Special Lecture/Session 3: Energy Demand and Smart Community Projects in Emerging Markets

Progress and Update of Demonstration Project for Smart Communities in Indonesian Industrial Park

June 9, 2017Sumisho Machinery Trade Corporation

Infrastructure Plant Business DepartmentGeneral Manager

Mr. Kohei Kono

1 Project Summary1-1.Overview of the System1-2.Project Framework1-3.Project Site

2 Introduction of the System2-1.Distribution Automation System2-2.High Quality Power Supply System2-3.Demand Side Management System2-4.Cloud-based Factory Energy Management System2-5.Private Factory Energy Management System 2-6.ICT Platform

3 Progress, Issues and Update of the Project3-1.Progress and Issues of the Project3-2.Update of the Project

Contents

１．Project Summary

ＰＬＮ

Industrial Park FactoryPLN

: Normal Quality Power Line

: High Quality Power Line

: Communication Line

/ : Principal Systems

: Key Components

DAS

LVR

HQPS

DSM

FEMS

ICT

UPS

： Distribution Automation System

： Low Voltage Regulator

： High Quality Power Supply System

： Demand Side Management System

： Factory Energy Management System

： Information and Communication Technology

： Uninterruptible Power Supply

High Quality Power

Supply System

UPSLoad Dispatching

Center

Substation

Distribution

Automation

System

LVR

Switch

ICT

Platform Demand Side

Management System

High Quality Power Line

Normal Quality Power Line

FEMS

<Core technologies for the demonstration>

1.Stabilization of power supply

=> DAS,LVR and HQPS

2.Achievement of power reduction

=> DSM, FEMS and ICT

1-1. Overview of the System

1-2. Project Framework

MOU

ID

MEMR

Indonesia

Instructions

Japan

Entrustment

PLN

(Memorandum Of

Understanding)

(ImplementationDocument)

MEMR: The Ministry of Energy and Mineral ResourcesPLN : State Electricity CompanyNEDO : New Energy and Industrial Technology Development Organization

Suryacipta City of Industry

1-3. Project Site

2．Introduction of the System

2-1.Distribution Automation System (DAS)

TURIP

SAKURA

LILY

Ｘ

Search SWFeeder highlight

04 Jun 2013 14:00

CSITGH BSTR R

BKRT

R

R R R

PBO

R

5 Not entered

4 Not entered

Not entered

Not entered

DS AAA

LBS ABC-1

LBS ACB-2

Sect ion

State

Not entered

3

2

№ Device　Name

1 Feeder CB ROSE

ＸAttribute Input List

№ Equipment Status

Regist

TURIP

SAKURA

LILY

Ｘ

Search SWFeeder highlight

04 Jun 2013 14:00

CSITGH BSTR R

BKRT

R

R R R

PBO

R

Ｃｏｎｎｅｃｔ Ｅｎｄ

Equipment

LBS CB Busbar Po in t

Connec t End

Primary feeder

LINE LINE Busbar

Angle of rotation

Operation

Add De le te Modify Move

RotateCo n n e c tio n

Mo di f y

Rec tangle

Move

FCB Custome r Enc lose

PBO Cus t omer CB

Mainsubstation Drowing

Attr ibu te

Inpu t

Logic al

Check

Registe r

Execu teSave

　９０° 　１８０° 　-９０° Reve rse

Function

Se t Cance l

ＸMaintenance

Ｌ ＩＮＥ Ｌ ＩＮＥ

～

1. Advanced accident recovery function- DAS execute this function(FDIR) fully automatically.- This function can respond to the various systems.

2. Easy database maintenance- Create the system diagram by drawing. - Can create the future system diagram by stacking the subjects of maintenance-data.

