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Stainless Steel Cartridges www.fileder.co.uk

Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

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Page 1: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

Stainless Steel Cartridgeswww.fileder.co.uk

Page 2: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

Stainless Steel Cartridges

From high temperature capabilities to

aggressive chemical resistance, stainless steel

cartridges are cleanable and reusable, reducing

the environmental impact of consumable

polymeric cartridges and providing a long-term

solution for challenging applications.

Spectrum

Page 3: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

www.fileder.co.uk • 01622 691886 • [email protected] 3www.fileder.co.uk • 01622 691886 • [email protected]

Typical Applications

Typical Applications ......................................... 3

How to Select Your Stainless Steel Filter ..... 4

Stainless Steel PortfolioPremier ............................................................... 6

Standard ............................................................. 8

Economic ......................................................... 10

Contents

Hydraulic Process Adhesives

Power Stations

Inox stainless steel cartridges are the most durable range of cartridges

available in the SPECTRUM portfolio. 316L stainless steel meshes are resilient

in the toughest of fluid environments of high pressure, high temperature and

aggressive chemicals and when used for solid particle removal.

Available in both cylindrical and pleated configurations, the stainless steel range is completely cleanable and

reusable, significantly reducing ongoing cost and eliminating the environmental impact from the disposal of

exhausted consumable cartridges.

For T&C's, Terms of Use and Copyright, please seewww.fileder.co.uk

Acknowledgments:Viton® is a registered trademark of The Chemours Company FC, LLCTeflon® is a registered trademark of The Chemours Company FC, LLC

Page 4: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 54

Micron & Media

Select media based on

required performance, micron

and reusability.

Length

Choose the cartridge length

based on the expected flow

rate of the application.

End-Cap

Select an end-cap based on

suitability for an existing

housing or the required seal.

Filtration Grade

Select the filtration grade suitable for your application.

How to Select Your Stainless Steel FilterFour simple steps are all it takes to select a stainless steel cartridge.

1

2 3 4

1Grade

2 Micron & Media

3Length

4End-cap

EconomicWelded with a cylindrical stainless steel mesh surface, complete with gasket.

StandardPleated for higher dirt holding. Offers 3 times surface area of the Economic.

PremierFully TIG welded, this cartridge is suitable for temperatures up to 360oC.

40-850 μm 260°C

Standard

Pleated configuration offering higher flow and low pressure drop

5-850 μm 260°C

Economic

Cylindrical stainless steel mesh for reusability and cost effective reusable filtration

10"Up to 40 LPM

20" Up to 80 LPM

30" Up to 120 LPM

40" Up to 160 LPM

5-500 μm 360°C

Aggressive chemical, high pressure and high temperature compatibility

Premier

A - Open Ended

A - Open Ended

A - Open Ended

F - 226

H - Fin

10"Up to 50 LPM

20" Up to 100 LPM

30" Up to 150 LPM

40" Up to 200 LPM

10"Up to 50 LPM

20" Up to 100 LPM

30" Up to 150 LPM

40" Up to 200 LPM

S - Solid

E - 222

Page 5: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 76

Premier RangePremium Solution for Challenging Applications

engineered with layers of woven stainless steel

media, fully TiG welded to eliminate potential

extractables, whilst the added outer cage provides

additional protection for the pleated media

ensuring cartridge integrity during back flushing.

Premier cartridges utilise the ultimate in material

and construction technology to produce a high

performance cartridge which is specifically

designed to suit the most challenging filtration

environments. The pleat pack is precision

Spectrum

CosmeticsStrong stainless steel can withstand high pressure usually required to flow high viscosity liquids

ChemicalThe PPS offers a reliable filtration solution due to compatibility with both aggressive acids and solvents

Manufactured entirely from 316L stainless steel, the inert and reusable properties

of the Premier range of cartridges are designed for use in a range of applications

including cosmetics, food and beverage, power generation and chemical

processing.

AdhesivesCapable of high temperature cleaning, contaminants such as paint and glues can be incinerated and the cartridge reused.

Construction

Outer support layer provides coarse particulate removal to protect the main filtration layer from premature blinding.

Main filtration layer specifically targets particulate at the micron rating of the cartridge for selective removal of unwanted contaminants.

Providing structural integrity and protection of the pleat pack, the inner support layer is constructed from unyielding polypropylene.

Additional support layers add depth characteristics to the media of the Premier range. This dramatically increases the dirt holding capacity of the cartridge, improving service life and reducing operation downtime.

AA - Double Open EndedOpen-end gaskets are suitable for housings that require a knife edge seal and are most suited for non-critical applications.

FS - 226 / Closed EndBayonet type tabs lock into the housing, which prevents the cartridge from moving during filtration, especially in high flow applications.

