STAMPING AND FORMING SYSTEMS 250 – 32,000 kN · Germany, Schuler AG has about 6,600 employees at production sites in Europe, China and America, as well as service companies in more

STAMPING AND FORMING SYSTEMS 250 – 32,000 kN

Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance and electronics industries. Presses from the Schuler Group mint coins for more than 180 countries. When it comes to the digital transformation of the forming technology, we support our customers worldwide as a supplier of innovative system solutions. Founded in 1839 with headquarters in Göppingen, Germany, Schuler AG has about 6,600 employees at production sites in Europe, China and America, as well as service companies in more than 40 countries. The company is majority-owned by the Austrian ANDRITZ Group.

ABOUT THE SCHULER GROUP – WWW.SCHULERGROUP.COM

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CONTENTS / STAMPING AND FORMING SYSTEMS

C-FRAME PRESSES

CBL C-FRAME PRESSES

CFL C-FRAME PRESSES

PRESSES WITH FLYWHEEL DRIVE

MC AND MCF AUTOMATIC BLANKING PRESSES

TMK KNUCKLE-JOINT PRESSES

PRESSES WITH SERVO DRIVE

CSP AND MSP SERVO PRESSES

MSD SERVO PRESSES

TSD SERVO PRESSES

TST SERVO PRESSES

AUTOMATION

PROCESS MANAGEMENT

FORMING ACADEMY

SCHULER SERVICE

CONTENTS STAMPING AND FORMING SYSTEMS

Schuler reserves the right to make technical modifications and content.

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C-BASELINE.RELIABLE PRESSES FOR MANUAL OR AUTOMATICOPERATION.

RELIABLE, COMPACT, ROBUST.The C-BASEline models are ideal for the cost-effective production of even the smallest batches. The most impressive features of these C-frame presses, which have a press force of 25 to 40 tons, are their compact size and simplicity. Despite their small dimensions, their robust, stable design gives them a long service life. They also require very little maintenance because of their time-controlled recirculating lubrication system.

The C-BASEline presses can be brought into operation very easily and are ready for use within a very short time. Particularly in todayʼs production conditions, fast com-missioning and reliability play an important role. The standardized, modular design of the presses guarantee that they can meet these requirements and manufacture high-quality products.

CBL 40h.

� Four-fold sliding guide for the slide prevents it from tilting

� Manual stroke and slide adjustment for quick changeovers

� Overload protection system for the press and die

� The press can be activated using a two-hand control, a foot pedal, or a light curtain

� Slide counterbalance using two pneumatic cylinders (CBL 40)

� Two-channel safety controller

BENEFITS

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C-FRAME PRESSES / STAMPING AND FORMING SYSTEMS

DATA AND FACTS

MODEL CBL 25 CBL 40

Press force [kN] 250 400

Operating mode Two-hand control Two-hand control or automatic operation

Working capacity [m / a]* [J] 500 / – 780 / 950

Drive power [m / a]* [kW] 1.5 / – 2.2 / 4

Stroke rate [m / a]* [1/min] 150 / – 140 / 60–140

Slide dimensions, L × J [mm] 220 × 160 370 × 300

Bed dimensions, N × O [mm] 465 × 360 650 × 480

Shut height, P [mm] 270 240

Opening in the bed [Ø] [mm] 110 120

Opening in the press upright (downward | backward) [mm] 260 × 170 | 230 250 × 230 | 270

Bed plate thickness [mm] 48 53

Centering hole in the slide [Ø] [mm] 30 50

Slide adjustment [mm] 50 70

Stroke adjustment [mm] 5–75 5–100

Depth of throat [mm] 180 220

Weight with basic equipment [kg] 2,000 3,000

MODEL CBL 25 CBL 40

Press height, A [mm] 2,125 2,440

Press width, C [mm] 1,180 1,270

Press depth, D [mm] 1,200 1,480

Bed height (including plate), E [mm] 845 743

* m / a = manual / automatic operation.

C-BASELINE TECHNICAL DATA

DIMENSIONS

C-BASEline.

C

A

N

E

P

D

L J

O

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C-FLEXLINE.MODULAR PRESSES FOR GREATER PRODUCTIONFLEXIBILITY.

