Summer internship at Indoco Remedies Ltd

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    Sum

    Purchas

    er Internship Report

    e & Warehouse Management

    at

    01 July 2013

    Submitted to

    Prof. Ashwini Awasthi

    Submitted By

    Ameya Pai Angle

    121105

    MBA FT 2012-14

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    Title Page

    Name:Ameya Pai Angle

    Organization:Indoco Remedies Limited

    Address: Verna Industrial Estate, Goa.

    Title of the Project : Purchase and Warehouse Management

    Purpose:In Partial fulfillment of requirement of MBA

    Prepared for:Indoco Remedies Limited

    Submitted to:Institute of Management, Nirma university

    Date of Submission: 01/07/2013

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    Contents

    Acknowledgement ........................................................................................................................................5

    Executive Summary ......................................................................................................................................6

    Organization History in brief........................................................................................................................7

    Vision and Mission of the organization. .....................................................................................................11

    Top Management ........................................................................................................................................12

    Company Organizational Structure.............................................................................................................15

    Size of the organization ..............................................................................................................................16

    Turnover..................................................................................................................................................16

    Geographical Spread...............................................................................................................................17

    McKinseys 7-S Framework.......................................................................................................................19

    Porters 5 Forces Model ..............................................................................................................................21

    Supplier power....................................................................................................................................22

    Future strategy/plans of the company. ........................................................................................................23

    Main Products .............................................................................................................................................24

    Introduction to the Purchase & Warehouse department ............................................................................25

    Purchase Department ..........................................................................................................................25

    Warehouse...........................................................................................................................................25

    Methodology...............................................................................................................................................27

    Ethnographic Study.................................................................................................................................27

    Maintenance of Journal / Diary to track various issues ..........................................................................28

    Employee satisfaction .........................................................................................................................28

    Company culture .................................................................................................................................28

    Sources of conflict ..............................................................................................................................30

    Sources of opportunities for the company ..........................................................................................30

    Issues for future competition...............................................................................................................31

    Early warning signals..........................................................................................................................32

    Trends / Patterns .................................................................................................................................32

    Experience gained in the organization (Self learning) ................................................................................34

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    Purchase Department ..............................................................................................................................34

    Warehouse...............................................................................................................................................35

    HR Department .......................................................................................................................................37

    Identification of critical issues or problem areas if any .............................................................................. 40

    Purchase Department ..............................................................................................................................40

    HR Department .......................................................................................................................................41

    IT Department.........................................................................................................................................42

    Other Suggestions ...................................................................................................................................43

    Conclusion ..................................................................................................................................................44

    Summary of feedback given to organization ..........................................................................................44

    Summary of self-learning .......................................................................................................................44

    Bibliography ...............................................................................................................................................45

    Learning from the Summer Training ..........................................................................................................46

    Application of concepts, tools, techniques and skills learnt at the IMNU. .............................................46

    New knowledge, tools, techniques or skills that I have picked up .........................................................46

    Any directions for future learning or career path that you may like to pursue. ......................................47

    Certificate of project completion ................................................................................................................48

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    Acknowledgement

    A summer internship is a golden opportunity for learning and self development. I consider

    myself very lucky and honored to have so many wonderful people lead me through in

    completion of this summer internship.

    I wish to express my indebted gratitude and special thanks to Mr. Sanjay Priolkar (GM-

    Operations), who gave me an opportunity to do my Summer Internship at Indoco Remedies Ltd.

    I express my deepest thanks to Mr. Umar Sayyed (Head of the Purchase Department) for giving

    necessary advices and guidance during my Summer Internship. I choose this moment to

    acknowledge their contribution gratefully.

    I offer my deepest sense of gratitude to Mr. Amol Shet (Assistant Manager-HR), Mr. Vijay

    Keluskar (Head of the Warehouse), Ms. Ranjana Naik, Ms. Niraksha Borkar, and Ms. Khushboo

    Sahu for their judicious and precious guidance which were extremely valuable.

    I would like to thank entire Warehouse and Purchase Department for their cooperation and

    guidance during my Internship. I thank each and every employee of Indoco for their contribution

    in enhancing my knowledge and making my Summer Internship a solid learning curve.

    Last but not the least; I would also like to extend my sincere thanks and gratitude to my institute

    for giving me this learning opportunity and my mentor Prof. Ashwini Awasthi for his support &

    guidance.

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    Executive Summary

    Indoco Remedies is engaged in the manufacturing and marketing of Formulations (Finished

    Dosage Forms) and Active Pharmaceutical Ingredients (APIs) in India. The Company is strivingto place itself on a strong promising path by expanding its business strategically, strengthening

    its manufacturing facilities and enhancing capabilities across the organization. The Company is

    looking at various opportunities in untapped markets and association with business partners in

    the global markets to boost its revenues.

    During my tenure as Summer Intern at Indoco Remedies, I got chance to work in Purchase

    Department & Warehouse. In Purchase department, my work involved from receiving indents

    from various departments, asking quotation from various suppliers, negotiating prices, using

    ERP system to generate Purchase order and following up with the supplier for the delivery of the

    material.

    In warehouse department, my work activities included receiving of Packing Material and Raw

    Material, .Assisting Quality Control (QC) team member in sampling the material, Updating

    Material location, Issuing material for a batch of tablets, Palletization & Dispatch of finished

    goods.

    I have also submitted a report to the organization in which I have identified certain problems in

    the organization and also proposed the solutions for the same.

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    Organization History in brief

    History

    In 1945, a Goan entrepreneur Mr. Govind Ramnath Kare, who was in the business of wholesale

    and retail trade of pharmaceuticals, started a firm which he named Indo Continental Trading

    Company. The principal business of this firm was to import pharmaceutical formulations from

    Europe and distribute them in Western India. However in 1947, after India became independent,

    the new Government in its bid to encourage indigenous manufacturing of medicines banned

    import of several formulations. Mr. G.R. Kare instead of being discouraged decided to venture

    into manufacturing of pharmaceuticals. Accordingly, on 23rd August 1947, a week after India's

    independence, a new Company was founded with the intent to manufacture and sell

    pharmaceutical formulations. Thus, Indo Continental Trading Company became Indoco

    Remedies Limited.

    Overview

    Indoco Remedies is engaged in the manufacturing and marketing of Formulations (Finished

    Dosage Forms) and Active Pharmaceutical Ingredients (APIs) in India. Indoco has a strong

    international presence in the Regulated and Emerging markets. The Company is striving to place

    itself on a strong promising path by expanding its business strategically, strengthening its

    manufacturing facilities and enhancing capabilities across the organization. The Company is

    looking at various opportunities in untapped markets and association with business partners in

    the global markets to boost its revenues.

    As a company, Indoco remains focused on APIs & Formulations business and will be looking to

    expand the same, both in the domestic as well as international markets. Indoco today, has a well-

    built brand portfolio of 135 products in various therapeutic segments, including high growth life

    style segments such as Anti-Diabetics, Cardiovascular, Central Nervous System, Musculo-

    Skeletal, Nutrition and Dental care.

