Spengler_DLH_609

Design Line DLH609 Hot drinks vending machine Spare parts list 07-96 DOC15650-GB/3.0

Design Line DLH609 Hot drinks vending machine

Spare parts list

Product version DLH609, M-DLH Software version

Document version

S44

DOC15650-GB/3.0

Maas International July 1996

Maas International Design Line DLH609; Spare parts list WARNING: Make sure that you plug the mains lead into a correctly installed wall socket with earth lead. A wall socket that is not correctly installed, can cause a dangerous voltage on non shielded metal parts of the machine. When you are not sure that the wall socket is correctly installed, you must have it examined by an authorised electrician before connecting the equipment, or before you are going to work with equip-ment, that is connected to this wall socket. DANGER: Do not connect or disconnect any leads or install, maintain or reconfigure the machine during a thunder storm!

© COPYRIGHT NOTICES MAAS MECHATRONICS, 1996 Maas Mechatronics has reported the information in this document correctly and in good faith and cannot be held liable by omissions or mistakes. Deviations of the standard configurations are only included partially. The product development of Maas Mechatronics is a continuing process and published information can age naturally. Without the explicit written authorisation from Maas Mechatronics it is prohibited to copy, distribute, pass on, rewrite, store in a database or translate in a human or computer language any part of this document either electronically or mechanically, magnetically, manually or otherwise. Moreover Maas Mechatronics preserves the right to edit this document or make changes to the contents, without notifying any particular person or organisation.

ii ET-Katalog DLH609.doc, July’96

Maas International Design Line DLH609; Spare parts list

TABLE OF CONTENTS

INTRODUCTION........................................................................................................................................................... 1

1. DOOR OUTSIDE ...................................................................................................................................................... 2

2. DOOR INSIDE........................................................................................................................................................... 4

3. LOCK MECHANISM................................................................................................................................................. 6

4. OPERATING AREA/ PAY UNITS 1 (MAGNETIC CARD READER / WRITER) ................................................... 8

5. OPERATING AREA/PAY UNITS 2 (COINCONTROLLER) .................................................................................10

6. CUP UNIT................................................................................................................................................................ 12

7. DRIVE CUP UNIT ................................................................................................................................................... 14

8. TAPPING ALCOVE & LIFT .................................................................................................................................... 16

9. CANISTER PLATEAU ............................................................................................................................................ 18

10. CANISTER ............................................................................................................................................................ 20

11. AERATOR AND MIXER CASING........................................................................................................................ 22

12. DUO BREWER ..................................................................................................................................................... 24

13. DELIVERY ARM ................................................................................................................................................... 26

14. DUO BREWER CASING...................................................................................................................................... 28

15. BOILER.................................................................................................................................................................. 30

16. INLET COMBINATION......................................................................................................................................... 32

17. AIR PUMP/PRESSURE SENSOR ...................................................................................................................... 34

18. POWER SUPPLY BOX ........................................................................................................................................ 36

19. BOILER BOX......................................................................................................................................................... 38

20. BATTERY BACK-UP ............................................................................................................................................ 40

21. CASING I............................................................................................................................................................... 42

22. CASING II.............................................................................................................................................................. 44

23. REMOTE CONTROL............................................................................................................................................ 46

24.ADDRESSES AND SIGNS ................................................................................................................................... 49 24.1 List of suppliers................................................................................................................................... 49 24.2 Manufacturer data .............................................................................................................................. 49 24.3 Signs ................................................................................................................................................... 49

