124
STRUCTURAL STABILITY OF INTERMEDIATE MOISTURE FOODS: FOCUS ON NON-EQUILIBRIUM BEHAVIOR OF SMALL CARBOHYDRATE-WATER SYSTEMS Abstract For pragmatical timeframes and conditions (temperature, concentration, pressure), where real-world systems are usually far from equilibrium, familiar treatments based on the equilibrium thermodynamics of very dilute solutions fail. Successful treatments require a new approach to emphasize the kinetic description, relate time-temperature-concentration-pressure through underlying mobility transformations, and establish reference conditions of temperature and concentration (characteristic for each solute). Small carbohydrate-water systems provide a unique framework for the investigation of non-equilibrium behavior: definition of conditions for its empirical demonstration, examination of materials properties that allow its control and description, identification of appropriate experimental approaches, and exploration of theoretical interpretations. [Slade and Levine (1988a,b, 1991a,b)] Louise Slade and Harry Levine BEYOND WATER ACTIVITY USING THE FOOD POLYMER SCIENCE APPROACH: TO EMPHASIZE KINETIC (NON-EQUILIBRIUM) DESCRIPTION OF FOOD SYSTEMS TO RELATE TIME - TEMPERATURE - MOISTURE (MOBILITY TRANSFORMATIONS) TO ESTABLISH REFERENCE CONDITIONS OF TEMPERATURE AND MOISTURE CONTENT GENERIC ISO-MOBILITY CONTOUR MAP IDENTIFY LOCATION OF SYSTEM ON t-T-M MAP ISO-FUNCTIONALITY CONTOUR LINES || Tg CURVE

STRUCTURAL STABILITY OF INTERMEDIATE MOISTURE FOODS ...foodpolymerscience.com/images/Lecture3-Slade2.pdf · structural stability of intermediate moisture foods: ... caking and stickiness

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STRUCTURAL STABILITY OF INTERMEDIATE MOISTURE FOODS:

FOCUS ON NON-EQUILIBRIUM BEHAVIOR OF SMALL CARBOHYDRATE-WATER SYSTEMS

AbstractFor pragmatical timeframes and conditions (temperature, concentration, pressure), where real-world systems are usually far from equilibrium, familiar treatments based on the equilibrium thermodynamics of very dilute solutions fail. Successful treatments require a new approach to emphasize the kinetic description, relate time-temperature-concentration-pressure through underlying mobility transformations, and establish reference conditions of temperature and concentration (characteristic for each solute). Small carbohydrate-water systems provide a unique framework for the investigation of non-equilibrium behavior: definition of conditions for its empirical demonstration, examination of materials properties that allow its control and description, identification of appropriate experimental approaches, and exploration of theoretical interpretations.

[Slade and Levine (1988a,b, 1991a,b)]

Louise Slade and Harry LevineBEYOND WATER ACTIVITY

USING THE FOOD POLYMER SCIENCE APPROACH:TO EMPHASIZE KINETIC (NON-EQUILIBRIUM) DESCRIPTION OF FOOD SYSTEMS

TO RELATE TIME - TEMPERATURE - MOISTURE (MOBILITY TRANSFORMATIONS)

TO ESTABLISH REFERENCE CONDITIONS OF TEMPERATURE AND MOISTURE CONTENT

GENERIC ISO-MOBILITY CONTOUR MAPIDENTIFY LOCATION OF SYSTEM ON t-T-M MAPISO-FUNCTIONALITY CONTOUR LINES || Tg CURVE

NEW APPROACH TO FOOD RESEARCHMOISTURE

MANAGEMENTPROCESS CONTROLSTORAGE STABILITY

WATER DYNAMICS GLASS DYNAMICS

FOOD POLYMER SCIENCE

"WATER ACTIVITY"PRODUCT RH

THEORY OF CONTROL

GLASS TRANSITIONEFFECT ON PROCESSING

AND SHELF LIFE

FAR FROM EQUILIBRIUMPRACTICAL PROBLEMS OF FOOD SCIENCE AND TECHNOLOGY

GRAININESS AND ICINESS IN ICE CREAMCRYOPROTECTION AND CRYOSTABILIZATION OF FROZEN OR FREEZER-STORED PRODUCTSBAROPROTECTIONSUGAR AND FAT BLOOMCAKING AND STICKINESS OF DRY POWDERSCOOKING OF CEREALS AND GRAINSEXPANSION, COLLAPSE, AND STALING OF BAKED GOODSRAW MATERIAL SELECTION AND DESIGNGELATIN MANUFACTURING AND CONSUMER CONVENIENCE

BEYOND WATER ACTIVITY

FOOD POLYMER SCIENCE

MOISTURE MANAGEMENT

WATER DYNAMICS

PROCESS CONTROLSTORAGE STABILITY

GLASS DYNAMICS

WHAT IS THE LINK

?