    Global Footprint

    Indoco has built a visible presence across all its markets in Europe, USA, Asia, Africa, Latin

    America and other CIS countries. A number of its products have emerged as brand leaders in theIndian and in International markets. Indoco has made significant investments to build capabilities

    in API manufacturing and R & D services to enhance its visibility. As of today, the company

    operates in over 35 countries globally for Formulations and APIs. With approval of its Finished

    Dosage facilities by the US - FDA, Darmstadt Germany, TGA Australia, MCC-South Africa

    and UK - MHRA, Indoco has emerged as the most suitable partner and provider of Contract

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    Research and Manufacturing Services (CRAMS) to its customers globally. With a sizeable

    basket of own Dossiers in CTD format, Indoco is all set to offer the full range of services

    including APIs with DMFs/CoS and CTD Dossiers with supply of Finished Dosages.

    Milestones Achieved

    1993 - R&D recognized by DSIR.

    1997 - Commencement of production in Goa Plant I.

    1999 - New Corporate Office at Indoco House.

    - Acquisition of Warren, Company makes presence in Ophthalmic & Dental

    Segments.

    2002 - State-of-the-art sterile facility, Plant II commissioned at Verna Goa.

    2003 - UK-MHRA approval for the Solid Dosage facility at Plant I.

    - Exports to regulated markets commence.

    - First contract for Dossier Development with European company.

    - Domestic Marketing makes a foray into the lifestyle segment.

    2004 - First Contract for Development services with US Company.

    - Karvol brand acquisition from Solvay Pharmaceuticals Pvt. Ltd.

    - Four Patent applications filed.

    - Company jumps five ranks in two yrs in the ORG-IMS Retail Audit.

    2005 - First ANDA filed on the basis of Exhibit batches manufactured in sterile facility in

    Goa.

    - Development Contracts for inject able products signed with a US Company.

    - Tablet capacity doubled by commissioning an extended facility in the existing

    UK- MHRA approved plant.

    - Shares of the Company listed on BSE and NSE.

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    2006 - US-FDA approval for Ophthalmic facility, Plant-II in GOA.

    - Contract signed for supply of 18 generic products to German Market.

    - 2 ANDAs filed with USFDA.

    - Commencement of liquid manufacturing facility at Baddi, Himachal Pradesh.

    - New R&D Centre at Rabale, near Mumbai becomes functional.

    - Solid Dosage facility at Goa Plant I re-inspected & approved by UK-MHRA.

    - UK-MHRA approval for Creams & Ointments facility.

    - Darmstadt-Germany approves Goa facility for Solid Dosage manufacturing.

    - Acquisition of LaNOVA Chem Pvt. Ltd. with its brand new API manufacturing

    facility of international standards.

    - Launch of Surge - a specialty marketing division.

    2007 - ANVISA (Brazil) approval for the Solid Dosage facility at GOA Plant I.

    - Commencement of exports to the US markets.

    - Launch of Warren-Excel and Spera - two specialty marketing divisions.

    2008 - IDMA Quality Excellence Awards 2008 - The Sterile Facility at Goa Plant II

    received the Gold Award and the Solid Dosage Forms and Externals Facility at

    Goa Plant I received the Silver Award.

    - TGA (Australia) approval for the Solid Dosage, Liquid Orals and Creams &

    Ointments Dosage forms at GOA Plant I.

    - First shipment of Diclofenac Ophthalmic solution shipped to USA against an

    approved ANDA.

    - Successfully faced Slovenia audit for the Solid Oral Dosage forms at Baddi Plant.

    - MCC (South Africa) approval for the Solid Dosage facility at GOA Plant I and for

    the Sterile facility at Goa Plant II.

    2009 - UK-MHRA approval for the Solid Oral Dosage forms at Baddi Plant.

    - Export sales exceeded Rs. 1 Billion in the FY 08-09.

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    - Successfully faced Slovenia audit for the Sterile Facility at Goa Plant II for the

    Injections Area.

    2010 - Indoco Remedies teams up with ASPEN, South Africa by licensing out intellectual

    property (dossiers) for marketing its products in emerging markets covering 30

    countries, including SA, Brazil, Mexico, Venezuela, Russia & Australia.

    - Indoco Remedies licenses out technology to Watson Pharmaceuticals Inc. USA.

    Under the terms of profit sharing agreement, Indoco will develop, manufacture

    and supply a basket of sterile products to Watson for the US market

    2011 - Indoco received the Silver Quality Excellence Award for Sterile Manufacturing

    Facility in Goa and Solid Dosages Facility in Baddi (Himachal\Pradesh) at

    IDMA's Golden Jubilee celebrations.

    2012 - Indoco announced the signing of an agreement with DSM, a 9 billion Company,

    for commercial cooperation for Active Pharmaceutical Ingredients (APIs). Indoco

    and DSM have formed a strategic alliance, wherein DSM shall be marketing and

    selling the APIs manufactured by INDOCO.

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    Vision and Mission of the organization.

    Company Vision

    To improve the quality of life by making available products of highest quality at

    affordable prices

    To ensure that quality becomes a habit, a commitment that finds expression at every stage

    from production testing, marketing to employee relations

    To be a research based globally known company present in all 5 continents of the world

    Company Mission

    To continue to be quality driven, research based, focused pharmaceutical company

    To adopt and assimilate CGMP (current good manufacturing practices) with strict

    adherence to environment safety

    To build on the trust generated by the fraternity.

    To share management goals, with employees and also to celebrate corporate success

    with them

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    Top Management

    Mr. Suresh G. Kare : Executive Chairman

    He is the Executive Chairman of Indoco Remedies Ltd. He has been at the helm of

    the companys affairs for forty-nine years and is responsible for its transformation

    from a small sick unit in 1963, to the global, fast growing, profitable organization

    that it is today. Suresh G. Kare has a technical background and is recognized for his

    leadership and vision.

    Ms. Aditi Kare Panandikar : Managing Director

    Having worked in various departments in different capacities, Aditi has steadily

    climbed the corporate ladder and is now a Managing Director on the board at

    Indoco Remedies Limited. She heads Domestic Marketing, Business Development,

    Technical, H.R. and the API Business at Indoco. Aditi Kare Panandikar, a

    Pharmacist by profession, has earned her basic degree in Pharmaceutical

    Administration from the Ohio State University, USA. A third generation

    entrepreneur, she joined the family business soon after returning back in 1992

    Mr. Sundeep V. Bambolkar : Jt. Managing Director

    A Pharma professional with over 25 years experience in the industry, across various

    functions such as Finance, Operations, Purchase, Projects and International

    Business. As Jt. Managing Director he is overall responsible for all Manufacturing

    as well as Supply Chain Operations, the Finance Portfolio and the InternationalFormulation Business at INDOCO. He is a science graduate and holds a Masters

    degree in Business Administration from the Mumbai University. He has also trained

    in the field of management at the Indian School of Business, Hyderabad and the Kellogg School

    of Business, Chicago, USA. Sundeep V. Bambolkar has been with the group since 1982.

