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+44(0) 151 220 2500 [email protected] www.brainboxes.com+44(0) 151 220 2500 [email protected] www.brainboxes.com
NEW
ES-522 ETHERNET TO SERIAL DEVICE SERVEREthernet Industrial 2xRS232/422/485
ConneCt, Configure, Control your serial deviCes
Features
• 2SerialportSoftwareSelectableasRS232,RS422/485FullDuplex,orRS485HalfDuplex
• IntegratedDINrailmountandSlimCase• Brainboxes’EasyWire:Removable,colourcoded,ScrewTerminalblockswithindividuallynum-beredpinsmakeswiringfast,simpleanderrorproof
• ExtendedTemperatureRange:-30ºCto+80ºC• IP-30ratednon-conductingpolyamideenclosure• LEDstatusindication• WideRangeInputPowerSupply: +5VDCto+30VDC
• RedundantDualPowerInput• Groundsonevery5thpin.FunctionalEarthviaintegralDINrailmount
• BrainboxesstateoftheartAutogatingfortrou-blefreeRS485HalfDuplexflowcontrol
• Maxbaudrate1,000,000(1MegaBaud),Cus-tomBaudRates
• 10/100BaseTXEthernetport• SmartEthernet:recognisesstraightandcrossoverEthernetcablesandworkswitheither
• SerialPortTunnelingallowsserialcablereplace-mentoveranydistance,nosoftwarerequired
• Userfriendlyinterface,simpletouse,powerfulinoperation
• WebconfigurationandRFC2217compliantin-terfacefornon-Windowsusers
• Simpleoperationforeachandeveryoperatingsystem!
• LifetimeSupportandLifetimewarrantywithsignup
•2SerialportSelectableasRS232/422/485• Maxbaudrate1MegaBaud,anyCustomBaudRate
•10/100BaseTXEthernetport• -30oCto+80oCTemperaturerange
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NEWES-522 Ethernet Industrial 2xRS232/422/485
DescriptionEthernettoSerialDevicewith2PortsoftwareselectableasRS232,RS422/485FullduplexorRS422Halfduplex.ES-522hasremovableScrewTerminalsBlocks foreasywiring,a slim ‘endon’caseand integralDIN railmount.Our IndustrialEthernet toSerialhasanoperatingtemperaturerangeof-30to+80degreesCelsiusandwith+5VDCto+30VDCDualinputreversepolarityprotectedpowersupplymakingitperfectforindustrialapplications.Datatransferratesupto1,000,000baud,coupledwith1Mbit/slinedriversdeliveruncompromisingperformance.OurIndustrialESrangeprovidessimpleinstantnetworkedserialportsindemandingenvironments.SerialPortTunnelingallowsserialcablereplacementoveranydistance,nosoftwarerequired.SuitabletobewiredintoexistingpowerandnetworkinfrastructureorcanbeusedwithourPW-600powersupply.
Windows Users -Oursoftwaredriversgiveyou localCOMports,allowingyouto retainyourexistingsoftwareapplicationsandconnecttoyourdevicesoverthenetwork.COMPortcanbeassignedfromCOM1toCOM255andtheBrainboxesEthernettoserialdeviceremembersyourCOMPortassignmentonreboots.WebInterfaceUsers(Linux/AppleOS/Android)-Awebinterfaceallowssecureconfigurationandcontroloftheserialportsoveralocalnetworkortheinternetusinganybrowser.YoucanaccessthedeviceviaTCP/IPsocketsfromanynetworkeddevicelikeanAndroidtablet,PCorphone.
Extendyourreach!Remoteserialdeviceswithlocalcontrol.WithBrainboxesindustryrenownedLifetimeWarrantyandLifetimeSupport!
Example Application
Factory floors can be harsh environments. Extreme temperatures can be generated in the manufacturing process, machinery can be noisy and dangerous and space is a premium. But engineers still need to be able to access and maintain equipment safely and without downtime. As factories expand and modernise older equipment and remote devices need to be networked, but cabling can be expensive and impractical, especially over larger areas.