ET-Katalog DLH609.doc July-96 iii


INTRODUCTION

The hot drinks vending machine Design Line DLH609 can deliver and prepare all kinds of hot drinks. This document contains the spare parts file in the form of exploded views belonging to the DLH609 vending machine. The spare parts lists, which accompany the exploded views, contain those parts that can be ordered as spare part. In several spare parts lists, connections of cables and hoses are indicated. A code starting with a ‘K’ (e.g. K15) indicates a cable(tree) a code starting with a ‘W’ (e.g. W3) indicates a hose. In the spare parts list you will find with this code always a different exploded view that also indicates the code. For a description regarding operation and maintenance of the machine, see: - Design Line. Hot drinks vending machine DLH607 & 609. Manual (DOC15610-GB). For a description regarding electronics & mechanics, see - Design Line. Hot drinks vending machine DLH607 & 609. Basic service manual (DOC15620-GB). See the manual: - Design Line. Hot drinks vending machine DLH607 & 609. Extended service manual (DOC15630-NL) for the following aspects of the hot drinks vending machine: - electronic modules check and replace - mechanic modules check and replace You are supposed to know these manuals. Maas International cannot be held liable for any defaults that have been caused by non-adherence to these documents. Should an error occur, which you cannot solve yourself, please contact the technical service department of Maas International.

ET-Katalog DLH609.doc, July-96 1


1. DOOR OUTSIDE

Position Article Nr. Repairable Description

2 ET-Katalog DLH609.doc July-96


4 GPL30056 Glass pane base plate 609/720/740 5 PSR30051 Cover chrome 6 GPL30053 Glass pane operation NL GPL31121 Glass pane operation DU GPL31276 Glass pane operation UK GPL32236 Glass pane operation BF 7 GPL30054 Glass pane slide 609 8 GPL30057 Glass pane coin return logo 9 GPL30170 Glass pane coin return bare/ glass pane next to coin return

840/926 LYM00030 Tape double-sided VHB 4949F 1,1*9 mm black LYM00002 Polyurethane glue black, time to dry 36 hours

80053-01 DOOR OUTSIDE



2. DOOR INSIDE



Position Article Nr. Repairable Description S1 SAM09032 Door hoister complete 7 KAF30130 Guard plastic door 609 top 8 KBD30024 Closing button plastic 12 EVV00060 Fitting fluorescent tube 16 BNP00042 Pop rivets 4,2*1-3 1661-0512 17 KAB20100 Cable tree door coffee 609 18 PVB30790 Safety cable 20 EVT00030 Fluorescent tube TLD 16W/84 length:590 HF colour: 84 21 KYY30019 Guide block/bolting frame DL 22 FFD30132 Slide 609 FFD00310 Picture Tchibo 609 (option DLO120-2)

33 KAF30122 Cover plastic door plateau 609 bottom 34 KBD30024 Closing button plastic

K1 fluorescent tube connection

Connection K3 drawing 80056-01

K2 Cable tree door Connection K4 drawing 80056-01 80054-01 DOOR INSIDE



3. LOCK MECHANISM



Position Article Nr. Repairable Description S1 SAM09090 Doorbolt gear box+motor 6 KAB20480 Cable tree incl. switches ESC00030 Microswitch

28 EMU00031 Drive motor cup ejection/ door / ingredients / delivery arm / 840

K5 Door switches Connection K6 drawing 80056-01

80055-01 LOCK MECHANISM



4. OPERATING AREA/ PAY UNITS 1 (MAGNETIC CARD READER / WRITER)



Position Article Nr. Repairable Description 36 PSM08 Magnetic card reader/writer/schrijver ® PSM09 Magnetic card reader (0,96 - 1,1mm) ®

52 INT70010 Print fluorescent converter ® 53 IOP70020 Print door IO ® 61 VAS30357 Shaft square 8x150 galvanised 63 SAM09005 LCD-Operating module ® 67 KAB20250 Flatcable door R/W to bus 607/ 609 68 KAB20270 Flatcable body --> door 40 cm 69 PSI082 Chipcard reader retract ®

K4 Cable tree door Connection K2 drawing 80054-01 K6 Door switches Connection K5 drawing 80055-01 K3 Fluorescent tube Connection K1 drawing 80054-01 K7 Coin controller Connection K8 drawing 80057-01

