Specs - ESB 2964 to 2964

Ericssonwide Internal

RS 1 (10)Prepared (also subject responsible if other) No.

EAB/PJR/EL Peter Fagerlund 1056-RPM 119 0158+ Uen Approved Checked Date Rev Reference

EAB/PJR/EL (B. Jansson) 2007-04-11 B

RS FOR SIGNAL CABLE

1 GENERAL INFORMATION This document specifies the requirement for a signal cable assembly.

The specification covers interfaces, functional behaviour, environmental requirements, electrical and mechanical performance.

1.1 Contents

1 GENERAL INFORMATION ...............................................................................1 1.1 Contents ............................................................................................................1 1.2 Abbreviations.....................................................................................................2 1.3 Requirement tagging .........................................................................................2 2 PRODUCT INFORMATION ..............................................................................2 2.1 Supplementary document .................................................................................2 2.2 Product Proposal from Vendor ..........................................................................3 2.2.1 Product changes ...............................................................................................3 2.2.2 Moving production to other factories .................................................................3 3 DRAWING.........................................................................................................5 4 REQUIREMENTS ON CABLE ASSEMBLY......................................................6 4.1 Connector A and B ............................................................................................6 4.2 Mechanical ........................................................................................................6 4.3 Electrical............................................................................................................6 4.4 Vital safety requirements / Environmental.........................................................7 5 REQUIREMENTS ON INCLUDED PARTS.......................................................7 5.1 Connector A and B ............................................................................................7 5.2 Cable .................................................................................................................8 6 TEST .................................................................................................................8 6.1 Approval test .....................................................................................................8 6.2 Production test ..................................................................................................8 7 MATERIAL DECLARATION..............................................................................8 8 MARKING..........................................................................................................9 8.1 Requirement on marking labels.........................................................................9 9 PACKING ..........................................................................................................9 10 REFERENCES..................................................................................................9 11 REVISION RECORD.......................................................................................10





1.2 Abbreviations EAB Ericsson AB CDC Customer Distribution Centre MATILDA Materials data RoHS Restriction of the use of certain Hazardous Substances in

electrical and electronic equipment NRTL Nationally Recognized Testing Laboratory

1.3 Requirement tagging Each requirement in this document is separately tagged and could be referred to without having to copy the whole text.

Example:

RS_ Requirement Specification function of the document.

0158: Part number of the document.

B_ Releases in Revision

01 Number of the requirement

=> RS_0158:B_001

2 PRODUCT INFORMATION

The intended target is to have a design for the cable assembly, with functionality interfaces, functional behaviour and environmental functionality according to this Requirement Specification.

2.1 Supplementary document

ERA/R 1524-RPM+ Test instruction for connecting cable with connectors.

1301-RNV 403 55 Uen Product specification, mated connector

1095-LZF 083 278/3 Document survey, label

102 01-113 Marking instruction

151 91-487 Packing instr. for internal and external cables

125 23-LXE 107 268 Packing instructions 034 01-2294 Uen The Ericsson list of banned and restricted

substances





2.2 Product Proposal from Vendor

The expected documentation shall consist of

• Document survey with design responsible name and revision history. Revision of the document must be in letter ( Rev A )

• Requirement tagging compliance list. The list must include, Req.tag, Parameter, Condition and Yes or No.

• Drawing on the cable assembly. (Supplier drawing, not to be copied

from 1056-doc.) This drawing will be open for all vendors, and will be used for incoming inspection. Revision of the drawing must be in letter ( Rev A ).

• Bill of material list.

• Drawing, electrical and mechanical data on used connector types.

• Drawing, electrical and mechanical data on cable bulk.

• Verification record, if requested in the 1056-document.

• Out turn samples (2 pieces) is to be sent to the design department at Ericsson AB.

• The completed container file with PDF-documents shall be sent back to EAB [email protected]

2.2.1 Product changes

Ericsson AB must approve all layout/component changes.

Ericsson AB reserves the right to require the manufacturer to submit samples incorporating the proposed changes for application evaluation and approval.

2.2.2 Moving production to other factories

Ericsson AB shall approve moving the production to other factories before such a change shall become active. First point of contact is the sourcing responsible person at Ericsson AB.

mailto:[email protected]





If the cable assembly is to be produced with alternative components the existing approved container file must be updated. Alternative components must be added to the bill of material under the same position with information that they are alternative components e.g. Pos 1. Component A (main alternative) Pos 1. Component B (alternative)

Alternative is to add a separate Bill of material to the container file.

All deviations must be stated in the container file and new out turn samples must be sent to the design department at Ericsson AB.





3 DRAWING

TOLERANCELENGTH

L <0,5m0,5m< L<1mL> 1m

± 5mm± 10mm± 1%

L = PRODUCT NUMBER SUFFIX IN mm* LABEL FOR PRODUCT IDENTITY MARKING

Cable shorter than 0.4 meter shall be markedwith label in the middle.

Note !

123

45

6

78

123

45

6

78HoodHood

*

L

Max 30 200±10

Start bending radius Connector BConnector A

A B

RS_0158:B_001 See Above.





4 REQUIREMENTS ON CABLE ASSEMBLY

4.1 Connector A and B

RS_0158:B_002 Connector A and B shall be mated to shielded surface mounted modular jack RNV 403 55/088.

4.2 Mechanical

The required length of the cable assembly is identified in mm as suffix in the product number of the cable (always five digits).

