Specification for Freespan Correction Ps3

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    SPECIFICATION FOR

    FREESPAN CORRECTION

    WEST NATUNA PIPELINE PROJECT

    INDONESIA TO SINGAPORE

    PREPARED FOR

    WEST NATUNA GROUP

    INTEC PROJECT H-0879.01

    MARCH 1998

    0 30-Mar-98 ISSUED FOR CLIENT APPROVAL

    LSW CDK RJP WNG

    B1 27-Mar-98 ISSUED FOR CLIENT REVIEW

    LSW CDK RJP WNG

    REV. DATE DESCRIPTION BY CHKD APPD CLIENT

    SPECIFICATION NO.

    8791/09-PS3

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    Specification No. 8791/09-PS3

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    TABLE OF CONTENTS

    1. GENERAL................................................................................................................................1

    2. FREESPAN CORRECTION REQUIREMENTS................................................................1

    3. FREESPAN CORRECTION PROCEDURES .....................................................................2

    4. FREESPAN SURVEYS...........................................................................................................2

    5. FREESPAN CORRECTION METHODS ............................................................................2

    6. ALTERNATE SOLUTIONS ..................................................................................................3

    (This Specification consists of 5 pages)

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    Specification No. 8791/09-PS3

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    1. GENERAL

    This specification defines minimum quality and technical requirements governing

    inspection of offshore pipelines for freespans, and freespan correction methods. This

    specification is to be used in conjunction with the following documents:

    Design Basis Memorandum 8791/02-DBM001

    General Specification 8791/09-GS1 - Definitions and Specification Directory

    General Specification 8791/09-GS2 - Quality Assurance / Quality Control

    General Specification 8791/09-GS3 - General Offshore Specification

    General Specification 8791/09-GS4 Offshore Survey

    General Specification 8791/09-GS5 Offshore Positioning Systems

    2. FREESPAN CORRECTION REQUIREMENTS

    2.1 CONTRACTOR should be aware that unsupported freespans are likely to exist along theWest Natuna pipelines, especially in the as-laid empty condition.

    2.2 CONTRACTOR shall determine critical freespan lengths by analysis of pipeline staticand dynamic (in-line and cross-flow vortex shedding) stresses and fatigue potential in the

    following conditions:

    Installation (empty)

    Flooded

    Hydrotest

    Operation

    2.3 Freespans may occur on level or sloping seabeds, which can slope along the pipeline axis,

    perpendicular to the pipeline axis, or a combination of both. CONTRACTOR shall

    determine appropriate freespan correction methods for level and / or sloping seabeds, andshall also take into account seabed soil characteristics when determining the most

    appropriate freespan correction methods.

    2.4 CONTRACTOR shall be responsible for all pre-pipelay and post-pipelay rectification

    work to ensure that allowable unsupported pipeline spans are not exceeded.

    2.5 CONTRACTOR shall review pipeline route bathymetry and geophysical conditions,

    prior to mobilization in order to optimize the pipeline route and reduce freespans.

    2.6 CONTRACTOR shall perform diver, ROV and / or side-scan sonar surveys along the

    pipeline, following installation and prior to flooding, to determine the location, lengthand separation off the seabed of any freespans along the pipeline route.

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    2.7 Where freespans are predicted to occur along the pipeline route, which exceed the

    allowable dimensions for the installation case, CONTRACTOR shall install supports

    prior to pipelay.

    3. FREESPAN CORRECTION PROCEDURES

    CONTRACTOR shall prepare for COMPANY approval procedures for the correction of

    freespans exceeding allowable limits. The procedures shall include the following:

    Freespan detection and location (including video recording)

    Freespan dimension determination (including seabed separation)

    Determination of seabed slope and direction of slope relative to pipeline axis

    Determination of seabed soil conditions

    Appropriate span correction methods

    Installation of span supports

    Span reducing measures

    4. FREESPAN SURVEYS

    CONTRACTOR shall perform surveys in accordance with Project Specification forOffshore Survey (8791/09-GS4).

    4.1 Following pipeline installation, and before filling with hydrotest water, CONTRACTOR

    shall determine the extent of any pipeline freespans. Freespan surveys shall detect and

    report all spans and list spans exceeding the critical dimensions. The list shall givelocation, length between supports and height of pipe above the seabed at 5 m intervals.These results shall be submitted to COMPANY immediately after pipelay, to allow

    COMPANY to promptly assess any need for span correction.

    4.2 COMPANY may make independent surveys to verify CONTRACTOR freespan survey

    results.

    5. FREESPAN CORRECTION METHODS

    Unacceptable freespans shall be corrected by providing intermediate pipeline supports.Depending on the separation between pipeline and seabed, and water depth at the

    location, one or more of the following methods may be applied:

    Installation of sand-cement bags under the pipeline (generally where pipeline

    separation off the seabed is less than 1.0 m).

    Installation of specially designed grout bags filled with grout from a surface vessel(generally where pipeline separation off the seabed is less than 2.0 m).

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    Placing rock under predicted pipe freespans prior to pipelay in accordance with

    Project Specification for Pre-Pipelay Trenching and Backfilling (8791/09-ST1).

    Mechanical supports under the pipeline (generally where pipeline separation off the

    seabed is greater than 1.0 m).

    Freespan correction methods shall be permanent and strong enough to support the

    pipeline throughout the design life. CONTRACTOR shall consider the effects ofsettlement and scour during design of the freespan supports.

    CONTRACTOR shall propose freespan correction methods for COMPANY approval, for

    each individual freespan.

    6. ALTERNATE SOLUTIONS

    CONTRACTOR may propose alternate methods or designs to correct or reduce freespansbased on experience and specific equipment or tools available. Such proposals shall besubmitted to COMPANY in enough time to allow for technical evaluation.