The ES-522 has 2 serial ports that are software selectable as either RS232, RS422 or RS485 and 1 Ethernet port. The ‘Easy Wire’ removable colour coded Screw Terminals Blocks are individually numbered for simple fast, error free wiring. The slim ‘end on’ case with integral mount clips straight on to a DIN Rail. The ES-522 has an operating temperature range of -30ºC to +80ºC and +5VDC to +30VDC Dual input reverse polarity protected power supply. Brainboxes proven technology supports legacy applications, whilst our Ethernet to Serial software ensures fast data transmission and a super easy installation whatever your operating system.
Once your Serial equipment is connected to a Brainboxes Ethernet to Serial device you have the option of accessing it over a local network or connecting it to the internet. The devices can be fitted in areas where it would be dangerous for workers to monitor whilst the factory line is in operation. Manufacturing process and performance across a large site can be monitored and potential faults detected before they cause serious downtime costs. Use two devices back to back for serial tunnelling over Ethernet, for when you need to extend the reach of your serial cables.
ES-522 Factory Floor Application
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NEWES-522 Ethernet Industrial 2xRS232/422/485
RedundantDualPowerInput:Asecondpowersupplycanbefittedasaback-uptopreventdowntimeshouldonepowersourcefail.
WideRangeInputPowerSupply:+5VDCto+30VDCaccommodatesvariationinthe+24VDCfactoryfloorandallowsalternativepowersources.Canuse5VoltpowerfromanycomputerUSBport.
Grounding:• Correctlywiredgroundshelpcutdownonelectromagneticinterference• 5pinterminalsallowagroundonthe5thpinofeachblockFunctionalEarthconnectiontotheDINrail
SmartEthernet:RecognisesandworkswithbothstraightandcrossoverEthernetcables(AutoMDI/MDIX)MagJacksprovide1500VoltsmagneticisolationoffsettinganydifferenceingroundsbetweenEthernetnodes
ExtendedTemperatureRange:-30ºCto+80ºCoperatingrangecopeswithchangingtemperaturesforharshenvironments
SlimShape:SmallfootprintforwhenDINrailspaceisapremiumOnly22.5mmwide
Brainboxes’EasyWireFeature:• Removablescrewterminalblocksmakeinstallationeasierandquicker• Colourcodedblocksandportspreventsincorrectconnection• IndividuallynumberedPinssimplifieswiringandremovesconfusion
Feature Profile
RemoteMonitoring:Sensorsinsidethedeviceallowyoutomonitorthetemperatureofthede-viceremotely.
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NEWES-522 Ethernet Industrial 2xRS232/422/485
Enclosure Specification
Housing IP-30ratednon-conductingpolyamidecasewithintegratedDINrailmount
Environmental Operating Temperature -30oCto+80oC
Storage Temperature -40oCto+85oC
Ambient Relative Humidity 5to95%(non-condensing)
LED InformationStatus LED Green DeviceReady
FlashingYellow ChangingSettings
FlashingbetweenRed&Green QueryingIP
FlashingGreen/Red UserperformingHardReset
FlashingbetweenGreen&Red/Yellow IPaddressdiagnostic
FlashingbetweenGreen&Yellow Initializationdiagnostic
Serial Port LEDs Greenlighton PortOpen
FlashingGreen DataRX/TX
Network LED
Greenlighton LinkEstablished
FlashingGreen DataRX/TX
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NEWES-522 Ethernet Industrial 2xRS232/422/485
Software Network Protocols ICMP,IP,TCP,UDP,DHCP,BOOTP,Telnet,HTTP,RFC2217
Connection to Network Ethernet10BaseT/100BaseTX
Configuration Options WindowsUtility,WebInterface
PerformanceIndustryleadingPerformance
Throughputguaranteedminimumof95%oftheoreticalbi-directionfullduplexbandwidthat1MBaud
Input CTSFalsetoTransmitterstop:3charactersmax,1.5typical
XOFFrecievedtoTransmitterstop:3charactersmax,1.5typical