MODULAR, FLEXIBLE, ERGONOMIC.The modular structure of the C-FLEXline allows for fast and ergonomic changeovers at any time if production conditions change, from simple manual operation through to fully automatic manufacturing. These user-friendly presses have a compact and ergonomic design and a small footprint.

With two different control concepts, the presses can meet a wide range of requirements. The » eco « version has an easy-to-use controller with a text display integrated in the control cabinet.

The » comfort « model is equipped with a 12-inch multi-function touch panel with a swivel arm. It also has an Internet connection which makes remote diagnostics possible.

CFL 63 comfort.

� Modular presses for greater production flexibility � Durable, stress relief annealed press frame � Ergonomic design taking leg room and working height

into consideration � Back gears allow for a high production capacity even

at low stroke rates � Fast and safe changeover process with manual or

motor-powered stroke and slide adjustment, brake resistance, and set-up mode with forward and reverse drive

� Hydraulic overload protection system for the press and die

� Frequency converter allows for a continuously variable slide speed

� Electronic cam switch gives precise control of the angle of peripheral devices combined with a process monitoring function (» comfort « variant)

� Pretensioned, low-maintenance, wear-resistant roller guides prevent the slide from tilting, which results in more accurate parts and a longer die service life

BENEFITS

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C-FRAME PRESSES / STAMPING AND FORMING SYSTEMS

DATA AND FACTS

MODEL CFL 63 CFL 100 CFL 160 CFL 250

Press force [kN] 630 1,000 1,600 2,500

Working capacity [J] 2,750 6,000 17,000 22,000

Drive power [kW] 4 7.5 18.5 18.5

Stroke rate [H / min] 30–120 30–90 20–70 20–60

Slide dimensions, L × J [mm] 470 × 415 540 × 515 850 × 635 1,000 × 742

Bed dimensions, N × O [mm] 820 × 590 950 × 660 1,250 × 750 1,400 × 860

Shut height, P* [mm] 320 370 440 470

Opening in the bed [Ø] [mm] 165 165 165 165

Opening in the press upright (downward | backward) [mm] 310 × 320 | 410 410 × 370 | 470 510 × 440 | 510 630 × 530 | 630

Bed plate thickness [mm] 75 95 115 115

Centering hole in the slide [Ø] [mm] 50 50 60 60

Slide adjustment [mm] 100 100 110 130

Stroke adjustment [mm] 8–120 10–130 12–180 19–250

Depth of throat [mm] 280 334 370 442

Weight with standard equipment [kg] 5,000 7,000 14,000 23,000

MODEL CFL 63 CFL 100 CFL 160 CFL 250

Press height, A [mm] 3,070 3,225 3,734 4,413

Press height (without counterbalance cylinder), B [mm] 2,825 3,033 3,525 4,072

Press width, C [mm] 1,310 1,400 1,740 2,070

Press depth, D [mm] 1,660 1,910 2,460 2,882

Bed height (including plate), E [mm] 863 903 1.005 1,005

Height of damping elements (Beutler standard), F [mm] approx. 90 approx. 90 approx. 100 approx. 100

T-slots in bed clamping plate / DIN 650 [mm] a = 22 a = 22 a = 22 a = 22

* Largest stroke at the bottom, slide adjustment at the top, without clamping plate.

C-FLEX LINE TECHNICAL DATA

DIMENSIONS

C-FLEXline, » eco « version. C-FLEXline, » comfort « version.

C

A

N

E

P

D

JO

B

F

L

C

A

N

E

P

D

JO

B

F

L

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MC AUTOMATIC BLANKING PRESS: A WIDE VARIETY OF PARTS AND A HIGH OUTPUT.

The automatic blanking presses are standard machines with a modular design and a comprehensive selection of standard equipment for stamping conventional sheet metal parts from coils.

In the 1,250 to 5,000 kN range they are the perfect solution for manufacturing high-quality parts cost-effectively and with a high output rate.

PRESSES WITH FLYWHEEL DRIVE. MC SERIES.

MC 3000 automatic blanking press with transfer system. Precision-made parts.

