STYLE 3406 ELECTRIC RISER

The following is intended to provide the basic instructions for installation, operation and maintenance of the Electric Riser, and to assist in attaining the best possible performance from the unit. Read and understand these operating instructions before use.

TOOLS REQUIRED •UtilityKnife •Mediumflatscrewdriver •MediumPhillipsscrewdriver •Smallflatscrewdriver •SmallPhillipsscrewdriver •3/4inchhexheadwrench •Deutschcrimptool(P/NHDT-48-00) •Electrician’spliers(multipurpose,strippingandcrimping)

PRODUCT RATINGSMaximumMotorCurrentDraw: 12 volt versions 22 amps 24voltversions 11amps

NormalOperatingCurrent:(Dependingonoperatingconditions–pressure,flow,etc.) 12 volt versions 17 amps 24voltversions 8.5ampsMinimumVoltage:(Truck engine must be operating for proper voltage requirement.) All12voltmotors:11.5voltswhileoperating All24voltmotors:23voltswhileoperatingMaximumFlow:1250gpm(4800lpm)MaximumPressure:200psi(14bar)

PRODUCT WARNINGS WARNING: Forfirefightinguseonlybytrainedfirefighters. WARNING: Chargetheunitslowly.Rapidchargingmaycauseapressuresurgethathasthepotentialtocausean injury,ordamageriserand/orthemonitor. WARNING: DONOTstowordeploytheRiser/Monitorwhileflowing.Pressingthestowordeploy buttonscausesthenozzletomoveautomaticallyandthewaterstreammaycausedamagetoequipment orinjurytopersonnel. WARNING: Aimtheunitinasafedirectionbeforepumpingwaterthroughit.(e.g.awayfrompowerlines) WARNING: Althoughthelogiccircuitboardincludesawater-resistantcoating,itisimportanttokeepwateroutof thecontrolboxandlogicbox.Prolongedexposuretowaterwillcausedamage.Whenthecoverofthe controlboxorlogicboxisremoved,checkthatthegasketunderthecoverisintactandfreeofdirtand debris. WARNING: Donotusetheelectriccontrolswhentheoverridecranksarebeingusedorareinpositionforuse. WARNING: Maketheconnectionofthevehiclebatterythefinalstep. WARNING: Replacetheidentificationtagsiftheyshouldbecomewornordamaged. WARNING: DONOTexceedthemaximumpressureorflowratingsoftheriser.Exceedingtheseratingsmaylead toaninjuryormaycausedamagetothemonitor. WARNING: DONOTinstallshutoffsontheoutletoftheelectricmonitor.Shutoffsincreasethepotential forpressuresurgesduetowaterhammer,whichhavethepotentialtocauseaninjuryordamagethe riserand/ormonitor. WARNING: Risermayextendifwaterpressureisappliedpriortodeployingtheassembly.

121700

!

!

!

!!

!

!

!

!

!

!

2

WARNING: Ifnotequippedwithanautomaticdrainvalve,draintheRiserafterusetoprevent“freeze damage”.

MECHANICAL ATTACHMENT OF ELECTRIC RISER TO MONITOR WARNING: INSUFFICIENTSTRUCTURALSUPPORTCANLEADTOFAILURE,WHICHHASPOTENTIALTOCAUSE ANINJURY.THEREFORE,ADDITIONALSTRUCTURALSUPPORTATTHEINLETFLANGEORATTHE INLETELBOWMAYBEREQUIRED.

ThemonitoristobemountedtotheMonitorSupportFlangewithfour5/8”boltsandnutsofgradefiveminimumandsuitablewasherswithaminimumofsixthreadsengagement.Thenotchthatiscutintotheinletflangeisthefrontofthemonitor.Theboltsmustbetightenedinacriss-crosspatternprogressivelyincreasingtighteningtorquetoamaximumof100lb.ft.dry.(SeeFigure3.)

EXTENSION STOPSTheextensionstopssettheboundariesfortheheightthattheriserisallowedtotravel.Thesestopsshouldnotberemovedoradjustedforanyreason.

MECHANICAL ATTACHMENT OF ELECTRIC RISER TO APPARATUSTheElectricriserisattachedtotheapparatususingfour1/2-13boltsofgradefiveorhigher.Thelengthoftheboltsshouldbe2-1/2”plusthethicknessofthemountingsurface.(SeeFigure3.)

MECHANICAL ATTACHMENT OF MINI UNIVERSAL CONTROLLER TO ELECTRIC RISERTheminiuniversalcontrollermountstotheelectricriserwiththetwo1/4-20x1"capscrewsandwashersprovided.(SeeFigure3.)