Tg and Tm control relaxation timescales==> link structure to function

Tg + 10°36 days

Tg - 10°200 years

IS Texpt ABOVE OR BELOW Tg ? BELOW Tg => SCRATCHABILITY ABOVE Tg => CREEP (NOT JUST THIN & FLEXIBLE)

FOOD POLYMER SCIENCE

FOOD POLYMER SCIENCE

STRUCTURAL ASPECT FUNCTIONAL ASPECT

Tg

Tm

CENTRAL CONCEPT OF FPS APPROACH

DEFINITION OF THEGLASS TRANSITIONTEMPORAL ps to min

mechanical relaxationmobility transformations

Ti

DIMENSIONALBIG polymers SMALL plasticizersdiffusion distances

10 nm domains

OPERATIONAL

time / temperature / pressure /stuctural composition / dimensions

Pressure

FOOD POLYMER SCIENCESTRUCTURAL ASPECT FUNCTIONAL ASPECTPartially crystalline glassy polymers

Non-equilibrium solid stateMobility transformations

Tg

Tm

Ti

Snapshot for ~10nm diffusion distances

Fringed Micelle ModelHomologous families

Tg and linear DP predict functionNonhomologous families

Tm/Tg predicts function

Tg and Tm define temperature domains

control relaxation tim

escales

==> link structure to function

Tg’ Wg’ glass after maximumfreeze concentration

based on the glass transition ...we can construct state diagrams andcreate mobility transformations across4 dimensions of T, t, composition, and P

TEMPORAL DEFINITION OF TgMOBILITY TRANSFORMATIONS

Tg CURVE OF ISO-RELAXATION-TIME AS MATERIAL-SPECIFIC REFERENCE CONTOUR TO RELATETIME - TEMPERATURE - PRESSURE - DIMENSIONS -

MOISTURE CONTENT - SOLUTE TYPE

ArrheniusT < Tg

centuries

WLFT Tg + 20 C

hours

ArrheniusT > Tm

nanosec

Tg + 10° 36 daysIf process at Tg = century

Tg - 10° 200 years

Tg and Tm define Tdomains control relaxation timescales=> link structure to function

Dramatic evolution oftimescales in “parallel”contours above Tg

WLF kinetics

log / g

ORIGIN OF FUNCTIONAL DOMAINS OF TEMPERATUREWLF KINETICS

PHYSICO-CHEMICAL MECHANISM OF RELAXATION PROCESSES

SAME COEFFICIENTS IN WLF EQUATION FOR TYPICAL SYNTHETIC POLYMERS, ANHYDROUS GLUCOSE, AND SUCROSE SOLUTIONS BUT NOT FRUCTOSE

- A ( T - Tg )B + ( T - Tg )=

T / Tg ( K )

OPERATIONAL DEFINITION OF Tg

(poise)

log / g

2 1.5 1.0 0.5

5

0

- 5

-10

-15

-20

due to

log/g

17 ordersof magnitudefrom Tm to Tg !!

S. aureus 0.5 µtrip across wheatstarch granule 30 µtakes a centuryin the glassy state

- C1 * (T - Tg)C2 + (T - Tg)

Mixture Behavior1:1 Glucose:Fructose Tg 20oCMobility more like glucose alone than like fructose alone

-D-Glucopyranose -D-FructofuranoseTRANSLATIONAL ROTATIONAL

CONSTRAINT CONSTRAINTTm / Tg ~ 1.42 Tm / Tg ~ 1.06 Tm/Tg ~ 1.39

Tg 31oC Tg 100oC Tg' - 43oC Tg' - 42oC

Water~ 0.4 nmTRANSLATIONAL

CONSTRAINTTm/Tg ~ 2

Tg - 135oC

DIMENSIONAL DEFINITION OF TgTINY !

