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Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th , 2006

Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

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Page 1: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

Superconducting Spoke Resonator Cavities and Cryomodules

Thomas H. Nicol

Fermilab Accelerator Advisory CommitteeMay 10th – 12th , 2006

Page 2: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

2Fermilab

Outline

• Introduction• Spoke Cavity Test Cryostat• Spoke Cavity Design• Slow Tuner• Input Power Coupler• Cryomodule Design• Schedule• Status

Page 3: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

3Fermilab

Introduction

• Front End Layout• Meson Detector Building (MDB) Layout• Meson Detector Building (MDB) “Tunnel”

Cross-Section• Front End Cryogenics Flow Schematic

Page 4: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

4Fermilab

Front End Layout

Meson Detector Building

SSR Sections

Page 5: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

5Fermilab

MDB Layout

Page 6: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

6Fermilab

MDB “Tunnel” Cross-Section

Page 7: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

7Fermilab

Front End Cryogenics Flow Schematic

Page 8: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

8Fermilab

Single Spoke Test Cryostat

• Goals• Design• Cost Estimate• Status

Page 9: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

9Fermilab

Test Cryostat Goals

• Individually test each spoke resonator with or without its associated solenoid or quadrupole

• Accommodate all spoke resonator designs with minimal cryostat alterations

• Apply input power using production couplers in multiple orientations (horizontal, vertical, 45° etc.)

• Allow testing at 2 K if necessary for diagnostics• Identical (or nearly so) test cryostats at Fermilab and

Argonne to allow identical test configurations

Page 10: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

10Fermilab

Test Cryostat

Page 11: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

11Fermilab

Test Cryostat

Page 12: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

12Fermilab

Test Cryostat Cost Estimate

Estimated Costs for Proton Driver Test Cryostat

Category Total Cost

   

Vacuum Vessel $ 50,000.00

Magnetic Shielding $ 25,500.00

80 K Shield $ 9,000.00

He Reservoir $ 10,000.00

Valves $ 25,000.00

Heat Exchanger $ 7,000.00

Instrumentation $ 6,500.00

Piping $ 2,000.00

Bayonets $ 5,000.00

Relief System $ 4,000.00

Total $ 144,000.00

Page 13: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

13Fermilab

Test Cryostat Status

• Design review completed December 2005• Solid modeling and drafting are in-process• Some commercial items are on order (valves,

instrumentation, etc.)• In-house produced parts (valves, bayonets, etc.)

are available• Expect major procurement of the vessel and

internal piping in May or June 2006

Page 14: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

14Fermilab

Spoke Resonator Cryomodules

• Cavities• Helium Vessel• Slow Tuner• Input Power Coupler• Cryomodule Assembly

Page 15: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

15Fermilab

=0.22 and =0.4 Cavity Cryomodules

• Two =0.22 cryomodules (SSR-1), each containing– 9 single spoke resonators, 325 MHz

– 9 solenoids

• Two =0.4 cryomodules (SSR-2), each containing– 11 single spoke resonators, 325 MHz

– 6 solenoids

Page 16: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

16Fermilab

=0.22 Cavity

~300 mm

~500 mm

Page 17: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

17Fermilab

Cavity and Helium Vessel

Page 18: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

18Fermilab

Slow Tuner

Tuning range: ± 500 kHz

Page 19: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

19Fermilab

Input Power Coupler

SSR input coupler power: 35 kW

4 K flange

Cold window Warm window

Vacuum vessel flange

Instrumentation and pump-out

Page 20: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

20Fermilab

Input Power Coupler (exploded view)

Page 21: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

21Fermilab

Complete Cavity Assembly

Page 22: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

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=0.22 Cold Mass Assembly

Page 23: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

23Fermilab

=0.22 Cryomodule Assembly

Page 24: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

24Fermilab

=0.22 Cryomodule Assembly

Page 25: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

25Fermilab

SSR-1 Cryomodule Interconnect

Page 26: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

26Fermilab

SSR-1 Cryomodule Interconnect

Page 27: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

27Fermilab

Two SSR-1 Cryomodules

14.1 m

Page 28: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

28Fermilab

SSR-2 Section

960 cm

1 focusing period, length = 160 cm

Drift space is introduced by missing the cavity

246mm

58.4mm

406mm

246mm

58.4mm

406mm

246mm

58.4mm

406mm

246mm

58.4mm

406mm

Page 29: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

29Fermilab

Cryomodule Heat Load Estimate

Heat load estimate for a single =0.22, 9-cavity SSR cryomodule

Each unit Unitmult

Total

80 K 4.5 K 80 K 4.5 K

Input coupler static(RF negligible)

2.37 0.67 9 21.3 6.0

Support post 2.76 0.41 9 24.8 3.7

MLI 18.5 1.9 1 18.5 1.9

Cold to warm transition 0.72 0.09 2 1.5 0.2

Total 66.1 11.8

Page 30: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

30Fermilab

Test Cryostat and SSR Cryomodule Schedule

Jan

06

Apr

06

Jul 0

6

Oct

06

Jan

07

Apr

07

Jul 0

7

Oct

07

Jan

08

Apr

08

Jul 0

8

Oct

08

Jan

09

Apr

09

Jul 0

9

Oct

09

Test Cryostat

DesignProcurementInstallationCommision/Operation

SSR-1 Cryomodules

DesignProcurementFabrication/InstallationCommision/Operation

SSR-2 Cryomodules

DesignProcurementFabrication/InstallationCommision/Operation

Page 31: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

31Fermilab

Conclusions

• Test cryostat– Design is nearly complete

– Some commercial parts on order

– Procurement on the main vessels will begin soon

• SSR-1 and SSR-2 cavities, tuner, and input coupler– SSR-1 cavity design complete and quotes for prototype assembly have

been received

– Tuner design in-process, prototype is planned

– Input power coupler prototype in fabrication, delivery expected late May or early June with testing to follow

– SSR-2 cavity design is in-process

• SSR-1 cryomodules– Design in-process

Page 32: Superconducting Spoke Resonator Cavities and Cryomodules Thomas H. Nicol Fermilab Accelerator Advisory Committee May 10 th – 12 th, 2006

32Fermilab

Acknowledgements

• Test Cryostat– Mike White

• Spoke Resonator Design– Giobatta Lanfranco

– Ivan Gonin

• Beam Dynamics– Peter Ostroumov

– Gennady Romanov

• Input Power Couplers– Timergali Khabibouline