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Innovation Intelligence ® Spine Model Processing in HyperMesh By: Jacquelyn Quirk In association with:

Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

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Page 1: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Innovation Intelligence®

Spine Model Processing in HyperMesh By: Jacquelyn Quirk

In association with:

Page 2: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Bone Scan

• Import .stl file of spine scan

• Point cloud data is unusable in

initial state.

• Spine Scan was provided by Nor

Amalina Muhayudin, PhD

student in Mechanical

Engineering from ITT Dublin.

She is using HyperMesh for her

research on scoliosis.

Page 3: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Create Surfaces From FE

• Since the initial FE is not

connected, you cannot just

re-mesh the features.

• Surfaces must be created

from FE in ‘surfaces’ panel

• Green lines represent

connected surfaces

• Red lines represent free

edges

Page 4: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Deleting ‘Junk’ Surfaces

• Mask external surfaces you

want to retain

• Delete internal ‘junk’ surfaces

such as those seen below

Page 5: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Defeaturing Geometry

• Create spline surfaces where holes in the surfaces occur.

• Equivalence surfaces in ‘edge edit’ panel.

• Use tools available to create a smooth connected surface.

Page 6: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Repaired Geometry

• An example of

defeatured geometry

using only the last two

vertebrae are shown

• Edges have been

toggled in ‘Quick Edit’

panel

• Solid geometry can be

created from surface

geometry

Page 7: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Tight Shrink Wrap Mesh

• Starting with a 2D mesh

may allow you to easily

improve quality before

converting to a 3D mesh.

• Limited level of detail with

‘shrinkwrap’ tool

• Can also mesh in 2D by

trimming surfaces and

using ‘automesh’ in

sections.

Page 8: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Disc Example

• The geometry of this disc

was trimmed off of the rest

of the model.

• Edges with a low break

angle were supressed in

the ‘edge edit’ panel

• This disc volume was tetra

meshed

Page 9: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Disc with 0.5 mm Tetra Mesh

Page 10: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Analysis using HyperWorks

• Once the model is tetra meshed,

choose an appropriate user-profile

for the solver you will be using.

• Create and assign properties and

materials.

• Apply loads and constraints.

• Create load steps

• Define control cards and outputs

Pressure Load

Constraints

Page 11: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

RADIOSS Static Analysis Example

• Run Analysis in

RADIOSS or other

solvers

• Radioss Bulk: linear

analysis

• Radioss Block: non-

linear and impact

analysis

• Post-process in

HyperView

Page 12: Spine Model Processing in HyperMesh · 2014-09-22 · • Import .stl file of spine scan • Point cloud data is unusable in initial state. • Spine Scan was provided by Nor Amalina

Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Available Academic Online Resources

• Altair’s Academic Website

• www.altairuniversity.com

• Download the Free Student Edition

• Support Forum

• Case studies

• NEW – Academic Training Center

• ITT Dublin

• www.it-tallaght.ie

• http://engineering.it-tallaght.ie