CO2 ~ 0.512 nm

TRANSLATIONALCONSTRAINT

6 glucose units = 1 turn amylose helix = 0.8 nm Tg' -14.5oC18 glucose units ~ 6 DE maltodextrin ~ 2 nm Tg' - 6oC

Biopolymer (globular protein) hemoglobin = 6.4 nm Tg' - 5oC

Nucleation Growth CrystallizationDielectric loss Microwave heating

Tg 12oC

Observed rvp of sampleMicrobiological stabilityBulk moisture migrationBaking functionality

SAMPLE RH IS LINEAR WITH Tg, NOT WITH MOISTURE CONTENT

Tg curve

Tg (measured as peak T of loss modulus)versus sample moisture content

Sorption isotherm at 23C

Nylon 66

Tg versus sample RH at 23C

[ Starkweather (1980) ]

SAMPLE RH IS LINEAR WITH Tg, NOT WITH MOISTURE CONTENT

Nylon 66at 23C

For synthetic polymers and Amorphous food materials

Tg

sucrosesucrose/fructosesucrose/waxy corn starchhorseradishstrawberries

0 20 40 60 80 100SAMPLE RELATIVE HUMIDITY %

[ ROOS AND KAREL, 1991a ]GLA

SS

T RA N

SITI

ON

TE M

PER

AT U

RE

°C 100

50

0

- 50

- 100

[ Starkweather (1980) ]

APPLICATION: edible barrier films based on food proteins

FPSC
Rectangle

EXAMPLES OF CASE 1: EFFICIENT HOMOGENEOUS NUCLEATION OF SOLUTE

Note: Value of Wg' also plays a role

Tm/Tg ~ 1.42

EXAMPLES OF CASE 2 AND CASE 3 : HOMOGENEOUS NUCLEATION IS

CASE 3: PREVENTED

CASE 2: SEVERELY RETARDED

FRUCTOSE Tm/Tg ~ 1.06

GENERIC MOBILITY MAP WITH ISO-FUNTIONALITY CONTOURS

Cryopreservation

rvp Stability

Baking Science

KINETIC BEHAVIOR OF TRANSLATIONAL DIFFUSION

OF WATERT C

( c

p )

103 K / T

Dramatic non-Arrheniusbehaviour of

undercooled water

Onset of non-Arrheniuskinetics below room T

Only see Arrheniuskinetics when

T above Tg ~ 155C

T MAGNITUDE OF WLF REGIONbetween Tm and Tg depends on composition

coefficients and T of WLF equation depend on moisture content

Angell (1982) in Water (Vol. 7)

Water

Tem

pera

ture

Tm

Tg

Tm

Tg

Te

Tg'Water

Solute

Equilibrium exists,

but notobserved near glass curve

c1 orders of magnitude from Tg to above Tm

c2 T above Tg for ½ of c1

1977

FPSC
Text Box
FPSC
Text Box
FPSC
Rectangle

Translational diffusion of undercooled water

Example of Tm/Tg >> 1.5

Anomalous magnitude >> 100° of WLF region

Do not begin to observeArrhenius behavior until T above Tg ~ 155°

T - Tg ~ 155°

Fast diffusionArrhenius

Slow diffusionWLF

FPSC
Text Box
FPSC
Text Box
FPSC
Rectangle

log LocalViscosity

logRelaxation Time

Fructose

Glucose

Water

6º3º

HYPERBOLIC

Temperaturelog

Rel

axa t

ion

T IM

E

CONTRAST KINETICSARRHENIUS WLF

KINETICSINTERPRETATION OF COEFFICIENTS

FORM OFEQUATION

RECTANGULAR HYPERBOLA

TRANSLATED AXES

WLF

BETWEEN Tg AND TmFAR ABOVE TgMICHAELIS-MENTEN

[ Slade and Levine (1993a) ]

KINETICSINTERPRETATION OF COEFFICIENTS

FORM OFEQUATION

RECTANGULAR HYPERBOLA

TRANSLATED AXES

BETWEEN Tg AND TmWLF KINETICS

BELOW Tg AND ABOVE TmARRHENIUS KINETICS

Temperatureavove Tg

log

Rel

axa t

ion

RA

T EC1 = maximum orders of magnitudechange in relaxation times or rates at a temperature far above initial Tg, passing throughWLF and Arrhenius regions