FH - Fin / Closed EndThe Fin locates into plate holes to maintain its vertical position, which is particularly useful for the longer cartridges such as 30" and 40".

Premier End-CapsThe SPECTRUM Premier Stainless Steel cartridges benefit from the addition of end-caps, lowering the risk of bypass. With Teflon® Seals supplied as standard, these cartridges have the widest range of chemical compatibility.

ES - 222 / Closed EndDouble 222 size external O-rings seal into female housing receiver.

Page 6: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

98%

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 98

Typical ApplicationsKey Features

• Fully TIG welded 316L stainless steel and strengthened cage

• End-cap configuration options

• Highest temperature tolerances in the range

• High pressure differential applications

• Environments where fewer cartridge cleans required

Part Number

e.g. PPS-200-40FHE

Code Micron Length End-Cap Seal

PPS5, 10, 20, 40, 75, 100,

250, 50010, 20, 30, 40 AA, EH, ES, FH, FS E, T, V

A (mm) B (mm) C (mm)

Length AA EH ES FH FS

10" 250 319 275 317 273 27 65

20" 508 569 525 567 523 27 65

30" 750 819 775 817 773 27 65

40" 1000 1069 1025 1067 1023 27 65

Note: Dimensions ± 2mm

Dimensions & Packaging

A

B C

Packaging

Box Qty Box Weight (kg)

1 0.5

1 1

1 1.5

1 2

Filter media 316L Stainless Steel

Support media 316L Stainless Steel

Core 316L Stainless Steel

Cage 316L Stainless Steel

Seal EPDM / Teflon® / Viton®

Micron (µm)

5 10 20 40 75 100

250 500

Length (")

10 20 30 40

End Caps

AA EH ES FH FS

Seal

E = EPDM T = Teflon® V = Viton®

Configurations Materials of Construction

Specification

Efficiency 95%

Surface Area 0.175 m2 per 10"

Max. Operating Temperature 360°C at 5 bar

Max. Operating Pressure Differential 5 bar

Max. Operating Reverse Pressure Differential 3 bar

FDA Compliant Materials

Compliance

Obtained using a 10" cartridge with water at 20°CPremier Stainless

20 15 10 5 0

FLOW RATE (LPM)

PR

ESSU

RE

DR

OP

(BA

R)

0.04

0.02

0.01

0.03

5 µm

10 µm

40 µm

75 µm

250 µm

500 µm

Ultrasonic cleaning

Using high-frequency sound waves, this technology breaks down hard, non-deformable particulate retained by the filter media. Once the contamination has been broken down, the cartridge is typically rinsed before use.

Reverse flow

Typically used when the majority of the contaminant is larger than the pore size of the filter media and remains on the surface of the cartridge, reverse flow is the simplest form of cleaning. Performed either in situ or externally, reverse flowing flushes the contaminant from the surface of the cartridge at pressures as low as 1 bar. The outer cage of the PPS means that higher pressure can be used to remove heavier loading.

Chemical cleaning

Due to the inert properties of the stainless steel media, aggressive chemicals and solvents can be successfully used to dissolve and remove both contaminant on the surface of the cartridge and finer embedded particulate within the depth of the media. Prior to reuse the cartridge is typically flushed with filtered water.

High temperature burnout

The most aggressive form of cartridge cleaning, high temperature burnout is used to remove hardened adhesives, glues and paints. Exposing the cartridges to temperatures up to 300°C, collected contaminant is incinerated before being flushed and rinsed with filtered water.

The exacting construction of the PPS results in a robust cartridge capable of withstanding cleaning procedures which would typically damage or destroy consumable polymeric cartridges. These cleaning process enable stainless steel cartridges to be repeatedly reused, eliminating the disposal of expended single use cartridges, commonly deemed environmentally unacceptable. Depending on the characteristics of the contaminant and the solution there are different methods of cleaning that can be used.

Replaceable gaskets after cleaning

After all cleaning processes it is recommended that gaskets are replaced to ensure a positive seal and reduce the risk of bypass, offering peace of mind. Fileder supplies a range of replacement gaskets and O-rings, available upon request.

Efficiency

Challenge Particulate Size

5µm 10µm 20µm 40µm 75µm 100µm 250µm 500µm

Car

trid

ge

Mic

ron

Rat

ing

5µm 95% 97% 99% 99+% 99+%

10µm 95% 96% 98% 99% 99+%

20µm 95% 96% 97% 98% 99%

40µm 95% 97% 98% 99% 99%

75µm 96% 98% 99% 99%

100µm 96% 98% 99%

250µm 96% 98+%

500µm 96%

300°C

Page 7: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 1110

Standard RangeIncreased Surface Area and Higher Dirt Loading Capacity

media either side of the filtration layer, results in

higher dirt holding capacity, longer production times

and fewer cartridge cleaning cycles.

