Std Wk Job Breakdown 522 P051 30

522P051-01 Alt 1 Page 1 of 7

STANDARD WORK JOB BREAKDOWN PROCEDUREFlange, Outer

522P051-01 Alt 1 Operation 30

MACHINE: Gantry - Integrex PROCESS: Operation 30

CHANGE FROM: Operation 20 CHANGE TO: Operation 30

CHANGEOVER TIME: Driven by customer demand FREQUENCY: 24 minutes

REVISION:001 DATE: May 1, 2009

! ▲ ONLY PERSONS TRAINED HOW TO DO THESE TASKS ARE TO CARRY OUT TASKS ▲ !

MATERIALS/TOOLS/PPEs REQUIRED FOR TASK

MATERIALS: Flange outer 522P051-20

TOOLS:

PPEs: ▲ SAFETY GLASSES

PURPOSE: N/A

SERIAL WORK INSTRUCTIONS

▲ = SAFETY POINT = QUALITY POINT = PPEs REQUIRED = TOOLS REQUIRED = CRITICAL NOTE

№ MAJOR STEP KEY POINT REASON FOR KEY POINTPHOTOGRAPHIC

DESCRIPTION

Production: Methods: Quality:Form GV-06 Rev A (2/5/09) Standard Work Job Breakdown Template

522P051-01 Alt 1 Page 2 of 7

1

First check traveler, making

sure all documentation is

completed from prior

operations.

▲ SAFETY POINT: Eye

protection required

CRITICAL NOTE:

This document must be

updated during each shift

QUALITY POINT:

Traveler must be BLUE in

color to represent

customer Goodrich

Other wise WHITE sheets.

Safety, Quality and Delivery of

parts to meet daily customer

demand

2

Please become fimiliar with

IDS documents to ensure

quality measurement are

performed correctly


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

3

Please become fimiliar with

IDS documents to ensure

quality measurement are

performed correctly


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

4

All QC checks are to be made

outside of the automatic

machine cycle time.

Check dimension 1.2500

+- .0005 when door opens

QUALITY POINT

You should only check parts

after making changes to

tooling and insert rotations.


protection required

CRITICAL NOTE:

QUALITY POINT: QC

check with Tri Mic TWO

places

#12 - 1.737 / 1.735

#14 - 2.238 / 2.236



demand


522P051-01 Alt 1 Page 3 of 7

5

Blow off flange with blow gun ▲ SAFETY POINT: Eye

protection required

CRITICAL NOTE:

QUALITY POINT: Check

surface finish before

removing flange from jaws



demand

6

IDS sheet- #1

DIA.6.062 – 6.058

Micrometers every 10th part


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

7

IDS sheet #2

5 X DIA. .539 - .523

Go / No go gage


protection required

CRITICAL NOTE: Should

be checked before and

after deburr

QUALITY POINT:



demand

8

IDS sheet # 12

DIA. 1.737 / 1.735 CTQ

Tri - Mic


protection required

CRITICAL NOTE: Must be

checked with part inside

machine

QUALITY POINT:



demand

9

IDS sheet # 14

DIA. 2.238 / 2.236 CTQ

Tri - Mic


protection required

CRITICAL NOTE: Must be

checked with part inside

machine

QUALITY POINT:



demand


522P051-01 Alt 1 Page 4 of 7

10

IDS sheet #20

.875 +- .005

Height Gage check every 5th part


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

11

IDS sheet #21

1.597 – 1.593

Height gage check every 5th

part


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

12

IDS sheet # 22

20 X DIA. .202 - .198

Go / No go gage – flow hole


protection required

CRITICAL NOTE: Should

be checked before and

after deburr

QUALITY POINT:



demand

13

IDS sheet #24

12 X DIA. .182 - .178

Go / No go gage – flow hole


protection required

CRITICAL NOTE: Run 5

tools then program stops

QUALITY POINT:



demand

14

IDS sheet #25

DIA. 1.2500+- .0005

Tri Mic


protection required

CRITICAL NOTE:

QUALITY POINT:



demand


522P051-01 Alt 1 Page 5 of 7

15

IDS sheet #27

5 X.314 - .310

Go / No go gage


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

16

IDS sheet #31

DIA. .065 - .055

Go /No gage – Flow hole


protection required

CRITICAL NOTE: Check

both sides of part

QUALITY POINT:



demand

17

IDS Sheet # 33

2.740 – 2.720

Height stand

check every 10th part


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

19

IDS sheet # 34MICRO Finish

Visual check


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

TBD with new gage

20

Return to machine and blow

out jaws before inserting next

part


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

21

Place next part flush into the

jaws making sure you have

good fit, rotate jaws to check


protection required

CRITICAL NOTE:

QUALITY POINT:



demand


522P051-01 Alt 1 Page 6 of 7

22When flange in place close door and press cycle start button on control panel


protection required

CRITICAL NOTE:

QUALITY POINT:



demand

TASK COMPLETE

SUPPLEMENTAL INFORMATION ON TOOLS - MATERIALS - PPEs - JSAs - ETC.

REVISION / REVIEW RECORD

Revision Level

Revision Date Description of Revision Revision By:

001 5/01/2009 Initial Release Standard Work Job Breakdown Procedure J.Petak002 5/12/2009 Updated document J.Petak


522P051-01 Alt 1 Page 7 of 7


Documents

Std Wk Job Breakdown 522 P051 30