80056-01 OPERATING AREA/ PAY UNITS 1



5. OPERATING AREA/PAY UNITS 2 (COINCONTROLLER)



Position Article Nr. Repairable Description S1 SAM09038 Comp. cash register black plastic incl. lock S2 SAM09076 Comp. coin return box excl. glass pane

17 VAS30171 Shaft coin return box top 18 BCB00609 Shaft safety fastener 6SX09 20 VAS30171 Shaft coin return box top 21 BCB00609 Shaft safety fastener 6SX09 30 PSC281 Coin exchanger (small coin set G-26)-NL ® PSC281-BE Coin exchanger(small coin set G-26)-BE ® PSC281-DU Coin exchanger(small coin set G-26)-DU ® PSC-281UK Coin exchanger(small coin set G-26)-UK ® PSC282 Coin exchanger(large coin set G-26)-NL ® PSC282-BE Coin exchanger(large coin set G-26)-BE ® PSC282-DU Coin exchanger(large coin set G-26)-DU ® PSC282-UK Coin exchanger(large coin set G-26)-UK ®

32 PSC18 Coin controller (G-18) - NL ® PSC18-BE Coin controller(G-18) - BE ® PSC18-DU Coin controller(G-18) - DU ® PSC18-UK Coin controller(G-18) - UK ®

54 LYM00002 Polyurethane glue black, time to dry 36 hours SDL00021 Conversion set coin system DL850 wide

K8 Coin controller Connection K7 drawing 80056-01 80057-01 OPERATING AREA/ PAY UNITS 2



6. CUP UNIT



Position Article Nr. Repairable Description 1 SRM05047 Cup station (plastic) 2 SRM05476 Cup station drive complete

80058-01 CUP UNIT



7. DRIVE CUP UNIT



Position Article Nr. Repairable Description 1 SRM08737 Microswitch, brewer/ delivery arm/ cup station 2 SRM04487 Gear wheel aluminium cup station motor 3 EMU00031 Drive motor cup ejection/ door / ingredients / delivery arm /

840 4 SRM03715 Cup ejection plastic SL+DL

80059-01 DRIVE CUP UNIT



8. TAPPING ALCOVE & LIFT

Position Article Nr. Repairable Description 16 ET-Katalog DLH609.doc July-96


2 KKD30036 Cup container tapping alcove 5 KVR30406 Window cup detection sensor 6 KAF30407 Guard cup sensor 8 SAM09018 Cup sensor with cable 9 KKD30038 Drip tray coffee pot lift 607/609 bottom 10 KKD30119 Drip catcher cup container coffee pot lift 11 KKD30037 Plateau cup grid drip tray DL 12 KKD30021 Cup grid drip tray 13 GPL30104 Glass pane coffee pot lift 607/609 14 LYM00002 Polyurethane glue black, time to dry 36 hours 17 KYY30019 Guide block/bolting frame DL 20 KKD30020 Drip tray coffee pot lift 607/609 front 25 KKD30039 Jugs lift carrier 27 BYY02014 Spring dowel RD 2,0*14 28 TWK30628 Gear wheel Z=12 (small) for coffee pot lift 30 EMO00020 Motor coffee pot lift 36 TWK30627 Gear wheel Z=18 of motor coffee pot lift 38 LAG00070 Bearing Nyliner 706 (coffee pot lift/ delivery tray) 39 LAG00070 Bearing Nyliner 706 (coffee pot lift/ delivery tray) 42 KAB20480 Cable tree incl. switches 44 KAB20480 Cable tree incl. switches

80060-01 TAPPING ALCOVE + LIFT



9. CANISTER PLATEAU



Position Article Nr. Repairable Description 1 EMU00031 Drive motor cup ejection/ door / ingredients / delivery arm /

840 2 TWA30060 Gear wheel / delivery arm/ door bolting Z=10 3 SRM08091 Aeration channel 4 SRM07804 Brush extraction 5 SRM02915 Nut notched M4 white plastic DLO127-2 Milk in tea option for DLH609

