SERVICE NOTES

Copyright © 2009 ROLAND DG CORPORATION

8767-16

Confi dential

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERSThis Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSEAuthorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of SP-540V.

3. REUSEAuthorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTIONAuthorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

1 Structure & Spare Parts1-1 COVERS 1-11-2 FRAME 1-21-3 DRIVE UNIT 1-41-4 HEAD CARRIAGE 1-61-5 BASE FRAME 1-71-6 CHASSIS 1-81-7 PINCH ROLL 1-91-8 STAY ROLL 1-101-9 TOOL CARRIAGE 1-111-10 WIPER SYSTEM 1-121-11 PUMP SYSTEM 1-131-12 INK SYSTEM 1-141-13 ACCESSORIES & STAND 1-15

2 Electrical Section2-1 WIRING MAP 2-12-2 MAIN BOARD 2-32-3 SERVO BOARD 2-102-4 HEATER BOARD 2-162-5 SUB BOARD 2-192-6 MAINTENANCE PARTS LIST 2-24

3 Replacement of Main Parts3-1 HEAD REPLACEMENT 3-23-2 WIPER REPLACEMENT 3-83-3 CAP TOP REPLACEMENT 3-103-4 TOOL CARRIAGE REPLACEMENT 3-153-5 CARRIAGE MOTOR REPLACEMENT 3-193-6 PUMP REPLACEMENT 3-243-7 INK TUBE REPLACEMENT 3-283-8 BATTERY REPLACEMENT 3-333-9 CARRIAGE WIRE REPLACEMENT 3-353-10 ENCODER SCALE REPLACEMENT 3-403-11 PINCH ROLELR REPLACEMENT 3-433-12 CUTTER PROTECTION REPLACEMENT 3-443-13 SW POWER SUPPLY REPLACEMENT 3-453-14 FLEXIBLE CABLE REPLACEMENT 3-46

4 Adjustment4-1 SPECIAL TOOLS 4-14-2 SERVICE MODE 4-24-3 HOW TO UPGRADE FIRMWARE 4-174-4 HEAD ALIGNMENT 4-204-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-294-6 LINEAR ENCODER SETUP 4-334-7 CROP MARK SENSOR ADJUSTMENT 4-354-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-374-9 PRINT/CUT POSITION ADJUSTMENT 4-404-10 CALIBRATION (FEEDING DIRECTION) 4-424-11 TOOL HEIGHT ADJUSTMENT 4-444-12 TOOL PREASSURE ADJUSTMENT 4-474-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-514-14 CAP HEIGHT ADJUSTMENT 4-54

5 Supplemental Information5-1 SENSOR MAP 5-1

6 Troubleshooting6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-1 MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING6-2 DOES NOT PRINT AT ALL 6-26-3 SHIFTING IN PRINTING 6-36-4 VERTICAL BANDING 6-36-5 PRINT DOES NOT MATCH WITH CUT 6-46-6 STITCH CUT 6-56-7 START AND END POINTS DO NOT MATCH 6-66-8 DISTORTED FIGURE 6-76-9 MEDIA SHIFTING 6-76-10 MOTOR ERROR 6-86-11 HEATER TEMPERATURE FAILS 6-9 TO REACH THE PRESET VALUE6-12 DOESN'T CONTROL THE THEMPERATURE 6-96-13 ERROR MESSAGE 6-106-14 SERVICE CALL 6-10

7 Service Activities7-1 INSTALLATION CHECK LIST 7-17-2 MAINTENANCE CHECK LIST 7-137-3 SPECIFICATION 7-15

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Contents

Revision Record

RevisionNo. Date Description of Changes Approval Issued

0 2004.10.14 First Edition Inagaki Sato

1 2004.10.25 1-7 : PINCH ROLLER Parts No. have been changed. Inagaki Sato

2 2005.1.6 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Inagaki Mabuchi

3 2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical Parts has been revised. Inagaki Mabuchi

4 2005.6.21 3-14 : FLEXIBLE CABLE REPLACEMENT has been added.6-10 : MOTOR ERROR <ERROR LIST> has been revised. Kato Mabuchi

5 2005.7.15 1-4 : HEAD CARRIAGE Parts has been revised. Kato Hioki

6 2005.9.13 1-3 : DRIVE UNIT, 1-10 : WIPER Parts has been revised. Kato Hioki

7 2006.1.12 1-4 : HEAD CARRIAGE Parts has been revised. Kato Misako

8 2006.12.26 3-8 : BATTERY REPLACEMENT Procedures have been revised.1-11: PUMP SYSTEM Parts have been revised. Kato Misako

9 2007.1.9 1-5 : BASE FRAME Parts have been revised. Kato Misako

10 2007.4.26 1-4 : HEAD CARRIAGE Parts has been revised. Kato Satoru

11 2007.12.7

1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-10 : WIPER, 1-11:PUMP SYSTEM,1-13 : ACCESSORIES & STAND Parts have been revised.Sect 3 : "WARNING" has been added.4-2 : SERVICE MODE SYSTEM SWITCH has been revised.

Kato Misako

12 2008.5.19 1-2 : FRAME Parts have been revised.1-10 : WIPER SYSTEM Parts have been revised. Kato Misako

13 2008.7.28 1-10 : WIPER SYSTEM Parts have been revised.4-4 : HEAD ALIGNMENT has been revised. Kato Misako

14 2009.1.14 1-6 :CHASSIS Parts have been revised. Kato Misako

15 2009.3.11 1-12 :INK SYSTEM Parts have been corrected. Kato Misako

16 2009.9.14 1-11: PUMP SYSTEM Parts have been corrected. Kato Misako

To Ensure Safe Work

About and Notices.

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.* material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). The speci c thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The speci c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The speci c meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”.

In addition to the and symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

About the Labels Affi xed to the Unit These labels are af xed to the body of this product. The following gure describes the location.

Electric charge.Do not touch when power is on.

Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fi re.It may cause heat, explosion and re.

Put tape around the lithium battery for insulation for disposal or preservation.It may cause heat, explosion and re.

Turn off the primary power SWs for the Printer and Dryer before servicing.

HIGH VOLTAGE,HANDLING ATTENTION• Do not touch during power on Electric shock, Compornents damage• Do not repair. Replace power unit.• Do not replace fuse. Can not be recovered.

The wiring terminal untended for connection of the pro-tective earthing conductor associated with the supply wiring.Do not disconnect the cable of this terminal except the time of replacement.

1 Structure & Spare Parts1-1 COVER

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 22095156 APRON,FRONT AL SP-540V 25 W840605010 PANEL BOARD SP-3002 22095158 APRON,FRONT UNDER SP-540V 26 22055690 PLATE,FRONT COVER SP-540V3 22805567 ASS'Y,FRONT COVER SP-540V 27 22055356 PLATE,F COVER CM-5004 23415133 ASS'Y,THERMISTOR CABLE SP-300 28 15099124 SENSOR,US-602SXTLAS 65OFF 50ON5 23415112 ASS'Y,THERMOSTAT CABLE SP-300 29 22155958 SHAFT,COVER F FJ-5406 22045135 COVER,INK SYSTEM SP-300 30 21475189 SHEET,HEATER RUBBER SP-540V7 22045114-01 COVER,MAINTENANCE INKHEAD SP-300 31 21475155 SHEET,PANEL SP-3008 22045371 COVER,INK CARTRIDGE SP-540V 32 22715468 STAY,HEATER HOLDER F SP-540V9 22045376 COVER,RAIL F SP-540V 33 22715355 STAY,PANEL SP-30010 22045134 COVER,SIDE L SP-300 34 21425110 WASHER,COVER FJ-5011 22045373 COVER,TOP SP-540V12 12239406 CUSHION,TM-96-6 PARTS LIST -Supplemental Parts-13 22195140 FRAME,COVER F SP-540V Parts No. Parts Name14 21655310 HOLDER,COVER F SP-540V S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.15 21645106 HOOK,INT SW FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.16 22495211 KEYTOP,DS-LD1H BLK S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.17 22495210 KEYTOP,DS-LX1H BLK S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.18 22535287 LABEL,CAUTION CARRIAGE #LA266 S5 31279106 LABEL,CAUTION HOT SURF NO.77819 22535443 LABEL,MEDIA CLAMP SP-300 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.20 22535390 LABEL,EMERGENCY STOP #LA496 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS22 22535453 LABEL,VERSACAMM SP-300 #LA649 S8 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS23 22535452 LABEL,VOLTAGE SW SP-300 #LA648 S9 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS24 22535330 LABEL,WARNING SOL INK #LA396 S10 31139103 PLAPOINT,FE4*6 WH

S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS

1-1

31

32

1617

25

S3

1

2

3

4

5

6

7

8

9

10

11

12

12

13

14

15181924

20

22

2326

27

28

29

29

30

30

32

33

34

34

34

34

34

34

S1

S1

S1

S1

S1

S2

S3S3

S3

S3

S3S3

S3

S4

S4

S4

S4

S4

S4

S5

S6

S6

S7

S8

S8

S8

S8

S9

S10

S10

S10

S11

1-2 FRAME

1-2

25

30

46

S4

19

S16

4025S337

S17

S213

13

S15

S8

S8

S12

S1

S68

28S3

S1

S3

S3

S3 47

27

44

S19

S20

1

1

S8

S12

23S8

3

22

20

18

3129

S14

21

S13

45

41

39S412

4

356

S12

14

49

S7

S7

42

S14

15

S9

11S1

4

S5S13

4

S14

17S1

4

36

S10

1510

S9 S12

7

S14

4326

6

38

S14

8

S5S1

3

S14

51

S14

S14

S4

50

24

S14

33 34

S12

S11

S13

S8

48

S18

S11

S352

55

53

54

9

Rev

ised

12

1-2 FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 21905192 ADAPTER,MEDIA CLAMP SP-540V S1 31029101 BUSH,NB-192 7520501000 ASS'Y,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-60253 22845192 BASE,BOTTOM SP-540V S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.4 22845104 BASE,RAIL SP-300 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.5 21985140 BRACKET,INK CATCH TANK SP-540V S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS6 12159573 BUSH,80F-0603 S6 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS7 12159563 BUSH,80F-1006 S7 31149705 RING SET,E-RING ETW-7 SUS 50PCS8 12159508 BUSH,SHAFT OILES 80F-1206 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P9 23415129 CABLE ASS'Y,FAN SP-300 S9 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS