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    Other Non Executive directors

    Mr. D. M. Sukthankar

    He holds Master Degree in Commerce from Bombay University. He was selected for IAS

    (Indian Administrative Service) in 1956 and served in various capacities in different departments

    of the Govt. of Maharashtra and the Govt. of India prior to his retirement. Mr. Sukthankar was

    appointed on the Board on September 10, 1994.

    Mr. D. M. Gavaskar

    He is a Chartered Accountant and Company Secretary. Mr. Gavaskar is a Commerce Graduate

    from the University of Bombay and he has also completed from U.K. a course in Strategic

    Management and another course for Senior Management from Templeton College, Oxford

    University, and Henley College of Management, respectively. Mr. Gavaskar has been inductedas an Additional Director on the Board with effect from April 11, 2005 .

    Mr. Sharad P. Upasani

    Mr. Upasani joined Indian Administrative Service in 1962. Prior to that he had obtained post-

    graduate degree of Master of Commerce and also did Bachelor of Law from University of

    Bombay. After joining service in 1968 he did Masters of Business Administration in U.S.A.

    After retirement in 1996, Upasani is practicing in the field of Corporate Law and has acted as

    Arbitrator in variety of cases including infrastructure projects. In addition to his legal practice

    and arbitrations, Shri. Upasani is also Vice-President of M. Visvesvaraya Industrial Research &

    Development Centre, (World Trade Centre), Mumbai and President of Consumer Council of

    India.

    Mr. Rajiv P. Kakodkar

    He holds a bachelor of pharmacy degree from Bombay University and an MBA degree from the

    prestigous Stuart School of Business, Chicago, USA. He has vast international business

    experience in pharmaceutical field. His area of expertise include Indenting and Sourcing for

    pharmacetical global and domestic businesses. He is a founder of his own chemical business in

    operation for over two decades.

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    Dr. Anil M. Naik

    Dr. Anil M. Naik graduated in 1966 with Gold Medal from IIM, Kolkatta. He also holds a

    doctorate from the Mumbai University. He has to his credit, Rani Tarneja Award of 1992 and is

    affiliated to reputed Educational Institutions and Social Service organizations. His business skills

    and acumen have been instrumental in turning around a few corporate entities and ManagementDevelopment Programmes, conducted by him, were well received by the top noche companies.

    Dr. Naik was appointed on Board on 14th February 2012.

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    Company Organizational Structure

    Executive Chairman

    Managing Director

    JT Managing Director

    SR.VP -Operations

    General Manager Operations

    DyM.stores DyM.Prodution DyMEngineering QA Accounts IT Purchase QC HR

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    S

    Turnover

    Annual turnover of Indoco Re

    figures of past five years.

    Mar ' 12 Mar ' 11

    Gross

    Sales 564.31 485.3

    Stock Price as on 23/

    Current Stock Price - NSE : 61

    Current Stock Price - BSE : 62

    iversity

    ze of the organization

    edies has been rising steadily over the year

    ( Cr.)

    Mar ' 10 Mar ' 09 Mar ' 08

    404.05 350.35 262.56

    6/2013

    .75

    .05

    Page 16 of 48

    . Below are the

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    Geographical Spread

    Goa Plant I

    Indoco Remedies Goa Plant I, is a product manufacturing facility which includes Solid Dosages,

    Creams, Ointments and Liquid Dosages and is located in a non-pollutant area, with a verticalflow system, monolithic flooring, fully air-conditioned RM and FG stores. The unique feature is

    that it has a separate Pilot Plant. The plant has capability to manufacture Aqueous, Non-aqueous

    and Photosensitive products. The plant has been approved by Approved by UK-MHRA, MCC-

    South Africa, TGA-Australia, ANVISA-Brazil & German Authorities.

    Goa Plant II

    This is a state-of-the-art sterile facility for Ophthalmics and Injectables approved by USFDA forOphthalmic preparations. This facility has also been approved by MCC - South Africa and

    Ministry of Health - Tanzania. The Plant has been designed with a sophisticated internal

    environment monitoring system using PC based system to monitor and control parameters like

    temperature, humidity, pressure difference, particulate count and safety aspects. The Design of

    the plant is modular.

    Goa Plant III

    Plant 3 main products are Metformin and Paracetamol and they manufacture products for other

    companies all over the world. The Market share is that it caters to a regulated market and is

    currently into exports. The company currently carters to the domestic market and some

    international companies. The company will soon go international and slowly stop catering to the

    domestic market

    R&D Center at Rabale

    Indoco Remedies Limited has set up a state-of-the-art standalone R&D Centre at Rabale, nearNew Mumbai. The facility is in the forefront of Indocos efforts for a successful entry into the

    advanced regulated markets of US and Europe.Occupying an area of 70,000 sq. ft., the R&D

    Centre has three divisions viz. Formulations, Active Pharmaceutical Ingredients & Intermediates

    and Regulatory & IPR Cell. The Centre is backed by a full spectrum of library and information

    management service. The facility has already received approval from the Department of

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    Scientific and Industrial Research, Ministry of Science and Technology, Government of India.

    The new R&D thrust by Indoco Remedies will accelerate its growth and the company is in talks

    with several leading organizations for taking up assignments in the area of contract research and

    manufacturing services.

    Baddi Plant

    Indoco has set up a Greenfield Manufacturing unit in BADDI, Himachal Pradesh at a cost of Rs.

    360 mn (9mn US$) to manufacture tablets, creams, ointments, liquid orals and toothpaste. The

    new facility will support the Companys growing formulations requirements for the domestic as

    well as international business.

    The manufacturing facility has been designed for logical flow of men and materials. The plant

    has been provided with all necessary arrangements to eliminate the risk of errors, avoid cross

    border contamination and mix up.

    Waluj Plant

    Indoco's Waluj manufacturing facility is located in Aurangabad, over the plot area of 87156 sq.

    ft. The total built up area is approximately 4000 sq.mtr. This facility has been designed for

    logical flow of men & material and has been provided with all necessary arrangements to

    eliminate the risk of errors, avoid cross contamination and mix up. The site is surrounded by non

    polluting industries which do not generate any smoke, soot or dust.

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    Mc

    The 7-S-Model is better known as

    model, Tom Peters and Robert

    published their 7-S-Model in their

    Art of Japanese Management (198

    Hard Elements

    Strategy

    Structure

    Systems

    The model starts on the premise

    elements: Those seven element

    Skills

    System

    iversity

    inseys 7-S Framework

    McKinsey 7-S. This is because the two persons

    aterman were consultants at McKinsey & Co a

    rticle Structure Is Not Organization (1980) and i

    1) and In Search of Excellence (1982).

    Soft Elements

    Shared Values

    Skills

    Style

    Staff

    that an organization is not just Structure, but

    are distinguished in so called hard Ss and s

    Strategy

    Structure

    SharedValues

    StyleStaff

    Page 19 of 48

    ho developed this

    t that time. They

    their books The

    onsists of seven

    ft Ss. The hard

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    elements are feasible and easy to identify. They can be found in strategy statements, corporate

    plans, organizational charts and other documentations. The four soft Ss however, are hardly

    feasible. They are difficult to describe since capabilities, values and elements of corporate

    culture are continuously developing and changing. They are highly determined by the people at

    work in the organization. Therefore it is much more difficult to plan or to influence the

    characteristics of the soft elements. Although the soft factors are below the surface, they can

    have a great impact of the hard Structures, Strategies and Systems of the organization.