These monoblock machines used for stamping conventional sheet metal parts have a high output and a long die service life and produce high-precision components.

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PRESSES WITH FLYWHEEL DRIVE / STAMPING AND FORMING SYSTEMS

� The frame of the monoblock machines is made from welded, stress relief annealed steel. This gives it the necessary rigidity, which, together with the very low level of bed deflection, ensures that the parts are highly accurate and the dies have a long service life

� The transverse shafts turning in opposite directions compensate for the lateral rotation forces

� The long eight-fold guide system for the slide effectively

absorbs the eccentric forces � The press and the die have a continuously adjustable

hydraulic overload protection system � The web-based controller comes as standard with

a 12” touch screen, is easy to use, and has ports for connecting a PLC

� Peripherals can be connected to the press control system and operated from the touch screen

BENEFITS

MODEL MC 125 MC 200 MC 300 MC 400 MC 500

Press force [kN] 1,250 2,000 3,000 4,000 5,000

Bed length [mm] Bed width [mm]

1,400 1,000

1,800 1,100

2,200 1,300

3,000 1,300 1,400

Shut height* [mm] 450 550 650 750 800

Slide adjustment [mm] 150 150 150 200 250

Slide stroke [mm] 20–180 20–220 40–315 40–315 40–315

Stroke rate** [1/min] 30–150 30–130 25–100 20–80 20–70

TECHNICAL DATA

* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.

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MCF HIGH-SPEED AUTOMATIC BLANKING PRESSES.

Schulerʼs high-speed automatic blanking presses have amodular design and can manufacture components at a rate of up to 300 strokes per minute.

Pretensioned rollers without play are used to guide the slide and this guarantees that the process has the required level of precision, creating the perfect conditions for manufacturing small components with a minimal die clearance.

A wide variety of parts.MCF 80 high-speed automatic blanking press.

PRESSES WITH FLYWHEEL DRIVE.MCF SERIES.

MCF high-speed automatic blanking presses can be used to produce precision components with a small die clearance at a rate of up to 300 strokes per minute.

www.schulergroup.com/youtube

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� Continuously adjustable overload protection system for the press and die

� The fully automatic stroke and slide adjustment keeps changeover times to a minimum

� Roller guides for the slide

� Stress relief annealed press frame � Long die service life and high-precision parts � The planetary gear train allows for a high capacity

even at low speeds

BENEFITS

* Largest stroke at the bottom, slide adjustment at the top, with clamping plate. ** The stroke rate depends on the preset stroke height.

MODEL MCF 63 MCF 80 MCF 100 MCF 125

Press force [kN] 630 800 1,000 1,250


1,000 700 700

1,300 800 800

Shut height* [mm] 350 350 400 400


Slide stroke [mm] 9–80 9–100 11–100 11–120

Stroke rate** [1/min] 30–300 30–300 30–280 30–280

TECHNICAL DATA

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These versatile knuckle-joint presses are easy to operate and change over, which guarantees high availability and cost- effectiveness.

The machines in the TMK series are genuine all-rounders that can be used to emboss, calibrate, bend, pierce, draw, and stamp a variety of components.

Efficient and modular – for the best results throughout the entire life cycle. The knuckle-joint presses from the TMK series are ideally suited to a wide range of forming jobs. The machines can cost-effectively blank, draw, emboss, punch, and calibrate parts in a single sequence of opera-tions. The different stages in the process can also be combined with one another.

The knuckle-joint presses can be used with transfer or progressive dies. Accompanying coil feed lines consisting of a decoiler, straightener, and roll feed unit are also available. Mechanical or electronic transfer systems ensure that the materials and parts are transported safely.

Die change systems. The systems available include hook-in brackets, mechanical or motor-driven die change brackets, automatic die change frames, and tandem die change carts. This ensures that the right solution can be provided to meet every requirement.

PRESSES WITH FLYWHEEL DRIVE. TMK SERIES.Schulerʼs TMK knuckle-joint presses are all-rounders with press forces from 3,000 to 15,000 kN and bed lengths from 3,000 to 3,660 mm. The modular design of these presses means that they can be combined with a range of automation components and die change systems, making them the ideal solution for a variety of different production tasks.