10 23415113 CABLE ASS'Y,FRONT COVER SW SP-300 S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS11 23415114 CABLE ASS'Y,MNT. COVER SW SP-300 S11 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS12 23415126 CABLE ASS'Y,LOADING SENSOR SP-300 S12 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS13 23415271 CABLE-ASSY,V SELECTOR SP-540V S13 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS14 21745109 COLLAR,LEVER FJ-540 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS15 22045186 COVER,INK SYSTEM SW SP-300 S15 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS16 22025980 COVER,INT SW FJ-540 S16 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.17 22045372 COVER,SCAN MOTOR SP-540V S17 31369102 SPACER,PCB SUPPORT PCB-8S18 22045374 COVER,UNDER L SP-540V S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS19 22045375 COVER,UNDER R SP-540V S19 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.20 W876705040 FAN JUNCTION BOARD SP-540V S20 31129101 PIPE SET,POLYCA 3*6*8 20PCS21 22195145 FRAME,MIDDLE L SP-540V22 22195146 FRAME,MIDDLE R SP-540V23 22195105 FRAME,SCAN MOTOR SP-30024 22195148 FRAME,SIDE L SP-540V25 22195149 FRAME,SIDE R SP-540V26 22305101 GUIDE,LEVER SP-30027 W876705020 HEATER POWER BOARD SP-540V28 W840605020 JUNCTION BOARD 1 SP-30029 22485104 KNOB FJ-5030 22535444 LABEL,READ MANUAL #LA63731 22535441 LABEL,SET INK SP-300 #LA63433 1000001620 LABEL,USE ECO-SOL MAX#LA92434 22535330 LABEL,WARNING SOL INK #LA39635 22485108 LEVER,CAM PINCH SP-30036 12399102 MAGNET CATCH TL-10537 22155763 OILES BUSH 80F-080638 22175105 PINCH ROLL SPRING39 W840605080 PINCH U/D SENS BOARD SP-30040 22055474 PLATE,INK CATCH TANK FJ-5241 22055589 PLATE,LEVER LINK SP-30042 22055598 PLATE,SQUARE SHAFT SUPPORT SP-30043 22145393 SHAFT,JOINT PNC-960 44 22295302 SHAFT,SQUARE SP-540V45 22035196 STAND,LEVER SP-30046 22715347 STAY,FRAME SIDE R SP-30047 22715467 STAY,HEATER BOARD SP-540V48 22715351 STAY,LEVER ADJUSTOR SP-30049 22715350 STAY,PINCH LEVER SP-30050 22715348 STAY,INK CARTRIDGE SUPPORT SP-30051 22785101 SUPPORT,FRAME R SP-30052 22715465 STAY,EXT BOARD SP-540V53 22055644 PLATE,CONNECTOR TS-3054 W876705060 EXT BOARD SP-540V55 23415272 CABLE ASS'Y,FAN JUNCTION SP-540V

1-3

Revised 12

1-3 DRIVE UNIT

1-4

61

S13

24

61

62

6063

63

64

6460

68

66

67

69

24

24

24

11

43

49

S13

S4S3

5352

S12

38

39

34 2038

59

45

S18S4

16

S21

41

13 7675 247

7

9

8

S12

S12

3140

S13

S8

S12

S1S1

S22 S4

4

3

44

53

S13

10

S1

S13

2315S3

S4S1

4

125

S11

5572

S16

15

22

S3

S1

S10

S17

S3

S9

S1

28

70

29

29

29

56

S24

37

S730

51

65

19

24

24

33

33

33

33

S1 S3

S13

S1

S1

S3

50

25

S13

S1

57

S24

35 3646

2632

48

S23

S13

S13

S13

S15

S1

S15

S13

S13

S5

S9

S20

S2 S10

S11

S11

42

16

5818

S13

S13

147

14

27 38

S8S9

5421

17

S6

6

7473

71

RE

VIS

ED

6

RE

VIS

ED

6

RE

VIS

ED

2

RE

VIS

ED

11

R 1

1

REV

ISED

11

1-3 DRIVE UNIT

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 7876709020 ASS'Y, FEED MOTOR SP-540V *1 68 22805578 ASS'Y TUBING 3*1000MM SP-540V2 7876709010 ASS'Y,SCAN MOTOR SP-540V 69 22805478 ASS'Y TUBING 2*20MM FJ-5403 11869103 BALL,4MM 70 22535517 LABEL,PINCH ROLL SP-540V #LA7404 22845111 BASE,SCAN MOTOR SP-300 71 22535518 LABEL,PINCH ARROW SP-50V #LA7395 23415123 CABLE ASS'Y,CUT CAR.ORG. SP-300 72 22715469 STAY,HOLD SHAFT SQUARE SP-540V6 23415124 CABLE ASS'Y,GRIT MOTOR SP-300 73 22715466 STAY,FA-CODER SP-540V7 23415127 CABLE ASS'Y,PRI. CAR. ORG. SP-300 74 25095120 GRIT ENCODER TS5217N561 FJ-5408 23415125 CABLE ASS'Y,SCAN MOTOR SP-300 75 1000003821 SPACER,FLANGE VP-5409 21365103 CASE,LOCK CJ-70 76 1000003822 BASE,FLANGE VP-54010 22045130 COVER,CAP MOTOR SP-30011 12049377 COVER,TKPO180-2B R50-63 PARTS LIST -Supplemental Parts-12 W840605070 CUT ORIGIN BOARD SP-300 Parts No. Parts Name13 1000003824 FRANGE,MOTOR SCAN SP-540V S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.14 21995122 FLANGE,MOTOR FJ-540 S2 31129102 PIPE SET,POLYCA 4*8*10 20PCS15 W8406050C0 FLEX1 SP-300 S3 31299102AS RIVET SET,NYLON P2655B 20 PCS.16 W8406050D0 FLEX2 SP-300 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P17 22195144 FRAME,FEED MOTOR SP-540V S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS18 22195108-01 FRAME,SUPPORT AUTO CUTTER SP-300 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P19 22195150 FRAME,RAIL SUPPORT SP-540V S7 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.20 21685149 GEAR,H235S20(B8)T2 S8 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.21 21685128 GEAR,H300 S10(B6C16POM) S9 31049117 SCREW,CAP M4*12 BC+PW22 22305109 GUIDE,CABLE FLEX-CUT SP-540V S10 31049174AS SCREW,CAP M4*15 NI23 22305103 GUIDE,CABLE CARD SP-300 S11 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS24 22135559 GUIDE,TUBE 8 FJ-500 S12 31069104 SCREW,CAP M4*6+FL C25 W876705060 FLEX3 SP-540V S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS26 21655131 HOLDER,LINEAR SCALE CJ-70 S14 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS27 22115121 HOUSING,R-BEARING FRAME FJ-540 S15 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS28 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 S16 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS29 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 S17 31249217AS WASHER SET,PLAIN 4*8*1 C 100 PCS.30 21895169 L-BEARING,LWES15C3R2160QE S18 31149704 RING SET,E-RING ETW-6 SUS 100 PCS31 21345111 LOCK,STAY SP-540V S20 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.32 22055316 PLATE,LINEAR SCALE CJ-70 S21 31289107 CUPSCREW SET,M3*12 NI 100 PCS33 22055591 PLATE,TUBE GUIDE SP-300 S22 31049112 SCREW SET,CAP M4*10 BC 20 PCS34 21975157 PULLEY,HD48.46S16(B35C39.5 F53) S23 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P35 21975154 PULLEY,UD49.2S4(B4.6C6.6) S24 3000000096 TAPE,UHMW-PE 3965 19MM*30M36 22645127 RAIL,GUIDE SP-540V37 22645129 RAIL,LINEAR SCALE SP-540V *1 Revised 6 Refer to the Service Information SP-540V7.38 22175815 BEARING F8-162239 15229506 SENSOR INTERRUPTER,GP1A05A540 22295117 SHAFT,LOCK CJ-7041 22155963 SHAFT,PULLEY FJ-54042 21475188 SHEET,LINEAR SCALE SP-540V43 21475187 SHEET,RAIL CABLE SP-540V44 22185101 SLIDER,LOCK CJ-7045 22175134 SPRING,A CJ-7046 22175122 SPRING,BACKUP PNC-96047 22175157 SPRING,C P-ROLLER CM-50048 22035172 STAND,PULLEY SP-30049 22715462 STAY,COVER FLEX CABLE SP-540V50 22715361 STAY,GUIDE RAIL LB SP-30051 22715379 STAY,GUIDE RAIL LF SP-30052 22715363 STAY,PULLEY SHAFT SP-30053 22715356 STAY,GUIDE RAIL SUPPORT SP-30054 22135346 STOPPER,CAM CM-50055 22135441 STOPPER,LINEAR SCALE FJ-54056 22785115 SUPPORT,CABLE SP-540V57 21945149 WIRE,SCAN DRIVE SP-540V58 23415114 CABLE-ASS'Y,MAINT-COVER SW SP-30059 22805471 ASS'Y,PULLEY HD48.46S16 FJ-54060 11909168 ADAPTER,TUBE 2-3FAI FJ-54061 11909133 ADAPTER,SCREW 2FAI FJ-5062 11909167 ADAPTER,SCREW 3FAI FJ-54063 11659149 HOLDER,RING O 2FAI FJ-5064 11659249 HOLDER,RING O 3FAI FJ-54065 22055697 PLATE,SHAFT SQUARE SP-540V66 22805555 ASS'Y,TUBING 2*1600MM SP-540V67 22805479 ASS'Y,TUBING 2*100MM FJ-540

*REVISED 11:No.13,75,76 Refer to the Service Information SP540V-017.*REVISED 11:No.S24 Refer to the Service Information SP540V-019.

1-5

REVISED 6

REVISED 6

REVISED 2

REVISED11

REVISED11

REVISED11

1-4 HEAD CARRIAGE

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 21905166 ADAPTER,HEAD FJ-540 31 W840605050 PRINT LINEAR ENCORDER BOARD SP-3002 11909133 ADAPTER,SCREW 2FAI FJ-50 32 22295303 SHAFT,HEXAGON CARRIAGE SP-540V3 1000002201 ASSY,HEAD INKJET SOL XC-540 33 22185127 SLIDER,CARRIAGE FJ-5404 22805555 ASS'Y,TUBING 2*1600MM SP-540V 34 22165216 SPACER,U/D LEVER FJ-5405 22845193 BASE,CARRIAGE AL SP-540V 35 22175159 SPRING,CARRIAGE SIDE FJ-506 22845194 BASE,CARRIAGE HOLDER SP-540V 36 22175520 SPRING,HEAD ADJUST 500 FJ-5407 23415274 CABLE-ASSY,HEAD U/D SENS SP-540V 37 22175519 SPRING,HEAD PLESS 500 FJ-5408 23475214 CABLE-CARD,21P1 180L BB 38 22625109 SPRING,PULL CARRIAGE 3500 FJ-5409 23475240 CABLE-CARD,36P1 2670L BB 39 1000000417 STAY,ENCORDER SENSOR SP-540V10 21775103 CAM,CARRIAGE FJ-540 40 22715362 STAY,HOLDER CARRIAGEBOARD SP-540V11 22045140 COVER,HEAD BOARD SP-300 41 22715472 STAY,SENSOR CARRIAGE SP-540V12 22045365 COVER,PRINTING CARRIAGE SP-540V 42 22785116 SUPPORT,CARRIAGE BOARD SP-540V13 12049138 COVER,TKPO180-2B R50-4414 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540 PARTS LIST -Supplemental Parts-15 12399352 FILTER(E) FRC-45-12-6.5 Parts No. Parts Name16 22195141 FRAME,CARRIAGE SIDE L SP-540V S1 31379101 CLAMP,FLAT CABLE FCS-50P17 22195142 FRAME,CARRIAGE SIDE R SP-540V S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.18 22195143 FRAME,CARRIAGE U/D SP-540V S3 31149703AS RING SET,E-RING ETW-4 100 PCS.19 22135618 GUIDE,CARRIAGE CAP FJ-540 S4 31299102AS RIVET SET,NYLON P2655B 20 PCS.20 22135440 GUIDE,HEAD AL FJ-540 S5 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P21 21655311 HOLDER,CABLE SP-540V S6 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS22 11659149 HOLDER,RING O 2FAI FJ-50 S7 31799103 SCREW SET,CAP M3*15 NI 20PCS23 22485111 LEVER,CARRIAGE SP-540V S8 31069104 SCREW,CAP M4*6+FL C24 21345105 LOCK,CJ-500 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS25 22395108 MAGNET,CJ-500 S10 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS26 15229705 PHOTO INTERRUPTER GP1A71A1 S11 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS27 1000000134 PLATE,DAMPER SP-540V S12 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS28 22055547 PLATE,GND FJ-540 S13 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS29 22055548 PLATE,SLIDER CARRIAGE FJ-540 S14 31239114 SCREW,W-SEMS M3*8 C30 W8406050F0 PRINT CARRIAGE BOARD SP-300

