Spares Process Updated

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    Spare Part Process

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    Spares Module - Process

    Physical Process

    Application Process

    Customer

    Walks inGive

    Quotation

    Place Orderas OTC

    Deliver

    Parts

    Issue Pick

    Ticket

    Invoice

    Locate Parts

    Allocate Parts

    Pick Parts

    Ship Parts

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    Dealership Hierarchy - Spares Department

    Dealer Owner

    General Manager Spares

    Parts Manager

    Spare Part Executive Spare Part Executive Spare Part Executive

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    Go to Order

    Screen tab.

    Query for Jobcard No.

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    Click on Job Card

    Parts view.

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    Click on New

    button, to

    add parts.

    Click on Fulfill Allbutton.

    Click on Pick Ticket

    hyperlink.

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    Click on Pick

    All button.

    Click on Process

    Shipment button.

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    Click on Parts Entry

    Complete.

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    Select the PartsSelect the Parts

    Select the Job CardSelect the Job Card

    Process Shipment for PartsProcess Shipment for Parts

    Once process shipment is done, the status of the parts becomes

    shipped. If only some of the parts required are shipped then the

    status becomes Partially shipped

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    Parts Sales - OTC

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    2.Enter Account name.

    1. Go to Accounts Screen.

    Account Creation

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    3. Click on New button.

    4. In the message

    displayed , click onCancel button, to

    create new record

    Account Creation

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    5. Enter Account

    details like name,

    address, main phone

    no.

    Account Creation

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    6. Click on Account

    Name Hyperlink.

    Quote Creation

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    7. Click on Quotes view tab.8. Click on New

    button.

    9.Click on Quote no. hyperlink.

    Quote Creation

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    10. Click on New

    button.

    11.Add required parts.

    12.Click on Reports buttonand select TM Quote

    option.

    Quote Creation

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    13. Click on Order

    option.

    OTC Order Creation

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    14. Click on

    Order button.

    15.Click on Order# hyperlink.

    OTC Order Creation

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    16.Click on Fulfill All button.

    OTC Order

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    17.Click on Pick Ticket

    hyperlink.

    OTC Order

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    18. Click on Pick All button.

    19. Click on Process

    Shipment button.

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    20. Go to OT

    CInvoice View.

    21. Click on Parts Invoice button.

    22. Click on Invoice # hyperlink.

    Before generating Invoice , check

    Payment Type (CREDIT orCASH)

    OTC Invoice Creation

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    23. Go to Reports button , select option

    CVBU-Spares Invoice-VAT.

    OTC Invoice Creation

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    Payment Receiving

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    1. In cashier login , goto Order screen tab

    2. Select OTC sales

    Payment Receiving

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    3. Query forOrder No.

    4. Go to Payments view

    tab.

    Payment Receiving

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    5. Click on New button.

    Payment Receiving

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    7. Go to Report button togenerate Receipt print

    6. EnterPayment method ,

    Type , Amount

    Payment Receiving

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    Payment Settlement

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    1. Go to OTC invoice view tab.2. Click on invoice No.

    hyperlink.

    Payment Settlement

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    3. Click on new button.

    Payment Settlement

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    4. Click on Pick applet

    button.

    5. Select payment receipt.

    6. Click on OK button.

    Payment Settlement

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    7. Click on Save button.

    Payment Settlement

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    We have seen..

    Creation of Account

    Quote Creation

    Adding parts in Quotation

    Creating OTC order from the quote given,

    Fulfill , Pick and shipment of parts

    Creation ofOT

    C invoice Payment receiving

    Payment Settlement

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    Internal Order

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    Scenario

    Internal Order is created when parts are to be transferred from one division

    to other division of same Dealer organization. The process is divided into 2 steps :

    Creation of Internal order

    Receiving Internal Order

    The Internal Order is created by the division which is transferring the parts

    The order is received by the division where parts are to be transferred.

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    1. Go to Orders screentab.

    2. Select Internal Order

    3. Click on New button.

    Creation of Internal Order

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    4. Enter Account , Source Inventory

    location , Destination Inventory

    Location.

