Stallion Air Incorporated - GlobalGiving · Stallion Air Incorporated ... 6000 psi, 5 stage compressor ... Labs® brings the Lab directly to you – on your compressor!

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Stallion Air Incorporated

High Pressure Breathing Air Equipment

Enclosed Compressors

Stallion Enclosed Compressor packages are full-featured systems that incorporate the latest technology and features to insure ease of operation and system longevity. No matter which system you choose, you can be assured that you are purchasing a system that is built to perform, and built to last.

The Pegasus vertical compressor is an enclosed package designed to provide smooth, quiet operation in areas where floor space is limited, or where elevated controls are desired.

Standard Pegasus features include:

6000 psi, 5 stage compressor - select from 9.0 to 32.0 scfm

Purifier - matched to compressor output

Fully enclosed cabinet for quiet operation

Latching service access doors

Color Touch-screen operator interface for, simple,

automated operation

Fully automated system and sub-system monitoring with

shut-down alarms and understandable on-screen status messages

Stallion Sample Tap System (STS) for easy air sample

retrieval

Optional Pegasus features:

Oversized Purifier

Integrated CO Monitor **

Integrated Lab On Locale 2™ **

Integrated Spring Rewind Hose Reel Module *** (50’, 75’ or

100’)

** see page 7 for details

*** see page 5 for illustration

The Gidran horizontal compressor is a rugged enclosed package designed for use in industrial and fire service applications where the protective benefits of an enclosure are important. This packaged lends itself well to both stationary and trailered, or other mobile, installations.

Standard Gidran features include:



Fully enclosed cabinet for complete personnel protection

Latching service access door

Color Touch-screen operator interface for, simple,

automated operation



Stallion Sample Tap System (STS) for easy air sample

retrieval

Optional Gidran features:

Oversized Purifier




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Open Frame Compressors

Where space is at a premium and access doors will not work for your application we recommend the Open Frame Compressors. These units are full-featured systems that incorporate all the Stallion technology and features our customers have come to expect.

The Percheron compressor (pictured at right) is a horizontal package designed with fire apparatus installation in mind. While this unit performs perfectly in a stationary application, its open design, low center of gravity and modular components provide the installation flexibility and ease of maintenance that is necessary for vehicular installations.

The Enbarr compressor (not pictured) is an open frame vertical package that provides a smaller foot print for applications where space is a premium. When total enclosure of a system is not necessary, the Enbarr matches the features of the Percheron in a vertical configuration.

Standard Percheron and Enbarr features include:



Modular sub-systems that can be remotely located

Touch-screen operator interface for, simple, automated operation



Stallion Sample Tap System (STS) for easy air sample retrieval

Optional Percheron and Enbarr features:

Oversized Purifier




SCBA Containment Fill Enclosures for Mobile Applications

Stallion mobile SCBA fill enclosures are independently tested in compliance with NFPA 1901 standards. Enclosures were tested with bottle pressures of 5500 psi to accommodate recent fire service product additions that utilize this pressure.

These enclosures have a front-to-back depth less than 21” making them ideal for mounting in apparatus compartments.

The adjustable door opening height accommodates various apparatus floor-to-ground heights by opening to approximately 90°. The balanced door also incorporates a two-stage opening design that allows for ergonomic cylinder loading, as well as easy cylinder connection. The door closure and latch mechanisms are completely mechanical and do not require pneumatic pressure for operation. The door is self-latching with redundant mechanisms. The latch release mechanism is integrated into the handle and, therefore, requires no secondary mechanism for latch operation. The fill enclosures will accommodate cylinder lengths that exceed 31” in length. An internally or externally mounted safety valve ensures that fill whips cannot be charged with the door open.

Three Position Two Position

Page 3

Stallion Stationary Containment Fill Enclosures provide an aesthetically pleasing solution to adding a certified cylinder refill station to your facility. Whether you are upgrading your existing system or purchasing as a component along with a Stallion compressor, these packages will help you organize your air system.

In addition to a NFPA 1901 compliant fill enclosure, these packages also provide an air management panel and storage vessel mounting rack inside of the cabinet. The storage vessel rack will accommodate either ASME or ISO vessels. You can use vessels that you already own or have new ones installed at the factory.

The cabinets and panels of Stallion stationary fill enclosures are constructed to compliment the cabinetry of Pegasus and Gidran compressors. This gives your system the “matching appliance” look.

Do you need to fill the cylinders on your ladder, aerial or heavy rescue on the other side of the station? Not a problem! The Stallion hose reel module can be added to these fill stations and integrated into the air management panel.

Do you need remote fill capabilities but don’t want a hose reel? We’ve still got you covered. Stallion air management panels include a remote hose connection port and control valve as a standard item. Simply get a length of hose with the appropriate fill adaptor and you are in business.

Stallion fill enclosures do not rely on complicated pneumatic controls to open or close the door. The door mechanisms are mechanical and balanced to provide easy opening and closing. The door latch mechanism is redundant and integrated into the door handle. No secondary latch mechanism is necessary.