1-6

1

1

2

3

44

5

6

7

8

9

10

10

11

12

13

14

14

16

17

18

1919

20

21

22

23

24

25

26

2728

29

29

30

31

32

34

35

35

36

37

38

38

39

4041

S2

33

42

S1

S2

S2

S2

S2S2

S2

S2

S2

S2

S2

S3

S3

S4

S4S5

S5

S5S14

S6

S2

S8

S8

S9

S10

S11

S12

S12

S13

S13

S14

S8

S3

S2

S2

S7S7

15

REVISED 5

REVISED 5

REVISED 2,7

REVISED 2,7

REVISED 2,7

REVISED 2 Refer to the Service Information : SP540V-003REVISED 5 Refer to the Service Information : SP540V-004REVISED 7 Refer to the Service Information : SP540V-008REVISED 10 Refer to the Service Information : SP540V-009REVISED 11 Refer to the Service Information : SP540V-013

REVISED 10

REVISED 10

REVISED 11

REVISED 11

1-5 BASE FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22805570 ASS'Y, GRIT ROLLER SP-540V S1 31029101 BUSH,NB-192 22095157 APRON,B SP-540V S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.3 22115106 BEARING HOUSING A 211-106 S3 31289112 CUPSCREW, M3*10 NI4 22175870 BEARING 10-19ZZ S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.5 22005144 BED,SP-540V S5 31179106 SCREW,JACK UP SP-540V6 23415118 CABLE ASS'Y,PAPER SENSOR SP-300 S6 31129102 PIPE SET,POLYCA 4*8*10 20PCS7 23415133 CABLE-ASS'Y,THERMISTOR SP-300 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.8 23415112 CABLE-ASS'Y,THERMOSTAT SP-300 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P9 22165165 COLLAR S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS10 21715110 FAN SCBD24H7-016 S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P11 22195147 FRAME,SIDE BED L SP-540V S11 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.12 22195110 FRAME,SIDE BED R SP-300 S12 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS13 22535452 LABEL,VOLTAGE SW SP-300 #LA648 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS14 21545137 PAD,CUTTER CM-500 S14 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS15 22055599 PLATE,SHUTTER END SP-300 S15 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS16 22055698 PLATE,SHUTTER SP-540V S16 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS17 15099124 SENSOR,US-602SXTLAS 65OFF 50ON S17 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P18 15099115 SENSOR-INTERRUPTER GP2A25NJ19 22075126 SET,GRIT ROLLER CJ-540 *include 9 Rollers20 22295301 SHAFT,FEED SP-540V21 21475189 SHEET,HEATER RUBBER SP-540V22 21625106 SHUTTER,BED SP-540V23 22125432 SHUTTER,FAN FJ-54024 21625103 SHUTTER,HEATER CORD SP-30025 22165229 SPACER,BED LOWER SP-540V26 22165230 SPACER,BED UPPER SP-540V27 22715468 STAY,HEATER HOLDER SP-540V28 22715352 STAY,PAPER SENSOR SP-300

1-7

Revised 9

S4

S12

S2

S157

S2

S2

14

S12

18 6

S1128

28

S11618

S7

S12 10

S6S6

2324

S1

S10S13

26

25

S13S10

2625

S17

S4

2

13

11S13

S3

S3

S3

S3

21

27

5

17

S98

21

27

122

15

S7S10 16

23

S11

S11

S4 S13

12

S4

S8

S8

15

S7S1

24

S7

S6S6

S1210

S13

S10

2625

S5

S5

S5S14

S14

S14

1-6 CHASSIS

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No.

1 15009101 BATTERY CR2032 33 21475147 SHEET,COATING SEAL FJ-5402 23505631 CABLE-ASS'Y JUNBI A PC-600 34 22055695 PLATE,NET CARD SP-540V3 23505632 CABLE-ASS'Y JUNBI B PC-600 35 22805353 ASS'Y,NETWORK BOARD FJ-5004 23415268 CABLE-ASSY AC GROUND GREEN SP-540V5 23415116 CABLE ASS'Y,JUNBI D SP-300 PARTS LIST -Supplemental Parts-6 23415269 CABLE-ASSY,AC SWPS POWER SP-540V Parts No. Parts Name7 23415270 CABLE-ASSY POWER H AC SP-540V S1 31029106 BUSH,SQUARE SB-60258 23415111 CABLE ASS'Y,POWER H DC SP-300 S2 31379101 CLAMP,FLAT CABLE FCS-50P9 23415117 CABLE ASS'Y,POWER MAIN SP-300 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.10 23415115 CABLE ASS'Y,POWER SERVO SP-300 S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS11 23415109 CABLE ASS'Y,RELAY JUNCTION SP-300 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.12 23415132 CABLE ASS'Y,THERMO JUNC. SP-300 S6 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.13 23475197 CABLE-CARD 25P1 105L BB S7 31279116 LABEL,EARTH MARK-1 NO.E-58014 23475211 CABLE-CARD,14P1 350L BB S8 31279121 LABEL,FLASH-LIGHTING NO.E-58215 23475217 CABLE-CARD,18P1 80L BB S9 31279191 LABEL,WARNING FUSE REPLACE #34716 23475212 CABLE-CARD,24P1 600L BB S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P17 23475112 CABLE-CARD,26P1 700L BB S11 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS18 22815156 CHASSIS,SP-540V S12 31369101 SPACER,PCB SUPPORT PCB-8L19 11769118 CLAMP,FCM2-S6-14 S13 31209118 SPACER SET,WPCS-12S-4.0 20PCS20 22045369 COVER,CHASSIS SP-540V21 12399352 FILTER(E) FRC-45-12-6.522 12559105 FUSE,5X20 21706.3 6.3A/250V23 W876705010 HEATER CONTROL BOARD SP-540V24 13429702 INLET AC-P01CF01 15A250V25 22535257 LABEL,CAUTION VOLTAGE #LA16726 22535117 LABEL,POWER CM-500 NO.89327 W876705030 POWER JUNCTION BOARD SP-540V28 13129170 POWER SW AJ7201B29 12429114 POWER UNIT,ZWS150PAF-36/J

7876705100 SP-540V MAIN BOARD ASS'Y6087670000 ASSY,MAIN BOARD SP-540V

31 7840605600 SP-300 SERVO BOARD32 23415273 CABLE-ASSY,EXT JUNCTION SP-540V

1-8

30

9

10

1

2

3

4

5

6

7

8

11

12

13

14

15

16

17

18

19

20

2122

23

24

25

26

27

2829

30

31

S1

S1

S1

S1S2

S2

S3

S3

S5

S6

S5

S5

S5

S4

S4

S5

S7 S8

S9

S10

S10

S5

S6

S6

S11

S12

32

3534

S5

33

S13

Revised 14

Revised 14

Revised 14: Refer to the Service Information SP540V-016.

1-7 PINCH ROLLER

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22805581 ASS'Y, PINCH ROLLER L/R SP-540V S1 31149702 RING SET,E-RING ETW-3 100 PCS.2 21745101 COLLAR,P-ROLLER PNC-960 S2 31019702 SCREW SET,BIND P-TIGHT M3*6 3C 100P3 22195153 FRAME,PINCH ROLL SP-540V S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P4 22145416 LEVER,P-ROLLER PNC-960 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS5 22145831 PIN NO.1 (214-831)6 22145832 PIN NO.2 (214-832)7 22055264 PLATE,GUIDE P PNC-9608 21565102 P-ROLLER TD16S4(B10) TYPE29 22625101 SPRING,PINCH LEFT SP-30010 22625102 SPRING,PINCH RIGHT SP-30011 22715471 STAY,PINCH SENSOR SP-540V12 11539104 PIN 3*35 SUS M613 7876701500 ASS'Y, PINCH ROLLER C SP-540V14 21565103 P-ROLLER FD16S4(B10) TYPE215 22625120 SPRING,PINCH CENTER LEFT SP-540V16 22625121 SPRING,PINCH CENTER RIGHT SP-540V17 22715461 STAY,PINCH CENTER SP-540V

1-9

1

2

3

4

5

6

7

8

9

10

11

S1

S1

S2

S3

S3

12

13

2

3

4

5

6

14

15

16

17

S1

S1

S2

S3

S3

12

S4

<Right/Left Pinch Roller> <Center Pinch Roller>

REVISED 1

REVISED 1

1-8 STAY ROLL

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22145200 ARM,SP-300 S1 31109603 NUT,SQUARE M5 8.5*8.5*2.3 C2 21815106 BOLT,SHOULDER PNS-5013 22485107 LEVER,BRAKE SP-3004 21545139 PAD,BRAKE PNS-5015 22295309 SHAFT,SHEET SP-540V6 7498805000 ASS'Y, STOPPER SCREW PNS-5017 22135362 STOPPER PNS-501

1-10

7S1

6

7S16

51

1

24

3

1-9 TOOL CARRIAGE

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22805571 ASS'Y CARRIAGE SP-300 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS2 22805292 ASS'Y, CLAMP BLADE CM-500 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.3 22805291 ASS'Y, HOLDER BLADE CM-500 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.4 22805287 ASS'Y, PLATE CAM SLIDE CM-500 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.5 7488739000 BASE CUTTER CJ-500 S5 31299102AS RIVET SET,NYLON P2655B 20 PCS.6 23415119 CABLE ASS'Y,PINCH SENSOR SP-300 S6 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS7 22045137 COVER,CARRIAGE BOARD SP-300 S7 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS8 22025269 COVER,CARRIAGE CM-500 S8 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS9 W840605060 CROP MARK BOARD SP-300 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

10 W8406050E0 CUT CARRIAGE BOARD SP-300 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS11 22285503 NUT,PENHOLDER S11 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS12 21495115 SCREW,BLADE SET CM-500 S12 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS13 15099115 SENSOR-INTERRUPTER GP2A25NJ S13 31249402AS WASHER SET,EXTERNAL TOOTH M4 C10014 21475148 SHEET,FILTER CROP CJ-500 S14 31019112AS SCREW SET,BINDING M2.6*4BC 100PCS15 22175122 SPRING,BACKUP PNC-96016 22175154 SPRING,BLADE UP CM-50017 22175155 SPRING,SCREW CM-50018 22715168 STAY,AUTO CUTTER 2 CM-50019 22715463 STAY,CUT CARRIAGE BOARD SP-540V20 22715464 STAY,CUT CARRIAGE HOLDER SP-540V21 23475238 CABLE-CARD,15P1 2570L BB