ELECTRICAL INSTALLATION INSTRUCTIONSDeckMaster with Prox Switches (No Position Feedback & Universal 1 Logic Box) A. Connect Mini Universal Controller to Universal 1 Logic Box (1)Determinethelengthofcable(18AWG,6conductor)neededbetweentheMiniUniversalControllerandthe DeckMasterlogicbox.Addanadditional6”tothemeasuredlength.Installthesuppliedcordgripintothe DeckMasterlogicbox.Removethecordgripnutandslideontothecable.Removethecordgripbushing and compression grommet and slide them onto the cable. (2) Strip6”ofthejacketoffoftheDeckMasterlogicboxsideofthecableandthreadthecablethroughthe cordgripbodyonthelogicbox.RoutethecabletotheTB3terminalstriparea.Slidethecompression grommetandbushingintothecordgripbody.Slidethecordgripnutuptothecordgripbodyandtighten until the cord is secured. (3)RefertoFigure2fortheelectricalconnectionbetweentheDeckMasterlogicboxandtheMiniUniversal Controllerconnectors.ThewiringdiagramontheDeckMasterlogicboxlidcanalsobeused as a reference. B. Set the Option (DIP) Switches on the Universal 1 circuit board inside the 3440 DeckMaster logic box (1) Theswitchesarefactorysetat:

(2) Setswitch#4totheUPposition.ThiswillallowtheRiserandtheDeckMastertobeautomaticallycoor- dinatedduringdeployingandstowing.WARNING: If switch #4 is down and the DEPLOY or STOW switch is pressed, damage may occur from the monitor hitting an obstacle due to the fact that the Riser will not extend or retract.

!

!

1 2 3 4 5 6 7 8

UP(ON) • • •

DOWN(OFF) • • • • •

1 2 3 4 5 6 7 8

UP(ON) • • • •

DOWN(OFF) • • • •

3

DeckMaster with Position Feedback, All StreamMasters (Universal 1 Logic Box) Note:ThesoftwarefortheDeckMasterwithPositionFeedbackandalloftheStreamMastersdoesnotsupportthe ElectricRiser.TheElectricRisermustbeusedinstand-alonemodewithitsowndedicated“Extend/Retract” toggle switch.

A. Connect an EXTEND/RETRACT toggle switch to the 6033 Mini Universal Controller (1)UseanSPDTmomentarystyletoggleswitchwherethecenterpositionisoff. (2)ConnecttheswitchCOMMONterminaltotheblackconnector(righthandsideof6033),positionnumber1. (3)ConnecttheswitchRETRACTterminaltotheblackconnector,positionnumber2. (4)ConnecttheswitchEXTENDterminaltotheblackconnector,positionnumber3. B. Connect power to the DTP04-2P receptacle connector on the 6033 Mini Universal Controller • 12AWGRedWireis+SystemVoltage(12or24VoltsDC) • 12AWGBlackWireisSystemGround • Useappropriatefuseorcircuitbreakertoprotectwiring • Thevoltageratingonthemotormustmatchthesystemvoltage. C. Optionally connect the Retracted/Extended Indicator Relays on the 6033 Mini Universal Controller • FullyRetractedRelay:ThisrelayturnsonwhentheRiserisFULLYRETRACTED.Also,theK1-GREENLED (Middlefrontof6033)willturnon.Thedryrelaycontactsarelocatedatpositions9and10ofthegray connector(leftsideof6033),andareratedat1ampmaximum@30VDC. • FullyExtendedRelay:ThisrelayturnsonwhentheRiserisFULLYEXTENDED.Also,theK2-REDLED(Middle frontof6033)willturnon.Thedryrelaycontactsarelocatedatpositions11and12ofthegrayconnector(left sideof6033),andareratedat1ampmaximum@30VDC.

Universal II Logic Box A. Connect to CAN network using AB cable #721594. B. Follow the set VP procedure for the monitor that you are using. C. Enable the Electric Riser in the set-up menu. •ErrorCode2-1indicatesthattheriserfunctionisenabled,buttheriserisnotavailableonthenetwork.

OPERATING INSTRUCTIONS WARNING: Be sure to completely deploy the Riser/Monitor before flowing water.

