Submittal 57q874_chiller Trane

8/9/2019 Submittal 57q874_chiller Trane

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Prepared For: Date: April 12, 2006

Customer P.O. Numb er: Customer Pro ject Number:

Sold To: Job Number: Job Name:

57Q874 - 57Q883 Feibo - Meyer

WI

Trane is pleased to provide the enclosed submittal for your review and approval.

Product Summary

Qty Product

1 Air-Cooled Water Chillers (Large Tonnage)2 BCXC Blower Coil Air Handler

Trane

Phone:Fax:

The attached information describes the equipment we propose tofurnish for this project, and is submitted for your approval.

Trane

A Division of American Standard Inc. Submit tal

J:\JOBS\357\75777\1\57Q874-57Q883.doc



Table Of Contents

Product Summary ........................................................................................................................... 1

Air-Cooled Water Chillers (Large Tonnage) (Item A1) Tag Data .................................................................................................................................................. 3

Product Data ............................................................................................................................................ 3

Performance Data .................................................................................................................................... 3

Mechanical Specifications ........................................................................................................................ 5

Unit Dimensions ....................................................................................................................................... 7

Fan Curve ................................................................................................................................................ 8

Weight, Clearance & Rigging Diagram ..................................................................................................... 9

Field Wiring ............................................................................................................................................ 10

BCXC Blower Coil Air Handler (Items B1, B2) Tag Data ................................................................................................................................................ 13

Product Data .......................................................................................................................................... 13

Performance Data .................................................................................................................................. 13

Mechanical Specifications ...................................................................................................................... 15

Unit Dimensions ..................................................................................................................................... 17

Fan Curve .............................................................................................................................................. 20

Accessory .............................................................................................................................................. 22

Field Wiring ............................................................................................................................................ 26

Field Installed Options - Part/Order Number Summary

Air-Cooled Water Chillers (Large Tonnage) ........................................................................................... 27 BCXC Blower Coil Air Handler ............................................................................................................... 27



57Q874 - 57Q883 Feibo - Meyer April 12, 2006

FLD = Furnished by Trane / Installed by Others Trane Equipment Submit ta l Page 3 of 27

Tag Data - Air-Cooled Water Chillers (Large Tonnage) (Qty: 1)

Item Tag(s) Qty Description Model Number

A1 CGAF-1 1 20-60 Ton Packaged Air-Cooled Chiller - CGAFC60E

Product Data - Air-Cooled Water Chillers (Large Tonnage)

Item A1

Tags CGAF-1

Qty 1

60 ton Unit X

200 Volt 60 Hertz 3 Phase X40 to 50 degree F Water Setpoint Without Ice Making Control X

UL/ CSA Approval X

Unit Neoprene Isolators Fld

Unit Mounted Terminal Block X

Performance Data - Air-Cooled Water Chillers (Large Tonnage)

Tags CGAF-1

Ice machine? No

Elevation (ft) 2600

Total cooling capacity (tons) 55.58

Circuit 1 clg capacity (tons) 0

Circuit 2 clg capacity (tons) 0Ent evaporator temp (F) 54

Lvg evaporator temp (F) 44

Evaporator temp drop (F) 10

Ambient temperature (F) 90

Evaporator fouling factor (hr-sq ft-deg F/Btu) .0001

Evaporator flow rate (gpm) 132.98

Fluid type Water

Saturated suction temp (F) 37.95

Cooling fluid PD (ft H2O) 6.21

Fluid freeze pt (F) 32

Compressor power (kW) 60.28

Fan power (kW) 5.4System power (kW) 65.68

EER @ ARI (EER) 9.7

COP @ ARI (COP) 2.8

IPLV @ ARI (IPLV) 15

Min circuit ampacity (A) 270

Max fuse size (A) 300

Recommended dual element (A) 300

Circuit 1 compressor 1 LRA (A) 409

Circuit 1 compressor 1 RLA (A) 56.9







Fan quantity (Each) 6

FLA per fan (A) 4.1

Part load step 1 (%) 25

Ambient at step 1 (F) 55

Capacity at step 1 (tons) 15.86

Unit power at step 1 (kW) 11.45

EER @ ARI at step 1 (EER) 18.3







Tags CGAF-1









Outdoor - 63 Hz (dB) 97Outdoor - 125 Hz (dB) 92

Outdoor - 250 Hz (dB) 92

Outdoor - 500 Hz (dB) 94

Outdoor - 1 kHz (dB) 91




A weighted sound power (dBA) 97

A weighted sound pressure (dBA) 70

Min operating weight (lb) 4885

Max operating weight (lb) 5820





Mechanical Specifications - Air-Cooled Water Chillers (Large Tonnage)Item: A1 Qty: 1 Tag(s): CGAF-1

General All chillers are factory run-tested to confirm proper operation. Units are checked on computer based test stand attypical ambient and water conditions and control operation is monitored. Units ship with a full operating charge ofrefrigerant and oil.

Units are constructed of 14-gauge welded galvanized steel frame with 14 and 16-gauge galvanized steel panels andaccess doors. Unit surface is phosphatized and finished with an air-dry paint. This air-dry paint finish is durable

enough to withstand a 1000-consecutive-hour salt spray application in accordance with standard ASTM B117.

A flow switch is included as ship-with item to be field installed at the outlet of the evaporator. The flow switch isrequired as a safety interlock to prevent operation of unit without evaporator flow.

General A strainer (with installation hardware) is included as a ship-with item to be field installed at the inlet of the evaporator.The strainer is required to prevent collection of particles within the evaporator. Strainer is field installed to facilitateease of installation.

