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Additional Considerations for Superstructure Evaluation CG Gilbertson March 22 nd , 2011

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Page 1: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Additional Considerations for

Superstructure Evaluation

CG Gilbertson

March 22nd, 2011

Page 2: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Additional Considerations

• Structural steel

• Reinforced concrete

• Prestressed concrete

• Timber

• Truss bridges

Page 3: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Additional Considerations for LRFR

Page 4: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Structural Steel

US-141, Menominee River, Dickinson CO.

Ford Exit Dr. US-12, Ypsilanti Co.

Page 5: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Structural Steel

• Non-specification metals

• Coupon testing is needed

• Take yield as mean test value minus 1.65

standard deviations

• Unavailable specifications

• Estimate according to year built using the

following table:

• (6B.5.2.1 – The Manual for Bridge Evaluation)

Page 6: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Structural Steel (LFR)

• For beams consider overload

requirements of AASHTO Standard

Spec. 10.57

• Operating rating of welds, bolts, and

rivets use max strength from Table

10.56A AASHTO Standard Spec.

• For friction joint fasteners (A325 bolts)

use a stress of 21 ksi and 1.0 for A1 &

A2

Page 7: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Structural Steel (LRFR)

Applicable Limit States (6A.4.2.2-1):

Strength I

Strength II

Service II

Fatigue

Resistance factors

LRFD Design Article 6.5.4.2

Page 8: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete

Muskegon River, MI: Oldest Surviving

Concrete Girder Bridge (1900)

US-12, St. Joseph River, Berrien Co.

Page 9: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete

• Use the following table for minimum concrete compressive strength:

Year of Construction F’c (ksi)

Prior to 1959 2.5

1959 and later 3.0

Ref: The Manual for Bridge Evaluation

Page 10: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete • Use the following table for reinforcement yield strength:

Reinforcing steel Yield Point Fy

(ksi)

Unknown Steel (prior to 1954) 33

Structural Grade 36

Billet or Intermediate Grade

and unknown after 1954 (Grade 40) 40

Rail or Hard Grade (Grade 50) 50

Grade 60 60

Ref: Manual for Condition Evaluation of Bridges

Page 11: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete (LFR)

• Area of tension steel at yield for determining

ultimate moment capacity shall not:

• Exceed that available in the section

• Exceed 75% of reinforcement required for

balanced conditions

Page 12: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete (LRFR)

Applicable Limit States (6A.4.2.2-1):

Strength I

Strength II

Service I

Resistance factors for concrete

members for strength limit state as

specified in LRFD Design Article 5.5.4.2

Page 13: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Reinforced Concrete (LRFR)

Shear should be checked for permit

loads, however, if no signs of shear

distress in service, then there is no need

to check for shear when rating design or

legal loads.

Page 14: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete

M-13/Saganing Creek, Arenac Co.

Page 15: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

• Allowable stresses at inventory must be

checked (AASHTO 9.15.2.2)

(Summarized in upcoming slides)

• In cases of unusual design with

dispersed tendons, operating stresses

not to exceed 0.9 yield stress of

tendons.

Page 16: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

• If minimum

reinforcement was not

used, the bridge owner

may opt to limit live load

to preserve relationship

between ФMn and Mcr. If

this is done, kФMn

should be used in the

flexural strength

equations.

1.2

n

cr

Mk

M

1.33

n

u

Mk

M

or

When ФMn<1.2Mcr

Page 17: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

• Federal Level Inventory (HS-20 Truck) • Concrete Tension • Concrete Compression (2 equations) • Prestress Steel Tension • Flexural Strength • Shear Strength

Page 18: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

Inventory Rating Equations:

l

spdc

F

FFFfRF

)('6

l

spdc

F

FFFfRF

)('6.0

l

spdc

F

FFFf

RF

)(2

1'4.0

Concrete Tension

Concrete Compression

Concrete Compression

Page 19: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

Inventory Rating Equations (Cont.):

l

spdy

F

FFFfRF

)(8.0 *

)1(17.2

)3.1(

IL

SDRRF n

Prestressing Steel Tension

Flexural and Shear Strength

Page 20: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

• Federal Level Operating (HS-20 Truck) • Flexural Strength • Shear Strength • Prestressing Steel Tension