    Internal Order Creation

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    Internal Order Creation

    5. Enter part no. and quantity

    6. Click on Fulfill All button.

    7. Click on Pick Ticket hyperlink

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    8. Click on Pick all button.

    9. Click on Process

    Shipment button.

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    10. Go to Report button,

    Take stock transfer challan

    report

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    1. Go to Site Map.

    2. Go to Receiving tab.

    3. Click on All pending

    orders Internal

    Receiving Internal Order

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    Receiving Internal Order

    4. Query forOrder

    no.

    5. Click on Internal

    Order hyperlink.

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    Receiving Internal Order

    6. Select part no. in Line Items

    7. Click on New button in Received Line

    Item .

    Repeat same process for all parts in Line Item.

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    8. After receiving all parts ,

    Click on Process Receipt.

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    We have seen

    Creation of Internal Order

    Adding parts to be transferred

    Fulfill , pick and Shipment of parts

    Generating Stock Transfer Challan

    Searching the Internal Order to receive

    Receiving the parts into inventory

    Process Receipt

    Generating Internal GRN.

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    Spares Procurement

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    1. Go to Purchase

    Order Screen Tab.

    2. Click on New button.

    3. Change the toggle fromPurchase orders-Spares

    to Purchase Order-Details

    Creation of SAPPurchase Order

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    4. Enter Sold To Party ,

    Spares OrderType, Order

    Reason, Payment Type.

    5.Enter Ship To Account

    , Bill To Company,Payer.

    Creation of SAPPurchase Order

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    6. Click on New button.7.Add required parts &

    quantity

    Creation of SAPPurchase Order

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    8. Click on Place Order

    button.

    After clicking on Place Order button, Order Status changes from Pending Approval to

    Order Placed, and SAP Order # is generated.

    Creation of SAPPurchase Order

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    Order Receiving

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    1. Go to Receiving screen tab.2.Select All Pending Orders PO/RO

    3.Click on Query button.

    4.EnterOrder

    no.5. Click on Purchase

    order hyperlink.

    Receiving SAPPurchase Order

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    6. Select the part in Line Item applet.

    7. Check Challan Details.8. Change the Status from In

    Transit to On Hand

    Receiving SAPPurchase Order

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    9. Click on Process Receipt button.

    Receiving SAPPurchase Order

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    10. Go to Receiving tab.

    11. Go to Spares Purchase

    Line Item Editable

    Committing the transactions to update wt. Avg.

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    12. Query for order no.

    Committing the transactions to update wt. Avg.

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    13. Select All records. ( CTRL + A )

    14. Go to Edit menu , select

    Change record option.

    Committing the transactions to update wt. Avg.

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    In Field column ,

    Select Commit

    Flag .

    Set value as Y

    Committing the transactions to update wt. Avg.

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    GRN creation

    1. Go to Receiving

    screen tab.

    2. Go to Spares

    Purchase Line Item

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    GRN Generation

    3. Query forOrder

    No.

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    GRN Creation

    4. Go to report button ,Select Goods Inwards

    Note

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    VendorOrder

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    1. Enter Name

    2. Enter Address details

    3. Enter main phone4. Select Account Type as Vendor.

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    VendorOrder Creation

    1. Go to Purchase Order screen

    2. Select Vendor order option

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    Vendor order creation

    3. Click on New button

    4. Click on Pick applet in Vendor field

    5. Query for Vendor

    6. Click on OK button.

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    VendorOrder creation

    7. Click on New button

    8. Enter part no. 9. Enter quantity

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    10. Go to Report button.

    11. Select Vendor

    Purchase Order

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    Receiving VendorOrder

    1. Go to ReceivingScreen.

    2. Go to All Pending Orders PO/RO

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    3. Query for Vendor order no.

    4. Click on purchase order hyperlink.

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    Receiving VendorOrder

    5. Select part no. in line items

    6.Enter all the details.

    Repeat these steps for all the parts in Line Items applet

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    Receiving Vendor order

    7. Click on Process Receipt button.

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    8 Go to Receiving tab.