Compressor Trane 3-D Scroll compressors have simple mechanical design with only three (3) major moving parts. Scroll typecompression provides inherently low vibration. 3-D compliance provides a completely enclosed compressionchamber which leads to increased efficiency. Exhaustive testing on the 3D Scroll, including start up with the shell fullof liquid, has proven that slugging does not fail involutes. Direct-drive, 3600 rpm, suction gas-cooled hermetic motor.Trane 3D Scroll compressor includes centrifugal oil pump, oil level sightglass and oil charging valve.

Evaporator The evaporator shall be braze plate construction with a waterside working pressure of 300 PSIG and a refrigerant sideof working pressure of 225. Etched foil heaters protect the evaporator to ambient of -20 degrees F.

Condenser Fans Direct-drive vertical discharge condenser fans are statically and dynamically balanced. Three phase thermal overloadprotected with permanently lubricated ball bearings.

Controls Compressor contactors and unit controls are in a weather tight enclosure with knockouts for field installed wiring. The

chiller unit utilizes a DDC microprocessor control system which is suitable for comfort and process coolingapplications. The control system is factory installed in the main control panel with the necessary internal controls andrun tested. Terminal blocks for field power wiring connections are standard. Units provide a location for a non-fuseddisconnect switch with an external handle for safety. Unit mounted microprocessor controls provide compressor anti-short cycle protection. The unit is equipped with a Human Interface Panel with a 16 key keypad, a 2 line by 40character English display to provide the operator with full adjustment and display of control data function. The unitcontrols can be used as a stand-alone controller or as part of a building management system. The display can beread and adjusted without opening any unit panels.

Decorative Grilles Decorative grilles provide protection from exterior damage to coil surface and other interior unit components. Grillesare factory mounted louvered, galvanized steel panels finished with an air dry paint. Grilles cover all air accessibleends of the unit.

Refrigerant Circuits with 4-Stage Capacity Modulation for 40 - 60 Ton Units The unit has dual refrigeration circuits. Each circuit has two (2) compressors manifolded together utilizing a passiveoil system. Each refrigerant circuit includes an liquid line solenoid valve, filter drier, sightglass with moistureindicator,thermostatic expansion valve and service valves (liquid and discharge). Capacity modulation isaccomplished by turning compressors on and off. The unit has four capacity stages. The standard leaving chilledwater temperature range is 40 to 50 F [4.5 to 10 C].

Neoprene Isolators Neoprene isolators are available for field installation under the unit frame.

Condenser Coils with Aluminum Fins Air-cooled condenser coils have configured aluminum fins mechanically bonded to seamless copper tubing and





integral subcooling circuits. Condenser coils are factory leak tested under water with 425 psig [2930.4 kPa] airpressure.





Unit Dimensions - Air-Cooled Water Chillers (Large Tonnage)Item: A1 Qty: 1 Tag(s): CGAF-1

CONTROL CONN.32mm X 114mm

1 1/4" X 5 1/4" SLOT

SEE DETAIL "A"

CONNECTIONS BOTTOM

NO OBSTRUCTIONS AIR FLOW

LEFT SIDE VIEW

C O M P

413mm1'-4 1/4"

OPTIONAL DAMPER

CONTROLPANEL 1371mm

4'-6"

1991mm

1854mm6'-1"

6'-6 3/8"

343mm1'-1 1/2"

2'-11"

889mm1006mm

3'-3 5/8"

3'-1 3/8"

949mm

3" CONDUIT MAIN POWER

76mm

DETAIL "A"

92mm

3 5/8"

83mm

149mm

7 1/8"181mm

5 7/8"

3 1/4"

248mm9 3/4"

2'-9"838mm

1 3/32" (1X) HEAT TAPE POWER

28mm

1 3/32" (4X) 30V MAX.

70mm2 3/4"

28mm

64mm2 1/2"LINE VOLTAGE

178mm

127mm

5"

356mm

1'-2"

7"

133mm

3 5/8" DIA

5 1/4"

92mm

FRONT VIEW

2629mm

8'-7 1/2"

DIA HOLES (4)

LIFTING LOCATIONS

32mm

2175mm

7'-1 5/8"

1 1/4"

1241mm1241mm

3/4" DIA. X 6 MTG HOLES

SWING

70mm

2 3/4"

1060mm180

19mm

1

3'-5 3/4" DOOR

2

TOP VIEW

3 5

4 6

206mm

8 1/8" 4'-0 7/8"

9'-5 7/8"

2892mm

4'-0 7/8"

8'-0"

2438mmMINIMUM CLEARANCE

2245mm

7'-4 3/8"

MINIMUM CLEARANCE2438mm

8'-0"

Rear View

Water Inlet

3" Grooved PipeConnection

Water Outlet

3" Grooved PipeConnection

1' 1"

5'

9-1/2"

2' 6"

Access Hole Locations336mm

1528mm

241mm

756mm





Fan Curve - Air-Cooled Water Chillers (Large Tonnage)Item: A1 Qty: 1 Tag(s): CGAF-1

63Hz 125Hz 250Hz 500Hz 1 kHz 2 kHz 4 kHz 8 kHz

Unit Sound: 97 92 92 94 91 89 87 85





Weight, Clearance & Rigging Diagram - Air-Cooled Water Chillers (Large Tonnage)Item: A1 Qty: 1 Tag(s): CGAF-1

4865 in3

4885.0 lb 885.0 lb 820.0 lb 855.0 lb 985.0 lb 985.0 lb 720.0 lb

8 3/16"

48 7/8" 48 7/8"

85 5/8"

1 5/16"

58"

47"

NOTES:

TO PREVENT INJURY OR DEATH AND POSSIBLE EQUIPMENT

DAMAGE, DO NOT USE CHAIN (CABLES) OR SLINGS EXCEPT

AS SHOWN AND USE CABLES STRONG ENOUGH TO SUPPORT

UNIT WEIGHT. TEST LIFT UNIT TO ENSURE PROPER BALANCE AND RIGGING.