1-11

1

23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

19

21

S1

S2

S3

S4

S4

S4

S4S5

S5

S6

S10

S8

S7S9

S7

S11

S12

S13

S14

1-10 WIPER SYSTEM

PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 22845107 BASE,WIPER MOTOR SP-300 27 22625105 SPRING,SET SERGE MIST SP-3002 11929139 BELT,520P2M4-530 28 22175140 SPRING,TENSHONER STX-73 12159536 BUSH,B-S6-17 29 21445114 TRAY,WIPER UNDER SP-540V4 23415128 CABLE ASS'Y,WIPER SENOR SP-300 11379105 WIPER,HEAD ASP FJ-505 23415120 CABLE ASS'Y,WIPER MOTOR SP-300 1000003390 WIPER,HEAD FOR SOLINK6 22045141 COVER,SCRAPER SP-300 31 21375107 WIPER,SCRAPER FJ-5407 22045129 COVER,SERGE MIST SP-300 32 21985139 BRACKET, WIPE UNDER SP-540V8 22045128 COVER,WIPER SP-300 * REVISED 6 Refer to Service Information : SP54069 1000000416 FILTER(M),SERGE MIST ２ SP-300 * REVISED 13 Refer to Service Information : SP540V-02110 22275120 FILTER(M),SERGE MIST UNDER SP-30011 21995104 FLANGE,PULLEY STX-7 PARTS LIST -Supplemental Parts-12 22195113 FRAME,WIPER B SP-300 Parts No. Parts Name13 22195151 FRAME,WIPER F SP-540V S1 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.14 21685144 GEAR,S53S5(B15) S2 31049107 SCREW SET,CAP M3*12 3CBC 20 PCS15 21655263 HOLDER,SCRAPER SP-300 S3 31149703AS RING SET,E-RING ETW-4 100 PCS.16 21655245 HOLDER,WIPER FJ-540 S4 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS17 22435106 MOTOR,103-593-1041 S5 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS18 21545195 PAD,WIPER UNDER TYPE2 SP-300 S6 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS19 22055601 PLATE,SERGE MIST SP-300 S7 31139103 SCREW,PLAPOINT M4*6 WH FE20 21975124 PULLEY,T14P2S4 + GEAR,S5321 21975123 PULLEY,WD6.94S922 22645128 RAIL,WIPER GUIDE SP-540V23 22645115 RAIL,WIPER R SP-30024 15229506 SENSOR INTERRUPTER,GP1A05A525 22295132 SHAFT,IDLE PULLEY STX-726 1000004467 SHAFT,WIPER SP-300V

1-12

30

12

3

3

3

3

4

5

6

7 8

9

10

1112

13

14

15

16

17

1811

19

20

21

22

23

24

25

2627

28

29

3031

S1

S5

S1

S1

S1

32

S3

S1

S2

S5S1

S5

S6

S6

S6

S4

S1

S7

S1

32

REVISED 6

REVISED 6

REVISED 11

REVISED 12

REVISED 12

REVISED 13

REVISED 13

1-11 PUMP SYSTEM_Old typeS/No. AV10472 and below

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name1000002794 ASSY,CAP-TOP XC-540 31 22295268 SHAFT,TABLE GUIDE SP-3001000004546 ASSY,CAP-TOP 2 XC-540 32 22155957 SHAFT,SCREW M8 FJ-540

2 22845109 BASE,BOTTOM CAP SP-300 33 22165178 SPACER,6FAI FJ-503 22845108 BASE,TABLE MOTOR CAP SP-300 34 22175334 SPRING,CAP-HEAD FJ-5404 21925137 BELT,166P2M4-530 35 22175326 SPRING,TABLE FJ-5405 12529101 BUSH,80FL-08 36 22175324 SPRING,T-MOTOR FJ-5407 23415121 CABLE ASS'Y,CAP MOTOR SP-300 37 22715364 STAY,NUT SP-3008 23415122 CABLE ASS'Y,PUMP MOTOR SP-300 38 22245104 STOPPER,GUIDE SHAFT SP-3009 22335146 CAP,T-SPRING FJ-540 39 21965137 TABLE,CAP CASE SP-30010 21365121 CASE,CAP-TOP FJ-540 40 7576340000-03 SC-500 PUMP ASS'Y FOR SOL INK11 22025671 COVER,CAP-CASE FJ-540 41 22805477 ASS'Y,TUBING 1.4*30MM FJ-54012 22195152 FRAME,BACKUP CAP TYPE2 SP-300 42 22805572 ASS'Y, TUBING 2*80MM SP-540V13 22195116 FRAME,FRONT CAP SP-30014 22195114 FRAME,MAIN CAP SP-300 PARTS LIST -Supplemental Parts-15 22195115 FRAME,SIDE CAP SP-300 Parts No. Parts Name16 21685122 GEAR,S10S20 S1 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.17 21685120 GEAR,S34S4.3 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.18 22135616 GUIDE,CAP-CASE FJ-540 S3 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.19 22135614 GUIDE,SIDE FRAME FJ-540 S4 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS20 21655264 HOLDER,T-SPRING SP-300 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.21 21645109 HOOK,CAP CASE TYPE2 SP-300 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P22 22435106 MOTOR,103-593-1041 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P23 21575126 NUT,TABLE FJ-540 S8 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS24 22055602 PLATE,NUT SP-300 S9 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS25 22055596 PLATE,PUMP MOTOR CAP SP-300 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS26 22055597 PLATE,SHUTTER TABLE SP-300 S12 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.27 22055595 PLATE,TABLE MOTOR CAP SP-300 S13 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS28 22565406 PULLEY T20S5(B7) S14 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P29 11889107 R-BEARING,D10S6(B3FL) S15 31029105 BUSH,NB-830 15229506 SENSOR INTERRUPTER,GP1A05A5

*REVISED 11: Refer to Service Information SP540V-014.*REVISED 16: Refer to Service Information SP540V-022.

1-13

1

1

2

3 �

45

5

S15

7

8

9

10

11

12

13

14

15

15

1617

1818

19

19

20

21

22

22

23

24

25

26

27

28

28

29

30

31

32

29

33

34

35

36

37

38 38

39

S1

S1

S2

S2

S2

S2

S2

S2

S2

S2S2

S2

S2

S2S2

S2

S4

S2

S4S4

S5

S6

S14

S7

S8

S8

S10

S12

S13

S13

S9

S2

S2

40

42

41

REVISED 11

REVISED 11

REVISED 16

REVISED 16

1-11 PUMP SYSTEM_New typeS/No. AV10473 and above

*REVISED 16: Refer to Service Information SP540V-022.*REVISED 11: Refer to Service Information SP540V-014.*REVISED 8: Refer to Service Information SP540V-010.PARTS LIST -Main Parts-

Parts No. Parts Name PARTS LIST -Main Parts-1000002794 ASSY,CAP-TOP XC-540 Parts No. Parts Name1000004546 ASSY,CAP-TOP 2 XC-540 36 22175324 SPRING,T-MOTOR FJ-540

2 22845109 BASE,BOTTOM CAP SP-300 37 22715364 STAY,NUT SP-3003 22845108 BASE,TABLE MOTOR CAP SP-300 38 22245104 STOPPER,GUIDE SHAFT SP-3004 21925137 BELT,166P2M4-530 39 21965137 TABLE,CAP CASE SP-3005 12529101 BUSH,80FL-08 41 22805477 ASS'Y,TUBING 1.4*30MM FJ-5407 23415121 CABLE ASS'Y,CAP MOTOR SP-300 42 22805572 ASS'Y, TUBING 2*80MM SP-540V8 23415122 CABLE ASS'Y,PUMP MOTOR SP-300 43 1000001585 PLATE,P-MOTOR XC-5409 22335146 CAP,T-SPRING FJ-540 44 1000002119 TUBE,EPDM ID2-OD4 310MM10 21365121 CASE,CAP-TOP FJ-540 45 1000002122 TUBE,EPDM ID2-OD4 100MM11 22025671 COVER,CAP-CASE FJ-540 46 1000002019 STOPPER,PUMP XC-54012 22195152 FRAME,BACKUP CAP TYPE2 SP-300 47 1000002095 FITTING,TUBE PP VFY20613 22195116 FRAME,FRONT CAP SP-300 48 1000002094 BASE,PUMP ASSY SP-540V14 22195114 FRAME,MAIN CAP SP-300 49 6700319010 ASSY,PUMP SUB XC-54015 22195115 FRAME,SIDE CAP SP-30016 21685122 GEAR,S10S2018 22135616 GUIDE,CAP-CASE FJ-540 PARTS LIST -Supplemental Parts-19 22135614 GUIDE,SIDE FRAME FJ-540 Parts No. Parts Name20 21655264 HOLDER,T-SPRING SP-300 S1 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.21 21645109 HOOK,CAP CASE TYPE2 SP-300 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.22 22435106 MOTOR,103-593-1041 S4 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS23 21575126 NUT,TABLE FJ-540 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.24 22055602 PLATE,NUT SP-300 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P26 22055597 PLATE,SHUTTER TABLE SP-300 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P27 22055595 PLATE,TABLE MOTOR CAP SP-300 S8 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS28 22565406 PULLEY T20S5(B7) S9 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS29 11889107 R-BEARING,D10S6(B3FL) S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS30 15229506 SENSOR INTERRUPTER,GP1A05A5 S12 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.31 22295268 SHAFT,TABLE GUIDE SP-300 S13 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS32 22155957 SHAFT,SCREW M8 FJ-540 S15 31029105 BUSH,NB-834 22175334 SPRING,CAP-HEAD FJ-540 S16 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.35 22175326 SPRING,TABLE FJ-540 S17 31499102 CLAMP,BASE KNP-20

1-14

1

REVISED 8

REVISED 8

1

2

3

45

5

S15

7

8

9

10

11

12

13

14

15

15

16

1818

19

19

20

21

22

22

23

24

26

27

28

28

29

30

31

32

29

34

35

36

37

38 38

39

S1

S1

S2

S2

S17

S12

S2

S2

S2

S2S2

S2

S2

S2

S2

S17S12

S2

S2

S4S4

S5

S16

48

S16

S16

S16

S6

S7

S8

S8

S10

S13

S13

S9

S2

S2

4244

4745

46

49

43

41

REVISED 11

REVISED 11

REVISED 16

REVISED 16

1-12 INK SYSTEM

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.2 22845106 BASE,INK CARTRIDGE SP-300 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.3 23415134 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.4 11659218 HOLDER,I/C SC-500 S4 31019120 SCREW SET,BINDING M3*15 NI 100 PCS5 11659149 HOLDER,RING O 2FAI FJ-50 S5 31019803 SCREW,BINDING S-TIGHT M3*6 BC6 W8406050B0 INK JUNCTION BOARD SP-3007 W8406050A0 JUNCTION BOARD 2 SP-3008 22055594 PLATE,INK CARTRIDGE HOLDER SP-3009 22055435 PLATE,INK FJ-50010 22055593 PLATE,INK JOINT SP-30011 21475153 SHEET,INK CARTRIDGE SP-30012 22625103 SPRING,PRESS CARTRIDGE SP-30013 23475237 CABLE-CARD 40P1 2070L BB HIGH-V