    Strategy: On the domestic front, Indoco is planning to have new product launches in all the

    marketing divisions, further penetration in the market through extended geographical reach with

    intense product promotion campaigns and the launch of Indoco CND, a new marketing division

    with products from lifestyle and chronic segments, will ensure the desired growth.In the

    international business. Indoco is preparing to launch a few products in US through Watson and

    move up the value chain in EU by registering own dossiers.

    Structure: Every plant in this organization consists of various departments. Each department has

    Department Head. Below Heads, we have officers, senior officers, Executives and Senior

    Executive. Every member from department reports to the department Head. Department Head

    directly reports to the GM-Operations of the Plant.

    Systems: The Company has a HR system to take care of its employees. Various scheme and

    cultural events take place to engage the employees. New employees have to stay back after

    5.30pm and they are trained by their seniors. Every 6 months, employees are encouraged to

    change their section in which they work. This ensures that every employees has been cross

    trained and load shedding can be done at crucial time.

    Shared Values: Shared Values implies that the employees are driven by some guiding values. Values

    provide guidance in times of crisis. Few of the values, which Indoco Remedies follows, are:

    Individuals respect

    Accountability

    Excellence

    Operational Efficiency

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    Honesty

    Consistency

    Style: It has been observed that,

    follow democratic leadership sty

    members are consulted, their opiwelcome.

    Staff: Indoco as a company stro

    includes a range of initiatives th

    creative environment.

    Skills: Employees from QC dep

    Administration) approved chemi

    from other sections of same dep

    Porters 5 Forces MMichael Porter provided a fram

    that models an industry as bei

    competitive intensity and therefo

    iversity

    many managersa nd department heads at Indoc

    le. A department level decision is not taken unl

    nions are taken into account and new suggestio

    gly believes in Employee diversity. Its commit

    t help employees to work in an understanding,

    rtment are encouraged to be FDA ( Food and

    sts. As mentioned earlier, employees acquire sk

    rtment.

    delework for industry analysis and business strat

    g influenced by five forces. These five forc

    re attractiveness of a market.

    Page 21 of 48

    Remedies

    ss all the

    s are always

    ent to diversity

    lexible and

    rug

    lls of members

    gy development

    s determine the

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    Supplier power

    Suppliers are very essential part for the success of the organization. Suppliers can disturb the

    production process if material is not supplied. It takes some time to arrange for new material in

    Pharma industry. Also prices are controlled by the suppliers. Hence it plays decisive role in the

    final price of the product. Switching costs are high. As it takes time to add new supplier in the

    approved vendor list. This is because audits are performed and then the vendor is approved by

    the organization.

    Buyer power

    Buyers can control and exert influence over an industry in many of the cases. In Pharma

    industry, there are lot of substitutes and cost of switching for the customers is also very low.

    Also competitive margins needs to be provided to stockist and independent distributers.

    Intensity of rivalry

    Indoco is facing stiff competition for its rivals such as Cipla,Sanofi,Zydus,Lupin etc. Pharma

    industry is very competitive and there exists substitutes for most of the products. For example

    tablet Glychek-M produced by Indoco Remedies has substitute in Metformin produced by

    Zydus. Similarly Paracetamol tablets produced by Indoco remedies has competition with

    Paracetamol (Same Name and Similar contents) produced by Cipla or Zydus. Every firm is

    trying to increase their market share for their individual products.

    Threat of substitute

    As I mentioned above, there exists substitutes for most of the Pharma Products and also at lowercosts. Also cost of switching is also very low in most of the cases.

    Threat of new entrants

    The threat of a new organization entering the industry is high when it is easy for an organization

    to enter the industry i.e. entry barriers are low. Here it would take time for any organization to

    get settled into the business and establish market share which is enough to sustain in the long

    run.

    A new entrant may be faced with various hurdles erected by established businesses, such as:

    economies of scale - manufacturing, R&D, marketing, sales, distribution.

    product differentiation - established products, brands and relationships

    capital requirements and financial resources

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    access to distribution channels: preferred arrangements

    regulatory policy: patents, regulatory standards

    switching costs - employee retraining, new equipment, technical assistance

    Future strategy/plans of the company.

    The company is progressing well in domestic as well as international business.

    On the domestic front, Indoco is planning for new product launches in all the marketing

    divisions, further penetration in the market through extended geographical reach with intense

    product promotion campaigns and the launch of Indoco CND, a new marketing division withproducts from lifestyle and chronic segments, will ensure the desired growth.

    In the international business, Indoco is preparing to launch a few products in US through Watson

    and move up the value chain in EU by registering own dossiers. The company is expanding its

    base in EU by adding new customers with special focus on new ophthalmic range. The company

    is progressing well on the in-house development for new products slated to go off patent in the

    near future and has an impressive product pipeline for servicing generic companies across the

    globe.

    The potential in emerging markets will be exploited by adopting two pronged approach, i.e.,

    partnership with Aspen A plot of land adjacent to the existing facility has already been acquired.

    There has been a significant rise in the number of development projects the R&D is handling.

    Hence the R&D facility now needs an expansion. The Company has taken a step in this direction

    by acquiring a plot of land next to the existing R&D facility. Overall, the Company is on track to

    achieve the intended growth in all the business segments that it operates in.

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    Main Products Dicyclomine Hydrochloride Injection

    Ciprofloxacin Eye drops

    Tobramycin Eye/Ear drops

    Lignocaine Hydrochloride Injection (Lignox)

    Cyclopam

    Cital

    Tuspel Plus

    Febrex

    Paracetamol

    Metformin

    Ropinorole

    Tradazone

    Indometformin

    Albendazola

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    Introduction to the Purchase & Warehouse department

    Purchase Department

    Department Head: Mr. Umar Sayyed

    Mentor: Ms. Niraksha Borkar (Senior team member)

    Office Timings: 9am to 5.30pm

    Scope of the department

    To follow Standard Operating Procedures (SOP) while performing the duties.

    To procure the material and items required by various departments in all three plants,

    located in the industrial estate.

    To take care of the means by which the material and items would reach the required

    location i,e logistics.

    Warehouse

    Department Head: Mr. Vijay Keluskar

    Mentor: My mentor did not change in the entire course of Summer Internship. My point of

    contact was still Ms. Niraksha Borkar even when I was in Warehouse.

    Activities carried out in the department

    Coordinating and receiving the Raw material and Packing material required for

    various products.

    Issuing of Raw Material and Material samples to the QC department for various

    analysis.

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    Storage of Raw Material , Packing material and Finished goods in the inventory.

    Dispatch of Finished goods.

    Issuing Raw Material to Granulation Section under Production department and

    issuing Packing Material to Packing section under Production department.