Filling 1 hour SCBAs and SCUBA tanks is not a problem for the Stallion fill enclosures. The fill enclosure accommodates cylinders greater than 31” long. Not only that, we’ve made it easy to load and connect any cylinder you are filling. The fill enclosure door has a two-stage opening feature - one height allows for ergonomic loading, the other positions the bottle connections at an ergonomic work height.

Standard fill enclosure package features include:

2 or 3 position NFPA 1901 compliant

containment fill enclosure *

Integrated ASME / ISO storage

vessel vertical mounting rack

“Bulk” air management panel, with

remote fill port / valve


* see model description below

Stationary Fill Enclosure Models

Stationary Containment Fill Enclosures

Optional fill enclosure package features include:

“Cascade” air management panel

Pneumatic “automatic” cascade system

Electronic Stallion Auto-Fill system

(includes auto-cascade) **

ASME or ISO Storage Vessels

Integrated Spring Rewind Hose Reel

Module *** (50’, 75’ or 100’)


SACF 2 (top right)

2 Position Fill Station

Accepts 3 ASME or ISO

Storage Vessels

SACF 2-4 (middle right)



Storage Vessels

SACF 3 (bottom right)



Storage Vessels

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http://www.stallionair.com/htm pages/fill stations/stallion/sacf2-4.htm

Complete System Solutions

Stallion Centaur models integrate all components of a cylinder refill system into a single, turn-key package, including a compressor, air storage vessel(s), purification system, air management panel and a containment fill station.

Optional Hose Reel Module

Centaur Models

Centaur models are defined by the capacity of the fill station and the number of storage vessels that can be mounted in the cabinet.

The Centaur 2 is the smallest of the series and is frequently chosen when space is a consideration.

Standard Centaur features include:


“Bulk” air management panel, with remote fill port / valve

2 or 3 position containment fill enclosure*


Fully enclosed cabinet for quiet operation


Color Touch-screen operator interface for, simple, automated

operation

Fully automated system and sub-system monitoring with shut-

down alarms and understandable on-screen status messages

Stallion Sample Tap System (STS) for easy air sample retrieval

* see model description below

Optional Centaur features:

“Cascade” air management panel

Pneumatic automatic “cascade” system

Electronic Stallion Auto-Fill system (includes auto-cascade)

Oversized Purifier

Additional ASME or ISO Storage Vessels



Integrated Spring Rewind Hose Reel Module *** (50’, 75’ or 100’)


*** shown in middle illustration at right

Centaur 2-(shown at top right)

2 Position Containment Fill Station

Accepts up to four (3) ASME or ISO Storage Vessels

Centaur 2-4 (shown at middle right)



Centaur 3 (shown at bottom right)



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ASME Storage Systems Model Cylinders Bulk Cascade PSI CF

6000A2B 2 X 6000 982

6000A2C 2 X 6000 982

6000A3B 3 X 6000 1473

6000A3C 3 X 6000 1473

6000A4B 4 X 6000 1964

6000A4C 4 X 6000 1964

Air Storage

ASME Cylinders have no recertification requirement

The ASME Cylinder weighs 400 lbs. dry

Cylinder rated at 491 cf @ 6000 psi

ASME Cylinders require a certified ASME Relief Valve

Storage Racks and larger quantities, than listed above, are available

ISO Storage Systems

Model Cylinders Bulk Cascade PSI CF

6000I2B 2 X 6000 1020

6000I2C 2 X 6000 1020

6000I3B 3 X 6000 1530

6000I3C 3 X 6000 1530

6000I4B 4 X 6000 2040

6000I4C 4 X 6000 2040

ISO Cylinders require a 10 year recertification.

The 6000 psi cylinder weigh 195 lbs. dry if weight is an issue.

Cylinder rated at 510 cf @ 6000 psi

Storage Racks and larger quantities, than listed above, are available.

ISO Storage Systems are also available in 4500 and 5000 psi

There are typically two styles of storage cylinders available in the breathing air market. The ISO cylinders are a more economical choice than the ASME cylinders. The ISO storage cylinders will require a 10 year recertification whereas the ASME cylinders have no recertification requirements. The ASME cylinders have more related hardware attached to the cylinders that will require service or replacement in the future. Please note the technical differences listed below.

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Lab On Locale 2 ™

The gap has been closed on the process of getting your air/gas sample to a qualified lab for analysis! Stallion Air, Inc. and X-zam Labs

® brings the Lab directly to you – on your compressor!

This technological breakthrough, Lab On Locale 2™, is an accredited system that enables analysis of breathing-air and inert-gas specimens on demand, in real time, via electronic transmission.

The system utilizes a two-part set of instruments. The first part is the specimen end, which is a user friendly sending unit integrated directly into your Stallion compressor. Gas specimens are first collected on the sending unit and "sent" via DSL modem, cable modem or wireless network to the second part of the system, the X-zam Lab

®.

After the electronic transmission arrives at the lab, the specimen’s data is processed. Only minutes later, test reports are transmitted back to the sending unit. No more searching for misplaced air test records!