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� The movement that is characteristic of knuckle-joint drives ensures an ideal impact velocity and results in high-precision components and a long die service life

� The widely positioned pressure points make the press highly resistant to tilting

� The extreme rigidity of the overall system guarantees a high level of repeatability, even if there are variations in the thickness and strength of the material

� The presses are ideal for processing high-strength steels � A reduction in the cutting impact protects the die and lowers the noise level

� The pneumatic counterbalance system ensures that all the drive components and bearings have a long service life

� Two counter-rotating drives compensate for the lateral forces and reduce the stress on the slide guide system

� The pretensioned eight-fold roller guide for the slide guarantees a narrow die clearance

� The dry-running roller guides with lifetime lubrication ensure that there is no oil in the die installation area

� A careful choice of materials, a special surface finish, and a dispensing system for the lubrication result in a highly efficient slide bearing design

BENEFITS

TECHNICAL DATA

MODEL TMK 250 TMK 400 TMK 800 TMK 1,000

Press force [kN] 2,500 4,000 8,000 10,000


2,000 1,100

2,500 1,200

3,660 1,500

4,500 1,500

Shut height [mm] 575 700 900 1,000


Slide stroke [mm] 120 200 300 300

Stroke rate [1/min] 20 – 110 20 – 80 10 – 60 15 – 40

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AUTOMATIC BLANKING PRESSES AND SERVO PRESSES WITH SERVODIRECT DRIVE.

Automatic blanking presses and servo presses with the latest generation of ServoDirect Technology are conside-rably more cost-effective. The option of adjusting the stroke height, together with the reversing movement of the torque motor (oscillating stroke), leads to a significantly higher output than conventionally driven presses.

At the same time the adjustment of the slide kinematics to the process parameters results in high-quality compo-nents and a long die service life.

CSP 100 automatic blanking press with a single connecting rod and MSP 200 with two connecting rods, each with ServoDirect Technology.

MSP 400 servo press in monoblock design.

The backlash drive system, which requires no lubrication, consists of two electrically connected, freely programmable drive units with torque motors and knuckle joints. This significantly increases the reliability of the processes because there is no possibility of the process lubricants and press lubricants becoming mixed, which makes these machines ideal for the packaging and food industries.

The preprogrammed slide movement curves are designed for a range of different processes. An optional curve generator is available which allows users to program the slide movement themselves. Experience the quality you expect from Schuler in a new press concept with an attractive purchase price.

PRESSES WITH SERVO DRIVE.CSP / MSP SERIES.

The presses in this series meet every requirement from stamping, forming, blanking, and embossing to bending and drawing. The flexible CSP / MSP machines have press forces between 1,000 and 8,000 kN and a higher output than conventionally driven presses.

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PRESSES WITH SERVO DRIVE / STAMPING AND FORMING SYSTEMS

� Significant increase in output in comparison with conventionally driven mechanical presses

� Five preprogrammed slide movement curves and a curve generator allow for maximum flexibility in the production process

� Attractive purchase price � Short delivery times � Touch screen with a configurable menu ensures easy and

intuitive operation � A backlash drive concept and widely positioned pressure

points, which allow a smaller die clearance, result in more accurate stamping and cutting parts.

� Effective adjustment of the slide movement to the process parameters leads to a longer die service life

� The intelligent energy management system keeps costs to a minimum and improves energy efficiency. Electricity consumption can be reduced by up to 50 percent

� Condition-based maintenance concept with integrated-maintenance plan and innovative condition monitoring system

� The drive system requires no lubrication, which leads to more reliable processes and greater efficiency

BENEFITS

MODEL CSP 100 MSP 200 MSP 400 MSP 630 MSP 800 MSP 1000 MSP 1250

Press force [kN] 1,000 2,000 4,000 6,300 8,000 10,000 12,500


660 950

1,800 1,100

2,500 1,200

3,000 1,400 1,400

3,500 1,600

4,000 1,800 1,800 1,800

4,600 1,800

5,100 1,800

6,100 1,800

Shut height* [mm] 370 500 700 1.000 1,000 1,100 1,200

Slide stroke [mm] 20 – 160 20 – 160 60 –300 80 – 400 80 – 400 450 450

Slide adjustment [mm] 80 150 200 300 300 300 300

Stroke rate** [1/min] 3 – 130 3 – 130 3 – 90 3 – 70 3 – 70 3 – 52 3 – 50

TECHNICAL DATA

* Largest stroke at the bottom, with clamping plate.** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.

www.schulergroup.com/servopresses

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Changing dies. A number of die change systems, such as tandem change carts and an extending bed plate, are available to keep changeover times to a minimum.

