeywell House, Arlington Business Park
Bracknell, Berkshire, England RG12 1EB
Shanghai City Centre, 100 Zunyi Road
Shanghai, China 200051
www.honeywellprocess.com
Symphonite™ is a trademark of Honeywell International Inc.
EB-16-001-ENG | 01/17© 2017 Honeywell International Inc.