1-14

1

2

3

4

5

6

7

8

9

10

13

11

11

12

S1S2

S2

S3

S3

S2

S4

S4

S2

5

5

11

S5

S5

Revised 15

Revised 15

1-13 ACCESSORY & STAND

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 13499111 AC CORD H05VV-F 240VE 10A S 31 22805577 ASS'Y STAND SP-540V2 13499109 AC CORD SJT 117V 10A 3PVC 32 22245103 RETAINER,CARRIAGE SP-3003 23495117 CABLE-AC,VCTF 100V 12A 3P-S 33 12569656 TWEEZERS PTS-014 23495124 AC-CORD 3ASL/100 240VA 10A SAA 34 11379105 WIPER,HEAD ASP FJ-505 23495125 AC-CORD H05VV 230V 10A S 35 22605305 CARTON,COVER INK SP-3006 13499209 ADAPTER PLUG (100V) 36 22605351 CARTON,ACCESSORY SP-540V7 22805573 ASS'Y, LONG MEDIA CLAMP L SP-540V 37 22605418 CARTON,COVER SP-540V8 22805574 ASS'Y, LONG MEDIA CLAMP R SP-540V 38 22605450 CARTON,SET SP-540V9 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 39 22605419 CARTON,SLEEVE SP-540V10 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 40 22535532 LABEL,CARTON CARE#LA76211 22805507 ASS'Y,CARRIAGE RETAINER SP-300 41 22535516 LABEL,CARTON SP-540V #LA74312 22845112 BASE,MEDIA CLAMP SP-300 42 22535357 LABEL,USE FORKLIFT #LA43513 21845104 BLADE,NAG-5025LC 43 21545229 PAD,CENTER SP-540V14 11849102 BLADE,OLFA AUTO CUTTER XB10 44 22635128 PAD,COVER FRONT FJ-54015 22035194 BASE,STAND FJ-540 45 21545219 PAD,L-LEFT SP-540V16 22335143 CAP,EPDM 46 21545220 PAD,L-RIGHT SP-540V17 11369115 CASE,PP BOTTLE 47 21545178 PAD,SPACER RAIL SP-30018 12329505 CASTER,BWS-50BN 48 21545226 PAD,U-LEFT SP-540V19 ST-037 CLEANER,STICK TX712A 49 21545227 PAD,U-RIGHT SP-540V20 21995112 FLANGE,GUIDE PNS-501 50 22735136 STICKER,REP JP/EN SP-540V21 22565682 HEXAGONAL WRENCH 5 51 22735135 STICKER,SUP JP/EN SP-30022 22535144 LABEL,DRAIN BOTTLE #LA29 52 21445113 TRAY,SKID SP-540V23 22535330 LABEL,WARNING SOL INK #LA396

26015492 MANUAL,USE JP SP-500 COMMON26015494 MANUAL,USE EN SP-500 COMMON PARTS LIST -Supplemental Parts-26015493 MANUAL,INS JP SP-500 ECO-SOL Parts No. Parts Name26015499 MANUAL,INS EN SP-500 ECO-SOL S1 31279201 LABEL,REPACKAGE #LA16

26 22155133 PIPE,TOOL D9*L150 FJ-540 S2 31049157 SCREW,CAP M6*20 3CBC+PW+SW27 22055691 PLATE,LONG CLAMP MEDIA L SP-540V S3 31139103 SCREW,PLAPOINT M4*6 WH FE28 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V S4 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS29 22055693 PLATE,LONG CLAMP MEDIA R SP-540V S5 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P30 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V S6 31249310 WASHER,SP M8 C

1-15

24

25

42

42

41

41

40

50

39

39

3636

37

48

49

44

47

45

46

43

37

52

5135

38

240VE 117V 230V

240V

1 2

3

4

5

6

7 8

9 10

11

12 12

12 12

1314

17

19

21

22

23

2425

26

27

28

29

30

32

33

34

S1

S2

S3

S4 S4

S4S4

16

20

�3115

18

S5

S6

REVISED 11

REVISED 11

2-1

2-1 WIRING MAP 2 Electrical Section

L NE

+41

V

CN1

CN4

HE

AD

HE

AD

PA

NE

LB

OA

RD

JUN

CTI

ON

BOA

RD

SE

RV

OB

OA

RD

BE

D H

EA

TER

AC

SE

NS

OR

INK

EX

IST/

EM

PTY

CR

OP

SE

NS

OR

BO

AR

D

PIN

CH

PO

SS

EN

SO

R

PR

INT

CA

RR

IAG

E

BO

AR

D

CN2

CN

3

PAP

ER

RE

AR

PAP

ER

FRO

NT

FRO

NT

CO

VE

RS

W

MA

INTE

NA

NC

EC

OV

ER

SW

R

PR

INT

CA R

RO

RG

JUN

CTI

ON

BO

AR

D1

PU

MP

MO

TOR

CA

PM

OTO

R

WIP

ER

MO

TOR

SW

PO

WE

RS

UP

PLY

CN

1

CN5

1

CN

6

CN5

CN8

CN11

CN12

7840

6056

00

W84

0605

0E0

W84

0605

010

W84

0605

0B0

CA

PO

RG

WIP

EO

RG

W84

0605

070

W84

0605

060

SO

LEN

OID

SE

NS

OR

BOA

RD

CU

T-C

AR

RO

RG

INK

CN30

2CN

306

CN

305

CN3

08

CN

300

CN31

0

CN3

01CN

303

CN30

9

W84

0605

020

CN3

04

CN311

CN500

CN503

CN5

04

CU

TTIN

GC

AR

RIA

GE

BO

ARD

CN307

CN206CN208

W84

0605

0F0 C

N204

CN502

CN100

CN201CN200CN202 CN203

CN109

PO

WE

RH

EA

TER

BO

AR

D

HEA

TER

FAN

FAN

CN202

BO

AR

DJU

NC

TIO

NP

OW

ER

MA

INB

OA

RD

NE

TWO

RK

BO

AR

D

BO

AR

D

LIN

EA

RE

NC

OD

ER

W84

0605

050

SE

NS

OR

HE

AD

UP

/DO

WN

CN8CN1

CN6 CN7

CN4

01

CN4

03

CN4

04

CN4

06

CN400

PIN

CH

U/D

W84

0605

080

SEN

SB

OA

RD

CN405

CO

VE

RS

WL

MA

INTE

NA

NC

E

CN407

JUN

CTI

ON

BO

AR

D 2

W84

0605

0A0

CN

408

FAN

JUN

CTI

ON

BO

AR

D

CN201

CN117 CN112CN111CN114CN108CN115CN110CN113CN116CN107

CN105CN102CN104CN101CN106

CN9

CN6 CN11

CN8

CN12

CN5

CO

NTO

RO

LH

EA

TER

BO

AR

D

CN

203

CN40

1

CN

402

CN

4

GR

IT M

OTO

R

CN4

09

CN

410

GR

IT E

NC

OD

ER SC

AN

MO

TOR

W87

6705

010

W87

6705

030

W87

6705

040 W

8767

0506

0

EXT

BO

AR

DW

8767

0502

0

7876

7051

00

THER

MIS

TOR

HEA

TER

THER

MO

STAT

100/

200V

SW

THER

MIS

TOR

HEA

TER

HEA

TER

THER

MO

STAT

100/

200V

SW

APR

ON

HEA

TER

AC

15

14

13 15

14

13

1 2

3

45

6

43

1112

16

1035

42

17

18

34

7

9

19 20

2122

2324

2025

3336

32 8

28

3939

4131

40404040

38

2726

37

30

29

2-2

SP-540V WIRING MAPNo Parts No. Parts Name1 23505631 CABLE-ASSY AC LIVE BROWN PC-6002 23505632 CABLE-ASSY AC NEUTRAL BLUE PC-6003 23415268 CABLE-ASSY AC GROUND GREEN SP-540V4 23415116 CABLE-ASSY AC POWER SP-3005 23415269 CABLE-ASSY AC SWPS POWER SP-540V6 23415270 CABLE-ASSY POWER H AC SP-540V7 23415115 CABLE-ASSY POWER SERVO SP-3008 23415117 CABLE-ASSY POWER MAIN SP-3009 23415125 CABLE-ASSY SCAN MOTOR SP-300

10 23415111 CABLE-ASSY POWER H DC SP-30011 23415109 CABLE-ASSY RELAY JUNCTION SP-30012 23415132 CABLE-ASSY THERM JUNCTION SP-30013 23415271 CABLE-ASSY V SELECTOR SP-540V14 23415112 CABLE-ASSY THERMOSTAT SP-30015 23415133 CABLE-ASSY THERMISTOR SP-30016 23415129 CABLE-ASSY FAN SP-30017 23415134 CABLE-ASSY INK JUNCTION SP-30018 23415124 CABLE-ASSY G-MOTOR SP-30019 23415126 CABLE-ASSY PINCH U/D SENS SP-30020 23415114 CABLE-ASSY MAIN-COVER SW SP-30021 23415128 CABLE-ASSY WIPER CAP SEN SP-30022 23415123 CABLE-ASSY CUT-CAR ORG SP-30023 23415127 CABLE-ASSY PRI-CAR ORG SP-30024 23415113 CABLE-ASSY FRONT-COVER SW SP-30025 23415118 CABLE-ASSY PAPER-SENS SP-30026 23415120 CABLE-ASSY WIPER MOTOR SP-30027 23415121 CABLE-ASSY CAP MOTOR SP-30028 23415122 CABLE-ASSY PUMP MOTOR SP-30029 23415119 CABLE-ASSY PINCH-SENS SP-30030 23415107 CABLE-ASSY CROP SENS SP-30031 23415108 CABLE-ASSY LINEAR-ENC SP-30032 23475197 CABLE-CARD 25P1 105L BB33 23475112 CABLE-CARD 26P1 700L BB34 23475237 CABLE-CARD 40P1 2070L BB HIGH-V35 23475217 CABLE-CARD 18P1 80L BB36 23475211 CABLE-CARD 14P1 350L BB37 23475238 CABLE-CARD 15P1 2570L BB HIGH-V38 23475212 CABLE-CARD 24P1 600L BB39 23475240 CABLE-CARD 36P1 2670L BB HIGH-V40 23475214 CABLE-CARD 21P1 180L BB41 23415274 CABLE-ASSY HEAD U/D SENS SP-540V42 23415272 CABLE-ASSY FAN JUNCTION SP-540V43 23415273 CABLE-ASSY EXT JUNCTION SP-540V

2-3

2-2 MAIN BOARD

DIP SW

Arrangement Diagram_Component Side

DIP SWbit 1 ~ bit 2 Always OFF

bit 3 ONbit 4 ~ bit 8 Always OFF

2-4

12

3

4

5

10

9

8

76

RA2

EXBA

10E1

03J

D7D8

D1

D2

D3

D4

D5

D6

D7

D9

D8

D12

D13

D14

D15

D10

D11

D0

D4

D5D6

D9

D10

D11

D3

D12D1

D2

D13

D14

D15

D0

D46

D32

D33

D34

D35

D36

D37

D38

D39

D42

D43

D44

D45

D40

D41

D47

D36

D37

D38

D39

D42

D43D40

D41

D46

D33

D34

D35

D44

D45

D32

D47

D29

D27

D26

D22

D23

D24

D25

D20

D21

D51

D52

D53

D54

D55D56

D57

D58

D59

D62

D63D48

D49

D60

D61D50

D27

D26D25D20D21

D22

D23D24

D28D19

D28

D19

D16D31

D17

D18

D30

D31

D29

D16

D17

D18D30

D52

D53

D54

D55

D56

D57

D58

D59

D51D62

D49

D60

D61

D50D63

D48

A1A0A22

A23

A24

A25

A18

A21

A19

A20

A1A0

A22

A23

A24

A25

A18

A21

A19

A20

A4 A5 A6 A12

A13

A14

A15

A16

A17

A10

A11

A2 A3 A4 A5 A6

A2 A3 A7 A8 A9

A2 A3 A4 A5 A6 A7 A8 A9A7 A8 A9 A12

A10

A11

A13

A14

A15

A16

A17

A3 A4 A5 A6 A7 A8 A9 A12

A13

A14

A15

A16

A10

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

5R

A16

RA1

0

RA1

1

VCC

3

VCC

3

VCC

3

VCC

3

R44

10

VCC

3

Y1 16.6

66M

Hz

C7 CE

22p

VCC

3PC

3

CE1

u

VCC

1.5

VCC

3VC

C1.