WARNING!!!

SHIPPING WEIGHT

OPERATING WEIGHT

1 2 3 4

UNIT MOUNTING POINTS

1. OPERATING WEIGHT INCLUDES REFRIGERANT, OIL AND WATER.2. SHIPPING WEIGHT INCLUDES REFRIGERANT AND OIL CHARGES.3. IF THE UNIT IS INSTALLED IN A W ELL, THE DEPTH OF THE WELL MUST NOT EXCEED THE

HEIGHT OF THE UNIT. THE TOP OF THE UNIT MUST HAVE UNRESTRICTED AIRFLOW.

UNIT WEIGHT

UNIT CLEARANCE

UNIT RIGGING

CENTER OF GRAVITY AND UNIT WEIGHT

NO OBSTRUCTION AIR FLOW

CLEARANCE 96"

1 5

2 6

CONTROL PANEL DOOR SWING 180

FRONT OF UNIT

84" TO TOPOF UNIT

96" FIELD SUPPLIEDSPREADER BAR

5 6

4

3

CONTROL PANEL 2 1/2"X4 LIFTING HOLES

CLEARANCE 96"

CLEARANCE 96"CLEARANCE 96"

UNIT MOUNTING POINTS

CONTROL PANEL





Field Wiring - Air-Cooled Water Chillers (Large Tonnage)Item: A1 Qty: 1 Tag(s): CGAF-1

2. Phantom lines indicate alternate circuitry or available sales options.

447

448

449

450

495

500

501

502

503

533

534

537

12

NC

450

NO

498

499

448449

445

446

538

IMPORTANT!DO NOT ENERGIZE

UNIT UNTIL CHECK-OUT AND START-UP PROCEDURE

HAS BEEN COMPLETED

DEVICE PREFIX LOCATION CODE

AREA LOCATION

1

2

3

4

5

6

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION

EXTERNAL FACTORY MTD DEVICE

CUSTOMER OR FIELD PROVIDED

SHIP W/FIELD INSTALLED DEVICE

COM

ALARMOUTPUT

NC

447

NO

445446

COM

ICEMAKINGOUTPUT

1TB5

1

2

3

4

13

14

15

5

6

7

8

9

16

17

18

19

20

10

11

21

22

496

497

CAUTIONUSE COPPER CONDUCTORS ONLY!

UNIT TERMINALS ARE NOT DESIGNEDTO ACCEPT OTHER TYPES OF

CONDUCTORS.FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.

HAZARDOUS VOLTAGE!

DISCONNECT ALL ELECTRIC POWERINCLUDING REMOTE DISCONNECTS

BEFORE SERVICING.

AVERTISSEMENTWARNINGVOLTAGE HASARDEUX!

FAILURE TO DISCONNECT POWERBEFORE SERVICING CAN CAUSE SEVEREPERSONAL INJURY OR DEATH.

DECONNECTEZ TOUTES LES SOURCESELECTRIQUES INCLUANT LES

DISJONCTEURS SITUES A DISTANCE AVANT D'EFFECTUER L'ENTRETIEN.FAUTE DE DECONNECTER LA SOURCEELECTRIQUE AVANT D'EFFECTUERL'ENTRETIEN PEUT ENTRAINER DESBLESSURES CORPORELLES SEVERESOU LA MORT.

447

448

449

450

495

500

501

502

503

533

534

537

12

NC

450

NO

498

499

448449

445

446

538



HAS BEEN COMPLETED


AREA LOCATION

1

2

3

4

5

6

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION




COM

ALARMOUTPUT

NC

447

NO

445446

COM

ICEMAKINGOUTPUT

1TB5

1

2

3

4

13

14

15

5

6

7

8

9

16

17

18

19

20

10

11

21

22

496

497


UNIT TERMINALS ARE NOT DESIGNEDTO ACCEPT OTHER TYPES OF

CONDUCTORS.FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.

HAZARDOUS VOLTAGE!

DISCONNECT ALL ELECTRIC POWERINCLUDING REMOTE DISCONNECTS

BEFORE SERVICING.



DECONNECTEZ TOUTES LES SOURCESELECTRIQUES INCLUANT LES

DISJONCTEURS SITUES A DISTANCE AVANT D'EFFECTUER L'ENTRETIEN.FAUTE DE DECONNECTER LA SOURCEELECTRIQUE AVANT D'EFFECTUERL'ENTRETIEN PEUT ENTRAINER DESBLESSURES CORPORELLES SEVERESOU LA MORT.

Connect to 24VACclass 2 circuits only.

Connect to 24VACclass 2 circuits only.