DeckMaster with Prox Switches (No Position Feedback) – “Automatic Mode” • Deploy:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchupandthenrelease.The RiserwillextendtolifttheDeckMasterup12”andthentheDeckMasterwilldeploy. • Stow:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchdownandthenrelease. TheDeckMasterwillstowandthentheRiserwillretract. • EmergencyStopduringDeployorStow:IfitisnecessarytoimmediatelystoptheRiser/DeckMasterduring thedeployorstowsequence,activateanyswitchonthecontrolpanelandtheunitwillstopmoving(E-Stop). Tocompletethedeployorstowsequenceafteranemergencystop,presstheDEPLOYorSTOW switch again. DeckMaster with Position Feedback, All StreamMasters – “Stand-Alone Mode” • Deploy:PressandholdtheEXTENDswitchuntiltheRiserisfullyextended,andthenreleasetheEXTEND switch.LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchupandthenrelease.The monitorwilldeploy. • Stow:LiftthesafetycoverontheDEPLOY/STOWswitch,pushthetoggleswitchdownandthenrelease. Themonitorwillstow.PressandholdtheRETRACTswitchuntiltheRiserisfullyretracted,andthenrelease theRETRACTswitch. • EmergencyStopduringDeployorStow:IfitisnecessarytoimmediatelystoptheMonitorduringthedeploy orstowsequence,activateanyswitchonthecontrolpanel(exceptEXTEND/RETRACT)andtheunitwillstop moving(E-Stop).Tocompletethedeployorstowsequenceafteranemergencystop,presstheDEPLOYor STOWswitchagain. Manual Override Control: Themanualoverrideistobeused,onlywhenthepowertotheRiserisoff.Toraisethe Riser,apply50PSIofwaterpressureanditwillgoup.Tolower,turnoffwater,pullthepinatthetopofthe actuator and lower monitor and riser. Note: Youwillhavethefullweightoftheriserandmonitor.Itwouldbebesttousemorethanoneperson. Itwillalsohelptolifetthemonitorandriserasyoupullthepin.

6.05

2.95

4.00

4.63

Ø .291/4-20 X 1” FASTENER

(2 PLACES)

1234567 8 9 10 1112

12 1110 9 8 71 2 3 4 5 6

Front

Gray

Power Motor

Black

Figure 1

4

Troubleshooting Tips for the 6033 Mini Universal Controller (1)Openfusedetection(monitoredcontinuously). (2)Motordisconnected,oropenmotorcircuitdetection(checkedonceeverytimemotoristurnedon).Wheneither oftheseconditionsarefound,theMiniUniversalwill: • Stoptryingtorunthemotor • TurnoffinputcommandindicatorsLED1orLED6 • TurnOFFRelayK1(GreenLED=Retracted) • TurnOFFRelayK2(RedLED=Extended) • TurnonFAULTindicatorLED3 • Remaininthisconditionuntilfaultiscleared/fixed,ANDpoweristurnedoff,thenbackon (3)LED1andLED6areinputsignalcommandindicators.Theyshouldcomeonwhenthe6033MiniUniversal ControllerisbeingtoldtoExtend,ortoRetract. (4)The“POWEROUT”LEDatthetoprightsideofthe6033comeson Green when power is being sent out to the Electric Riser motor to RETRACTthe3406Riser. (5)The“POWEROUT”LEDatthetoprightsideofthe6033comesonRed when power is being sent out to the Electric Riser motor to EXTENDthe3406Riser.

MAINTENANCE INSTRUCTIONSTheelectricrisershouldbeinspectedpriortoandaftereachusetoensureitisingoodoperatingcondition.Periodically,an unanticipated incident occurs where the unit is used in a manner that is inconsistent with standard operating prac-tices.Apartiallistoftheseusesincludes: •Operatingabovethemaximumratedpressureorflow. •Prolongedexposuretotemperaturesabove130°F,orbelow-25°F. •Operatinginacorrosiveenvironment. •Havingthemonitornozzlehitafixedobjectduringoperationortransportation. •Anymisusethatmightbeuniquetoyourspecificenvironment.

Also,therearemany“telltale”signsthatindicaterepairisinorder,suchas: •Controlsthatareeitherinoperableordifficulttooperate. •Excessivewear •Poordischargeperformance •Waterleaks.Ifanyoftheabovesituationsareencountered,theRiser/Monitormonitorshouldbetakenoutofservice,repaired,andtestedbyaqualifiedtechnicianbeforeplacingbackinservice.Greasefittingsareprovidedabovetheextensionstops.Tolubricatetheriser,placeitintheextendedpositionandwipeoffanyoldgreaseresiduefromthetubes.Usingamanualgreasegun,applytwoshotsofgreasetoeachfitting.

MINIUNIVERSALCONTROLLER

5

Figure 2

MASTER

SLAVE

TB1

TB3

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 281516171819202122232425262728

1234567891011121314

BLAC

K 12

PO

SITI

ON

CO

NN

ECTO

R

GRA

Y 12

PO

SITI

ON

CO

NN

ECTO

R

23 12 11 10 9

Factory Settings

DO

WN

DO

WN

DO

WN

DO

WN

Ret

urn

to S

trea

m D

urin

g St

ow

Jog

to S

tow

or D

eplo

y

U

se w

ith E

lect

ric R

iser

Ena

ble

LEA

RN M

ode

UP

UPDO

WN

UP

Enab

le T

imer

for E

lev.