Drawing

Select

Drawing

Automatically generate topology

DB input

№ Maintenance NamePredetermined

TimeRegistrant

1Distr ibut ion DiagramMaintenance

2012/06/01 11 :00TaroFu j i

2Distr ibut ion DiagramMaintenance

2012/07/02 15 :00TaroFu j i

ＸSubject List of Maintenance

New Subject Decompression

№ Type of maintenance Scheduled time Register by Status

Register Execute Logical Check Delete

Sectio

n

Before introduction of DAS

Outage time

After introduction of DASSectio

nDetermine & Isolation of fault section

Restore of non-fault section

Fully automaticallyFault detection

Subjects of maintenance-data

Future system diagram

Ｃｏｎｎｅｃｔ Ｅｎｄ

Equipment

LBS CB Busbar Po in t

Connec t End

Primary feeder

LINE LINE Busbar

Angle of rotation

Operation

Add De le te Modify Move

RotateCo n n e c tio n

Mo di f y

Rec tangle

Move

FCB Custome r Enc lose

PBO Cus t omer CB

Mainsubstation Drowing

Attr ibu te

Inpu t

Logic al

Check

Registe r

Execu teSave

　９０° 　１８０° 　-９０° Reve rse

Function

Se t Cance l

ＸMaintenance

Ｌ ＩＮＥ Ｌ ＩＮＥ

～Code Mounted Code Mounted MountedTM

TM I RTM AMF T

TSS AR レ

TM AMF S レ 1 1111 1001TM AMF R

1111 1005TM CCB レ 1111 1004TM P レ 1111 1003

TSS BRF レ 1111 1006

Attribute Input

OK

Ｘ

Data Type

ON

Object = Feeder Object ID = 001

Name = ROSE

Capacity = 500 Overload = 500 State =

Tr Ratio = 150/20

Code Mounted Rat io ASDU_AD IO_AD

Load

Equipment attribute input

Display Server

DS、SS・RTU

At training 1

At training 2

In the server rack

At construction 1

At construction 2

2-2.High Quality Power Supply System (HQPS)

Under usual condition, electricity is supplied to customers from utility grid (PLN) via HQPS.And float charge is performed to the storage battery.

When the voltage of the grid line falls below the threshold value, the HQPS switches instantaneously (within 4ms) to the inverter supply and backs up the power supply from the battery to the customer in a certain time to prevent serious voltage drop (dip) and voltage interruption.

Before After

outragevoltage drop

Benefit of Factory(1) Improvement of power quality

(2) Stabilization of production(3) Reduction of loss cost

Benefit of Power Company(1) Improving service level

(2) Increasing customer satisfaction and

Decreasing customer complaint.

Improve utilization efficiency of facilities by providing services

with a total of 4 MVA facilities in multiple factories

HQPS

Substation

(PLN)

Substation

(PLN)

ImportantFacilitiesImportant

Facilities

Loss of Productivity

Operation Suspension

Damage to Products

and Facilities

HighQualityPower

GeneralFacilities

GeneralFacilities

Factory Factory AFactory B

Factory C

Factory D

UPS panel／UPS room

Transformer

At briefingsession

Battery compartment

Appearance of HQPS facility At construction

2-3.Demand Side Management System (DSM)

2-4. Cloud-based Factory Energy Management System

(Cloud-FEMS)

※１/２補助対象でも工事費補助は１/３

rooter

Cloud-based FEMS

data

Order

Substation

Utility Air-Con Lighting Production

facilitychiller Cooling tower

pump

EMS Client

DSM Client

Distribution board Distribution board

■Visualization

■Collection of Energy Consumption

■Measurement of energy consumption

■Demand Control

■Aggregation

■Demand Monitoring

■Management of Energy GEN-TAN-I *

■Manufacture event management

■Alarm notificationPlanning of an electric

power reduction

ICT

Platform

Collection Equipment

■Collection of Manufacture event

Input

inverter

* GEN-TAN-I : The amount of energy used per product

Collection Equipment

Production

facility

Production

facility

Production

facility

Execution of an

electric

power reduction

Cloud-based Factory Energy Management System (cloud-FEMS)

Cloud based FEMS is consisted of a cloud

FEMS server set in a data center,

measuring devices of electric power

consumption equipped with factories, data

collection equipment and FEMS client PC.

Cloud FEMS server gathers measured data,

then application services is provided by

FEMS client PC at each factory.

2-5. Private Factory Energy Management System

(Private-FEMS)

2-6. ICT Platform

3. Progress, Issues and Update of the Project

3-1. Progress and Issues of the Project

実証事業

設備導入

▽第１フェーズ開始

▽第２フェーズ開始

設計・製造

事前調査

実証事業

FY2010 FY2011 FY2012 FY2013 FY2014 FY2015 FY2016 FY2017

Overall

Schedule

Fundamental research

Feasibility study ▼Conclusion of MOU

Demonstration project

▼Conclusion of amended MOU

▼Conclusion of ID

▼Project Adopted

▼Entrustment Contract

▼System Export& Installation Start

▼SystemOperation

Start

3-2. Update of the Project

Start-up Operation Ceremony has been held on 23 May 2017

THANK YOU FOR YOUR ATTENTION!