K9 Cable dosage motor


80061-01 CANISTER PLATEAU



10. CANISTER



Position Article Nr. Repairable Description 1 SRM07770 Gear wheel container ingredients 2 SRM08133 Conveyor screw 8,5, container milk/tea 3 SRM09727 Conveyor screw 12, container

coffee/cocoa/sugar/soup

4 SRM09816 Spout points to right, can be closed 5 SRM09808 Spout points to left, can be closed 6 SRM09790 Container closing complete 25 SRM00520 Sticker container stainless steel, broth SRM00512 Sticker container stainless steel, cocoa SRM00488 Sticker container stainless steel, coffee SRM00496 Sticker container stainless steel, milk SRM07803 Sticker container stainless steel, soup SRM00504 Sticker container stainless steel, sugar SRM00538 Sticker container stainless steel, tea SRM05171 Sticker container stainless steel, tea

lemon

DLO128-2 Coffee container wide (left spout) SRM00947 Tea container wide SRM00039 Milk container wide SRM05277 Sugar container wide SRM00707 Cocoa/ soup container wide

80062-01 CANISTERBijlagen



11. AERATOR AND MIXER CASING



Position Article Nr. Repairable Description 1 SRM08182 Venting hose extraction per meter 2 SRM07689 Ventilator 24V extraction service block 3 SRM08125 O-ring 6,0x2,2 water inlet duo brewer 4 SRM08083 Hose support mixer casing water/coffee/tea 5 SRM07754 Microswitch duo brewer (security) 6 SRM08166 Filtering mat extraction service block 609 355.125mm 7 SRM04974 Filter window with filter 9 SRM00493 Cover hoses service block 609 10 SRM08026 Cardboard partition extraction large 609 11 SRM08141 Motor mixer 12 SRM08117 Mixer flange spatter ring 13 SRM07663 Mixer flange 14 SRM08109 V-Ring V-5S mixer motor 15 SRM06913 Mixer wing 16 SRM06905 Mixer casing bowl 17 SRM07861 Mixer casing lid/extractor 25 SRM03785 Cardboard partition extraction small 609 34 HWY00070 Clamp spring valve/ return button 3-7 series 35 SRM01748 Magnetic valve separate 59 SRM02190 Motor plate

W1 Hot water connection

Connection W5 drawing 80068-01

K10 Cabling preparation block


80064-01 AERATOR AND MIXER CASING



12. DUO BREWER



Position Article Nr. Repairable Description SRM07598 Brew unit duo cup complete, excl. exchange set parts ® 1 SRM00519 Wiper support black left (duo brewer) 2 SRM06947 Wiper 3 SRM00485 Wiper support black right (duo brewer) 4 SRM08356 Sprinkler duo brewer 5 SRM06897 Brew cylinder duo brewer 6 SRM06871 Filter duo brewer coffee ® SRM02414 Filter duo brewer coffee new model ® SRM07977 Filter duo brewer tea ® SRM02422 Filter duo brewer tea new model ® 7 SRM08323 O-ring 5,0x1,2 coupling duo brewer table 8 SRM02762 Force pin duo brewer table 9 SRM02770 O-ring force pin duo brewer 10 SRM06921 O-ring duo brewer brew table black 11 SRM06889 Duo brewer brew table incl. pin + O-ring 11 SRM02380 Duo brewer brew table incl. pin + O-ring new model 12 SRM01010 Sprinkler recording duo brewer 13 SRM06921 O-ring duo brewer brew table black 14 SRM06474 Case duo brewer brew table for coupling 15 SRM09446 Coupling brewer table duo brewer(excl. o-ring)

80066-01 DUO BREWER



13. DELIVERY ARM



Position Article Nr. Repairable Description SRM08828 Delivery arm complete no hoses ! 1 SRM08737 Microswitch, brewer/ delivery arm/ cup station 2 SRM01475 Gear wheel ring delivery arm 609 3 SRM05450 Hose support for 2 hoses 609 4 SRM00378 Hose block lid 5 SRM00360 Hose block 6a HWY00060 Spout low SRM08629 Ring spout low