C2 = temperature above intial Tg required to achieve half max

change in relaxation scale in WLF region above initial Tg AND to reach X asymptote in Arrhenius region below Tg

LOSS TANGENT - VARIATION WITH FREQUENCY

Radio wavesWavelength

Frequency (Hz)Gamma and X -raysInfrared

Dielectric Microwaves Visible UVElectromagnetic radiation spectrum (Lewis, 1987)

~ 120 ps

~ 120 ps

DIELECTRIC RELAXATION BEHAVIOR OF WATER, OTHER HYDROGEN BONDING SOLVENTS,

AND AQUEOUS SOLUTIONSINITIAL DIELECTRIC RESPONSE OF PURE WATER TOVARIATION OF INITIALTEMPERATURE

INITIAL DIELECTRIC RESPONSE AT CONSTANT INITIAL TEMPERATURE

FPSC
Rectangle
FPSC
Rectangle
FPSC
Rectangle

DSC OF CALFSKIN GELATIN

(275 Bloom, 9.8% moisture content)

Temperature K

Hea

t Flo

w

(mca

l/sec

)

1

0

Tg

Tm

Ti

KINETICSNon-equilibrium melting after

T > Tg

ENERGETICS

Trans cis isomerizationat T » Tg

Order of addition effect ofglass-forming sugar-water plasticizer blend on soy proteinTd ( denaturation peak

temperature = end of glass transition region )

KINETICS

ENERGETICSAqueous salt solution isNOT a glass-forming solvent

EFFECT OF HHPCONTROL NO HHP

2N NaCl : Soy Flour 1:1 20 min

50% Sucrose : Soy Flour 1:1 20 min

CONTROL NO HHP

25C 200 Mpa400600

25C 200 Mpa400600

60C 200 Mpa400600

60C 200 Mpa400600

90C 200 Mpa400600

90C 200 Mpa400600 BAROPROTECTION

ROLES OF SOLUBILITY PARAMETER (ENERGETICS) AND Tg (KINETICS) IN FLOUR POLYMER PERFORMANCE

Tg

SRC

SRC is the standardmethod to measure theSolubility Parameterof polymers.

Examples: Trouton ratios for flour-water doughsRye gene flour sticky doughs

Modified by Slade (Nov 1991)

1982

FPSC
Rectangle
FPSC
Rectangle
FPSC
Rectangle

0 10 20 30 40 50Sugar Concentration (w%)

0 10 20 30 40 50Sucrose (w%) 5.5 ml with 5 g Flour

Tim

e to

Pea

k (m

in)

18

3

SRW Flour

Star

ch G

elat

iniz

atio

nPe

ak =

Tg

end

oC

SUCROSEGLUCOSE

FRUCTOSE

100

90

80

70

60

50

Lean

Cra

cker

Rich C

rack

er

Wire-cut Cookie AACC 10-53 ~ 67%

Sugar Snap Cookie AACC 10-5274 - 80%

KINETICS

OF MIXING < 50oC

OF BAKING > 50oC

MIXING

BAKING

EFFECT OF SUGAR CONCENTRATION

Graham cracker 62-66%

KINETIC effect !!!!!!!Do NOT confusekinetic behavior observed for DSC withlimited solvent andelevated temperature

with ENERGETIC effect as inEXCESS SOLVENT forSRC (no shear, no heat)

THE BEST PLASTICIZERis a compatible diluent

with the lowest Tg(but not always the lowest molecular weight)

WHAT IS A PLASTICIZER ?

Polystyrene blends withnon-crystallizing diluents

Ferry (1980)

Maximum potential plasticization =

Tg - Tg

TgoC

Weight Fraction Diluent Concentration

pure polymer pure diluent

A plasticizer depresses initial Tg to below T or increases t /

Plasticization of food polymers by wateris potentially excellent (avoid ice)

Tg pure diluent ~ -135oC

WHAT IS A GLASS ?