PRESSES WITH SERVO DRIVE.MSD SERIES.

Servo presses in monoblock design with a press force of 2,500 to 10,000 kN.

Reliable components. The monoblock press frame is made as a stress-free annealed welded structure. Double helical eccentric gears are used for improved axial guidance and reduced noise. The slide roller guide is pretensioned and has no play. These components ensure a high level of system availability.

Tryout. Maximum flexibility is required when trying out newdies. The set-up speed can be changed using a hand wheel. The slide can be stopped in any position and its direction of travel can also be reversed if necessary. The quick lift function enables the slide to travel to top dead center at any point during the setup process.

Servo press movement profile in full stroke mode Movement profile of a (conventional) eccentric press Servo press movement profile in oscillating stroke

Hub [mm]

max

.

0

Cycle time reduction

The ability to program the slide movement reduces the cycle time while leaving the forming speed unchanged.

Schuler’s servo presses in monoblock design use standardized components. The result is short delivery times and efficient spare parts management.


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� Significant increase in output in comparison with conventionally driven mechanical presses

� Short delivery times and efficient spare part manage-ment as a result of standardized modules

� Programmable stroke heights and movement sequences allow for maximum production flexibility

� Perfectly adjusted movement sequences lead to improved part quality and a longer die service life

� Die tryout times are reduced because of the set-up and tryout functionality with a hand wheel

� The efficient drive solution reduces energy costs

BENEFITS

* Slide adjustment at the top. ** Stroke rate dependent on performance variant as well as programmed stroke height and kinematics.

MODEL MSD 250 MSD 400 MSD 630 MSD 800 MSD 1000

Press force [kN] 2,500 4,000 6,300 8,000 10,000


2,000 1,100

3,050 1,400

4,000 1,800 1,800 1,800

Shut height* [mm] 550 700 1,000 1,000 1,000

Slide stroke [mm] 32 – 160 60 – 300 80 – 400 80 – 400 80 – 400

Slide adjustment [mm] 150 250 300 300 300

Stroke rate** [1/min] 3 – 160 3 – 110 3 – 80 3 – 80 3 – 60

TECHNICAL DATA

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Flexible, reliable, efficient. Servo presses in tie rod design can process a wide variety of components and materials from simple stamped parts to highly complex structural parts made of materials ranging from aluminum to high-strength steel. The material is supplied from a coil or a blank loader.

The user interface developed by Schuler includes a curvegenerator, called the » Optimizer «, which carefully coordi-nates the slide kinematics and automation parameters to give highly reliable processes.

The tryout functions with a hand wheel and intelligent diechange systems with semi- or fully automatic die changes lead to short set-up and changeover times.

PRESSES WITH SERVO DRIVE.TSD SERIES.

Servo presses in tie rod design.

Servo presses in tie rod design allow for maximum production flexibility with larger components and also offer highly reliable processes, a long service life, and low maintenance levels.


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TECHNICAL DATA

� Programmable stroke heights and movement sequences allow for maximum production flexibility

� Significant increase in output in comparison with conventional mechanical presses

� Movement sequences that are perfectly adjusted to meet the forming requirements lead to improved part quality and a longer die service life

� Ideal for processing high-strength steels because the installation system is resistant to cutting impacts

� Maximum availability as a result of the long service life and low maintenance requirements

� The set-up and tryout functions lead to shorter die tryout times

BENEFITS

MODEL TSD 800 TSD 1000 TSD 1250 TSD 1600 TSD 2000 TSD 2500 TSD 3200

Press force [kN] 8,000 10,000 12,500 16,000 20,000 25,000 32,000


4,600 1,800 1,800

5,100 1,800

6,100 2,200 2,500 2,500 2,500

7,200 2,500

Number of pressure 2 2 2 4 4 4 4 4

Slide stroke [mm] 150 – 450 150 – 450 150 – 450 200 – 600 200 – 600 200 – 762 200 – 762 230 – 700