6b HWY00030 Spout high incl. retainer ring 7 SRM08349 Gasket support spout 8 SRM08240 Support spout 9 EMU00031 Drive motor cup ejection/ door / ingredients / delivery arm /

840 16 TWA30060 Gear wheel / delivery arm/ door bolting Z=10

80065-01 DELIVERY ARM



14. DUO BREWER CASING



Position Article Nr. Repairable Description 2 SRM03885 Water-quick coupling duo brewer 3 SRM08737 Microswitch, brewer/ delivery arm/ cup station 4 SRM08125 O-ring 6,0 x 2,2 water inlet duo brewer

80067-01 DUO BREWER CASING



15. BOILER



Position Article Nr. Repairable Description SRM07564 Boiler complete ® 1 SRM08273 Temperature and level sensor boiler 2 SRM07951 Cover water pump plastic 3 SRM06060 Y-piece plastic coupling boiler 4 SRM08380 Pump water pump DC motor boiler 5 SRM08836 Cable tree boiler 6 SRM08398 V-Ring V-6S 6mm boiler heat resistant 7 SRM08299 O-ring 35,0x2,0 water inlet dosage device 8 SRM01343 Dosage device water inlet 9 SRM06078 Spout valve pre-dosage valve metal 10 SRM06920 Gasket pump casing 11 SRM07944 Stainless steel cylinder head screw M4x35 stainless steel

cross head D7985 12 SRM08307 Gasket silicon dosage device DL boiler 13 SRM08372 Heating element boiler B8/1 14 SRM08364 Gasket boiler lid 15 SRM09396 Boiler casing 607/609 27 SRM07928 lime probe 28 SRM06912 Cable tree heating element boiler 31 HWY00070 Clamp spring valve/return button 307 series 32 SRM01748 Valve Muller water DL ® 42 SRM02085 Locking pen boiler lid

W2 Electromagnet valve


W3 Pressure sensor print


W4 Compressor Connection W11 drawing 80069-01 W5 Preparation block Connection W1 drawing 80064-01 W6 Drip tray Connection W12 drawing 80073-01 W7 Electromagnet

valve Connection W8 drawing 80069-01

K11 Boilerbox Connection K21 drawing 80071-01 K12 Boilerbox Connection K23 & K24 drawing 80071-01

80068-01 BOILERBijlagen



16. INLET COMBINATION



Position Article Nr. Repairable Description 1 SRM08331 Tap water inlet machine corner valve 3 DLO1041 Filter cartridge Everpure water filter 4-H 5 KWY00110 Valve inlet combination (+ cable) 6 DLO1043 Filter cartridge Everpure water filter + conversion set 609

K13 / K14

Cable tree water valve


80063-01 INLET COMBINATION



17. AIR PUMP/PRESSURE SENSOR



Position Article Nr. Repairable Description 1 SRM07721 Compressor air pump DL+CDL 2 PRT70050 Print pressure sensor ® 4 SRM07788 Valve venting DL

W8 Boiler Connection W7 drawing 80068-01 W9 Boiler Connection W2 drawing 80068-01 W10 Boiler Connection W3 drawing 80068-01 W11 Boiler Connection W4 drawing 80068-01 K15 Boilerbox Connection K25 drawing 80071-01

80069-01 AIR PUMP/ PRESSURE SENSOR



18. POWER SUPPLY BOX



Position Article Nr. Repairable Description SAM09104 power supply box excl. prints incl power supply ®

16 CMP70000 Main print compl. DL ® 19 IOP70000 Universal print I/O ®

K16 Casing Connection K4 drawing 80056-01 K17 Boilerbox Connection K28 drawing 80071-01 K18 Casing Connection K30 drawing 80074-01 K19 Container plateau Connection K9 drawing 80061-01 K20 Preparation block Connection K10 drawing 80064-01