5VCC

3

VCC

1.5

VCC

3

/CS0

/IRL3/IRL2/IRL1/IRL0

CPU

.SC

H

/CS4/CS5/CS6

T20

VCC

3

T28

VCC

3

T23

VCC

3

T24

T19

T22

T26

T25

T8T9

T13

VCC

3

/RES

ET

/RESET

RA[0

..25]

DQ

M7

DQ

M6

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS2

/CS3

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CKE

RRXD2

R16

10K

TXD

2

VCC

3

/WE0

T5

T10

R1

2.2K

T1T2

T3

R3

2.2K

R2

2.2K

T7T6

VCC

3

VCC

1.5

VCC

3

T21

T4

RR

XD

Cmd_

Mto

S

/Cm

d_HS

_MtoS

/Cm

d_HS

_StoM

CLK

100

CLK

100_

1

CLK

50_1

VCC

3

VCC

3/R

RD

/WW

E0

/CS0

/RES

ET

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

1

PS-40

PE-D

4T1-

PN1

VCC

3

VCC

1

2

3JP

1

DSP

03-00

3-43

2G

MD

[0..3

1]M

A[0

..25]

STAT

US0

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15 MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9M

A10

MA

11M

A12

MA

13M

A14

MA

15M

A16

MA

17M

A18

MA

19M

A20

MA

21

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18

MA

25

T16

T17

T18

VCC

3

R87

33

/WE1

/CS1R6833

VCC

3+

C1

10u/1

6V

T12

/WE0

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CKE

/WE1

DQ

M7

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS2

/CS3

DQ

M6

/RESET/CS0/CS1/CS4/CS5/CS6

12

IC8A

74LV

C14

VCC

3

/RES

ET

VCC

3

TP2

R122

1K

VCC

3

VCC

3

TP3

RR

XD2

PC30

CE0.

1u

VCC

3

Cmd_

StoM

VCC

3

STAT

US0

RR

XDR

XD2

D1

2

D2

3

D3

4

D4

5

D5

6D

67

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14Q

613

Q7

12

Q8

11

E11

E219

IC4

74LV

C541

CLK

100_

1

CLK

50_1

STAT

US1

STAT

US1

T15

T14

A17

A18

A19

A20

A21

A22

A23

A24

A25

RA1

7

RA1

8R

A19

RA2

0R

A21

RA2

2R

A23

RA2

4R

A25

A0 A1 A2

RA0

RA1

RA2

5 544 6 633 7 722 8 811

RA1

4EX

BV8V

330J

DD46DD33

DD34

DD35DD44

DD45

DD32DD47

DD

[0..6

3]

DD3

DD2

DD14

DD15

DD36

DD37

DD38

DD39

DD42

DD43

DD40

DD41

DD7

DD8

DD4

DD5

DD6

DD9

DD10

DD11

DD12

DD1

DD13

DD0

DD27

DD26

DD25

DD20

DD21

DD22DD23

DD24

DD28DD19

DD31

DD29

DD16

DD17

DD18

DD30

DD52

DD53

DD54

DD55DD56

DD57

DD58

DD59

DD51

DD62DD49

DD60

DD61DD50

DD63DD48

D46D33

D34

D35D44

D45

D32D47

D3

D2

D14

D15

D36

D37

D38

D39

D42

D43

D40

D41

D7

D8

D4

D5

D6

D9

D10

D11

D12

D1

D13

D0

D27

D26

D25

D20

D21

D22D23

D24

D28D19

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55D56

D57

D58

D59

D51

D62D49

D60

D61D50

D63D48

VCC

3

T11

/RES

ET

5 544 6 633 7 722 8 811

RA1

5EX

BV8V

330J

5 544 6 633 7 722 8 811

RA1

9EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

0EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

1EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

2EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

3EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

6EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

7EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

8EX

BV8V

330J

5 544 6 633 7 722 8 811

RA3

4EX

BV8V

330J

5 544 6 633 7 722 8 811

RA3

3EX

BV8V

330J

5 544 6 633 7 722 8 811

RA3

2EX

BV8V

330J

5 544 6 633 7 722 8 811

RA3

1EX

BV8V

330J

5 544 6 633 7 722 8 811

RA3

0EX

BV8V

330J

5 544 6 633 7 722 8 811

RA2

9EX

BV8V

330J

12

3

4

5

10

9

8

76

RA5

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA6

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA7

EXBA

10E1

03J

R17

10K

R13

10K

R14

10K

PC5

CE1

u

PC4

CE1

u

PC1

CE1

uPC

2

CE1

u

PC6

CE1

u

R5

10K

R6

10K

R7

10K

R8

10K

R9

10K

R10

10K

R11

10K

R12

10K

R15

10K

PC7

CE1

u

PC8

CE1

uPC

9

CE1

u

PC10

CE1

uPC

11

CE1

u

PC12

CE1

u

12345 10987

6R

A1

EXBA10E103J

R45

10 R46

10

R6933R7033R7133R7233

R88

33

R89

33

R90

33

R91

33

R92

33

R93

33

R86

33

R85

33

R84

33

R83

33

R82

33

R81

33

R80

33

R79

33

R78

33

R96

33R

9533

R94

33

R77

33R

7633

R75

33

R19

10K

R18

10K

R21

10K

R22

10K

R47

10

R109

0

R24

10K

R23

10K

R98

33

R121

1K

PC27

CE0.

1u

PC26

CE0.

1u

PC28

CE0.

1u

PC29

CE0.

1u

34

IC8B

74LV

C14

+C

210

u/16V

+C

310

u/16V

C8

CE22

p

PC25

CE0.

1u

12

3

4

5

10

9

8

76

RA3

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA4

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA8

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA9

EXBA

10E1

03J

12 3 4 510 9 8 7

6

RA1

0 EXBA10E103J

12 3 4 510 9 8 7

6

RA1

1 EXBA10E103J

CKE

W3

VDD

QV5

VSS

QU

5W

E5/C

AS5/

DQ

M5

Y3

WE1

/CAS

1/D

QM

1Y4

A17

Y5VD

DQ

V6V

SSQ

U6

A16

W6

A15

Y6VD

DV7

VSS

U7

A13

Y7V

SSQ

U8

A12

W8

A10

W9

D30P20

D17P19

D16N19

VDDQL18 VSSQL17

VSSQK17

VDDQM18 VSSQM17

D31N20

CS1 C1

D52J20

CS0 C2

CS4 D4

CS5 D3

WE7

/CA

S7/D

QM7/

REG

W18

D23

Y19

D59J19

VSSQN17

RDY B2

RESET B1

TCLK

A17

MD

8/RT

S2B1

6VD

DQ

C15

VSSQ R4VDDQ R3D3 T2D12 T1VSS P4

D2 R2

VSSQ M4VDDQ M3D1 P2D14 P1D0 N2D15 N1VSSQ L4VDDQ L3D39 M2

D38 L2VSSQ K4VDDQ K3D37 K1

D36 J1VSSQ J4VDDQ J3D35 H1D44 H2D34 G1

VSSQ H4

D33 F1D46 F2VSS G4VDD G3D32 E1D47 E2

A6Y1

2

A4Y1

3VD

DQ

V11

VSS

QU

11

VDD

QV9

VDD

QV1

0

VSS

QU

9

A3W

13A2

Y14

CS2

Y15

D42 K2

VDD

QV8

D27U20

D57L20

VDDQF18

D45 G2

D40 M1

VDD P3

WE0

/CAS

0/D

QM

0W

5

A11

Y8

A5W

12

D51H20

IRL1C19

VDD

QC

13CS6 D2

VSSP17 D18R19 D29R20 VDDQN18

VDD

QV1

3

D24

W19

A9Y9

A7Y1

0A8

W10

CKI

OY1

1

DR

EQ0

U17

D43 J2

A14

W7

D26V20

D56M20 D54L19

D48E20 VDDQ H3

D41 L1

WE4

/CAS

4/D

QM

4W

4

NC

V4

CKI

O2

W11

VSS

QD

15

A21

B13

VDDQK18

MD2/RXD2D18

D58K19D53K20

VSS

QU

12

A19

B14

A18

A15

VSS

D14

VDD

C14

SCK

2/M

RESE

TA1

6M

D7/

TXD

B15

D13 R1

VSS

QD

13

A20

A14

DR

AK1

V12

DR

AK0

U13

RXD

V17

DR

EQ1

U18

D25

W20

VDDQT18

VSS

QU

10

CS3

W14

VDD

QB1

7

D60H19 D50G20 D61G19 VDDQJ18 VSSQJ17 D49F20 D62F19 VDDG18 VSSG17

D63E19

CAD17 VSSC17

VSS-RTCB18 VDD-RTCA18

VDDQR18

D20U19

D21V19

VSSQT17

D55M19

CTS

2C

16

VSSQF17

BS D1

VSSQ E4RD2 E3

VDDQ F3

VSSQ F4

EXTAL2A19

XTAL2B19

NMIA20

IRL3C18

MD1/TXD2D19

MD0/SCKD20

VSSQE17 RD/WR2E18

D22

Y20

IRL2B20

VDDP18

D28T20D19T19

VSSQR17

IRL0C20

D7 Y2

BREQ/BSACK V3

D6 Y1D9 W1VSSQ T4VDDQ T3D5 V2D10 V1D4 U2

D8 W2

BACK/BSREQ U3

D11 U1

RAS

W15

WE3

/CA

S3/D

QM3/

ICIO

WR

W17

WE2

/CA

S2/D

QM2/

ICIO

RDY1

7

VDD

QV1

5

RD/C

ASS

/FRA

ME

Y16

VSS

U14

VDD

V14

WE6

/CAS

6/D

QM

6Y1

8VD

DQ

V16

VSS

QU

16

VSS

QU

15R

D/W

RW

16

DA

CK1

B9

A0C

8

VDD

QC

10

STAT

US0

A8A1

D8

STAT

US1

B8

MD

6/IO

IS16

A7

VSS

QD

10

VDD

QC

12

VDD

QC

11M

D4/

CE2B

A10

A24

A12

VSS

QD

12A2

3B1

2A2

2A1

3

VSS

QD

11

MD

5/RA

S2B1

0D

AC

K0A9

A25

B11

MD

3/CE

2AA1

1

VSS

-CPG

B3VD

D-C

PGA3

XTA

LA2

NC

U4

NC

V18

NC

C5

NC

D16

EXTA

LA1

VSS

-PLL

1D

5

VSS

D7

NC

N4

NC

C6

VDD

-PLL

2A4

VSS

-PLL

2D

6VD

D-P

LL1

B4

TDO

A6

NC

H18

NC

N3

VDD

QC

9

TMS

B6VD

DC

7

ASE

BRK/

BRKA

CKB7

VSS

QD

9

NC

H17

CKI

O2E

NB

C3

TRST

C4

TDI

B5TC

KA5

IC1

HD

6417

297B

P267

R20

10K

R7333/RD2/RD2

/WR2

/WR2

R74

33

T27

T29

DD

[0..6

3]

D[0

..63]

RA[0

..25]

A[0

..25]

MA

[0..2

5]M

D[0

..31]

VCC

3

VCC

3

D0

29

D1

31

D2

33

D3

35D

438

D5

40

D6

42

D7

44

D8

30D

932

D10

34

D11

36

D12

39

D13

41

D14

43D

1545

NC

13

WP/

ACC

14

A025

A124

A223

A322

A421

A520

A619

A718

A88

A17

17

A18

16

A19

9

A97

A10

6

A11

5

A12

4

A13

3

A14

2A1

51

A16

48

A20

10

WE

11

RES

ET12

RY/

BY15

CE

26

VSS

27

OE

28

VCC

37VS

S46

BYTE

47

IC3

MB

M29

LV16

0BE9

0TN

(HY

29LV

320)

