SprayTech06MA.wi.100 3

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The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product.

Doc. no. : 06MA.WI.100Issue : 3 Date : October 2005

Flame Spray Technologies

SprayTech

The Power of Partnership

Thermal Spray wires Optimal coating properties start with a complete

understanding of the application together with the

selection of the most suitable coating material.

Deposition efficiency, hardness, bond strength,

density, and coating economics are just a few

characteristics influenced by the choice of the

material.

Our hands-on experience and application know-how

has helped us to understand the relation between

the material, the process and the subsequent

coating properties.

FLAME SPRAY TECHNOLOGIES offers a complete

range of Thermal Spray Materials including Metals

and Alloys, Composites, Ceramics and Carbides.

In this SprayTech FST’s thermal Spray wire product

range is introduced.

Thermal Spray Wires are mainly used in the Electric

Arc Spray Process and the Flame Wire Spray

Process. FLAME SPRAY TECHNOLOGIES is

offering a wide range of high quality thermal spray

wires including Zinc, Aluminum, Stainless Steels,

Aluminum Bronze, Various Cored Wires,

Alloy 625, Molybdenum and many other types.

Flame Spray Technologies bvImpact 4, 6921 RZ Duiven

P.O. Box 1027, 6920 BA Duiven

The Netherlands

Tel: +31 263190140

Fax: +31 263190141

E-mail: [email protected]

Homepage: www.fst.nl

Flame Spray Technologies Inc. 3040 Charlevoix Dr. SE

Suite 203 I

Grand Rapids, MI 49546

USA

Tel: +1 6169882622

Fax: +1 6169882629

E-mail: [email protected]

Homepage:

www.flamespraytechnologies.com

COPIES IN PDF FORMAT ARE AVAILABLE,

PLEASE CONTACT FLAME SPRAY TECHNOLOGIES TO RECEIVE A COPY.

FST Distribution/Agent

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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications Pure Zinc

Zn 99,9%

W-100.1 W-100.3

1.6mm (1/16”) 3.2mm (1/8”)

• Steel protection against corrosion

both in atmospheric and immersed in either fresh or salt water

• EMI/RFI Shielding • Electrical conductivity • Equivalent to: 02Z

Pure Aluminium

Al 99%

W-200.1 W-200.3

1.6mm (1/16”) 3.2mm (1/8”)

• Coatings are resistant to

atmospheric, chemical and heat corrosion

• Electrical and heat conductive • Equivalent to: 01T

Aluminium – Al2O3

Cored wire

W-209.3

3.2mm (1/8”)

• Coatings are corrosion resistant

and create a anti ship surface due to imbedded Al2O3 particles

• Typical applications include: walkways

Alloy C-276

NiCrMoFeW

W-322.1

1.6mm (1/16”)

• Excellent high temperature

oxidation and corrosion properties • Good for repair and build-up of

similar chemistry super alloy components

• Equivalent to: 77T - SM8276

NiCrTi

Cr 43.5% Ti 0,3% Ni Bal.

W-345.1

1.6mm (1/16”)

• Specially designed for Boiler

applications • Titanium pre-alloyed, resulting in

superior bond strength • W-345.1 produces coatings which

are extremely resistant to corrosive vanadium and sulphur gases in boiler atmospheres.

• Equivalent to: 45CT

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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications Inconel 625

Cr 21,5% Fe 5,0% Mo 9,0% Nb 3,6% Ni Bal.

W-365.1

1.6mm (1/16”)

• Excellent high temperature

oxidation and corrosion properties • Good for repair and build-up of

similar chemistry super alloy components

• Useful up to 9800C (18000F) • Similar to Inconel® 625 • Equivalent to: 71T – SM8625

NiCrAl

Cr 21,0% Al 7.0% Ni Bal.

W-373.1

1.6mm (1/16”)

• Resistant to oxidation and

corrosion at high temperature • Undercoat for ceramics topcoat • Recommended for salvage and

build-up of mis-machined or worn machine parts

• Equivalent to: 73MXC, SM 8433

NiAlMo

Mo 5,0% Al 5,5% Ni Bal.

W-374.1

1.6mm (1/16”)

• Recommended for salvage and

build-up of both machinable and grindable carbon steels

• Good resistance against wear and particles

• Used for high strength and low shrink coatings.

• Equivalent to: 74MXC, SM8447

NiAl 95/5

Al 5% Ni 95%

W-375.1

1.6mm (1/16”)

• Excellent Bonding • Oxidation and abrasion resistant at

elevated temperatures • Self bonding material. • Suitable for dimensional

restoration • Equivalent to: 75B – SM8400

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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications NiAl 80/20

Al 20% Ni 80%

W-379.3

3.2mm (1/8”)

• Self bonding material. • Coatings are dense, resistant to

oxidation and high temperature and temperatures changes

• Equivalent to: Metco 405

NiCr 80/20

Ni 80% Cr 20%

W-385.1

1.6mm (1/16”)

• Produces coatings which resist

corrosive gasses and oxidation temperatures up to 9800C (18000F)

• Used as bond coat for ceramic materials

• Coatings are machinable • Equivalent to: 06C

NiCrSiB

Fe 3.5% Cr 15.5% Si 4.0% B 3.0% C 0.8%

W-390.1

1.6mm (1/16”)

• Good corrosion and wear

resistance • Typical applications includes,

pumps, plungers etc.