    Maintaining the required information related to Material receipt, Storage locations,

    Finished goods dispatched and generating Goods receipt note (GRN) in the ERP

    system.

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    Methodology

    Ethnographic Study

    Ethnography is a qualitative research design aimed at exploring cultural phenomena. As an

    observer I noticed various practices in the organization.

    Office timings were fixed in the administration and purchase department. Timings were 9am

    to 5.30 pm. Employees had option of doing 1st shift i.e 7.30am to 4pm. But suppliers office

    were open only aftr 9am in most cases, there was no use of doing first shift in Purchase

    department. In warehouse, there was only one shift i.e 9am to 5.30pm .

    The employees at the Managerial level were addressed as Sir or Madam. This was opposite

    to the organization in which I worked previously. In my previous organization the all otheremployees were addressed by their first name. If any problem was arrived, it was solved in a

    collective manner, rather than onus being laid upon only one employee.

    Most of the employees communicated orally in local language i.e Konkani in this case. This

    even included the conversation between Manager and subordinate. Those who did not

    understand Konkani, Hindi was the language for oral communication for them.

    Every year, Navaratri is celebrated with great pomp and joy. Production is stopped in those

    days. Pooja is performed daily in those days. On each day, different department gets the

    chance to perform the pooja. On those days, Sports events are held and also various othercompetitions are organized. Other days that are celebrated are founders day and womens day.

    It was also observed that on birthdays, employees distributed sweets or snacks to the

    members of his or her own department. If any employee from any department stays up late

    for work, he is provided with food and Cab facility.

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    Maintenance of Journal / Diary to track various issues

    Employee satisfaction

    Tthere is a high amount of dissatisfaction expressed by the employees on salary. It has been

    learned that the salary cannot be increased since the salary are structured as per market research

    done on pharmaceutical companies on the salary they provide and there is no much difference in

    the salary component. As the standard of living is increasing, people find the salary they get is

    not as per their expectation since it might not fulfill their certain needs so the dissatisfaction on

    the salary is known to the company and to make it better they should provide some benefits.

    They benefits the employee receives is not satisfying since there are no extra benefits other than

    loan facilities, medical facilities, DA, PF festival offers etc. Only 10 holidays are there for the

    employees. Canteen facilities is another dissatisfaction issue since there is no food provided tothem and it is difficult for the employees to get food and come. However, there are restrictions

    by the rules of Food and Drugs Administration in this area.

    However employees are very much satisfied with working hours and physical working

    environment. As per general discussion with the employees, they are neutrally satisfied with the

    job security Employees are also not satisfied with the reward and recognition system, as they do

    not get any kind of appreciation or reward for outstanding contribution.

    The employees are very much satisfied with their personal growth. This is because indoco

    encourages cross training. Employees are encouraged to work in different section, every six

    months.

    Company culture

    Employee Diversity: Indoco as a company strongly believes in Employee diversity. Their

    commitment to diversity includes a range of initiatives that help their employees to work in an

    understanding, flexible and creative environment.

    Employee Networks: Indoco supports associations that represent the common interests of their

    employees. These provide support and development possibilities that help them to keep and

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    retain the best people.

    Flexible shift Options: Indocos flexible working policy enables their people to maintain a

    positive work-life balance and address personal and professional needs.

    Mentoring: Indoco uses mentoring to give their employees the opportunity to learn from a moreexperienced colleague. Again, this is part of their plan to keep the best people.

    Recruitment of Female and Minority Employees: Indoco is committed to equal opportunities

    through recruitment of employees that represent all people within society, including women and

    ethnic minorities.

    Talent Review and Succession Planning: Indoco places a high priority on their ability to develop

    talent and enthusiasm in their employees. Through succession planning they can identify and

    encourage their high-potential employees and ensure that they have a career path that meets their

    and companies needs.

    Training and Development: By providing their employees with an environment that encourages

    learning and development, they allow people to realize their potential. Activities such as on-the-

    job training, web-based learning and self-study are part of their training and development

    programme.

    Management Trainee Programme: Management Trainee Programme is a perfect example of their

    commitment towards developing and nurturing young talent. Indoco recruits the best minds from

    Business Schools and prepares them for the challenges of business. Each of the ManagementTrainee, irrespective of their discipline, gets an opportunity to work and get exposed in sales,

    R&D, HRD and manufacturing.

    Salary and Benefits: Salaries and other benefits in Indoco can be comparable to the best in the

    industry and one can expect to be rewarded highly if your performance is very good and

    consistent. Additionally, one will receive a wide range of benefits like the Group Life Insurance,

    Pension plan are a few examples of their focus to provide their employees and their dependents

    with adequate financial protection on solid and long term care basis.

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    Sources of conflictConflict could occur Intra Department or Inter Department. The possible conflicts that would

    occur which I noticed were between supplier and Purchase department, Warehouse and logistics,

    Accounts and Suppliers, Purchase and other department and Accounts and Purchase Department.

    The conflict I usually noticed was between Purchase and Other department. Other departments

    always treated their Indents (request for material) on high priority but purchase department

    would usually require at least a week to procure this material. Hence other departments would

    inquire again and again.

    Another source of conflict is the payment, which is to be done by accounts department. But

    accounts department usually delay the payment. Suppliers catch hold of Purchase department,

    which is the point of contact for Suppliers. Due to this possible conflict can arise between

    Accounts, Purchase and Suppliers.

    Both of these problems are mentioned in detail, in the section Identification of critical issues

    or problem areas if any.

    Sources of opportunities for the company

    Indoco remedies have 3 plants in Goa. But these plants do not operate at full capacity. They

    operate and manufacture products as per the market demand. The opportunity is that, Indoco

    Remedies has the necessary infrastructure and can operate at full capacity as and when required.

    So if any unexpected demand has occurred in the market, company is ready to fulfill it.

    Sub contracting is very common is Pharmaceutical Industry. It often happens that a company has

    huge demand for its product in domestic as well as foreign markets, but it does not have

    necessary infrastructure i.e Capacity to manufacture. In such cases, they subcontract the order to

    other pharmaceutical companies. In such cases, various audits and inspections are carried out.

    Once the facilities of the sub contracted company are approved, the production at client side

    starts. Time period for which the sub contracted order to be given varies and it depends on the

    audits that are performed. After the time period is over, audits are performed again if order needsto be repeated after the time period is over. The time period varies anything between 6 months to

    3 years. Time period also depends on the reputation of the company in the market. Indoco

    remedies takes such kind of sub contracting orders in their plants. During my summer internship,

    Tablet Metformin was manufactured butIt was marketed by Dexcel Pharma. In future , Indoco

    remedies can take up such sub contracting to generate safe revenues.

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    Advantage of taking sub contracting order is that

    1. Only production cost needs to be taken care and wastage needs to be reduced

    2. Packing material and raw material are procured by the company who has done the sub

    contracting

    3. Fixed revenues are earned

    4. No risk of product being failed in the market and losses occurred.

    Dis-Advantage is that

    1. If product fails in the market due to manufacturing deformities, future orders are at risk.

    2. Also every company would like to manufacture its own product and market it by itself and

    utilize its entire capacity.

