SPI KOREA PPT ENGLISH 25042019€¦ · Applied top coat of ENAMO GRIP® Very tough environment and very tough life cycle (salt water, salt spray, sun, impacts, abrasion, and temperatures

CORROSION ‐ INSULATIONTHERMAL INSULATION AND CORROSION CONTROLS COATING

KEVIN KIM Technical Sales Director 53235, R/No.401, B&B, JaeSan-Ro, 4-2, Geojae-si, KyeongNam, SouthKorea. www.spiinkorea.co.krcodiline80@gmail com

Superior Products for Superior Results | Copyright © 2012 Superior Products International II | All rights reserved.

[email protected] Products International In KOREA CO.,LTD.

CORROSION ‐ INSULATIONWHO ARE WE

SUPERIOR PRODUCTS INTERNATIONAL

Founded in 1989 Headquartered in Shawnee, Kansas, U.S.A. I t d f t f SUPER THERM HPC HT RUST GRIP ENAMO GRIP Inventor and manufacturer of SUPER THERM, HPC, HT, RUST GRIP, ENAMO GRIP Initial Association with NASA to find ceramic suppliers and develop SUPER THERM. J.E. Pritchett, inventor was speaker on SUPER THERM at NASA Technology Conference.

WHAT DOES SPI DO?

Save Energy Usage and Corrosion Control Costs 20% UP TO 60% Save Energy Usage and Corrosion Control Costs ‐ 20% UP TO 60%. Save Maintenance, Repair and Replacement costs. Reduce or eliminate CUI (Corrosion Under Insulation)

CORROSION ‐ INSULATIONPRODUCTS

RUST GRIP® Moist Metal Grip E G i 5000

HPC‐HT/HPC®

Super Therm® E thCORROSION

CONTROL COATINGS Enamo Grip 5000 Lining KoteEnamo Grip

INSULATIONCONTROL COATINGS

EpoxothermHSC™ Coating Omega Fire™

SUPER THERM ®Epoxotherm

Top Coats Enamo Grip Enamo Grip 3700

Sealants/Roofing Super Base HS Total SealHPC ® Coating

HSC ® Coating Omega Fire™

HEAT & THERMALCONTROL COATINGS

Enamo Grip 3700 SP Seal Coat

Total Seal SP Liquid Membrane

Stucco SystemStucco System iSTUCCO™

CORROSION ‐ INSULATIONENERGY SAVINGS

SUPER THERMSaves energySaves energy Reduces condensation inside storage tanks and evaporation. Reduces surface temperature. Reduces the “initial heat load” Red ce the amo nt of heat transferring to the cool sideReduce the amount of heat transferring to the cool side.Block heat load on a surfaceSeal off from air and moistureSaves up to 70% on KW usage.

RUST GRIPReplaces three coat systems with a single application. Curing & application Time savingCuring & application Time saving Deep into the pores of the surface rust or metal, Expanded and sealed to a 6780psi surface tensile strength.No white sandblasting‐ manhours reduced.Si l f i d if d i dSingle coat system for primer and top coat if desiredEasy to use and apply compared to the standard three coat systems with blasting

CORROSION ‐ INSULATIONSPI INTRO PRODUCTS

HPC/ HPC‐HTReplaces wrap and jacketing. hold heat inside the pipe heat exchangerhold heat inside the pipe, heat exchangerNo need to strip off wrap and jacketing Applied while operating ‐ no shut down up to 650C.The valves and areas not wrapped can be coated Current Metal Jacket is not air tight and not moisture tightMoisture and air blows into the insulationHPC® to insulate over all configurationsSaves up to 80%p

OMEGA FIREUp to a 7 hour fire rating using combination of HPC and OMEGA FIREOMEGA FIRE.Water based coatingGlazes on surface when fire or flame touches the coating surface. Hardens to withstand the flame and resist heat

ftransfer.MEA 200‐08‐M two hour certificate for structural steel support beams in NYC building codes.Thickness required – varies to need – ½” to 3”

What Does SPI Do?Provide Thermal Insulation to all surfaces - STOP INITIAL HEAT LOAD FROM SUN

Pro ide Corrosion Provide Fire Protection to all surfaces of any building material - up to and beyond 7 hours

Provide Corrosion Protection with a single

coat system - replace sandblast and 3 coat

systemssystems

Save Energy Usage and Save Maintenance, Repair and

Replacement costsCosts - 20% up to 60% -historically – 40% reduction

Reduce or eliminate CUI (Corrosion Under Insulation) Hold heat on surface and seal the coating surface to block moisture chemicalsseal the coating surface to block moisture, chemicals

and air.