Slide adjustment 300 300 300 300 350 350 350 400

Shut height* [mm] 1,100 1,100 1,100 1,200 1,300 1,400 1,400 1,400

Stroke rate** [1/min] 3 – 60 3 – 52 3 – 50 3 – 50 3 – 40 3 – 34 3 – 32 3 – 38

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TwinServo presses are only 6 m high, which is considerablyshorter than conventional models. Their total footprint is around 30 % smaller.

The first transfer press with TwinServo technology and a press force of 16,000 kN was installed at the Schuler Servo TechCenter in Erfurt, Germany in 2012. Since then many TST presses have been sold throughout the world. This outstanding technological development speaks for itself.

PRESSES WITH SERVO DRIVE.TST SERIES.

Transfer press with TwinServo technology. The higher eccentric load capacity of the TST series provides additional flexibility for method planning.

Taking servo technology to the next level. Presses with TwinServo technology feature a drive concept consisting of two separate torque motors in the press bed. The motors are synchronized electronically and leave enough space for drawing cushions and scrap chutes.

The concept allows for highly flexible die design. The increa-sed single stage forces and the much higher eccentric load capacity of the presses open up new possibilities for method planning. The extremely high tilt resistance, combined with the reduction in deflection, leads to an improvement in the quality of the parts, reduces stresses on the die, and shortens the die tryout times.

The innovative drive concept of these transfer presses with TwinServo technology has many benefits including increased flexibility in the design of dies.

12,000

16,000

8,000

0-2,400 -2,400-1,600 -1,600-800 -800-3,200 -3,2000

TST additional usability Conventional 16,000 kNTST 16,000 kN

Permissiblepress force [kN]

Eccentricity [mm]

Bed

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� Innovative drive concept with two electronically synchro-nized torque motors in the press bed

� A larger eccentric load with the same press force � A 30% reduction in deflection � Active parallel positioning of the slide

� A better view of the work area � Sound insulation reduces noise levels for operating staff � No oil in the work area � A smaller footprint

BENEFITS


TECHNICAL DATA

MODEL TST 1000 TST 1250 TST 1600 TST 2000 TST 2500

Press force [kN] 10,000 12,500 16,000 20,000 25,000


4,600 1,800

5,100 2,200

6,100 2,200 2,200 1,800 1,800 2,500 2,500 2,500

7,000 2,500 2,500

Number of pressure points 4 4 4 4 4 4 4 4 4 4 4

Slide stroke [mm] 150 – 450 200– 600 200 – 600 150 – 450 200 – 600 200 – 600 250 – 700 250 – 762

Slide adjustment 300 300 300 400 400 400 400 400

Shut height* [mm] 1,100 1,300 1,300 1,400 1,400 1,400 1,400 1,400

Stroke rate** [1/min] 3 – 48 3 – 40 3 – 40 3 – 45 3 – 40 3 – 40 3 – 42 3 – 40

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AUTOMATION FROM SCHULER.MORE FLEXIBILITY – AUTOMATICALLY.

» Power Line « coil feed line for dynamic production processes.

In addition to Schuler’s innovative servo press technology, you can also benefit from the latest develop-ments from Schuler Automation, which include components specially designed for the highly dynamic requirements of servo presses.

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Schuler coil feed lines produce excellent straightening results while maintaining the dynamic coil feed to the press. The Basic and Power Line series cover a wide range of material requirements. Alongside our basic versions, there are customized automation systems and a selection of equipment options, for different coil thickness ranges for example.

