SUPERHOUSE LIMITED NOIDA

Presented by :- Satya Prakash Somya Nigam NIFT New Delhi

OBJECTIVE To understand your internship in the real

environment and the application of the knowledge acquired in the previous semesters.

To incorporate, integrate and apply the learning of various subject matters.

Time motion study for two style of the products Understanding and documenting the factory

layout. Understanding and documenting of material

flow from store house to warehouse. Develop swatches using resources available

COMPANY PROFILE (SuperHouse Group) Multi- unit and multi- product conglomerate Well equipped with the most modern

machineries and a specialized workforce and produces all types of quality leather goods, garment and textile garments

Superhouse Group has 15 units, with a workforce of over 5000 and a presence in more than 35 countries

Its four modern tanneries provide the finest quality leather for footwear production.

COMPANY PROFILE (SuperHouse Group)

The Group also manufacture and export Readymade Garments and Riding Products.

SuperHouse is approved vendors for Wal-Mart, Filanto, Auchan, Andre, Shoe Fayre, Hudson Bay, Heckel Securite, Secura and many more.

To meet the exacting demand of clients we also import leather from Brazil, Italy and Columbia

Vision And Mission To establish ourselves as the undisputed

leader in leather products be it footwear or finished leather or leather accessories.

Retaining our leadership through growth as a consequence of customer satisfaction.

Superhouse Group aims to constantly improve the quality of its products by fulfilling its customers’ expectations

SUPER HOUSE (NOIDA) 3 floor well equipped with modern machinery ,

skilled worker and expertise. Mainly produces leather garment and bags for

reputed international labels across America and Europe.

Buyer includes Donna Karan, Liz Claiborne, Ralph Lauren, Gap Inc. The G-III Apparel group in the US. Esprit, Paul Smith, Karen Millen, River Island Stores.

 ProductsJackets: Ladies’ Short Jackets, Men's Jackets, Motorcycle Jackets, Jackets / Trousers with embroidery

Quality StandardsCEN 345 & DIN 4843.

Capacity 75,000 garments per annum

QUALITY POLICYThe steps they follow to achieve the goals are: Consistently producing & delivering quality products in time. Maintaining standards in their process to the utmost satisfaction of the clients. Implementing the process for continual improvement. Providing ecological infrastructure & adequately training the workers. Constantly monitoring the suppliers & guiding them to supply quality products. Adapting measures towards being an environmental friendly & socially responsible organization. Individual/separate teams for each product category manufactured.

COMPANY HIRARCHY

Organizational Structure DirectorGeneral ManagerFactory ManagerManager of PurchaseSenior MerchandiserHead MerchandiserAsst. MerchandiserDesigner Store ManagerAsst. Store ManagerClerk

Floor plan

Basement

Leather storewarehouse

warehousecutting dpt.

cutting dpt.

Floor plan

Finishing dpt.

Stitching Dpt.

Reception

Table Machines

Canteen

First Floor

office office

Floor plan

Table Machines

MeetingRoom

showroom General Manager

DirectorMarketing Dpt.

SeniorMerchandiser

Second Floor

Sampling Dpt

Toilet

RESOURCE DEPARTMENT

Leather is sourced from Delhi {karol bagh}, Kolkata, Chennai, Jalandhar

Sourcing is done on the basis of three things: price, quality, and delivery

They use to keep the records and according to the BOM they use to work.

The quality check for the material takes place at the resource department.

The vendors to supply the particular requirement, whoever quote the best price and expected quality, the order is given to particular vendor 

 

Designs are developed based on the mood board and other specification from the buyers

Designs sent to buyers and samples of approved designs are developed in the sampling department.

Meeting held in the company or in the buying house. Sample approved Samples approved with some changes Purchase order is raised Sample sent again for the approval Bill of material is raised Cost is calculated , Buyers approval sought Resource query is raised for the procurement of materials required. Shade cards sent to the buyers approval Planning and scheduling of production plan Time motion studies carried out Booking of floor is carried out for a particular order Prior to beginning of production , pre production ( pp) samples are

made and sent to the buyers Production start Quality check is done after each critical operation Final QC , finishing and packaging Dispatch 

GENRALIZED FLOW OF MATERIAL

Grading of leather skins and hides is done and categorized as

TR1: Very Good Quality TR2: Good Quality TR3: With few defects R : rejected

There is just one designer in the company

Designer use to work according to the buyers

She helps in when there is an issue regarding the costing or the design.

Designer gets the samples to be done.

A swatch card is attached by the designer so as to make sure that the worker does no mistake.

Design department

There are 4 merchandiser and 1 senior merchandiser for the bags division.

Each merchandiser is allotted buyers according to countries

BOM and costing is also a merchant responsibility.

If the buyer has some problem with the costing, the merchant rework on the costing by adjusting the usage of the material such as leather and trims.

MERCHANDISING

Total Machines - no. of machines – 10

Flat bed machines - 4 Cylinder machines - 6 Pattern masters –2 Fitters - There are 5 fitters

and 3 helpers in sample department, fitters skive leather panels

Cutters - 1 Machine men - 4 The work of sample

department is to prepare sample according to the buyer’s requirement

SAMPLING DEPARTMENT

Production department has two floors

There are 16 tables on each floor for the pasting and hammering

Minimum of 10 stitching machines

All the edge colors is carried under the supervision of supervisor

 

PRODUCTION DEPARTMENT

Style no.- 110032 Brand name- Jinco Cutting – 5to 6 mins Skiving – 1.20 mins Back and front panel – 2.60 Front leather panel pasting- 0.30 Front and back leather patch

stitching-1.40 Base panel attaching and pasting-

1.75 Handle dori glue- 0.85 Handle leather glue- 0.95 Handle stitching- 4.73 Handle cutting-1.40 Lining setting and stitching- 6.38 Magnet snap attachment-0.49 Thread burn- 2.05

Time and Motion study

Time and motion study Style no.-LS2317 Brand name- warehouse Cutting- 7 mins Upper panel weav-6.79 Side gusset handwork-

4.74 Flap handwork- 5.38 Upper strip stitching-1.48 Handle riveting-0.75 Panel attachment- 2.58 Edge colouring- 2.40 Magnet snap attachment-

0.54

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