    9. Go to Spares Purchase

    Line Item Editable

    Committing the transactions to update wt. Avg.

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    Committing the transactions to update wt. Avg.

    10. Query for Order no.

    11. Select all records (CTRL + S )

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    12. Go to Edit option.

    13. Select Change Records option.

    14. Select Commit Flag field

    15. Set value =Y

    16. Click on OK button.

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    Local Purchase GRN

    1. Go to Receiving Screen

    2. Select Local Purchase Line Items GRN

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    Local Purchase GRN

    3. Query for Order no.

    4. Go to Reports button.

    5. Select Goods Inward

    Note Local

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    We have seen.

    Creation of SAPPurchase order

    Adding part details Placing an Order.

    TakingOrder detail report.

    Searching the order to receive.

    Receiving parts into inventory

    Process Receipt.

    Committing the transactions

    GRN generation

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    Inventory Management

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    1. Enter Inventory Name , type ,

    Ownership , Product Type

    The Inventory Name should begin with TMCV-PARTS-.

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    Query for RequiredPart No.

    Part Browser - All Parts

    All parts view gives the details of queried part. The details available are Price ,

    available quantity , location , alternate part available ,etc.

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    Query for part no.

    Parts Browser Spare part browser

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    Parts Return

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    Purchase Return Order

    1. Go to Purchase Order screen.

    2. Go to Purchase Return Orders.

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    Purchase Return Order

    4. Select PurchaseReturn Reason

    3. Click on New button.

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    Purchase Return Order

    5. Select vendor . (TM

    or local vendor )

    6. Select PO ref No.

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    Purchase Return Order

    7. Click on pick Applet to

    select Part no.

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    Purchase Return Order

    10. Select part no.

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    Purchase Return Order

    11. Click on Fulfill All

    Button.

    12. Click on Pick Ticket .

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    Purchase return Order

    13. Click on Pick All

    14. Click on Process shipment.

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    Purchase Return Order

    15. Go to Report button, select

    Purchase Return Note

    S l R O d

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    Sales Return Order

    1. Go to Order

    screen tab.

    2. Select Return Order option.

    3. Click on New

    button.

    S l R t O d

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    Sales Return Order

    4. Select Return

    Order Reason

    5. Select Invoice no.

    S l R t O d

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    Sales Return Order

    6. Query for Invoice No.

    S l R t O d

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    Sales Return Order

    7. Change the dropdown from

    Return Order to Return Order

    Details.8. Click on Copy from Invoice.

    S l R t O d

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    Sales Return Order

    Invoiced parts are addedin Return order.

    9. Change the Quantity

    if required.

    S l R t O d

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    Sales Return Order

    10. Again change the dropdown from

    Return Order Details to Return order.

    11. Click on hyperlink ofOrder No.

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    Sales Return Order

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    Sales Return Order

    15. Click on process

    Receipt button.

    Sales Return Order

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    Sales Return Order

    16. Take MaterialReturn note

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    Return part Procedure with Invoice Cancellation

    Return Part procedure

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    Return Part procedure

    1. Go to order Screen tab.

    2. Select OTC Sales

    3. Click on query button..

    4. Query for order no.

    5. Go to OTC invoice view tab.

    OTC Invoice cancellation

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    OTC Invoice cancellation

    6. Click on invoice no.hyperlink.

    OTC Invoice Cancellation

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    OTC Invoice Cancellation

    7. Enter Cancellation Reason.

    8. Change the status from

    New to cancelled.

    Part Cancellation

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    Part Cancellation

    9. Change the status

    of part from Shipped

    to cancelled

    Save with (CTRL + S )

    Parts Return Procedure

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    Parts Return Procedure

    One Inventory transaction is generated withthe type as Receive TP

    Parts Return Procedure

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    Parts Return Procedure

    In case of partial return ( i.e. shipped qty is 5 , customer wants to return 3

    qty) , first receive complete quantity back in stock using the Return partprocedure (as explained earlier in PPT ).

    then follow normal parts issue process to re-issue the modified quantity.

    Then go to OTC invoice , and generate new Invoice.