    Other sources of opportunities can be setting up of plants in foreign countries or setting up

    of marketing division in foreign countries. Currently Indoco Remedies has its operations

    only in India and it also exports its products. The products they manufacture, which areexported are either subcontracted or to only those few countries, whose regulatory bodies

    have performed the audits.

    Issues for future competitionAs time progresses, old molecules are discarded and new products are formed. R&D is the area

    which faces a stiff competition. Therefore if any similar products are developed by competitors,challenge lies with R&D team to either improve the product or discover new products. Also its a

    challenge for the marketing team as well to maintain the existing market share in such cases.

    Gaining more margin domestically can be an issue for future competition. There exist price wars

    in Pharma industry. The prices are regulated by DPCO (Drug Price Control order), due to this

    margins gained on products is very less. Hence there would be competition to manufacture

    products at lesser costs. Due to this processes need to be improved.

    I have also understood from the senior officers that Pharma Industry never faced any recession.

    Also there was no effect on the exports of the products. Hence recession is not an issue for future

    competition.

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    Early warning signals

    In Goa, Plant I commenced its operations in 1997. This plant has an employee union. In the past,

    management had faced some problems due to this. They sensed this warning in the past and

    decided to improve upon the issue. In the new plants that are set up, Unions are discouraged. Butany issues and problems are solved after careful discussions with the workers. Management has

    also been maintaining good relations with the employees at all level.

    Organizational Training

    A new employee has to undergo, two day induction program. In these two days, every employee

    has to visit each and every department, and understand the basic operations of that department.

    They have to write its description in the form provided by the HR department. Once the

    induction is over, employee joins the respective department.

    Every department has its own set of SOPs. SOPs are standard operating procedures followed

    by every department. A new joinee has to go through each and every SOP of the respective

    department. New employee than has to wait for extra hours after the regular office time, to

    complete his training. For these he is also paid over time charges, if his name is included in the

    overtime (OT) sheet by the respective department head.

    Indoco Remedies also believe in cross training. There are various sections in every department.

    Each employee has to work in different department after every 6 months. This not only makes

    them all rounders but benefits organization in case any situation has arrived where moreemployees are needed in a particular section. I have also noticed that, in competitors firms,

    employees are working in a section for many years. Due to this they not able to explore the other

    opportunities. His knowledge is corroded by the time; he decides to switch the organization.

    Trends / Patterns

    1. Employees at the Managerial level were addressed as Sir/Madam.2. There is 30 minutes lunch break for employees at all level. There is no canteen in any

    of the 3 plants in Goa. But there exists dining area and washing area for plates. One

    can also go out of premises to eat food. Food is also delivered by contractors and

    hotels. This is mainly a precaution for micro organisms from entering the premises.

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    3. Birthdays were celebrated on the last working day of the month. Cost for the cake

    was contributed by all the employees and every employee has a chance to showcase

    his talent on this occasion.

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    Experience gained in the organization (Self learning)

    Purchase DepartmentOn first day, a mentor was assigned to me and I was required to read the Standard OperatingProcedures (SOP). SOPs are the guidelines on which the department functions. Every team

    member requires to follow the guideline mentioned and are not allowed perform anything apart

    from it unless permission has been taken from the supervisor or higher authority. Also I was

    required to go through the files containing old Purchase Orders (PO). This was done to get

    myself familiar with the names of various suppliers, items and material that we purchase, various

    fields on Purchase Order and the format of the order itself.

    On next day I was thought to ask for quotations from various suppliers and raise the purchase

    orders depending on the Items and materials mentioned in the Indent. Indent is a standard slip

    which is produced to the purchase department by other department. The indent mentions thename of the person who has raised it, his department, name of items or material needed ,

    quantity, current inventory and if required there would be item number from the catalogue.

    On subsequent days I requested for quotation from various suppliers, than compared those

    quotations for the best prices. The order for particular item was given to the supplier who offered

    the lowest price (For same type and same make). The PO was raised in ERP system.

    While raising a PO, one has to be very careful while filling various fields and even small mistake

    can lead to the inconvenience to the suppliers as well as to the department which has raised the

    Indent. Ultimately it can affect the business.

    The fields in ERP that we need to take care are

    Name and address of supplier

    Name of the employee who is raising the PO

    Select the appropriate Item name and Code ( From the ERP system)

    The plant location where it will be delivered

    Types of taxes ( eg.Vat, CST, Excise, octroi as mentioned by the supplier )

    Delivery schedule

    Payment terms

    Packing charges if applicable

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    Transport: Whether it will be taken care by the supplier or by the company.

    Date of the Indent, Name of the person who has raised the indent and the department

    which needs those items or the material.

    Once the PO is raised, I need to calculate the total cost manually along with the applicable taxes.And cross check it with the total specified in the system. If the total is above certain amount, the

    PO is sent to the Head Office in Mumbai for the processing. Else it is approved in the same

    office. After PO is raised and amount is verified, the PO is sent to the supplier and copy of the

    PO along with the indent and other quotations were documented in the file by me. Status is than

    changed for that PO in the ERP system which would indicate that PO is raised but material is not

    yet received.

    Once the Items and materials are received, a Goods Receipt Note (GRN) is generated by the

    respective department and sent to the Purchase department, and then the status of the PO is again

    changed to the goods received.

    WarehouseThe responsibilities that were given to me in warehouse were

    1. Receiving packing material

    I had to receive the different kinds of packing materials such as shippers, PVC, foils, cartons,

    labels, leaflets, tapes. For this I had to verify the batch numbers, expiry dates, Address of the

    manufacturer (Plant) , and the vehicle through which it has come. Once this was done, I had toinstruct the casual workers to receive it and keep the material on pallets and put it on the racks in

    the quarantine area. Mostly there were 3 casual workers.1 knew to operate the stacker vehicle

    And other two would be the helpers.

    2. Assisting Quality Control (QC) team member in sampling the material

    Once the material was put into quarantine area, I had to ensure that each and every box or set of

    material had labels on it. I.e. had to instruct the casual workers to stick the labels and verify them

    individually whether they match or not. After this QC team member would take the sample

    material and I had to ensure that QC team member has put under test label on the boxes or sets

    and same for Approved or rejected label

    3. Updating Material location

    . Once Approved label was put on the boxes or sets. I had to instruct the casual workers to shift

    the material to Approved material area and update the location of the material in a book which in

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    turn was updated in the ERP system by the senior officer. During this process sometimes I had to

    arrange for pallets from other sections and also had to combine small quantities and keep on the

    same location using divider. I had to ensure that no same location on racks, would contain

    material with same Analytical Receipt Number (AR Number), A unique numbers used to

    identify same batch of material. And if it exists, there was a divider between two and locations

    are properly updated in the system.