80070-01 POWER SUPPLY BOX



19. BOILER BOX

Bijlagen 38 ET-Katalog DLH609.doc July-96


Position Article Nr. Repairable Description SAM09031 Boilerbox complete ®

K21 Boiler Connection K11 drawing 80068-01 K22 Main switch Connection K31 drawing 80074-01

K23 & K24

Boiler Connection K12 drawing 80068-01

K25 Pressure sensor print


K26 Inlet combination Connection K13 drawing 80063-01 K27 Drip tray Connection K29 drawing 80073-01 K28 Power supply

module Connection K6 drawing 80056-01

80071-01 BOILER BOX



20. BATTERY BACK-UP



Position Article Nr. Repairable Description DLO111 Battery back-up box

80072-01 BATTERY BACK-UP



21. CASING I



Position Article Nr. Repairable Description 1 BZS30140 Filler plate 2mm for door DL 11 PBL30148 Threshold clamp lacquered 24 BMN00004 Nut M4 galvanised 29 SRM06052 Cable drip tray ‘full’ report 30 SRM03125 Lid litter bin 25l (residue 607/609) 32 SRM03141 Litter bin 25l granite flat top 4051 379 35 DLO129 Fluorescent tube interior lighting DLH607/609 36 FCR00002 Sticking base 29x29 mm

K29 Boilerbox Connection K27 drawing 80071-01 W12 Boiler Connection W6 drawing 80068-01

80073-01 CASING 1



22. CASING II



Position Article Nr. Repairable Description 1 SAM09107 Print datacom DCT/PC converter complete ® DLO132-1 Current-loop converter

31 SRM07849 Counter grey 24V 32 SRM07823 Main switch 3-7 series + DL 35 PSL30482 Base plate 850mm 609/844/926/720

K30 Power supply Connection K16 drawing 80070-01 K31 Boilerbox Connection K22 drawing 80071-01

80074-01 CASING 2



23. REMOTE CONTROL


Maas International Design Line DLH609; Spare parts list Position Article Nr. Repairable Description

DLO106 Electronic key 1 BAT70010 Battery 12V I.R. key / temp.meter 2 IRH70010 Casing IR-remote control

80049-01 REMOTE CONTROL



24. ADDRESSES AND SIGNS

24.1 List of suppliers

NETHERLANDS Maas International B.V. Science Park Eindhoven 5051 5692 EB Son Postbus 1600 5602 BP Eindhoven Tel. 040 - 264 45 00 Fax 040 - 242 79 57

BELGIUM Maas International B.V.B.A. Waijenborgstraat 11 2800 Mechelen Tel. 015 - 21 03 99 Fax 015 - 21 03 20

GREAT-BRITAIN Butlers Services Ltd. 4 Princes Court Business Centre Wapping Lane, Wapping London E1 9DA Tel. 0171 4883456 Fax 0171 4883458

GERMANY Maas International (Deutschland) GmbH Osmiastraße 8 D-69221 Dossenheim-Heidelberg Tel. 06 221 - 86 52 01 Fax 06 221 - 86 52 50

Buntrock Verkaufsautomaten GmbH u. Co. KG Bettenhäuserstraße 34 D-34266 Niesetal/Kassel Tel. 05 61 - 52 40 37 Fax 05 61 - 52 40 39

24.2 Manufacturer data

NETHERLANDS Maas Mechatronics B.V. Science Park Eindhoven 5051 5692 EB Son Postbus 1590 5602 BN Eindhoven Tel. 040 - 264 46 44 Fax 040 - 242 80 37

NETHERLANDS Maas Systems B.V. Science Park Eindhoven 5051 5692 EB Son Postbus 1552 5602 BN Eindhoven Tel. 040 - 264 46 55 Fax 040 - 267 03 67

Maas Security B.V. Science Park Eindhoven 5051 5692 EB Son Postbus 1552 5602 BN Eindhoven Tel. 040 - 264 46 55 Fax 040 - 241 04 10

24.3 Signs

CE- sign with year of construction CE96 Series and type indication Serial number


Documents

Spengler_DLH_609