AUTOMATION / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA

PRESS MSP 400 – 1250 MSD 250 – 1000 TSD / T 800 – 3200

COIL LINE BASIC LINE POWER LINE POWER LINE

Coil width [mm] 300 / 500 / 800 650 / 800 / 1,300 1,300 / 1,600 / 1,850

Coil thickness min./max. [mm] 0.5 – 6.0 0.5 – 8.0 0.5 – 8.0

TDecoiler load [t] 3.0 – 7.5 5.5 – 17.0 14.5 – 30.0

Galvanized steel yield point [N/mm2] 750 750 750

Stainless steel No Yes Yes

Equipment with basic options modular and adjustable modular and adjustable

Level of automation simple simple to complex simple to complex

www.schulergroup.com/automation

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THREE-AXIS TRANSFER SYSTEMS.FOR AN INCREASED OUTPUT.

» ProTrans « three-axis transfer system with servo drive.

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Schuler transfer solutions for the press automation systems of tomorrow. With our wide range of modular units we can meet a variety of different customer requirements. You can choose from three different motors and a selection of different equipment options.

AUTOMATION / STAMPING AND FORMING SYSTEMS

TECHNICAL DATA

PRESS MSP 400 / MSD 400 MSP 630 – 1250 / MSD 630 – 1000 TSD 800 – 3200

Type AT2 AT2 AT3

X-Vorschub 600 800 800 – 1,600

Schließweg 300 500 500 – 1,250

Hebehub 150 400 200 – 400

Ausbringleistung 38 – 65 38 – 60 20 – 60

www.schulergroup.com/transfersystems

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Optimizing the stroke rate

Cost-effective component andmanufacturing process

Optimized die designand simulation

Short changeovertimes

Flexibility and efficiencywith ServoDirectTechnology

Reducing noise

Increasing energy

efficiency

Improvingemployees’ skill levels

Maximumcost-effectiveness

PROCESS MANAGEMENT FROM SCHULER.EFFICIENCY ALONG THE ENTIRE PRODUCTION LINE.

Individual process consultancy. When it comes to improving the efficiency of your production process and reducing the costs, having the best production systems is simply not enough. In order to exploit the economic potential of the manufacturing process to the full, it is essential to analyze every aspect of the process and to coordinate all the ele-ments as effectively as possible.

Schuler is a highly competent provider of training, services, and intelligent software solutions that will help you to achieve your goals. We cover the entire process chain and all our offerings are designed to boost your companyʼs profits.

Digital simulation for efficient die designs.

From component simulations to individual training concepts, it is essential to focus on the entire production process in order to achieve the maximum cost savings in the long term.

www.schulergroup.com/process_efficiency

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PROCESS MANAGEMENT / STAMPING AND FORMING SYSTEMS

PROCESS MANAGEMENT FROM SCHULER.TRAINING COURSES.

In times when, especially in the technical segment, many things are becoming more complicated and demanding, we are attempting to make things easier again through our services.

A practical approach. Since the company’s very early days Schuler has focused on performance and quality. We apply the same high standards to our training courses, because even the best system is of little use if you do not fully exploit its potential. We show you how the right training courses can help you optimize your entire production process.

A big step ahead. Our highly skilled staff, who undergoongoing training, will put you in the position to impress yourcustomers with your high-quality services. Our seminars arerun by expert trainers, who provide practical expertise and use the latest teaching methods. We offer training courses both at your site and in our TechCenters.

Our courses help you to exploit the potential of your machine to the full.

Our experts provide practical knowledge to improve the efficiency of your production processes.

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PROCESS MANAGEMENT.IT TOOLS.

The key to success lies in the planning phase. With our sophisticated IT tools you can significantly improve your production process by speeding up or even automating the commissioning of new dies. The benefits of Schuler’s IT solutions are obvious. They save you time and money by keeping downtimes to a minimum.

The production parameters for the press and the transfer and feed systems can be improved offline – while production continues uninterrupted – using a simple and efficient process.

Schuler’s IT tools reduce the time needed to try out dies and ensure that your system performs at its best.

It's the setting that counts. Schuler helps you plan your processes effectively so that you can make full use of your machine without unnecessary downtimes. In additi-on, there will be no unpleasant surprises during the die tryout process because of the reliable die design based on interference curves. Schuler’s IT tools shorten your set-up processes by simulating all the movement sequences and transfer flows. The result is a significant increase in machine availability.

For any situation: Schuler. We provide a range of specialist IT tools that improve the performance of your machines in your specific environment to meet your individual requirements.