SPI CORROSION CONTROL COATINGS

RUST GRIP® CORROSION

CONTROL COATINGSMoist Metal Grip Enamo Grip 5000 Li i K tCONTROL COATINGS Lining KoteEnamo Grip


CURRENT INDUSTRIAL BACKGROUND

CURRENTLY BEING HANDLED THE SAME WAY ASCURRENTLY BEING HANDLED THE SAME WAY ASALWAYS FOR THE PAST 50 YEARS. Sandblast Required Primer Required Primer Required One or multiple top coats. Required

WHY IS THERE ONLY LIMITED SUCCESS?WHY IS THERE ONLY LIMITED SUCCESS? Blast is made Coating application is delayed due to curing time Surface is bloomed or microscopic flash rust has Surface is bloomed or microscopic flash rust has

developed before application ‐‐ 100% of the time Most Corrosion coatings are “GLUE‐ON‐TO‐

SURFACE” TOPICAL Coatings Perform Optimally At SSPC‐SP10

(NACE 2 or S.a 2.5 Surface Preparation Required)


★RUST GRIP® ADVANTAGES

RUST GRIP® tested for WATER BARRIER against hydrostatic pressure and wind driven rain. Testing WITH PERFECT 10 SCORE which EQUALS 30 YEARS IN ACTUAL ENVIRONMENT. 20 years old with testing and field proven NO SANDBLAST REQUIRED except to remove scale or pack rustMinimal surface preparation Paint directly on rust and firmly bonded paint Paint directly on rust and firmly bonded paint REDUCE TOTAL COST of ownership60% less costly than the traditional 3 part zinc rich primer‐epoxy‐urethane systems being used over bridges and steel structures O t t i th i d t t One coat system, serving as the primer and topcoat Rust Grip Steel Encapsulation for FAA (Federal Aviation Administration facilities, equipment, concrete foundations, towers and antennas. One‐coat encapsulation product to protect steel.p p p

provides superior encapsulation technology

RUST GRIP‐E is a variation of RUST GRIP standard to be used in hot and humid climates.T t O t i t h d Fi t t ll th t t 150 iTwo‐component. One coat using two hands or passes. First pass to allow the coat at 150 microns (6 mils wet) to anchor. Second coat applied from 1 hour to 72 hours later so as to cover the profile and assure that 100‐125 microns dry is over the top of the tallest peak of the profile. We want it covered to avoid pinholes.p


★RUST GRIP® CHARACTERISTICS

KEY FEATURE Solvent based, single component Applied by spray, brush or roller. Deep Penetration on initial coat Penetrates deep into the pores, anchors, swells and encapsulates. Encapsulates existing rust asbestos and Lead based paint without removal Encapsulates existing rust, asbestos and Lead‐based paint without removal. Maintains flexibility and can bend to 90˚ without cracking. Surface rust is the profile for best adhesion. Penetrated through 16 existing coats of lead‐based paint AND Exotic ContainmentPenetrated through 6 existing coats of lead based paint AN xotic Containment Stop Corrosion Development Quick and Easy With Rust Grip®

HOW IT WORK RUST GRIP® uses special LOW MOLECULAR WEIGHT SOLVENTS WHICH penetrate deep into the pores, anchoring, swelling and encapsulating the surface.

RUST GRIP® Freezes the ELECTRO‐CHEMICAL REACTION by sealing the pores of the metal, t i t t i istopping water vapor transmission.

The heavier aluminum metallic's and micaceous oxide ADD STRENGTH TO THE WEAKENED STEEL


★RUST GRIP® Specifications and Testing

• ASTM B117 – Salt Spray U/V Test• Passed 15,000 Hours (625 DAYS)• Perfect score – 10 at only 150 microns DFT

P d 15 000 h (625 d ) f UV S lt S d W th i l

y

•ASTM D5894 UV, Salt Spray, dry sun cycles, perfect score of 10

• ASTM E1795 Non Reinforced Liquid Coating Encapsulation• Passed 15,000 hours (625 days) of UV, Salt Spray and Weathering cycles without dropping from a perfect 10 score. Single coat at 150 microns (6 mils) dry thickness

• ASTM E1795 – Non Reinforced Liquid Coating Encapsulation• Adhesion – 5A .• Tensile Strength – 6780 psi• Flame Spread Index – 5• Elongation – 10%• Water vapor transmission – 0.22 perms• Direct Impact – 90 in. lbs• Pull Off Strength – Pull strength up to 4600 psiPull Off Strength Pull strength up to 4600 psifrom 1400 psi (98 bar) up to 4600 psi (322 bar) over existing rust. Three coat systems average 150 psi.