SORPTION ISOTHERMS OF CRYSTALLINE AND AMORPHOUS SUCROSE

COMMERCIAL CRYSTALLINE SUCROSE SUCROSE WITH ~ 10% AMORPHOUS SURFACEAFTER DRY- MILLING OR ABRASION

RELATIVE VAPOR PRESSURE RELATIVE VAPOR PRESSURE

WA

TER

CO

NTE

NT

%

(TO

TAL

SAM

PLE

BA

SIS)

WA

TER

CO

NTE

NT

%

(AM

OR

PHO

US

POR

TIO

N O

NLY

)

ADSO

RPTI

ON

ADSORPTION

RECRYSTALLIZATION OF AMORPHOUS SURFACE

NOTEApparent rvp reaches ZERO, but sample water content is NOT zero

Confirms that system is not at equilibriumAdsorption contour begins below desorption isotherm as expected,

but exaggerated water uptake by amorphous region leads torecrystallization when its water content exceeds ~ 2%, even though total sample water content is only ~ 0.2%

DESORPTIONDESORPTION

Revised from Niediek (1988) Food Technol.

20oC 20oC

0.3

0.2

0.1

3

2

1

NOTEHysteresis observed, with desorption isotherm located at higherwater content than adsorption isotherm, due to Tg dependence ofnonequilibrium sorption behavior, as expected for material that is partially crystalline and partially amorphous

w% H2O25

In both transforms, desorption/dehumidification/drying contour always lies at higher water contentthan resorption/rehumidification/wetting contour.

w% H2O13

Tg contour

Below or FAR above Tg : almost no temperature dependence, only moisture content dependence

NEAR above Tg : dramatic temperature dependence, T-t-%m transformation, and max hysteresis between desorption and resorption

________100g dmg H2O

The mechanical relaxation time decreases as the temperature T increases, according to WLF kinetics in the T region from Tg to Tm, versus according to Arrhenius kinetics below Tg and above Tm.

At each value of time t, t/ varies with T ("real time" tDSC ~ 200 sec by convention)

t/ >> 1

t/ > 1

t/ << 1

Figure 11-1 JD Ferry, Viscoelastic Propeties of Polymers, 1980, WileyOriginal Ferry data for poly(n-octyl methacrylate) compliance

used to develop the WLF equation

log MOBILITY

Transport behaviourfar above Tg

Transport behaviourbelow Tg

Operational Tg

t/ >> 1

Rotate 90 counterclockwise to compare to othertransforms of iso- contours, such as iso-rvp

log /g = - C1 (T-Tg) / C2 + (T-Tg)note rectangular hyperbola

Rankby

Glucose: 1:1 - 42.5 48 0.82 293 431G => GlucoseFructose 397F melts into

moltene.g. HFCS 42 fructose

=> Equivalent to order of additionexperiment during heating !

284Fructose "lower Tg"

303 Kelvin

DEFINITION OF Tg OF A BLEND

CONCENTRATION (WEIGHT FRACTION)

= ISO - τ CONTOUR

Tg of a blend = Tg of “reporter molecule” with τ ∝ Mw of blend composition

• Mn and free volume at small extent of dilution (steep curvature)• Mw and local viscosity at large extent of dilution (shallow curvature)

Temperature location of Tg predominated by:

Accounts for shape of contour and monotonic depression of Tg,when concentration expressed as weight fraction.

FPSC
Text Box

Bulk viscosity = microscopiclocal viscosity

Bulk viscosity =macroscopicnetworkviscosity High network modulus

but low local viscosity

Segmental vs SupramolecularStructure - Function Relationships

SEGMENTAL Tg constant above McBUT

NETWORK Tg continues to increase

Tg

Linear Degree of Polymerization

Network Tg

Segmental Tg

EntanglementRegion

Mc*

* DP ~ 12 to 30Segm

enta

l Tg

Oriented polymer system model for uniaxially stretched gluten films: network reinforced by anisotropic fibrils

( Research & Development, October 1988 )

= M

olec

ular

Tg

DESPITE THE COMPLEXITY OF THE HEXAPLOID WHEAT GENOME FOR GLUTEN PROTEINS ----POLYMERIZATION OF GLUTENINS TO MACROPOLYMERS AND ASSOCIATION AS FIBRILS AND NETWORKS PREDOMINATE OVER GENETICS AS DETERMINANTS OF DOUGH STRENGTH COLIN WRIGLEY CFW 48:261 2003