Molybdenum

Mo 99,9%

W-400.3

1.6mm (1/16”) 3.2mm (1/8”)

• Galling and Scuffing resistance • Typical applications include

synchron rings, shifter forks and piston rings

• Equivalent to: SPRABOND

Stainless Steel 420

13% Cr-Steel

W-504.1 W-504.3

1.6mm (1/16”) 3.2mm (1/8”)

• The best all purpose material for

general engineering applications • Excellent wear properties and fair

corrosion resistance • Typically used for reclamation • Low shrinkage, allows for thick

build-up • Equivalent to: 60T, Metcoloy 2

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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications Stainless Steel 316L

Cr 18% Ni 12% Mo 2.5% Mn 2% C 0.015% Fe Bal

W-510.1 W-510.3

1.6mm (1/16”) 3.2mm (1/8”)

• Type 316 Austenitic Stainless

Steel • Good corrosion resistance • Dimensional restoration • Equivalent to: 85T, Metcoloy 4

Stainless Steel 307

Cr 19% Ni 9% Mn 7% C 0.07% Fe Bal

W-515.1 W-515.3

1.6mm (1/16”) 3.2mm (1/8”)

• Type 307 Austenitic Stainless

Steel • Good corrosion resistance • Dimensional restoration • Equivalent to: Metcoloy 5

0.8%C-Steel

Mn 0.6% Si 0.2% C 0.8% Fe Bal

W-550.1 W-550.3

1.6mm (1/16”) 3.2mm (1/8”)

• Can be used wherever hard, low

shrink steel is required • Poor corrosion resistance • Dimensional restoration • Equivalent to: Spraysteel 80

FeCrMnSiB

Cr 29% Si 1.5% Mn 1% B 3.5% Fe Bal

W-662.1

1.6mm (1/16”)

• Produces a hard, abrasive and

corrosion resistant coating • Material has unique feature to

increase hardness while in service • Service up to 900C (1700F) • Conventional machining provide

hard chrome like finish • Low coefficient of friction • Equivalent to: 95MXC

FeCrNiCuMnMoSiB

Cr 21% Ni 8.0% Cu 1.9% Mn 1.25% Mo 3.2% Si 1.1% B 2.25% Fe Bal.

W-663.1

1.6mm (1/16”)



increase hardness while in service • Service up to 850C (1600F) • Conventional machining provide


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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications Fe Base CrC

Cr 26,0% Ni 3,0% Mo 0.8% Si 1.6% Mn 1.6% C 1.7% Fe Bal.

W-671.1



increase hardness while in service • Conventional machining provide


Fe Base VC

V 16.0% W 6.0% Ni 0,5% Mo 0,5% Si 1.5% Mn 1.5% C 4,0% Fe Bal.

W-677.1

1.6mm (1/16”)

• Excellent Abrasion resistance • Typical applications include

exhaust fans

Fe Base WC

Cr 6,0% Mo 1,0% Si 0,5% Mn 1,0% C 2,0% V 1,0% WC 46,0% Fe Bal.

W-679.1

1.6mm (1/16”)

• Excellent Abrasion resistance • Typical applications include mining

equipment, pump equipment etc.

Ni Base-CrC

Cr 32,0% C 4,0% Ni Bal.

W-681.1

1.6mm (1/16”)

• Excellent wear and corrosion

resistance, even at elevated temperatures

• Typically used in boilers were corrosion and wear are the problem

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SprayTech


Wires Wire Type Composition FST p/n Diameter (mm) Typical Properties and Applications Pure Copper

Cu 99,8%

W-700.1

1.6mm (1/16”)

• Used for electrical conductivity

applications, copper reclamation and decorative coatings

• Equivalent to: 05T

CuAl

Al 8,0% Cu Bal

W-710.1 W-710.3

1.6mm (1/16”) 3.2mm (1/8”)

• Produces dense, wear resistant

coatings which are very good machinable


Alloy 6

Cr 27,0% W 4,0% C 1,0% Co Bal.

W-840.1

1.6mm (1/16”)

• Produce hard wear resistant

coating • Excellent galling wear resistance

Babbitt

Sb 7.5% Cu 3.5% Sn Bal

W-970.2 W-970.3

2.0mm 3.2mm (1/8”)

• Produces dense coatings which

are suitable for high speed and heavy duty bearings


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SprayTech06MA.wi.100 3