★RUST GRIP® Testing ASTM B117

• 15000+ Hour Salt Fog Spray Test

• Equivalent to 30 years

• 500 Hour w/ Scribe

• 32 C Temperature

• 500 Hour w/ Scribe• No bubbles or undercutting along the scribe

5/3/2019 Gulf Silicone 12


★RUST GRIP® PROJECT

BRIDGE



STORAGE TANK




SEPARATION VESSELSSEPARATION VESSELS



★RUST GRIP® PROJECTCHEVRON PACIFIC INDONESIA, PT CompletedOIL AND GAS REFINERY / OIL STORAGE TANKS

Clean all surfaces, coat with Rust Grip®, and overcoat with Enamo Grip as top layer. Rust Grip® will attach on the surface and stop further corrosion problems. Enamo Grip will give a smooth and durable finish, which prevents moisture, sunlight, and

Before Application Rust Grip® Application Rust Grip® and Enamo Grip

stop further corrosion problems. Enamo Grip will give a smooth and durable finish, which prevents moisture, sunlight, anddirt from affecting the surface.

NO SHUT DOWNHigh temperatures high humidity and lack of consistent maintenance most of the pipelinesHigh temperatures, high humidity, and lack of consistent maintenance, most of the pipelines and storage tanks were affected by severe corrosion problems.


★RUST GRIP® PROJECTCHEVRON PACIFIC INDONESIA, PT Completed GAS PELINE WAS APPROXIMATELY 700 KILOMETERS.

Before Application Cleaning of Surfaces Application of Moist Metal Grip

NO SHUT DOWNCondensation and lack of maintenance, the gas pipeline was affected by severe corrosion problems.

Application of Enamo Grip (safety yellow)

SPI CORROSION CONTROL COATINGS the process starts again

★RUST GRIP® PROJECTNigeria Offshore Applications ANTI‐CORROSION SYSTEM APPLIED ON UNDERWATER PIPES.

Before Applying the RUST GRIP ® Primer

The job is about pipes used for offshore oil drilling operations, subject to cycles of immersion underwater and storage on deck.Very tough environment and very tough life cycle (salt water salt spray sun impacts abrasion and temperatures ranging from

MOIST METAL GRIP ®Applied top coat of ENAMO GRIP ®

Very tough environment and very tough life cycle (salt water, salt spray, sun, impacts, abrasion, and temperatures ranging from 40 to 250 F). The original coating system, applied four years ago, had badly deteriorated.

SPI CORROSION CONTROL COATINGS SPI CORROSION CONTROL COATINGS

★RUST GRIP® PROJECT★RUST GRIP® PROJECTMichigan City, Indiana / BLUE CHIP CASINO IIABOVE WATER COATING SYSTEM ‐ WALLS (HULL)

Before Applying the RUST GRIP ® PrimerBefore Applying the RUST GRIP ® Primer

Above water coating system – walls (hull)® / ®

Applied top coat of ENAMO GRIP ® Before

Primer ‐ RUST GRIP ® permanent corrosion control / Base ‐ SUPERTHERM ® moisture impervious InsulationFinish ‐ ENAMO GRIP ® in an off white for color, gloss and low maintenance / Detailing ‐ ENAMO GRIP ® stripes in colour.


★RUST GRIP® PROJECT★RUST GRIP® PROJECTMichigan City, Indiana / BLUE CHIP CASINO IIINSIDE THE BALLAST TANKS

Before Applying the RUST GRIP ® Primer

Problems solved by using the coatings to corrosion protect and insulate this ship:Problems solved by using the coatings to corrosion protect and insulate this ship:

NO WHITE SANDBLAST required before coating the metal after welding. This alone SAVED OVER 2 MILLION DOLLARS ( $2,000,000.00 USD ). Just power washed to remove dirt and residueJust power washed to remove dirt and residue. Completely dry then coat.


★RUST GRIP® PROJECT★RUST GRIP® PROJECT

IN BELGIUM

SHIP WINCH HOUSING ANDAND DOCK TIE DOWN

Before Using RUST GRIP ® After Using RUST GRIP ®

Before Using RUST GRIP ® After Using RUST GRIP ®


★RUST GRIP® PROJECT★RUST GRIP® PROJECTGDF SUEZ IN FRANCE / Application of protective and insulative coating on MDEA gas absorber vessel 1151‐B on platform

Application of RUST GRIP by roller and brush

Vessel after removing the insulation material

1151‐B MDEA gas absorber (upper right tower) RUST GRIP applied on heavily affected areas HOT SURFACE COATING AT 1.5MM

K12‐BP, GDF Suez. Vessel was heavily corroded due to a very common problem in traditionalinsulation materials and systems, namely corrosion under insulation (CUI).


★RUST GRIP® PROJECT★RUST GRIP® PROJECTGDF SUEZ IN FRANCE / Application of protective and insulation coating on T‐1309 and V‐1137 at PL‐Q13a‐PA

V‐1137 V‐1137 after applying Rust Grip

T‐1309 T‐1309 after applying Rust Grip

To prevent corrosion and condensation problems, the objects T‐1309 and V‐1137 are being treated with an insulation and protective coating system, consisting of Rust Grip, HSC, EnduRoof and TOP‐E


★RUST GRIP® PROJECT★RUST GRIP® PROJECTBUENOSAIRES,ARGENTINA / ACAPACITY OF 2319M WAND SUPPLY ELECTRIC ENERGY TO BUENOS AIRES AND SURROUNDINGS.