Notes:







422

414

424

425411

ICSCONTROLLED 414

415

416

5RT19ICS DEFINED

TEMP

424

5S67EXTERNAL

AUTO/STOPSWITCH

434

425

438

437


UNIT UNTIL CHECK-OUT AND START-UP PROCEDUREHAS BEEN COMPLETED


AREA LOCATION

1

2

3

4

5

6

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION




NO

COM

NC

5S71EMERGENCY

STOPSWITCH

435431

5K86ICE

BUILDINGINITIATE

4101

2

3

4

12

13

14

15

5

6

7

8

9

16

17

18

19

20

10

11

21

22

1TB4

416

417

418

421

415

436

403

438

435

431

434

438437

24 VOLT CLASS 2

CIRCUIT ONLY)

(CONNECT TO

Remove jumper between 1tb4-16 & 17when required, Contacts rated 12mA @24VDC minimum.

Remove jumper between 1tb4-18 & 19 when required,Contacts rated 12mA @ 24VDC minimum.

Contacts rated12mA @ 24VDC

minimum.

Use BAYSENS016, BAYSENS017 or equivalent.

BLESSURES CORPORELLES SEVERESL'ENTRETIEN PEUT ENTRAINER DESELECTRIQUE AVANT D'EFFECTUERFAUTE DE DECONNECTER LA SOURCE

AVANT D'EFFECTUER L'ENTRETIEN.

DISJONCTEURS SITUES A DISTANCEELECTRIQUES INCLUANT LESDECONNECTEZ TOUTES LES SOURCES

VOLTAGE HASARDEUX!

AVERTISSEMENT

PERSONAL INJURY OR DEATH.BEFORE SERVICING CAN CAUSE SEVEREFAILURE TO DISCONNECT POWER

WARNING

INCLUDING REMOTE DISCONNECTSDISCONNECT ALL ELECTRIC POWER

BEFORE SERVICING.

HAZARDOUS VOLTAGE!

OU LA MORT.

DAMAGE TO THE EQUIPMENT.FAILURE TO DO SO MAY CAUSE

TO ACCEPT OTHER TYPES OFUNIT TERMINALS ARE NOT DESIGNED

USE COPPER CONDUCTORS ONLY!

CAUTION

CONDUCTORS.

Notes:







UNITS WITH MAIN POWERTERMINAL BLOCK (ALL VOLTAGES)

BLOCK SIZE

335 AMP 1

WIRE QTY.

(1) #6 - 350 MCM

CONNECTOR WIRE RANGE

NOTES

5B1



HAS BEEN COMPLETED

L1 L2 L3

SEE UNITNAMEPLATE FORLINE VOLTAGE

5K1

5K1-OL5T1 5K1

39

EQUIPMENT

GROUND


AREA LOCATION

1

2

3

4

5

6

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION




1

2

3

4

5

6

7

8

9

10

11

12

38

39

1TB6

38


UNIT TERMINALS ARE NOT DESIGNEDTO ACCEPT OTHER TYPES OFCONDUCTORS.

FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.

HAZARDOUS VOLTAGE!

DISCONNECT ALL ELECTRIC POWERINCLUDING REMOTE DISCONNECTSBEFORE SERVICING.



DECONNECTEZ TOUTES LES SOURCESELECTRIQUES INCLUANT LESDISJONCTEURS SITUES A DISTANCE

AVANT D'EFFECTUER L'ENTRETIEN.FAUTE DE DECONNECTER LA SOURCEELECTRIQUE AVANT D'EFFECTUER

L'ENTRETIEN PEUT ENTRAINER DESBLESSURES CORPORELLES SEVERESOU LA MORT.

NOTES

A. BLOCK SIZE & DISCONNECT SIZE ARE CALCULATED BY SELECTING THE SIZE GREATER THAN OR EQUAL TO 1.15 X (SUM OF UNIT LOADS). SEE UNIT LITERATURE FOR UNIT LOAD VALUES.

5B1

CUSTOMER CONNECTION WIRE RANGE IMPORTANT!DO NOT ENERGIZE


HAS BEEN COMPLETED

5S1

L1 L2 L3

SEE UNITNAMEPLATE FORLINE VOLTAGE

5K1

5K1-OL5T1 5K1

39

EQUIPMENT

GROUND


AREA LOCATION

1

2

3

4

5

6

CONTROL PANEL

FAN SECTION

COMPRESSOR SECTION




1

2

3

4

5

6

7

8

9

10

11

12

38

39

1TB6

38


UNIT TERMINALS ARE NOT DESIGNEDTO ACCEPT OTHER TYPES OFCONDUCTORS.

FAILURE TO DO SO MAY CAUSEDAMAGE TO THE EQUIPMENT.

HAZARDOUS VOLTAGE!

DISCONNECT ALL ELECTRIC POWERINCLUDING REMOTE DISCONNECTSBEFORE SERVICING.



DECONNECTEZ TOUTES LES SOURCESELECTRIQUES INCLUANT LESDISJONCTEURS SITUES A DISTANCE

AVANT D'EFFECTUER L'ENTRETIEN.FAUTE DE DECONNECTER LA SOURCEELECTRIQUE AVANT D'EFFECTUER

L'ENTRETIEN PEUT ENTRAINER DESBLESSURES CORPORELLES SEVERESOU LA MORT.