LEVELS OF S F RELATIONSHIPS

MOLECULAR SUPRA-MOLECULARENTANGLEMENT

1D

2D

3D

MONOMERPOLYMER

FIBER

FILM FILM

GLASSY MATRIX GLASSY MATRIXNETWORKGEL

INGREDIENT SELECTION FOR STRUCTURE & FUNCTION

WATER & FOOD MONOMER OLIGOMER POLYMER COMPONENTIN EVERY CATEGORY

SUGAR ALCOHOLS

POLYDEXTROSE

RESISTANT STARCHES

GLUTENGLIADIN

GLUTENGLUTENIN

GLUTENGLUTENIN

STARCHAMYLOPECTIN

STARCHAMYLOSE

STARCHAMYLOSE

FOOD POLYMER SCIENCE APPROACH TO INGREDIENT SELECTION

WATER AT EVERYLEVEL !!!

SUGAR ALCOHOLS

POLYDEXTROSE

RESISTANT STARCHES

SOY

SOY

*

*

*

*

*

**

*

FOR REDUCED CHOs

MOISTURE MANAGEMENT III

MOISTURE MANAGEMENT II

MOISTURE MANAGEMENT I

HOW TO INTERPRET 3 ZONES OF GENERIC SORPTION ISOTHERM

0 --------------------- rvp = NErvp------------------------------------------------------- 0.95 rvp ~ Aw 0.995 rvp = mole fxn water concentration 1.0NONequilibrium Equilibrium EquilibriumNONideal NONideal Ideal

100% reference sucrose concentration ~ 43% ~ 6% 0%

Scott (1953) Related S. aureus growth at 30°C to “Aw”Controlled rvp with sucrose; growth when rvp = 0.88 with ~ 62 % sucrose

no growth when rvp = 0.86 with ~ 67.5% sucrose

Tg = Tg’ = - 32°C ~ 64 % sucrose

Labuza Food Stability Map 20°C

MOISTURE MANAGEMENT3 REGIMES CONTROL

HYDRATION DRYING FREEZING PRODUCT RH MOISTURE MIGRATION BIOLOGICAL STABILITY

III T >> Tg

I T<<Tg

II T<Tg T~Tg T>Tg

MOISTURECONTENTISOTHERM

Wg’

T >> TgT<Tg T~Tg T>TgT << Tg

but Tgnetwork >T>Tg

rvp predicts BOTH surface and bulkmoisture loss

rvp predicts ONLY surface evaporation NOT bulk moisture loss

RVP Aw

% T

otal

Moi

stur

e

100

80

60

40

20

0

% RH

Temperature C

0 20 40 60 80 100

- 100 0 100 200

Tg biopolymerT

g sorbitol

milk

freshmeat

breaddough

sausage

jamcondensedsweet milk

breadflour

pastacookie candypotatochip

NFDM

HOW Tg OF SOLUTE COMPOSITION CONTROLS OBSERVED VALUE OF SAMPLE RELATIVE HUMIDITY

GLASSY STATE

FLUID STATE

Tg depends on solute composition

% T

otal

Moi

stur

e

100

80

60

40

20

0

% RH

Temperature C

0 20 40 60 80 100

- 100 0 100 200

Tg biopolymerT

g sorbitol

milk

freshmeat

breaddough

sausage

jamcondensedsweet milk

breadflour

raisin

pastacookie candypotato

chipNFDM

RAISINS ARE CLASSICAL EXAMPLE OF DESORPTION HYSTERESIS ;SOLUTE COMPOSITION DOMINATED BY FRUCTOSE

"NEW RAISIN"dried to < 5%moisture content, then infused with low Tg solute solution to soften

% T

otal

Moi

stur

e

100

80

60

40

20

0

% RH

Temperature C

0 20 40 60 80 100

- 100 0 100 200

Tg biopolymerT

g sorbitol

Tg permanentnetwork

milk

freshmeat

breaddough

sausage

jamcondensedsweet milk

breadflour

baked bread

cheese

pastacookie candypotato

chipNFDM

BREAD AND CHEESE ARE CLASSICAL EXAMPLES OF THERMOSETS ;PERMANENT PROTEIN DISULFIDE NETWORKS

EASY TO DEHYDRATE SURFACES; DIFFICULT TO REMOVE BULK WATER CONTENT

% T

otal

Moi

stur

e

100

80

60

40

20

0

% RHTemperature C

0 20 40 60 80 100 - 100 0 100 200

Tg biopolymerT

g sorbitol

Tg permanent

milk

freshmeat

breaddough

sausage

jamcondensedsweet milk

breadflour

baked bread

cheese

pastacookie candypotato

chipNFDM

Bread and cheese are thermoset permanent protein disulfide networks => easy to dehydrate surface, but difficult to remove bulk water content