BEFORE

HPC

Finally we applied two coats of Rust Grip

AFTER

HPC

HSC 300

The pipe has a diameter of 4 to 5 meters and a length of 117 meters.

HPC + SUPER THERM + RUST GRIP

p p gA roblem of surface corrosión must also be addressed


★RUST GRIP® PROJECT★RUST GRIP® PROJECTSUNOCO CHEMICAL OIL TANKS KENOVA, WVNeal Plant in Kenova, West Virginia

Parameters of the tank: Volume – 30,000 gals. Length – 75.20 ft.

coated with Rust Grip® and Super Therm®

Volume 30,000 gals. Length 75.20 ft. Outside Diameter – 9.13 ft. Surface Area – 2,156 sq.ft. Saddle Surface Area – 100 sq.ft. Total Surface Area – 2,256 sq.ft.

The purpose of the project was to reduce the temperature inside the tank for the storage of polypropylene



SHIP DECK



★RUST GRIP® HOOVER DAM PROJECT



★RUST GRIP® Bio-hazard Encapsulation



★RUST GRIP® US Army Corps of Engineers

• Most Consistent Performer

• Exceeded Adhesion Requirements

• No other coating performed at the same level

• Only ‘3 in 1’ coating solution to pass rust evaluation requirement



★RUST GRIP® PENETRATION

• ¼” Cement Board with 18 coats of oil based paint, 125 micron DFT Rust Grip



★RUST GRIP® LOR



★RUST GRIP® U.S. Patented



★RUST GRIP® “Return on Investment”

Cost Effectiveness of SPICost Effectiveness of SPI

3 Part System Steps

Sandblast $6 50/sqft

Rust Grip System

Power Wash $1 00/sqftSandblast $6.50/sqftPrimer $0.30/sqftIntermediate $0.30/sqftTop coat $0.30/sqft

Power Wash $1.00/sqftRust Grip $1.10/sqftLabor $1.25/sqft

p qLabor $1.50/sqft

Total $8.90/sqft Total $3.35/sqft

5.55 $/sqftSAVINGSAVING

INSULATION CONTROL COATINGS

★SPI CLIENTS

INSULATION CONTROL COATINGS

★SPI CERTIFICATESApproved and accepted as an energy star partner for saving energy

The Florida Department of Environmental Protection is the state’s

United States Department of AgricultureNational Aeronautics & Space Administration

American Society forState of California bureau of Home Furnishing and Thermal

GOVERNMENT OF SOUTH AUSTRALIA

CRRC(Cool Roof Rating Council) A i B f Shi i

American Society for Testing and Materials

SBCCI (Southern Building Code Congress International

FACTORY MUTUAL APPROVAL Home Furnishing and Thermal Insulation

ECAP‐CUL‐1‐03 ‐ ENERGY CONSERVATION ASSISTANCE

ECAP‐CUL‐1‐03 ‐ ENERGY CONSERVATION ASSISTANCE PROGRAM

DNV AUDIT AND DNV COMPLIANT

CRRC(Cool Roof Rating Council)

Leadership in Energy &

American Bureau of Shipping CONSERVATION ASSISTANCE PROGRAM

Canadian Food Inspection Agency

Environmental Design

China Center for Technical Testing of Non‐Metallic Materials for Ship Building, China Ship‐Building Corporation.

ICC consolidates approvalsInternational Conference of Building Officials

MBDC Cradle to Cradle GOLD CERTIFICATION

CORROSION ‐ INSULATION

SUPERIOR PRODUCTS INTERNATIONAL IN KOREA CO.,LTD.

KEVIN(KILJAE) KIM ( )Technical Sales Director

53235, R/No.401, B&B, JaeSan-Ro, 4-2,Geojae-si, KyeongNam, SouthKorea. Office : +82 55 633 9992 / Fax : +82 55 633 6821Mobile: +82(0)10 6327 2323 / Kakao ID : codiline80 Email : [email protected] / [email protected] : www.spiinkorea.com

Genuine SPI COATING PRODUCTS can only be purchased from SPI Authorized Representatives displaying the SPI Authorized Logo.The Right Coating for Ultimate Protection™Copyright © 2012 – Superior Products International II, Inc. All rights reserved.

Documents

SPI KOREA PPT ENGLISH 25042019€¦ · Applied top coat of ENAMO GRIP® Very tough environment and very tough life cycle (salt water, salt spray, sun, impacts, abrasion, and temperatures