    4. Issuing material for a batch of tablets

    A paper would be given to me by the warehouse officers. On that paper they would write the

    materials they would need for a particular batch. And also they would write the quantity,

    Location of that material (Which was previously updated), and AR number. Hence I had to

    remove those materials from the mentioned locations and put them in a cage with help of casual

    workers. Also update the cage label with the name of the batch and the date. Than officer would

    verify the material and give his signal to send the cage to the packing hall ( Production

    department ). During this process I also had to take into account the excess material that wasreturned to the warehouse by the packing department. Hence I had to issue and direct to use

    material on First In First Out (FIFO) basis.

    5. Palletization

    (Sample image taken from www.indiamart.com )

    I had to instruct casual workers to make pallets for the finished goods. Also had to supervise the

    process and had to achieve certain target for that day. I had to ensure they did not waste the

    packing material and pallets were made as per the prescribed standards.

    6. Dispatch of finished goods.

    I had to ensure that right batch of finished goods was dispatched. Also check the interior of the

    vehicle i.e to check if the Air condition was on inside the containers that came to receive the

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    finished goods. Also I had to note down or tick mark the pallet identification numbers that were

    dispatched and report it to the office.

    HR Department

    When I started my summer Internship, there were only 2 employees in the HR department. It was

    learnt that, third employee had resigned recently and decision to hire the replacement was not yet

    approved by the higher authority. Due to this there was significant work load on the remaining

    two employees. After I completed 15 days in Purchase department, Senior Officer from HR

    department directed me to do some HR related work. This was done in coordination with my

    Mentor. For next 2-3 days, I was given to work on the email Id of the resigned employee. I had

    to download all the resumes from the email Id of that employee. This resumes were sent by

    1. Employees from other department, either from same plant or other plants.

    2. Forwarded by senior HR officers and managers , resumes to be included in database

    of that plant.

    3. Resumes sent by candidates themselves, enquiring about any vacancy and offering

    their candidature.

    My work was to download all the resumes, so that email Id of that employee , who had left the

    organization, can be deleted permanently. After downloading I had to put this resumes under two

    categories:

    1. Qualification2. Department in which they intend to work

    Both the categories had same resumes, but under them, they were further divided into more sub-

    categories.

    Under qualification they were sorted on the basis on their latest qualification. Some of the

    qualification that they included were Msc, Bsc, Bcom, Bpharm, Mpharm, BTech/BE, Dip in

    Mechanical Engg , PDGM-HR, SSC,HSSC. Resume with MBA degree was a rare site.

    Under department they were sub categorized into Quality Assurance (QA), Qaulity Control

    (QC), QC-Micro ( for Microbiology lab), Production, Maintenance, Warehouse, Accounts,

    House Keeping, HR. Under Production they were more categorized into 3 sub categories i.e

    Granulation, Compression and Packing as per the 3 sections which existed under production.

    In Total there were around 750 to 800 resumes that I had to go through. Before taking up this

    work, I was briefed about all the departments in the organization, what are the various sections

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    existed under each department, which qualification is considered for which department and for

    further sections. This was the first time I learnt about various department existed in a

    Pharmaceutical plant, from HR point of view. I downloaded those resumes, scanned them for a

    while, and it was left to me as to under which department I had to categorize. I.e. I had to take

    decision on my own as to under which folder I had to put the candidate.

    For example, A person has worked in Packing department for 3 yrs, but he is working in

    Granulation department for last 6 months and aspires to work in Granulation department. 6

    month experience is very less for a person to work at Senior Officer Level in Granulation, but his

    total work experience qualifies him to be so. So now it as up to me to decide whether to consider

    him as candidate for Granulation department or Packing department. This was one of the best

    experiences as I was given independence to take my own decision and it would contribute to the

    organization significantly.

    In my entire duration at Indoco Remedies, on three occasions, I was told to shortlist resumes

    from the database which I had created, for vacancy that our plant had. Than I had to speak to thecandidates and verify certain information. And I had to decide if they were suitable or not and

    then had to call them for personal interview. During the entire period I have spoken to more

    than 50 candidates over telephone. Apart from the database I had created, they also gave me

    some files with the hard copies of the resumes. These copies were dropped at the organisation by

    the candidates themselves. Usually they drop the resumes at the security office along with a

    cover letter.

    Other work that was given to me was verifying of OT (Overtime) sheets for the month of May.

    OT sheets were submitted by every department to the HR department over the period of 30 days.

    I had to manually verify if the OT hours were calculated correctly by respective department. Ifnot, I had to make the necessary changes. If there was any confusion I had to verify the timings

    myself by checking the attendance and punching time. Also I had to take decisions whether Half

    Hour OT is supposed to be given or not if the employee has completed 15 or more minutes. For

    this I was supposed to check their other timings also if they have 0 to 15 min of recorded time on

    any other day. After the manual verification, I had to enter the details in the official worksheet in

    the MIS system, which was later sent to the Head Office for releasing the payment for OT.

    I have also given a report to the firm, in which I have mentioned some of the problems that I

    have identified and the solutions that I have proposed. I have copy of it with the stamp and sign

    of the Asst Manager (HR) of the organization. The report was discussed personally with theHead of Purchase department, for all the plants existed in the industrial estate. The report was

    submitted to the General Manager of the Plant III, where I did my Internship. He also discussed

    each point with me. During this discussion it was understood that, control of operations did not

    lie entirely in the hands of managers at plant level. The proposals for any decision or action are

    sent to Head Office. If it is approved, than only it was implemented. Head of the Purchase

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    Department informed me that he would highlight the Identified problems and their solutions at

    the next meeting ( At plant level) .

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    Identification of critical issues or problem areas if any

    A report was submitted to the organization with below mentioned problems. Solutions to those

    problems were also proposed. The report was accepted by the General Manager (Operations) of

    the plant and feedback on the report was also given to me.

    Purchase Department

    1. Problem Identified:

    Whenever indent is made by any department, it has been observed that field STOCK ON

    HAND is left blank most of the time. Also the indent is made when there is no stock left. Hence

    respective department considers the indent as high priority and they follow up with purchase

    department next day onwards. Due to this purchase department has to order at high cost in order

    to fulfill urgent requirement and save time.

    Proposed Solution

    The normal time to process the indent and procure the material is around 10-15 days. Hence it

    would be advisable to fill the STOCK ON HAND (actual stock and not faking the shortage)

    field so that purchase department can treat the indents as per the priority. Apart from this eachdepartment would raise indents in advance i.e. they would raise the indents 15 days in advance

    for the materials they would need after 15 days.

    2. Problem identified

    Purchase department raises Purchase Order (PO) as per the details mentioned in the indent. Once

    PO is raised, Vendors supply the necessary material/equipments. In the PO as well as the

    quotation, payments terms are specified. If the vendors are not paid as per the payment terms,

    they contact Purchase department or the department which had ordered the material/equipment.They keep on following with purchase or respective department. Due to this some vendors are

    reluctant to supply next time or they supply at high price.

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    Proposed Solution

    We know that procurement is initial process and very critical for production. In competitive

    environment, procurement cost plays very important role in the final cost of the product.Company will be able to get best prices if payment terms of the vendors are respected and

    followed. This will in turn help in reducing the final cost of the product. Market reputation will

    also be enhanced. Suppliers would be eager to supply material of good quality at better prices.