VDD

2

GN

D3

OU

T1

Cd

5N

C4

IC9

RN5V

D29

A

TP1

55

44

66

33

77

22

88

11RA

16EX

BV8V

330J

55

44

66

33

77

22

88

11RA

17EX

BV8V

330J

55

44

66

33

77

22

88

11RA

18EX

BV8V

330J

55

44

66

33

77

22

88

11RA

24EX

BV8V

330J

55

44

66

33

77

22

88

11RA

25EX

BV8V

330J

R97

33FB

K16

REF

1

S19

S28

VDD

4

VDD

13

GN

D5

GN

D12

CLK

A1

2

CLK

A2

3

CLK

A3

14

CLK

A4

15

CLB

A1

6

CLK

B27

CLK

B310

CLK

B411

IC2

CY23

08-2

R108

0

2-5

VCC

3VC

C3

VCC

3VC

C3

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

DD

[0..6

3]

RA[0

..25]

/RA

S/R

D/W

R/C

S3D

QM

7D

QM

6

CKE

CLK

100_

1

DQ

M3

DQ

M2

DQ

M5

DQ

M4

DQ

M1

DQ

M0

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7LB

48

LB5

9

GN

D10

LB6

11

LB7

12H

B013

HB1

14

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

11

SN74

LVCH

1624

5AD

GG

-EL

VCC

3VC

C3

VCC

3VC

C3

DD

[0..6

3]

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

/WR2

MD

[0..3

1]

RA1

RA2

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

0R

A11

RA1

2R

A13

RA1

4R

A15

RA1

6R

A17

RA1

8R

A19

RA2

0R

A21

MA

1M

A2

MA

3

MA

4M

A5

MA

6M

A7

MA

8M

A9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18M

A19

MA

20M

A21

RA[0

..25]

MA

[0..2

5]

RA2

2M

A22

MA

25

/GA

TE1

TP15

VCC

3VC

C3

MA

0R

A0

RA2

3R

A24

RA2

5

MA

23

MA

24

TP7

MA

19

TP10

TP8

MA

22

MA

20

TP11

TP9

MA

23

MA

21

TP12

MA

24

TP6

MA

0

/RD

2

/WE0

/WR2

/CS1

/CC

S5

/WW

E0

TP5

TP13

TP4

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

D1

24D

225

D3

26

D4

27

D6

29

D8/

P031

D5

28

D0

23

HW

R/B

YTE

41

A117

A218

A319

A420

VBU

S5

A521

A622

D7

30

D9/

P132

D10

/P2

33

D11

/P3

34

D12

/P4

37D

13/P

538

D14

/P6

39

D15

/A0

40

TEST

7

INT1

/SO

F11

TC1

10D

REQ

19

DA

CK1

8

RST

46

TRON

6

D+

4D

-3

XOU

T13

XIN

14

INT0

42D

AC

K048

DR

EQ0

47

RD

43LW

R44

CS

45

COREVCC1

COREVCC16

IOVCC12

GND 2

GND 15

GND 36IOVCC35

IC22

NO

N

VCC

3

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

DB[

0..1

5]

/USB

CS

C17

NO

NR1

32N

ON

C14

NO

NR1

33N

ON

R134

NO

N

VCC

3

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC20

74LV

C245

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DB[

0..1

5]

/GA

TE2

/WR2

DD

[0..6

3]

VCC

3

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

/WW

E1

/INTU

SB_0

/INTU

SB_1

Y2 NO

N

R135

NO

NR1

36N

ON

/WW

E0

/INTU

SB_1

/INTU

SB_0

/RES

ET

R30

NO

N

VCC

3

/RR

D

VCC

3

VCC

3

VCC

3

DB[

0..1

5]

MA

[0..2

5]

DB[

0..1

5]

/WW

E1

/RR

D

/WW

R

VCC

1

-Dat

a2

+Dat

a3

Gro

und

4

CAS

E1A

5A

CAS

E1B

5BC

ASE2

A6A

CAS

E2B

6B

CN

2

NO

N

/RES

ET

/WE1

/WW

E1

MA

[0..2

5]

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11LB

712

HB0

13

HB1

14

GN

D15

HB2

16

HB3

17VC

C3

18

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23H

AB/

BA24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VCC

331

HA

332

HA

233

GN

D34

HA

135

HA

036

LA7

37LA

638

GN

D39

LA5

40LA

441

VCC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC13

SN74

LVCH

1624

5AD

GG

-EL

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7LB

48

LB5

9

GN

D10

LB6

11

LB7

12H

B013

HB1

14

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

14

SN74

LVCH

1624

5AD

GG

-EL

C10

NO

NC

9N

ON

C15

NO

NC

16N

ON

R31

10K

R27

NO

NR

28

10K

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC19

74LV

C245

PC40

CE0.

1u

R26

10K

PC34

CE0.

1u

PC38

CE0.

1u

PC33

CE0.

1uPC

37CE

0.1u

PC31

CE0.

1uPC

35CE

0.1u

PC41

CE0.

1uPC

46CE

0.1u

PC47

CE0.

1uPC

48CE

0.1u

LAB/

BA1

LB0

2LB

13

GN

D4

LB2

5

LB3

6

VCC

37

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB0

13H

B114

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19H

B520

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

12

SN74

LVCH

1624

5AD

GG

-EL

VCC

3VC

C3

PC32

CE0.

1u

PC36

CE0.

1u

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

MD

16M

D17

MD

18M

D19

MD

20M

D21

MD

22M

D23

MD

24M

D25

MD

26M

D27

MD

28M

D29

MD

30M

D31

VCC

3 R25

10K

TP14

55

44

66

33

77

22

88

11

RA49

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA48

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA47

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA46

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA45

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA44

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA43

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA42

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA41

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA40

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA39

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA36

EXBV

8V33

0J5

54

46

63

3

77

22

88

11

RA37

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA35

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA38

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA5

0EX

BV8V

330J

MA

1M

A2

MA

3M

A4

MA

5M

A6

VCC

3 PC39

CE0.

1u

VCC

3 PC43

NO

N

VCC

3 PC45

NO

N

TP24

TP25

TP26

TP27

TP28

TP29

TP30

TP31

TP16

TP17

TP18

TP19

TP20

TP21

TP22

TP23

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

DD

[0..6

3]D

D[0

..63]

RA[0

..25]

MD

[0..3

1]

MA

[0..2

5]

RA[0

..25]

DD

[0..6

3]/RA

S/R

D/W

R/C

S3D

QM

7

DQ

M0

DQ

M1

DQ

M2

DQ

M3

DQ

M4

DQ

M5

DQ

M6

CKE

CLK

100_

1

/GA

TE2

/WR2

/USB

CS

/WW

E0

/RR

D

/INTU

SB_0

/RD

2

/WE1

/WE0

/WR2

/CS1

FL1

NO

N

FL2

NO

N

R29

NO

N

/CS5

/CS5

/CC

S5/R

RD

/WW

E1/W

WE0

/WW

R

T31

T30

T32

T33

RA1

5

RA1

6

RA1

7

R127

NO

NR1

100

R111

0

R128

NO

N

R129

NO

N

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC15

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC16

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC17

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC18

uPD4

5128

163G

5-A

75-9

JF

SDBK

0

SDBK

2

SDBK

1

SD

RA

M 1

28M

/256

M J

umpe

r

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

R115

NO

NR114

NO

N

R113

NO

N

R112

NO

N

+C

18N

ON

C13

NO

N

VCC

3 PC42

NO

N

VCC

3 PC44

NO

N

+C

4N

ON

VCC

3

2-6

VCC

3

TDO

TO_M

ACH

2

STB_

CLK

_NET

/INT1284_NET

/CEN

T_W

E_N

ET

/INT_NET_HALF

PERR

OR_

NET

/FA

ULT

_NET

SELE

CT_N

ET

/SEL

ECTI

N_N

ET/IN

IT_N

ET

/DIR

ECT_

RD_N

ET

/ACK

_NET

BUSY

_NET

/STB

_NET

/AU

TOFD

_NET

/FIF

O_R

D_N

ET

/FIF

O_E

MPT

Y_N

ET

/FIF

O_H

ALF

_NET

/FIF

O_F

ULL

_NET

/REV

ERSE

_NET

REV

ERSE

_DIR

_NET

ND

[0..7

]

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/W2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/FF

9

D3

4

D4

31

/RES

ET25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R18

/EF

24

/FL/

RT26

/XO

/HF

23/X

I8

IC33

IDT7

2V03

L35J

-PR

VCC

3

/RES

ET

/DIR

ECT_

RD_N

ET

ND

[0..7

]

VCC

3

/CEN

T_W

E_N

ET/R

EVER

SE_N

ET

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

STB_

CLK

_NET

OC

1

CLK

11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC34

74LV

C574

OC

1CL

K11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC35

74LV

C574

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/FIF

O_W

R_N

ET

BUSY

_NET

/ACK

_NET

/FA

ULT

_NET

SELE

CT_N

ET

ND

0

DB0

ND

1

DB1

ND

2

DB2

ND

3

DB3

ND

4

DB4

ND

5

DB5

ND

6

DB6

ND

7

DB7

PERR

OR_

NET

VCC

5 544 6 633 7 722 8 811

RA61

EXBV

8V10

2J

/ACK

_NET

BUSY

_NET

PERR

OR_

NET

/FA

ULT

_NET

SELE

CT_N

ET

ND

[0..7

]

REV

ERSE

_DIR

_NET

VCC

D0

D1

D2

D3

D4

D5

D6

D7

/ACK

BUSY

PERR

OR

SELE

CT/A

UTO

FD

/STB

/INIT

/FA

ULT

NC

/SEL

ECTI

N

NC

NC

NC

/RES

ETN

C

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

VCC

VCC

TO N

ETW

ORK

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC23

74LS

245

/HRE

SET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 202122232425262728293031323334353637383940

CN3

PS-4

0SG

-D4T

S1-1

/CS6

CLK

50_1

/RES

ET

TMS

TCK

DB[

0..1

5]

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

/CS4

MA

[0..2

5]

MA

22M

A23

MA

24M

A25

/CS5

DB[

0..1

5]

MA

[0..2

5]

DB[

0..1

5]D

B[0.

.15]

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC24

74LS

245

/SEL

ECTI

N_N

ET/IN

IT_N

ET

/STB

_NET

/AU

TOFD

_NET

/INIT

_NET

/SEL

ECTI

N_N

ET/A

UTO

FD_N

ET/S

TB_N

ET

/USBCS

/GATE2

/CS1

/GATE1

/CS0

T34T3

5T3

6T37T3

8T39T4

0T41T4

2

T46

T47

T48

T45

T43T4

4

GN

D1

TDI

2

I/O8

A1

3

I/O9

A3

4

I/O10

A5

5

I/O11

A7

6

I/O12

A9

7

I/O13

A11

8

I/O14

A13

9

I/O15

A15

10

I1/C

LK0

11

VCC

312

GN

D13

I1/C

LK1

14

I/O16

B15

15

I/O17

B13

16

I/O18

B11

17

I/O19

B9

18

I/O20

B7

19

I/O21

B5

20

I/O22

B3

21

I/O23

B1

22

TMS

23

TCK

24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

ENA

BLE

52I/O

40 C

153

I/O41

C3

54I/O

42 C

555

I/O43

C7

56I/O

44 C

957

I/O45

C11

58I/O

46 C

1359

I/O47

C15

60I3

/CLK

261

VCC

362

GN

D63

I4/C

LK3

64I/O

48 D

1565

I/O49

D13

66I/O

50 D

1167

I/O51

D9

68I/O

52 D

769

I/O53

D5

70I/O

54 D

371

I/O55

D1

72TR

ST73

TDO

74G

ND

75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC31

M4A

3-12

8/64

TQ

FP10

0

MA

CH1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC5

74LV

C541

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC6

NO

N

VCC

3 PC55

CE0.