Arm

Sto

w

St

ow N

ozzl

e in

Cra

dle

O

pera

te in

Sto

wed

Pos

ition

Sto

w O

nly

at H

OM

E Po

sitio

n

FAC

TORY

USE

ON

LY

RUN

MO

DE

1 82 3 4 5 6 7

DTP

04-2

P

DTP

04-2

P

DTP06-2S

DTP06-2S

BLUE AND WHITE WIRES

RED AND BLACK WIRES

Not

es:

3440

DEC

KMAS

TER

WIT

H PR

OX

SWIT

CHES

(NO

PO

SITI

ON

FEED

BACK

) -

GRA

Y LO

GIC

BO

XSE

E LI

D LA

BEL

INSI

DE L

OG

IC B

OX

FOR

ADDI

TIO

NAL

1 -

DIP

Sw

itch

4 m

ust

be

in t

he U

P p

ositi

on fo

r E

lect

ric R

iser

to

oper

ate.

2 -

Sof

twar

e ve

rsio

n of

the

344

0 b

oard

mus

t b

e b

etw

een

Vers

ion

8 &

Ver

sion

19.

Old

er v

ersi

ons

(e.g

. ver

s7) w

ill n

ot "

tell"

Ris

er t

o E

xten

d o

r R

etra

ct.

3 -

Aft

er "

LEA

RN

ING

" ne

w D

eplo

y, o

r S

tow

pos

ition

s, p

lace

DIP

Sw

itch

8in

the

DO

WN

pos

ition

. Thi

s w

ill lo

ck in

the

new

pos

ition

.

WIR

ING

INFO

RMAT

ION

4 -

Verif

y th

at t

here

is a

jum

per

wire

from

ter

min

al T

B3-

3 to

TB

3-18

and

anot

her

one

from

ter

min

al T

B3-

3 to

TB

3-21

. The

Ris

er w

ill n

ot o

per

ate

if th

ese

two

jum

per

s ar

e m

issi

ng.

6033

Min

i Uni

versa

l

DIP

SW

ITCH

FU

NC

TIO

NS

ARE

AC

TIVE

ON

LY W

HEN

THE

SWIT

CH IS

IN T

HE

UP

("O

PEN

") P

OSI

TIO

N

NO

TE:

UP

= FU

NC

TIO

N A

CTI

VE (S

WIT

CH O

PEN

)

FRO

M E

LEC

TRIC

MO

TOR

ON

TH

E34

06 E

LEC

TRIC

RIS

ER

CUST

OM

ER S

UPP

LIED

WIR

ING

- PO

WER

FRO

MBA

TTER

Y

Posi

tion

1 =

POSI

TIVE

BAT

.

Posi

tion

2 =

NEG

ATIV

E, G

ND

.1 - RED

2 - BLACK

A A

30-1/2

8.1159.000

10.841

7-57/64

13-31/32

6-5/32

4-1/4

6.500

5.500

10.84

1 4x

n.53

1

18-1/2

9-55/64

n11/16 ON A

n 6.000 B.C.

RISER IN RETRACTED POSITION

RISER IN EXTENDEDPOSITION

MINI UNIVERSALCONTROLLER

MONITOR SUPPORTFLANGE

MINI UNIVERSALCONTROLLER

BOLT HOLES FOR MECHANICAL ATTACHMENT OF ELECTRICAL RISERTO APPARATUS

MONITOR SUPPORT FLANGE

MINI UNIVERSALCONTROLLER

1/4-20 X 1”MOUNTING BOLTS

MONITOR OVERRIDE PIN

MONITOR OVERRIDE PIN

Figure 2Figure 3

6

NOTES:

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

________________________________________________________________________

ISO 9001 REGISTERED COMPANY

PHONE: 330.264.5678 or 800.228.1161 I FAX: 330.264.2944 or 800.531.7335 I akronbrass.com

WARRANTY AND DISCLAIMER: We warrant Akron Brass products for a period of five (5) years after purchase against defects in materials or workmanship. Akron Brass will repair or replace product which fails to satisfy this warranty. Repair or replacement shall be at the discretion of Akron Brass. Products must be promptly returned to Akron Brass for warranty service.

We will not be responsible for: wear and tear; any improper installation, use, maintenance or storage; negligence of the owner or user; repair or modification after delivery; damage; failure to follow our instructions or recommendations; or anything else beyond our control. WE MAKE NO WARRANTIES, EXPRESS OR IMPLIED, OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT, AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Further, we will not be responsible for any consequential, incidental or indirect damages (including, but not limited to, any loss of profits) from any cause whatsoever. No person has authority to change this warranty.

© Akron Brass Company. 2012 All rights reserved. No portion of this can be reproduced without the express written consent of Akron Brass Company.

rEviSEd: 1/16