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FORMING ACADEMY / TRAINING PERFORMANCE

FORMING ACADAMY.TRAINING PERFORMANCE.

A practical approach. Our foundation and technical seminars offer a wide range of topics for beginners and specialists. At Schuler, at the Schuler TechCenter, or individually at your location. We show you new ways to optimize your production processes through appropriate training courses.

A big step ahead. Your operators and maintenance engineers will benefit from the customized and system-specific trai-ning programs offered at the Forming Academy: as part of new machine and modernization projects or as a follow-up know-how update.

Foundation and technical seminars. Operator and maintenance training courses.

Training at your location. Experienced trainers will train your employees individually directly on the forming systems at your location. Operators and maintenance engineers learn how to operate the machinery in an appropriate and safe manner. The training courses focus on maximum productivity, the availability of systems, and safety.

www.schulergroup.com/forming_academy

Over 900 service employees worldwide provide expert support 24/7 in close cooperation with you – our partners. Our main priority is always to ensure the maximum productivity and safety of your production equipment in order to secure your company’s continued success. With over 175 years of experience and expertise, we can guarantee the best possible support for the operation of your machines – and not only those supplied by Schuler, but by all other manufacturers. Whatever the situation, Schuler Service has the right solution for your specific needs.

OUR SERVICES FOR YOU. Technical Customer Support: � Machine inspections � Safety inspections � Preventive maintenance � Repair � Repair welding � Production support

Components and Accessories: � Spare parts and spare part packages � Maintenance kits � Repair parts � Replacement parts

Project Business: � Modernization � Retrofits � Refurbishment � Machine relocations

Special Services: � Service contracts � Hotline and remote service � Training � Tailored customer training � Optimizing plant & processes � Consulting

Used Machinery: � Purchase and sale � Evaluation

Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment.

SCHULER SERVICE.STATE-OF-THE-ART SERVICE FOR MORE PERFORMANCE.

Schuler Service – Customer-oriented & efficient, worldwide.

SCHULER SERVICE

www.schulergroup.com/service_en

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Over 900 service employees worldwide provide expert support 24/7 in close cooperation with you – our partners. Our main priority is always to ensure the maximum productivity and safety of your production equipment in order to secure your company’s continued success. With over 175 years of experience and expertise, we can guarantee the best possible support for the operation of your machines – and not only those supplied by Schuler, but by all other manufacturers. Whatever the situation, Schuler Service has the right solution for your specific needs.

OUR SERVICES FOR YOU. Technical Customer Support: � Machine inspections � Safety inspections � Preventive maintenance � Repair � Repair welding � Production support

Components and Accessories: � Spare parts and spare part packages � Maintenance kits � Repair parts � Replacement parts

Project Business: � Modernization � Retrofits � Refurbishment � Machine relocations

Special Services: � Service contracts � Hotline and remote service � Training � Tailored customer training � Optimizing plant & processes � Consulting

Used Machinery: � Purchase and sale � Evaluation

Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment.

SCHULER SERVICE.STATE-OF-THE-ART SERVICE FOR MORE PERFORMANCE.

Schuler Service – Customer-oriented & efficient, worldwide.

SCHULER SERVICE

www.schulergroup.com/service_en

Schuler Pressen GmbHSchuler-Platz 173033 GöppingenGermany Phone Sales +49 7161 66-1403Phone Service +49 7161 66-660Fax +49 7161 66-233

[email protected] www.schulergroup.com

Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance and electronics industries. Presses from the Schuler Group mint coins for more than 180 countries. When it comes to the digital transformation of the forming technology, we support our customers worldwide as a supplier of innovative system solutions. Founded in 1839 with headquarters in Göppingen, Germany, Schuler AG has about 6,600 employees at production sites in Europe, China and America, as well as service companies in more than 40 countries. The company is majority-owned by the Austrian ANDRITZ Group.

ABOUT THE SCHULER GROUP – WWW.SCHULERGROUP.COM

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STAMPING AND FORMING SYSTEMS 250 – 32,000 kN · Germany, Schuler AG has about 6,600 employees at production sites in Europe, China and America, as well as service companies in more