    While making the payment to the vendors, we can keep a grace period of 15 to 20 days after the

    payment terms are over. For example if vendor has specified payment term of 30 days from the

    delivery of the material, we can keep grace period of 20 days. Hence payment should be made

    within 50 days from the delivery of the material. No outstanding payment of the vendor should

    be seen in the system whose grace period is crossed i.e. after 50 days in this case. This would

    facilitate in fetching the best rate from the vendors and also timely payment would be made to

    the vendors, who are also one of the stakeholders of our organization.

    HR Department

    1. Problem Identified

    There is no award or recognitions given to the employees for their outstanding contributions or

    dedication for a particular month or quarter.

    Proposed Solution

    We can give a certificate and a gift to such employees. Only certificate can also be given. Head

    of the department can identify such employees and nominate them. Out of these, 2 or 3

    employees can be selected by Jury and they can be given recognition on the same day as we

    celebrate birthdays in Plant III. Gift can be given in the form of Wrist Watches, Wall clocks,

    Wallets, Purses, Mugs etc with Indoco logo on them. This can also be mentioned on Indonet and

    on notice boards. This would promote Internal Marketing too.

    2. Problem Identified

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    There is no online employee database with details of the employees. This would facilitate in

    fetching any kind of details (eg. Telephone extension, immediate supervisor) about any

    employee very quickly.

    Proposed Solution

    Indonet can have a section of employee database. A record in the database would contain Photo

    of the employee, name of the department and section, designation, work email, Telephone

    extension, global dialing number if any, Plant address at which he/she is working and name of

    the supervisor. Whenever an employee joins the organization, it would be his/her responsibility

    to provide the details to the IT team and create his/her record. Also it would be employees

    responsibility to inform the IT department whenever he/she resigns from the job.

    Also we can have search options. A search can be made by entering certain keywords. For

    example, by entering or selecting certain options, we can view all the employees of Plant II from

    Production Department.

    IT Department

    1. Problem Identified

    It has been observed that employees from all departments leave their desks without locking their

    desktops. Other employees can take advantage of this by stealing data, sending any kind of email

    or by performing any other undesirable action.

    Proposed Solution

    IT department can implement a policy in which it would be compulsory for the employee to lock

    their desktops while leaving the desks. Along with this they would have to turn off their

    monitors only. This can also save some amount of power too. An employee or two from each

    department can be given responsibility of reminding the employees in case someone forgets to

    lock his/her desk and turn off the monitor.

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    Other Suggestions

    1. Case studies can be developed by every department for any important events or incidents that

    has happened in the respective department. By doing this we would have record of that particular

    incident and action taken at that time. Also there would be proposed solution to it. Precautionscan also be mentioned, which should be taken so as to not to repeat such incidents and how to act

    during re occurrence of such incidents. This is necessary because many employees leave the

    organization and they take knowledge and experience along with them. Hence to spread

    awareness and impart knowledge to the new employees, each department can maintain a book

    for case studies.

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    Conclusion

    Summary of feedback given to organization

    Some of the key problems in the organizations were identified and solutions have also been

    proposed for them. Purchase Indents need to be more specific. Outstanding amount of the

    vendors needs to be cleared within specified dates. IT department should ensure that all PCs are

    locked when an employee leaves the desk. HR department needs to motivate employees in better

    way. And lastly a file of case studies need to be maintained in the each department to keep

    written record of any important incidents that happen in the department.

    Summary of self-learning

    Summer internship was a best learning experience for me at this point in my student life. I not

    only applied the concepts that I learnt at IMNU but gained valuable experience in Purchase and

    Warehouse department. In Purchase department, I learned to use ERP system to generate

    purchase order. In ware I learnt to issue the packing material for the Packing department as well

    updating material location in the ERP system. Apart from this I gained valuable knowledge of

    functions of various other departments too.

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    Bibliography

    (n.d.). Retrieved from http://www.bseindia.com/stock-share-price/indoco-remedies-ltd/indoco-

    remedies/532612/

    (n.d.). Retrieved from http://money.rediff.com/companies/Indoco-Remedies-

    Ltd/12540545/profit-and-loss

    (n.d.). Retrieved from

    http://www.nseindia.com/live_market/dynaContent/live_watch/get_quote/GetQuote.jsp?s

    ymbol=INDOCO

    Indoco, R. (2012, May 28). 65th annual report. Retrieved from http://www.indoco.com/annual-

    reports/65annualreport.pdf

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    Learning from the Summer Training

    Application of concepts, tools, techniques and skills learnt at the IMNU.

    1. I had no problem in calling candidates and having conversation with them. I had already

    experienced this in OB as well as WAC, where I had to call unknown persons for data

    collection. I could communicate swiftly and could fetch the right candidate for the

    interview.

    2. In warehouse, while calculating the material to be issued, I used my scientific calculator

    and could calculate without any error. I could also verify the end value without re

    counting. This was because of the Techniques learned in Quantitative Techniques class.

    Prof. Chetan Jhaveri had thought us to use our scientific calculator for performing

    regression analysis where we could store the values and can even recheck or modify them

    and perform various functions on them. Also some techniques were used while

    calculating total amount manually to verify the value generated by the ERP system in

    raising Purchase Order (PO).

    3. I had learnt theoretical working of ERP system in the Operations Management subjects.

    Hence I could grasp the concepts and understand the working very quickly. Further I

    learnt to use ERP system in the organization.

    4. Arriving on time for work. I was never late at work despite being an Intern. Company had

    strict policies for office hours. Employees had to apply for half day leave if they were

    late. I could reach the office always on time. These are the disciplinary guidelines that we

    regularly follow at IMNU.

    New knowledge, tools, techniques or skills that I have picked up1. I learnt to use Purchase module in the ERP system. At IMNU, I had only learnt

    theoretical concepts on ERP , which helped me in grasping the practical functionality of

    the ERP system. At Indoco Remedies, I could practically use Purchase Module in the

    ERP system regularly and could generate the Purchase Order.

    2. I also learnt the functions of various departments in a Pharmaceutical firm. The

    departments were Pharmaceutical Warehouse, Purchase, Quality Assurance, QualityControl and Production.

    3. I learnt the processes and procedures that are followed in Pharmaceutical warehouse and

    Purchase department in detail. I also learnt to do Palletization on my own and also learnt

    to operate small size stacker ( Fork Lift).

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    4. Doing work by yourself is easy. But it is difficult to motivate others and make them

    work. Not only make them work, but finish the work within prescribed deadlines.

    5. One day, I was doing work which casual workers were supposed to do. I.e transferring of

    raw material using trolleys. Warehouse manager saw me. He advised me to not to do this

    work as I am suppose to make others do it. He also advised me that, a manager shouldknow the limits of his work. Beyond that, just knowledge of other processes and

    procedures if enough.

    Any directions for future learning or career path that you may like to

    pursue.I would like to pursue a career in Supply Chain Management. Also I am planning to do

    Six Sigma Green Belt certification this year.

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    Certificate of project completion