1TB1

5B1 CHILLER PUMP MOTOR

CHILLED SOL PUMP STARTER

ICE BUILDING INITIATE

5RT19

5S1

5K86

5K89

5K1

DEVICE DESIGNATION

DEMAND LIMIT RELAY

ICE DEFINED TEMP. SENSOR

FUSED DISCONNECT

EMERGENCY STOP5S71

5T1 CONTROL TRANSFORMER

5S67 EXTERNAL AUTO STOP SWITCH

HEAT TAPETO 4HR1HEAT TAPETO 4HR1

4HR1 - HEAT TAPE POWER WIRING4HR1 - HEAT TAPE POWER WIRING

200200 L1L1

201201 L2L2 H

N

H

N

115VAC/60HZ

15A MAX15A MAX

1TB121TB12

Notes:





Tag Data - BCXC Blower Coil Air Handler (Qty: 2)


B1 7.5 ton 1 BCXC Blower Coil Air Handler -BCXC

BCHC090E2**A1M06P000000B01ED100000000000

B2 2 ton 1 BCXC Blower Coil Air Handler -BCXC

BCHC024E2**A1M02G000000B01EB100000000000

Product Data - BCXC Blower Coil Air Handler

All UnitsHORIZONTAL CONFIGURATIONHorizontal Configuration208/60/3Foil Faced Insulation 1"Motor, drive & control box on Same Side as Coil & Drainpan ConnectionPVC Drainpan - Right Hand Coil & Drainpan Connections4 Row High Capacity Cooling Hydronic Coil2" Pleated Throwaway FilterControl Interface2-Way Modulating (Fld)Basic Piping Package (Fld)

Item B1 B2

Tags 7.5 ton 2 ton

Qty 1 1

Unit Size 90 - 7 1/2 Ton ( 26.4 KW ) X

Unit Size 24 - 2 Ton ( 7.0 KW ) X

2 Horse Power X

1/2 Horse Power X

1029-1332 RPM 60HZ / 853-1104 RPM 50HZ X

1000-1417 RPM 60HZ / 829-1174 RPM 50HZ X

6.0 CV, 1" Modulating, 1" PIPE Fld

3.3 CV, 1/2" Modulating, 3/4" PIPE Fld

Performance Data - BCXC Blower Coil Air HandlerTags 7.5 ton 2 ton

Design airflow (cfm) 3000 800

Total cooling capacity (MBh) 105.71 28.22

Sensible capacity (MBh) 69.48 18.73

Cooling EDB (F) 80 80

Cooling EWB (F) 67 67

Cooling LDB (F) 56.96 56.7

Cooling LWB (F) 55.38 55.36

Cooling ent fluid temp (F) 44 44

Cooling leaving fluid temp (F) 54 54

Cooling flow rate (gpm) 22.09 5.84

Cooling delta T (F) 10 10Cooling fluid PD (ft H2O) 8.66 5.95

Fluid type Water Water

Cooling face velocity (ft/min) 491 461

Auxiliary heat type None None

Unit length (in) 50 44

Unit width (in) 48 28

Unit height (in) 28 18

Installed weight (lb) 264 129.5

Rigging weight (lb) 224.6 122.5

Aux fluid type Water Water

Elevation (ft) 2600 2600





Tags 7.5 ton 2 ton

ESP (in H2O) 1 .5

TSP (in H2O) 1.69 1.09

Fan speed (rpm) 1161 1239

Motor heat calculation Include Include

Piping pkg PD (ft H2O) 35.9 7.69

Min circuit ampacity (A) 7.75 2.88

Coil design basis Cooling Cooling

Max fuse size (A) 15 15

Main coil type Hydronic HydronicInlet - 63 HZ (dB) 78 80

Inlet - 125 HZ (dB) 79 73

Inlet - 250 HZ (dB) 58 50

Inlet - 500 HZ (dB) 45 34

Inlet - 1 kHZ (dB) 42 22




Casing - 63 HZ (dB) 83 81

Casing - 125 HZ (dB) 73 70

Casing - 250 HZ (dB) 70 66

Casing - 500 HZ (dB) 63 54

Casing - 1 kHZ (dB) 59 50




Discharge - 63 HZ (dB) 95 92




Discharge - 1 kHZ (dB) 76 63




Actual motor power (hp) 1.64 .275Full load amps (A) 6.2 2.3

Lock rotor amps (A) 38.5 11.4

Outlet velocity (ft/min) 2536 676





Mechanical Specifications - BCXC Blower Coil Air HandlerItem: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton

BCHC General The product line consists of a horizontal air handling unit and mixing box. Units are tested in accordance with ARI430-1999 and ARI 260-2001. The unit is UL 1995 listed in U. S. and Canada and complies with NFPA 90A. Air handlers consist of a hydronic and/or DX coil, drain pan, and centrifugal fan with motor and drive mounted in acommon cabinet. Drive location and coil connections are independent for the same or opposite side location. Air handlers are provided with knockouts in all four corners for installing the unit suspended from the ceiling withthreaded rods.

Unit and accessories are insulated with one-inch, 1½ lbs./cu. ft. density fiberglass insulation. One-inch foil facedinsulation is also available.Large motor access panels are provided on both sides of the unit and accessories.

Casing Casings (structural components) are constructed of 18-gauge galvanized steel, insulated with one-inch, 1 ½ lb densityfiberglass fire resistant and odorless glass fiber material to provide thermal and acoustical insulation. Fan housingsides are directly attached to the air handler top and bottom panels strengthening the entire unit assembly. Coilaccess panels are located on both sides of the air handler and allow easy removal of the internal coils and drain pan.Main access panels provide generous access to the fan, motor and drive from both sides of the air handler.

Foil Faced Insulation The interior surface of the unit is acoustically and thermally lined with 1 inch [26 mm] 2.0 lb./cu. ft. [32 kgs./cu. m.], R-Value of 4.3 density glass fiber with a foil facing. The insulation is UL listed and meets NFPA-90A, UL 181, andbacteriological C665 standards.