RS485AutogatingTurnaroundtime:<1bittime
Port Settings - Software Selectable as RS232, RS422/485 Full Duplex, or RS485 Half Duplex Baud Rate AnycustomBaudratebetween60-1,000,000(1MegaBaud)canbeselected
Data Bits 5,6,7or8
Parity Odd,Even,None,MarkorSpace
Stop Bits 1,1.5or2
Flow Control XON/XOFFSoftwarehandshakeorRTS/CTShardwarehandshake
Tx/Rx Modes rs232 standard: RS232allowspointtopointcommunicationbetween2devices.rs422 standard:RS422allowsonetransmitterandupto10receiverswithdatatransmitter ratesupto10megabitspersecondfordistancesupto40feetandupto100Kilobitspersecondfordistancesupto4,000feet(1219metres).Toachievegoodlongdistancenoiseimmunity,2wiresareusedtocarryeachsignal,configuredasatwistedpairofcables.TheTXDpairandRXDpairareusedtocarrythedatawhilsttheRTSpairandCTSpairlinesareusedforhandshaking.Thus2twistedpairsareusedwithouthandshakingand4twistedpaircableisusedwithhandshakingboththeseschemesallowfullduplexdatacommunications.rs485 standard:RS485,basedontheRS422standardallowsupto32driver/receiverspairsonastandardloador128lowloaddevicesperportcanbeconnected.Whilstonlyoneoftheseshouldbetransmittingdataatanytime,therestcanallsimultaneouslylistentothedata.Handshakingisperformedbysoftwareprotocol.Twotwistedpairsformafullduplexsystem.Oftenonlyonetwistedpaircable isusedas theTXDandRXD linesare tiedtogether; this isknownashalfduplexmode.BrainboxesRS422/485productsimplementastateofthearthardwareautogatingcircuitensuringerrorfreecommunicationsinhalfduplexconfigurations.industrial ethernet to serial rs485:recieversare1/8thloadallowingupto256nodesonthebus.Failsafeopencircuitandshortcircuitprotection,protectstheIndustrialEthernettoSerialagainstwiringfaults.line terminating resistor:OnboardRS485lineterminationresistorcanbeenabledbyauserselectablejumper.TheRS422/485lineterminatingresisterpreventssignalreflectionswhentheESdeviceisattheendoftransmissionline.Bias resistors:OnboardRS485HalfDuplexfailsafebiasresistorsenabledbyuserselectablejumpers.Thefailsafebiasingresistorspullthelinetoaknowngoodstateduringidletimespreventingphantomcharacterdetection.
Port Settings - Ethernet Data Rate 10/100Megabits/second
Cabling Normal/Crossoverauto-sensing(Auto-MDIX)
Port - Serial Ports 2portSoftwareSelectableasRS232,RS422/485FullDuplex,orRS485HalfDuplex
Connector RemovableScrewterminalblockconnector-3.5mmpitch
Power Input RedundantDCDualPowerInputs,reversepolarityprotected+5VDCto+30VDC
Power Consumption [email protected]
Conductor Wire 28to16AWG,0.14mmto1.5mmMax
+44(0) 151 220 2500 [email protected] www.brainboxes.com+44(0) 151 220 2500 [email protected] www.brainboxes.com
NEWES-522 Ethernet Industrial 2xRS232/422/485
Additional Information OEM option AvailableforbulkbuyOEM
Made In ManufacturedintheUKbyBrainboxesWinner2005EuropeanElectronicsIndustryAwards‘ManufactureroftheYear’
Customisable Brainboxesoperatea‘PerfectFitCustomDesign’policyforvolumeusers.Moreinfo:[email protected]
Optional Accessory
Packing Information Packaging InstallationCDincludingmanual,Microsoftsigneddrivers&utilities
Device EthernetIndustrial2xRS232/422/485
Packaged Weight 0.0209kg,0.05pounds
Packaged Dims 114.5(l)x22.6(w)x99(h)mm
GTIN Universal Code 837324002614
Product Support Warranty Lifetime-onlineregistrationrequired
Support LifetimeWeb,EmailandPhoneSupportfromfullyqualified,friendlystaffwhoworkinandalongsidetheProductDevelopmentTeam
ORDER CODE - Global Power Supply - PW-600
Approvals Industry Approvals AEO(C-TPAT),WEEE,RoHS,METL,FCCCompliant,EMC:CE
Microsoft Approvals MicrosoftCertifiedGoldPartner
Microsoft Signed Drivers Windows832bit&64bitEditionsWindows732bit&64bitEditionsWindowsServer200332bit&64bitEditionsWindowsXP32bit&64biteditions
ORDER CODE - USB Power Supply- PW-650