network

Tg molecular controls water vapor migration

Tg permanentnetwork

controlsbulk

water migration

MULTIPLE TEXTURE STABILIZATION REQUIRES CONTROL OF MOISTURE CONTENT, SAMPLE RH, Tg molecular, Tg network

GLASSY STATE

FLUID STATE

Tg depends on solute composition

Solute composition Tg controls observed value

of sample RH

% T

otal

Moi

stur

e

100

80

60

40

20

0

% RH

Temperature C

0 20 40 60 80 100

- 100 0 100 200

Tg biopolymerT

g sorbitol

Tg permanentnetwork

Tg permanentnetwork

controlsbulk

water migration

Tg molecular controls water vapor migration

Starting from the same dough …. drying to a given moisture contentversus baking to the same moisture content gives a different product,

as reflected by the observed different product RH values.

milk

freshmeat

breaddough

sausage

jamcondensedsweet milk

breadflour

raisin

baked bread

cheese

pasta

cookie candypotatochip

NFDM

EASY TO DEHYDRATE SURFACE; DIFFICULT TO REMOVE BULK WATER

EASIER TO REMOVE BULK WATER

DESORPTION HYSTERESIS

THERMOSETS

Insight into why Tg' occurs at a particular location on the Tg contour

BACKBONE STRUCTURE DOES NOT PREDICT MOBILITY

Hevea rubber

11 &

IN THE ABSENCE OF WATER *, PREDICT RELATIVE MOBILITY AT Tg OR T > Tg BY KELVIN Tm/Tg

* Or very low water content, much lower than Wg'

IN THE PRESENCE OF WATER *, PREDICT RELATIVE MOBILITY AT Tg' OR T > Tg' BY Mw (local viscosity) or Mn (free volume)

or Mw/Mn (local viscosity for given free volume)( calculated from Wg'+Cg' composition of freeze-concentrated glass at Tg' )

* Water content near or > Wg'

+

o

x

x

Moisture Content %

Relative Humidity % at 25C

Alignment of RH & Moisture Content

XX

XX

Glycerol series X

NaCl series

X

X

MAP OF WATER - RH RELATIONS FOR PREDICTIVE RH MODELS

COMPLETE CONCENTRATION CURVES FPSC Data

Single PointSaturated Solutions

Mannitol

Galactose

GlucoseMaltose

Sucrose

Fructose

Sorbitol

Commercial Syrups X

Liq Sugar

HFCS 42

Glycerol-water o Fructose-water o Sucrose-water +

Literature DataFPSC Data

Relative Humidity % at 25C

Moisture Content w%

X

CS 62DE

HFCS 55CS 24DEX X

XX PDX

LS NOTEFructose saturated solution from literature

does not coincide withFructose-water at same 80% from FPSC

Literature value is incorrect due to difficulty of making a true saturated solution of fructose.

o

MAP OF WATER - RH RELATIONS FOR PREDICTIVE RH MODELS

COMPLETE CONCENTRATION CURVES FPSC Data

Single PointSaturated Solutions

Mannitol

Galactose

GlucoseMaltose

Sucrose

Fructose

Sorbitol

Commercial Syrups X

Liq Sugar

HFCS 42

Glycerol-water o Fructose-water o Sucrose-water +

Literature DataFPSC Data

Relative Humidity % at 25C

Moisture Content w%

X

CS 62DE

HFCS 55CS 24DEX X

XX PDX

o

o

o

o

o

Of the common sugars, only lactose is guaranteed to remain completely crystalline, rather than dissolve to a sticky syrup in humid storage. Even if water uptake occurs, crystalline lactose monohydrate would avoid creation of syrup.