Part Number

Code Micron Length Seal

SPS40, 75, 100,

250, 500, 850

93/4, 10, 20,

30, 40B, E, T, V

e.g. SPS-40-10V

- -

The all-welded pleated construction of the Standard

range, offers over 3 times the surface area of the

Economic, significantly improving permeability. The

enhanced media construction, comprising of support

Filter media 316L Stainless Steel

Support media 316L Stainless Steel

Core 316L Stainless Steel

Cage (optional) 316L Stainless Steel

Seal Buna / EPDM / Teflon® / Viton®

Micron (µm)

40 75 100 250 500 850

Length (")

93/4 10 20 30 40

Seal

B = Buna E = EPDM T = Teflon® V = Viton®

Configurations Materials of Construction

Efficiency 90%

Surface Area 0.16 m2 per 10"

Max. Operating Temperature 260°C

Max. Operating Pressure Differential 4.2 bar

Max. Operating Reverse Pressure Differential 1 bar

Specification

Dimensions & Packaging

Dimensions (± 2mm)

Length A (mm) B (mm) C (mm)

9¾" 248 27 67

10" 254 27 67

20" 508 27 67

30" 762 27 67

40" 1016 27 67

Packaging

Box Qty Box Weight (kg)

1 0.5

1 0.5

1 1

1 1.5

1 2

A

B C

Typical ApplicationsKey Features

• Pleating mesh construction provides over 3 times the surface area of the Economic range

• Additional mesh layers introduce depth characteristics for higher dirt holding

• Support layer increases rigidity for high viscosity fluids and heavily loaded solutions

• Cosmetics

• Pharmaceutical

• Industrial Water Treatment

FDA Compliant Materials

Compliance

Obtained using a 10" cartridge with water at 20°CStandard Stainless

20 15 10 5 0

FLOW RATE (LPM)

PR

ESSU

RE

DR

OP

(BA

R)

0.04

0.02

0.01

0.03

100 µm

40 µm

850 µm

Spectrum

Page 8: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

www.fileder.co.uk • 01622 691886 • [email protected] www.fileder.co.uk • 01622 691886 • [email protected] 1312

Part Number

Code Micron Length Seal

EYS5, 10, 20, 40, 75, 100, 200,

250, 500, 850

93/4, 10, 20,

30, 40B, E, T, V

e.g. EYS-5-20B

- -

Economic Stainless

20 15 10 5 0

FLOW RATE (LPM)

PR

ESSU

RE

DR

OP

(BA

R)

0.04

0.02

0.01

0.03

5 µm

10 µm

20 µm

50 µm

200 µm

Filter media 316L Stainless Steel

Support media 316L Stainless Steel

Core 316L Stainless Steel

Seal Buna / EPDM / Teflon® / Viton®

Micron (µm)

5 10 20 40 75 100 200

250 500 850

Length (")

93/4 10 20 30 40

Seal

B = Buna E = EPDM T = Teflon® V = Viton®

Configurations Materials of Construction

Efficiency 80%

Surface Area 0.05 m2 per 10"

Max. Operating Temperature 260°C

Max. Operating Pressure Differential 4.2 bar

Specification

Dimensions (± 2mm)

Length A (mm) B (mm) C (mm)

9¾" 248 27 64

10" 254 27 64

20" 508 27 64

30" 762 27 64

40" 1016 27 64

Packaging

Box Qty Box Weight (kg)

1 0.5

1 0.5

1 1

1 1.5

1 2

Obtained using a 10" cartridge with water at 20°C

Economic RangeEntry Level Reusable FiltrationThe cylindrical design provides a simple sleeve of

filter media which is protected and supported by a

woven mesh and central core. The media, central

core and end fitting are welded together to ensure

A

B C

Dimensions & Packaging

cartridge integrity and to eliminate the risk of bypass.

The cartridge is cleanable and re-useable which

makes the Economic ideal for applications requiring

low on-going costs.

Typical ApplicationsKey Features

• All- Welded construction for strength and robustness

• 316L Stainless Steel cylindrical mesh allows for easy cleaning and re-use

• Wide range of micron ratings

• High pressure and high temperature applications

• Aggressive chemical compatibility

FDA Compliant Materials

Compliance

Spectrum

Page 9: Stainless Steel Cartridges · including cosmetics, food and beverage, power generation and chemical processing. Adhesives Capable of high temperature cleaning, contaminants such as

Contact usFileder Filter Systems Ltd

20/20 Business Park

Maidstone, Kent

ME16 0LS

Phone: 01622 691886

Fax: 01622 621932

Email: [email protected]

Website: www.fileder.co.uk

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Pleated Filtrationwww.fileder.co.uk

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