• Michigan Level Operating (1,2, & 3-unit trucks)

• Flexural Strength • Shear Strength • Prestressing Steel Tension

Page 21: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

Operating Rating Equations:

l

spdy

F

FFFfRF

)(9.0 *

)1(3.1

)3.1(

IL

SDRRF n

Prestressing Steel Tension

Flexural and Shear Strength

Page 22: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

RF = Rating factor

f’c = concrete compressive strength

6√f’c = allowable concrete tensile stress. A factor of 3√f’c

may be applicable, or this allowable stress may

be zero, as provided in AASHTO 9.15

Fd = unfactored dead load

Fp = unfactored stress due to prestress force after all losses

Fs = unfactored stress due to secondary prestress forces

Fl = unfactored live load stress including impact

Page 23: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

ΦRn = nominal strength of section satisfying the

ductility limitations of AASHTO 9.18 & 9.20

Includes both ΦMn and ΦVn

D = unfactored dead load moment or shear

S = unfactored prestress secondary moment or shear

L = unfactored live load moment or shear

f*y = prestressing steel yield stress

I = impact factor

Page 24: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LFR)

Note: In the rating equations, effects of dead

load, prestress force and secondary prestress

forces are subtracted from the allowable stress

or capacity. The actual effects of each load

relative to the allowable stress or capacity

should be considered in the rating equations

through using appropriate signs.

Page 25: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LRFR)

Applicable Limit States (6A.4.2.2-1):

Strength I

Strength II

Service I

Service III

Resistance factors for concrete

members for strength limit state as

specified in LRFD Design Specifications,

5.5.4.2

Page 26: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LRFR)

Shear should be checked for permit

loads, however, if no signs of shear

distress in service, then there is no need

to check for shear when rating design or

legal loads.

Page 27: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Prestressed Concrete (LRFR)

Special considerations for rating of

segmental prestressed concrete

bridges:

6A.5.11

Page 28: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Timber Superstructures

Wagners Bridge, N. Fork Snoqualmie River,

King Co. WA

Eagle River Bridge, M-26, Keweenaw Co.

Page 29: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Timber (LRFR)

Applicable Limit States (6A.4.2.2-1):

Strength I

Strength II

Resistance factors

LRFD Design Article 8.5.2.2

Page 30: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Timber (ASR)

• ASR

• Inventory unit stress = allowable stress for stress-grade lumber given in AASHTO Standard Specs.

• Operating unit stress = 1.33 times allowable stress for stress-grade lumber, then reduced for grade and condition based on inspection

Page 31: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Timber (ASR)

Allowable operating stress for long columns (11<l/d<50), psi

2

0.40

( / )

P E

A l d

2

4.8

( / )

P E

A l r

All columns: Square or rectangular columns:

P = total load, lb

A = x-sect area, sq. in.

E = modulus of elasticity

l = unsupported length between points of

lateral support of simple columns, in

r = least radius of gyration of section, in

d = dimension of narrowest face, in

Page 32: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Truss Bridges

US-2 / Cut River, Mackinac Co.

M-86, Prairie River, St. Joseph Co.

Page 33: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Truss Bridges

McMillin Bridge, Pierce County , WA

Page 34: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

Trusses

• During inspection:

• All corrosion/section loss should be recorded and

subtracted from the gross cross-section area.

• Tension Members

• Find size, number, and location of all bolts/rivets (to determine

net area)

• Check condition of threaded rods at turnbuckles

• Compression Members

• Check for misalignments, bends, or kinks

• Check connections for eccentricities

Page 35: Superstructure Evaluationmichiganltap.org/sites/ltap/files/workshops/...• Reinforced concrete • Prestressed concrete ... Bridge Analysis Guide, 2005 Edition with 2009 Interim Update

References:

Bridge Analysis Guide, 2005 Edition with 2009 Interim Update. MDOT Construction and Technology Support Area

The Manual for Bridge Evaluation, Second Edition, AASHTO, Washington DC. (2011)

Michigan Historic Bridge Webpage:

http://www.michigan.gov/mdot/0,1607,7-151-9620_11154_11188---,00.html