% DISSOLVED Sucrose

Tem

pera

ture

o F

Melting temperature oF of sucrose crystals IN% dissolved sucrose, means that crystals will be COMPLETELY meltedabove the solidus curve

FIRMNESS (HIGH Tg)

MALTODEXTRIN

OLIGOSACCHARIDES

MALTOTRIOSE

MALTOSE

GLUCOSE

SOFTNESS (LOW Tg)

HIGH MOLECULAR WT

MALTODEXTRIN

OLIGOSACCHARIDES

MALTOTRIOSE

MALTOSE

FRUCTOSE GLUCOSE

LOW MOLECULAR WT

HIGH 43DE HFCS GLUC MALTOMALTOSE CS 42 SYRUP 180

100%

4% 19% 51% 100%

HIGH 43DE HFCS GLUC MALTOMALTOSE CS 42 SYRUP 180

65% 14%

FRUCTOSE42%

15% 13%

16% 54% 7%

COMPOSITION OF INGREDIENTS AS % OF SOLIDS

NOT COHESIVE SOFTER LIGHT FLUID WET GOOEY

NOT COHESIVE HARDER DENSER SOLID DRY CRUMBLY

COHESIVE CRISPY / SOFT MOIST CHEWY

SYRUP TOPARTICULATE

RATIO TOO HIGH

PARTICULATETO SYRUP

RATIO TOO HIGH

MEDIUM RATIOSYRUP TO

PARTICULATES

LOW MOLECULAR WEIGHT SUGARSe.g. HFCS42 GLUCOSE SYRUP

HIGH MOLECULAR WEIGHT CARBOHYDRATESe.g. MALTODEXTRIN 180

LOW + MEDIUM + HIGH MOLECULAR WEIGHTCARBOHYDRATES IN OPTIMIZED BLENDe.g. HIGH MALTOSE CARGILL SATIN SWEET 65

43DE CORN SYRUP STALEY 1300

Ingredient Relative sweetness (by weight, solids)Sucrose 1.0Glucose 0.7Fructose 1.3Galactose 0.7Maltose 0.3Lactose 0.2Raffinose 0.2Hydrolysed sucrose 1.1Glucose syrup

11 DE <0.125 DE CSS 0.18742 DE 0.365 DE 0.597 DE 0.7

HFCS42% fructose 1.055% fructose 1.1

Hydrolysed lactose 0.7Maltose syrup

44 DE 0.3

Aspartame 180

Sugars composition of commercial syrups--------------- Composition ---------------

Name Solids Tg'°C Fructose Glucose Maltose MT OligosHFCS 42 71.5% -42 42% 50-51% 7-8%62 DE CS 81% -34 37% 29% 9% 25% SweetoseHFCS 90 77% -43 90% 10%Glucosa 76% 21% 40-42% 10% 27-29%Liquida

Component High Maltose 42DECS 62DECS HFCS42Cargill Staley SweetoseSatinSweet65 1300

Oligos > 3DP 16 54 25 7Maltotriose 15 13 9 0Maltose 65 14 29 0Glucose 4 19 37 51Fructose 0 0 0 42VISCOSITY/COHESIVENESS Medium HIGHEST Low LOWEST

Honey Cereal Foods World (2003) 48(3):116EnzymesRaw honey contains glucose oxidase, invertase, amylase, catalase, acid phosphtase

glucose oxidase + glucose --> gluconic adid + H2O2 ==> antimicrobial low pH and peroxideEnzyme inactivation by 85C for 5 min,

but heat-resistant amylase can be observed==> use pH << 5.3 or pH >> 5.6 to avoid pH optimum for amylase

Sugars composition wt % of Total carbohydrate 82.4 w%

water 17.1fructose 38.5 glucose 31.0maltose 7.2sucrose 1.5oligos 4.2ash 0.2

RH% and Wt% Concentration of Saturated Aqueous Solutions at 25°CSolute % RH w% ConcD-glucose 89 50.6D-galactose 93 40.0 M. MathlouthiD-fructose 63 79.8 V. Larreta-GardeSorbitol 77 70.1 Z.F. XuMannitol 98 18.0 D. ThomasSucrose 86 67.5 (1989) J. Carb. Chem. 8(2):233-245Maltose 95 45.7

RH% and Wt% Concentration of Commercial SyrupsSyrup % RH w% ConcCS 62 DE 65.55 82HFCS 55 65.65 76HFCS 42 71.8 71.5PDX 85.6 70 Danisco Litesse or

Staley Stalite 370