The Lab On Locale 2 ™ system is a revolutionary approach to air/gas analysis, providing nearly instantaneous test results while eliminating the inconveniences, time lapses, and logistical difficulties associated with traditional means of transporting specimens.

Wouldn’t it be nice if your breathing air system continuously monitored air quality to the degree that laboratory testing provides? If this is something you have wished for, then wish no more! In addition to simplifying air quality compliance requirements, the Lab On Locale 2 ™ integrated into a Stallion compressor also provides real-time, continuous, lab-quality monitoring during air system operation. This definitely raises the bar for air system monitoring!

Since the Lab On Locale 2 ™ is integrated into the Stallion air system, it has the ability to stop the system if air quality is compromised – and then tell you what the problem is! This can prevent filling storage vessels with non-compliant air that might have previously gone undetected.

To take this one step further, the Lab On Locale 2 ™ is not afraid to tattle! If you are an agency administrator responsible for your air system and wonder what happens when you are off-site, well Stallion and Lab On Locale 2 ™ are here to help! The Lab On Locale 2 ™ can notify you electronically if the system detects an air quality problem and shuts down. The system can provide a text message or email to multiple recipients describing the problem.

Should you prefer to collect air quality samples in a traditional fashion, the Lab On Locale 2™ can still be integrated into a Stallion air system, providing the same lab-quality, real-time monitoring.

Stallion Air, Inc. and X-zam Labs® welcomes you to air quality testing for the 21

st century!

Air Quality Monitors

Carbon Monoxide Monitor NFPA recommends the use of a carbon monoxide (CO) monitor with compressor systems producing breathing air for the fire service. Stallion Air, Inc. concurs with this NFPA recommendation and has made provisions for the integration of automated CO monitoring in all compressors that we manufacture.

Stallion offers an economical option for CO monitoring that requires minimal operator involvement. The monitor requires periodic checks to verify sensor function via a simple external test, but no user calibration.

CO monitoring is fully integrated into the compressor’s control system. Messages and alarms are displayed and clearly described on the system touch screen.

Page 7

Stallion is pleased to introduce a completely automated solution for air management during the cylinder refill process!

Efficient use of stored air has been one of the biggest challenges faced by air system operators. It only takes forgetting to close a valve during the cascade process to loose that precious high bank pressure.

Wouldn’t it be nice if the system could remind us that the valve was left open? Or better yet, wouldn’t it be nice if the system would close it for us? Well, now it will. In fact, it will open the bank valves and close them for us - in the right order! To make it even better, it will keep up with all the system pressures - the banks, the compressor and the cylinders being filled. This is truly a hands-off system.

The way it works is this:

Pressure transducers continuously inform the control system of the system pressures values. The Stallion Auto-Fill System uses this information to open and close automated valves to efficiently “cascade” air from the storage banks and compressor into the cylinders being filled. When the cylinders being filled reach the desired pressure, the controller closes the fill valve and stops the filling process. This prevents cylinders from being over-filled and uses stored air in the most efficient way possible.

Seems pretty simple, right? Actually, with the technology available today, it is. Other than the sophistication of the technology being used, it simply does the same things that a good air system operator would - without forgetting to close valves.

The entire process occurs where we can see it happen - on a screen on the air management panel. The Stallion Auto-Fill System uses a digital touch screen to display the entire status of the system while it is in operation. Virtual storage vessels, valves and the cylinders being filled are displayed in real time so the operator can monitor the operation if they choose. The system is also smart enough to know if we have overlooked something else - like forgetting to open a cylinder valve, or a fill line valve.

So, maybe you distrust technology somewhat and don’t want to totally depend on a machine to perform these functions. That’s OK too. The Stallion Auto-Fill System has full manual redundancy, meaning that you can open and close valves by hand if you choose. We respect that. Furthermore, we want you to be able to use your stored air if the power goes off.

Since the system is fully manually redundant, here is something else to consider. How many times have you been given the task of training new operators on the use of a cascade system? Let the system demonstrate the process to a new operator. This is one of the best ways available to teach the “cascade” process.

The Stallion Auto-Fill System is an available option on Centaur complete systems and SACF stationary fill enclosures. It can also be integrated into custom air management panels for use on mobile systems such as trailers and fire apparatus.

In these days of smart phones, tablet computers, and smart cars, we feel that air system technology should keep up with the rest of the world. The Stallion Auto-Fill System is a step in this direction. If you are interested in a 21

st century

air system, contact your Stallion distributor or a factory representative for more information on this and other innovative Stallion products.

Stallion Auto-Fill System

PO Box 337 Ramseur, NC 27316 www.stallionair.com [email protected]

Phone (336) 824-3133 Fax (336) 824-3233

Products and / or Specifications are subject to change without notice

Vol. 2013 Rev.1

Page 8

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Stallion Air Incorporated - GlobalGiving · Stallion Air Incorporated ... 6000 psi, 5 stage compressor ... Labs® brings the Lab directly to you – on your compressor!