Coil # 1 Hydronic Cooling Coils Cooling coils are two, four, or six-row, chilled water. All water coils are 12 fins per inch. All water coils use highlyefficient Trane Delta Flo?, Type H aluminum fins, mechanically bonded to seamless copper tubes. All coils arespecifically designed and circuited for water use. All coils are factory tested with 450 psi air under water. Maximumstandard operating conditions are: 300 psig, 200°F. Sweat type connections are standard.

Fan The fans are forward curved, centrifugal blower type equipped with heavy-duty adjustable speed V-belt drives. Thefan shaft is supported by heavy-duty, permanently sealed ball bearings. All fans are dynamically balanced. All airhandlers have a single fan.

2" [52 mm] Pleated Throw-Away Filter A 2 inch [52 mm] pleated standard efficiency (30%) throw-away filter(s).

60 Hertz Motor A 60 Hertz, 1750 RPM motor has a plus or minus 10% voltage utilization range. The motor is open drip-proof withpermanently sealed ball bearings, internal overload protection, and minimum 1.15 service factor and size 56 resilientbase frames. The motor is factory installed and wired to the air handler junction box.

Polymer Drain Pan The drain pan is noncorrossive and double-sloped to allow condensate drainage. The drainpan construction ispolymer. Coils mount above the drain pan, not in the drain pan - thus allowing the drain pan to be fully inspected andcleaned. The drain pan can also be removed for cleaning. The drain pan connections are unthreaded ¾" schedule 40

PVC for solvent bonding. The main drain connection is at the lowest point of the drain pan. An auxiliary drainconnection is provided on the same side as the main connection.

Thermostat Control Interface The thermostat control interface is intended to be used with a field supplied low voltage thermostat or controller. Thecontrol box contains a line voltage to 24 volt transformer; a one, two, or three-pole fan contactor; and a disconnectswitch. The wires from the fan contactor and the low voltage side of the transformer are pulled and terminated on theinside of the two-sided terminal strip. The end devices are mounted and the wires are pulled and terminated on theinside of the two-sided terminal strip. All customer connections other than power are on the outside of the two-sidedterminal strips.

Basic Piping Package - Coil #1 The basic piping package consists of two shutoff ball valves and, for three-way packages, a balancing fitting on the





bypass line. The maximum entering fluid temperature on the water valves is 200 deg. F. [93 deg. C.]. The stopvalves are ball type, and insulation on the piping package is by others.

2-Way, Modulating Control Valve - Coil #1 -Valve Type

2-way, Modulating VC Series (Honeywell)-Cv Ranges

3.3, 6.0, 9.0-Material

Body - Cast Bronze..

"O" Ring Seals - EPDM.Stem - Stainless Steel.Cartridge - Ryton TM, Noryl TM

-Temperature Limits200 deg. F [93 deg. C] fluid.125 deg. F [48 deg. C] ambient.

-Operating Pressure300 psi [2068 kpa] max.

-Close off Pressure60 psi @ 3.3 Cv60 psi @ 6.0 Cv60 psi @ 9.0 Cv





Unit Dimensions - BCXC Blower Coil Air HandlerItem: B1 Qty: 1 Tag(s): 7.5 ton

TOP VIEW

LEFT VIEW

FRONT VIEW RIGHT VIEW

WEIGHT

BASE UNIT

COIL #1

COIL #2

lb

174.8

97.9

1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTSFOR FIELD WIRING.

= AIR FLOW

NOTE:

MOTOR ACCESSPANEL

COIL ACCESS

PANEL26 1/8"

1"

13 1/2"

1 5/8"

1"1"

FILTER ACCESS

CONTROL BOX

14"

1/2"

12 1/2"17 3/4"

48"

MOTOR ACCESSPANEL

COIL ACCESS

PANEL

28 1/8"

52"

FILTER ACCESS

9 1/2"

1"

50"

40"1"

46"

4"

5"

7/8" [22mm] HANGER ROD KNOCKOUTS(4 PLACES)





Unit Dimensions - BCXC Blower Coil Air HandlerItem: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton

RIGHT HAND DRAIN CONNECTIONS

MAINDRAIN

AUXDRAIN

NOTE:DRAIN CONNECTION STUBOUTS EXTRUDE 2" [51mm] FROM SIDE OF UNIT.

1 3/8"2"

10 3/4"

12 3/4"

3/4" SCHEDULE 40 PVC PIPE CONNECTION

3/4" SCHEDULE 40 PVC PIPE CONNECTION

BOTTOM REAR CORNER OF UNIT





Unit Dimensions - BCXC Blower Coil Air HandlerItem: B2 Qty: 1 Tag(s): 2 ton

TOP VIEW

LEFT VIEW

FRONT VIEW RIGHT VIEW

WEIGHT

BASE UNIT

COIL #1

COIL #2

lb

104.1

30.6

1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTSFOR FIELD WIRING.