Parameter Condition

RS_0158:B_003 Connecting operations Min 100 operations over 20 year RS_0158:B_004 Bending radius Min 5mm x outer diameter.

Repeated bending 15 times. According to ERA/R 1524-RPM+

RS_0158:B_005 Tensile force > 100 N cable connector. According to ERA/R 1524-RPM+

RS_0158:B_006 Weight on the cable assembly Weight in g. Tolerance >100g/- 1%

4.3 Electrical

Parameter Condition

RS_0158:B_007 Attenuation at 10 MHz

Max 0,2 dB/M Test method IEC 61156-1

RS_0158:B_008 Near end crosstalk at 10 MHz Max 42dB/m Test method IEC 61156-1

RS_0158:B_009 Dielectric withstanding Voltage 1000 VRMS for 60 second, According to ERA/R 1524-RPM+

RS_0158:B_010 Characteristic Impedance at 10 MHz

Nom 100 ±5 Ω Test method IEC 61156-1

RS_0158:B_011 Mutual capacitance Nom 46 ± 5 pf/m Test method IEC 60189-1

RS_0158:B_012 Isolation Resistance Min 5000 MΩ/km RS_0158:B_013 Working Voltage 50 V RS_0158:B_014 Screening attenuation Min 40 dB at 10 100 MHz





4.4 Vital safety requirements / Environmental

Parameter Condition

RS_0158:B_015 Operating temp. range (ambient temperature)

-10°C to +65°C (normal handling)

RS_0158:B_016 Transport temp. range (in packed condition)

-40°C to +70°C

RS_0158:B_017 Storage temp. range (in packed condition)

-25°C to +55°C

RS_0158:B_018 Storage Relative Humidity (in packed condition)

10 - 100%

RS_0158:B_019 The substances in the Ericsson list of banned and restricted substances are banned All HW shall be lead-free soldered.

034 01-2294 Uen RoHS directive ( 2002/95EC )

RS_0158:B_020 Fire resistance UL1581.sec.1080 Marked ( VW-1 ) RS_0158:B_021 Fire resistance IEC 60332-1 on cable RS_0158:B_022 Fire resistance UL94V-1 or better on connector RS_0158:B_023 Halogen free IEC 60754-2

5 REQUIREMENTS ON INCLUDED PARTS

5.1 Connector A and B

Parameter Condition Value Unit

RS_0158:B_024 Shielded 8 pos RJ45 plug straight Meet interface std. TIA968 Chapter 6

2 pcs

RS_0158:B_025 Safety requirement

NRTL listed or Recognized or IEC-certified

Ref. number

RS_0158:B_026 Safety requirement Flammability class

Class number





5.2 Cable

Parameter Condition Value Unit

RS_0158:B_027 Jacket Black Max Ø 6.0 mm RS_0158:B_028

Conductors

Shielded Twisted pair AWG24-26

4 x 2 wires

RS_0158:B_029 Safety requirement

NRTL listed or Recognized or IEC-certified

Ref. number

RS_0158:B_030 Safety requirement Flammability class Class number

RS_0158:B_031 Identification Manufacturer and product identification

6 TEST

6.1 Approval test

RS_0158:B_032 For approval, this product shall be verified according to all requirements in worst-case combination of electrical and mechanical values in this specification and be documented in the container file.

6.2 Production test

RS_0158:B_033 The vendors production test instruction for the cable assembly shall be agreed with EAB. Any deviations from this test instruction shall be sent to EAB as a Product changes and vendor proposal.

7 MATERIAL DECLARATION

RS_0158:B_034 The design responsible shall send out a request for material declaration to the manufacturer of the cable assembly. Material declaration for the cable assembly shall be in the Ericsson material data system, max four weeks after request (MATILDA). Note that material declaration report has to be created for every cable length on the same assembly design.

RS_0158:B_035 If any banned material according to 034 01-2294 is used in the cable assembly, the responsible manufacturer shall work out a time-plan for replacement of the restricted substance.





8 MARKING

8.1 Requirement on marking labels

Parameter Condition Recommended Ericsson

part number Value Unit

RS_0158:B_036 Label 36x76 LZF 083 278/3

According to 102 01-113

1 pcs

See section 3. Drawing shows marking label and marking placement.

9 PACKING RS_0158:B_037 The cable assemblies shall be packaged according to document 125 23-LXE

107 268 and 151 91-487 or agreed with CDC or Ericsson approved customer to secure safe transportation.

10 REFERENCES

ISO 2768 General geometrical tolerances and

tolerances for linear and angular dimensions.

ISO 8601 Marking specification

UL1581.sec.1080 Underwriters laboratory flammability testing

IEC 60332-1 Fire resistant

UL 94V-0 Underwriters laboratory flammability testing.

IEC 60754-2 Halogen free. Test on gases evolved during combusting.

IEC 61156-1 Multi core and symmetrical pair and quadric cables for digital communication

IEC 60189-1 Low-frequency cable and wires Part 1:General Test and Measuring Methods Part 2: Cables in Pairs for inside installations.

Meet interface std. TIA968 Chapter 6

Connector interface CAT 5 RJ45.





11 REVISION RECORD

Revision Date Description A to B 2007-04-11 Refresh of 1056-document.

4.5 Vital safety requirements and 2.2.2 Moving production to other factories added.

Documents

Specs - ESB 2964 to 2964