= AIR FLOW

NOTE:

MOTOR ACCESSPANEL

COIL ACCESS

PANEL16 1/8"

1"

13 1/2"

1 1/4"

1"1"

FILTER ACCESS

CONTROL BOX

14"

1/2"

12 1/2"7 3/4"

28"

MOTOR ACCESSPANEL

COIL ACCESS

PANEL

18 1/8"

46"

FILTER ACCESS

9 1/2"

1"

44"

22"1"

26"

3"

5"

7/8" [22mm] HANGER ROD KNOCKOUTS(4 PLACES)





Fan Curve - BCXC Blower Coil Air HandlerItem: B1 Qty: 1 Tag(s): 7.5 ton

0

. 2

5

0

. 3

3

0

. 5

0

1

. 0

0

1

. 5

0

2

. 0

0

3

. 0

0

5 0 0 RPM

6 0 0 RPM

7 0 0 RPM

8 0 0 RPM

9 0 0 RPM

1 0 0 0 RPM

1 1 0 0 RPM

1 2 0 0 RPM

1 3 0 0 RPM

1 4 0 0 RPM

1 5 0 0 RPM

2 5 %WO

5 0 %WO

6 0 %WO

7 0 %WO

8 0 %WO

9 0 %WO

UnitSize: 90

Operating Air flow: 3000.00 cfm

Operating Static Pressure: 1.69 in H2O

Operating RPM: 1161.00

Operating Brake Power: 1.64

Altitude: 2600.00 ft

De s ig n T e m p :8 0 .0 0 F

Date: 4/12/06

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0 1000 2000 3000 4000 5000 6000 7000 8000 9000

SIZE 90 HORIZONTAL

T

o

t a

l

S

t a

t i c

P

r e

s

s

u

r e

( i n

H

2

O

)

Airflow (cfm)


Discharge 95 88 78 76 76 71 69 64Casing 83 73 70 63 59 53 48 42

Inlet 78 79 58 45 42 35 29 20





Fan Curve - BCXC Blower Coil Air HandlerItem: B2 Qty: 1 Tag(s): 2 ton

0

. 2

5

0

. 3

3

0

. 5

0

1

. 0

0

1

. 5

0

6 0 0 RPM

8 0 0 RPM

1 0 0 0 RPM

1 2 0 0 RPM

1 4 0 0 RPM

1 6 0 0 RPM

1 8 0 0 RPM

2 5 %WO

5 0 %WO

6 0 %WO

7 0 %WO

8 0 %WO

9 0 %WO

UnitSize: 24

Operating Air flow: 800.00 cfm

Operating Static Pressure: 1.09 in H2O

Operating RPM: 1239.00

Operating Brake Power: 0.28

Altitude: 2600.00 ft

De s ig n T e m p :8 0 .0 0 F

Date: 4/12/06

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0 500 1000 1500 2000 2500 3000 3500 4000 4500

SIZE 24 & 36 HORIZONTAL

T

o

t a

l

S

t a

t i c

P

r e

s

s

u

r e

( i n

H

2

O

)

Airflow (cfm)


Discharge 92 84 69 63 63 60 58 51Casing 81 70 66 54 50 45 40 30

Inlet 80 73 50 34 22 19 16 15





Accessory - BCXC Blower Coil Air Handler2 way basic piping package - coil #1Item: B1 Qty: 1 Tag(s): 7.5 ton

CONTROL VALVE

RETURN CONN.

BALL VALVE

BALL VALVECOIL CONNECTION

SUPPLY CONNECTION

COIL CONNECTION

= WATER FLOW

4 1/4"

13 1/4"





Accessory - BCXC Blower Coil Air HandlerCOIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONSItem: B1 Qty: 1 Tag(s): 7.5 ton

INCH

COIL CONNECTION SIZE

RETURN

SUPPLY

mm

TOLERANCED WITHIN +/- 2 INCHES (51mm).NOTE: COIL CONNECTION LOCATIONS ARE

1 1/8

1 1/8

29

29

SUPPLY

RETURN

AIR FLOW

15 1/2"

12 1/2"

7 1/4"

10 1/2"

BOTTOM REAR OF UNIT





Accessory - BCXC Blower Coil Air Handler2 way basic piping package - coil #1Item: B2 Qty: 1 Tag(s): 2 ton

CONTROL VALVE

RETURN CONN.

BALL VALVE

BALL VALVECOIL CONNECTION

SUPPLY CONNECTION

COIL CONNECTION

= WATER FLOW

3 1/2"

14 1/4"





Accessory - BCXC Blower Coil Air HandlerCOIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONSItem: B2 Qty: 1 Tag(s): 2 ton

INCH

COIL CONNECTION SIZE

RETURN

SUPPLY

mm

TOLERANCED WITHIN +/- 2 INCHES (51mm).NOTE: COIL CONNECTION LOCATIONS ARE

3/4

3/4

19

19

SUPPLY

RETURN

AIR FLOW

9 3/4"

6 3/4"

7 1/4"

10 1/2"

BOTTOM REAR OF UNIT





Field Wiring - BCXC Blower Coil Air HandlerItem: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton

1TB5-1

1TB2-4

1TB2-5

1TB5-2

1TB3-1

1TB3-2

1TB3-6

1TB3-3

1TB3-4

1TB3-5

OPEN - DAMPER ACTUATOR

CLOSE - DAMPER ACTUATOR

EXHAUST FAN

OPEN - COIL #2 VALVE/

ELECTRIC HEAT 1st STAGE

CLOSE - COIL #2 VALVE/

ELECTRIC HEAT 2nd STAGE

FAN - HIGH SPEED

FAN - LOW SPEED

OPEN - COIL #1 VALVE

CLOSE - COIL #1 VALVE

FIELD SUPPLIED CONTROLLER24VAC, 15VA MAX.

EXHAUST FAN RELAY

24VAC, 2VA MAX.

UNIT CONTROL BOXTERMINAL BLOCK

NOTES:1. ALL FIELD WIRING MUST BE IN ACCORDANCE WITHTHE NATIONAL ELECTRIC CODE (NEC), STATE & LOCALREQUIREMENTS.2. DASHED LINES INDICATE RECOMMENDED FIELD WIRINGBY OTHERS. DASHED LINE ENCLOSURES &/OR DASHED DEVICEOUTLINES INDICATE COMPONENTS PROVIDED BY OTHERS.SOLID LINES INDICATE WIRING BY TRANE CO.3. CONTROL WIRING CONNECTIONS ARE 6-32 SCREWTERMINALS LOCATED ON OUTSIDE OF CONTROL BOX.

4. LINE VOLTAGE CONNECTIONS ARE TO BE SPLICED TOWIRES INSIDE OF UNIT CONTROL BOX OR TERMINATEDINSIDE OF ELECTRIC HEAT CONTROL BOX ON UNITSWITH ELECTRIC HEATERS.

GROUNDEQUIPMENT

208/60/3

DISCONNECTMANUAL

L1 L2 L3

UNIT POWERWIRING

COIL #1 VLV

1TB3-5

1TB3-4

1TB5-2 24V

OPEN

CLOSE7VA MAX.

INCLUDING REMOTE DISCONNECTS

AVERTISSEMENT ADVERTENCIA

NE PAS RESPECTER CES MESURES DE

PROCEDURES BEFORE SERVICING.INSURE THAT ALL MOTORCAPACITORS HAVE DISCHARGEDSTORED VOLTAGE. UNITS WITH

TO DRIVE INSTRUCTIONS FOR

BEFORE SERVICING COULD RESULT

INSTRUCTIONS DE L'ENTRAÎNEMENT POURVITESSE VARAIBLE, SE REPORTER AUX

DÉCHARGÉS. DANS LE CAS D'UNITÉSLES CONDENSATEURS DES MOTEURS SONTTOUTE INTERVENTION. VÉRIFIER QUE TOUSVERROUILLAGE ET DES ÉTIQUETTES AVANT

OUVRIR LES SECTIONNEURS À DISTANCE,

PRÉCAUTION PEUT ENTRAÎNER DESBLESSURES GRAVES POUVANT ÊTRE

DÉCHARGER LES CONDENSATEURS.

MORTELLES.

TENSION DANGEREUSE!

VARIABLE SPEED DRIVE, REFER

FAILURE TO DO THE ABOVE

COMPORTANT DES ENTRAÎNEMENTS À

PUIS SUIVRE LES PROCÉDURES DE

COUPER TOUTES LES TENSIONS ET

IN DEATH OR SERIOUS INJURY.

WARNING

DISCONNECT ALL ELECTRIC POWER

HAZARDOUS VOLTAGE!

AND FOLLOW LOCK OUT AND TAG

CAPACITOR DISCHARGE.

iVOLTAJE PELIGROSO!

O SERIAS LESIONES PERSONALES.INDICADO, PODRÍA OCASIONAR LA MUERTEEL NO REALIZAR LO ANTERIORMENTE

DESCARGA DEL CONDENSADOR.CONSULTE LAS INSTRUCCIONES PARA LADIRECCIÓN DE VELOCIDAD VARIABLE,PARA LAS UNIDADES CON EJE DEDESCARGADO EL VOLTAJE ALMACENADO.LOS CAPACITORES DEL MOTOR HAYANSERVICIO. ASEGÚRESE DE QUE TODOSETIQUETADO ANTES DE PROCEDER ALSIGA LOS PROCEDIMIENTOS DE CIERRE YINCLUSO LAS DESCONEXIONES REMOTAS YDESCONECTE TODA LA ENERGÍA ELÉCTRICA,

UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT

FAILURE TO DO SO MAY CAUSE DAMAGE TO THE

USE COPPER CONDUCTORS ONLY!

OTHER TYPES OF CONDUCTORS.

EQUIPMENT.

CAUTION

SI NO LO HACE, PUEDE OCASIONAR DAÑO AL EQUIPO.

LAS TERMINALES DE LA UNIDAD NO ESTÁN DISEÑADAS

¡UTILICE ÚNICAMENTE CONDUCTORES DE COBRE!

POUR RECEVOIR D'AUTRES TYPES DE CONDUCTEURS.

N'UTILISER QUE DES CONDUCTEURS EN CUIVRE!

L'UTILISATION DE TOUT AUTRE CONDUCTEUR PEUT

LES BORNES DE L'UNITÉ NE SONT PAS CONÇUES

ENDOMMAGER L'ÉQUIPEMENT.

PRECAUCIÓN

PARA ACEPTAR OTROS TIPOS DE CONDUCTORES.

ATTENTION




Field Installed Options - Part/Order Number Summary

This is a report to help you locate field installed options that arrive at the jobsite. This report provides part ororder numbers for each field installed option, and references it to a specific product tag. It is NOT intended as abill of material for the job.

Product Family - Air-Cooled Water Chillers (Large Tonnage)


A1 CGAF-1 1 20-60 Ton Packaged Air-Cooled Chiller - CGAFC60E

Field Installed Option Description Part/Ordering Number

Unit Neoprene Isolators

Product Family - BCXC Blower Coil Air Handler


B1 7.5 ton 1 BCXC Blower Coil Air Handler -BCXC

BCHC090E2**A1M06P000000B01ED100000000000


2-Way Modulating

6.0 CV, 1" Modulating, 1" PIPE

Basic Piping Package


B2 2 ton 1 BCXC Blower Coil Air Handler -BCXC

BCHC024E2**A1M02G000000B01EB100000000000


2-Way Modulating

3.3 CV, 1/2" Modulating, 3/4" PIPE

Basic Piping Package

Documents

Submittal 57q874_chiller Trane