1u

VCC

3 PC56

CE0.

1u

VCC

3 PC57

CE0.

1u

R33

10K

VCC

3 PC54

CE0.

1u

VCC

3

PC49

CE0.

1u

VCC

3 PC50

CE0.

1u

VCC

PC51

CE0.

1u

VCC

PC52

CE0.

1u

VCC

PC53

CE0.

1u

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC25

TC74

VH

CT54

1AFT

12345 10987

6RA

12 EXBA10E103J

12345678

161514131211109

SW1

KH

S08

R32

10K

FD0

FD1

FD2

FD3

FD4

FD5

FD6

FD7

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7FD

0FD

1FD

2FD

3FD

4FD

5FD

6FD

7

FD0

FD1

FD2

FD3

FD4

FD5

FD6

FD7

12

3

4

5

10

9

8

76

RA63

EXBA

10E3

32J

12

3

4

5

10

9

8

76

RA62

EXBA

10E3

32J

55

44

66

33

77

22

88

11

RA51

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA52

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA53

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA54

EXBV

8V33

0J

R99

33

VCC

3 PC58

NO

N

ND

[0..7

]

/WWE0/RRD

+C6

210

0u/2

5V

VCC

2-7

DA

C_A

[0..9

]

VCC

2.5

VCC

3

VCC

2.5

VCC

3

VCC

2.5

VCC

3

VCC

3V

CC2.

5

/ALT

_CO

NFI

G

/ALT_RESET

CLK

50_1

/ALT

_STA

TUS

/ALT

_CO

NF_

DO

NE

/ALT

_DCL

K/A

LT_D

ATA

/DA

C_RE

SET

ENC_PHA

ENC_PHB

MD0MD1MD2MD3

MD4MD5MD6MD7

MD8MD9MD10MD11

MD12MD13MD14MD15

MD16MD17MD18MD19

MD20MD21MD22MD23

MD24MD25MD26MD27

MD28MD29MD30MD31

MA17MA18MA19MA20MA21MA22

MA16

T49

T50

/SW

EL

/SO

EL

DDA_MtoSDDA_StoM

DDA_CLK

VCC

3

DA

C_LA

T0D

AC_

LAT1

DA

C_B[

0..9

]

R143

100

VCC

LAT0

CH0

NCH

G0

LAT1

CH1

NCH

G1

LLA

T0CC

H0

NN

CHG

0LL

AT1

CCH

1N

NCH

G1

VCC

3

SI0_

YB

SI0_

ZB

SI0_

YA

SI0_

ZA

SCK

0_Y

B

SCK

0_ZB

SCK

0_Y

A

SCK

0_ZA

VCC

3

SI0_

B

SI0_

A

SCK

H0

SI1_

YB

SI1_

ZB

SI1_

YA

SI1_

ZA

SCK

1_Y

B

SCK

1_ZB

SCK

1_Y

A

SCK

1_ZA

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC39

HD

1510

31FP

ELV

CC3

SI1_

B

SI1_

A

SCK

H1

VCC

3

/HRE

SET

/RES

ET

/HRE

SET

/RES

ET

VCC

VCC V

CC

/DA

C_RE

SET

DA

C_LA

T0D

AC_

LAT1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC26

TC74

VH

CT54

1AFT

PC13

CE1u

PC14

CE1u

PC15

CE1u

PC16

CE1u

PC20

CE1u

PC19

CE1u

PC17

CE1u

PC18

CE1u

R116

0

R117

0

PC59

CE0.

1u

PC66

CE0.

1u

PC65

CE0.

1u

PC64

CE0.

1u

PC61

CE0.

1u

PC62

CE0.

1u

PC63

CE0.

1u

R144

100

R145

100

R146

100

R147

100

R148

100

R140

100

R141

100

R142

100

R137

100

R138

100

R179

150

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC27

TC74

VH

CT54

1AFT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC28

TC74

VH

CT54

1AFT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC29

TC74

VH

CT54

1AFT

A4

1A

32

A2

3A

14

A0

5

CE6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39BH

E40

OE

41

A7

42A

643

A5

44

IC36

CY7C

1021

BV33

-12Z

C

C11

CE22

pC1

2CE

22p

C24

CE10

0p

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC40

HD

1510

31FP

EL

R34

10K

MA

[0..2

5]

MD

[0..3

1]M

D[0

..31]

MA

[0..2

5]

TCK

1

CON

F_D

ON

E2

nCEO

3

TDO

4

VCC

IO5

GN

D6

I/O7

I/O8

I/O9

CLK

USR

10

I/O11

I/O12

I/O13

I/O14

I/O15

RDY

nBU

SY16

I/O17

I/O18

INIT

_DO

NE

19

GN

D20

VCC

INT

21

VCC

IO22

GN

D23

I/O24

I/O25

I/O26

I/O27

I/O28

I/O29

I/O30

I/O31

GN

D32

VCC

INT

33

VCC

IO34

GN

D35

I/O36

I/O37

I/O38

I/O39

I/O40

I/O41

VCC

IO42

GN

D43

I/O44

I/O45

I/O46

I/O47

VCC

INT

48

GN

D49

TMS

50

TRST

51

nSTA

TUS

52

I/O 53

I/O 54

I/O 55

I/O 56

I/O 57

I/O 58

GND 59

I/O 60

I/O 61

LOCK 62

I/O 63

I/O 64

I/O 65

VCCIO 66

I/O 67

I/O 68

I/O 69

I/O 70

I/O 71

VCCINT 72

I/O 73

I/O 74

I/O 75

GND 76

VCC_CKLK 77

IN1 78

CLOCK1 79

IN2 80

GND_CKLK 81

GND 82

I/O 83

VCCIO 84

I/O 85

I/O 86

I/O 87

I/O 88

I/O 89

I/O 90

VCCINT 91

I/O 92

I/O 93

I/O 94

I/O 95

I/O 96

I/O 97

VCCIO 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104nCO

NFI

G10

5V

CCIN

T10

6M

SEL1

107

MSE

L010

8G

ND

109

VCC

IO11

0I/O

111

I/O11

2I/O

113

I/O11

4I/O

115

I/O11

6G

ND

117

VCC

IO11

8I/O

119

I/O12

0I/O

121

I/O12

2G

ND

123

VCC

INT

124

I/O12

5I/O

126

I/O12

7I/O

128

GN

D12

9V

CCIN

T13

0I/O

131

I/O13

2I/O

133

I/O13

4I/O

135

I/O13

6G

ND

137

VCC

IO13

8I/O

139

I/O14

0I/O

141

I/O14

2I/O

143

I/O14

4G

ND

145

VCC

IO14

6I/O

147

I/O14

8I/O

149

I/O15

0G

ND

151

VCC

INT

152

TDI

153

nCE

154

DCL

K15

5D

ATA

015

6

DATA1157 DATA2158 DATA3159 I/O160 DATA4161 DATA5162 I/O163 DATA6164 VCCIO165 DATA7166 I/O167 I/O168 I/O169 I/O170 GND171 I/O172 I/O173 I/O174 I/O175 I/O176 I/O177 VCCIO178 I/O179 DEV_CLRn180 GND181 IN3182 CLOCK2183 IN4184 VCCINT185 DEV_OE186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 VCCIO194 I/O195 I/O196 I/O197 I/O198 I/O199 I/O200 VCCINT201 I/O202 I/O203 nRS204 I/O205 nWS206 CS207 nCS208

IC38

EP1K

50Q

C208

-3

SAB_

LA0

SAB_

LA1

SAB_

LA2

SAB_

LA3

SAB_

LA4

SAB_

LA5

SAB_

LA6

SAB_

LA7

SAB_

LA8

SAB_

LA9

SAB_

LA10

SAB_

LA11

SDB_

LD0

SDB_

LD1

SDB_

LD2

SDB_

LD3

SDB_

LD4

SDB_

LD5

SDB_

LD6

SDB_

LD7

SDB_

LD8

SDB_

LD9

SDB_

LD10

SDB_

LD11

SDB_

LD12

SDB_

LD13

SDB_

LD14

SDB_

LD15

T51

T52

/SW

ER

/SO

ERV

CC3

R118

0

R119

0

PC60

CE0.

1u

A4

1A

32

A2

3A

14

A0

5

CE6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39BH

E40

OE

41

A7

42A

643

A5

44

IC37

CY7C

1021

BV33

-12Z

C

SAB_

RA0

SAB_

RA1

SAB_

RA2

SAB_

RA3

SAB_

RA4

SAB_

RA5

SAB_

RA6

SAB_

RA7

SAB_

RA8

SAB_

RA9

SAB_

RA10

SAB_

RA11

SDB_

RD0

SDB_

RD1

SDB_

RD2

SDB_

RD3

SDB_

RD4

SDB_

RD5

SDB_

RD6

SDB_

RD7

SDB_

RD8

SDB_

RD9

SDB_

RD10

SDB_

RD11

SDB_

RD12

SDB_

RD13

SDB_

RD14

SDB_

RD15

T53

T54

SAB_

LA0

SAB_

LA1

SAB_

LA2

SAB_

LA3

SAB_

LA4

SAB_

LA5

SAB_

LA6

SAB_

LA7

SAB_

LA8

SAB_

LA9

SAB_

LA10

SAB_

LA11

SDB_

LD0

SDB_

LD1

SDB_

LD2

SDB_

LD3

SDB_

LD4

SDB_

LD5

SDB_

LD6

SDB_

LD7

SDB_

LD8

SDB_

LD9

SDB_

LD10

SDB_

LD11

SDB_

LD12

SDB_

LD13

SDB_

LD14

SDB_

LD15

SAB_

RA0

SAB_RA1SAB_RA2SAB_RA3SAB_RA4SAB_RA5SAB_RA6

SAB_RA7SAB_RA8SAB_RA9SAB_RA10SAB_RA11SDB_RD0

SDB_RD1SDB_RD2SDB_RD3SDB_RD4SDB_RD5

SDB_RD6SDB_RD7SDB_RD8

SDB_RD9

SDB_RD10SDB_RD11SDB_RD12SDB_RD13SDB_RD14SDB_RD15

/SW

EL/S

OEL

/SWER/SOER

/SW

EL/S

OEL

/SOER/SWER

/F0_INTREQ

/RRD

/WW

E1

/CCS

5

R1200

DA

C_R0

DA

C_R1

DA

C_R2

DA

C_R3

DA

C_R4

DA

C_R5

DA

C_R6

DA

C_R7

DA

C_R8

DA

C_R9

DA

C_R0

DA

C_R1

DA

C_R2

DA

C_R3

DA

C_R4

DA

C_R5

DA

C_R6

DA

C_R7

DA

C_R8

DA

C_R9

DA

C_L0

DA

C_L1

DA

C_L2

DA

C_L3

DA

C_L4

DA

C_L5

DA

C_L6

DA

C_L7

DA

C_L8

DA

C_L9

DA

C_L0

DA

C_L1

DA

C_L2

DA

C_L3

DA

C_L4

DA

C_L5

DA

C_L6

DA

C_L7

DA

C_L8

DA

C_L9

DA

C_RS

TD

AC_

LLA

T0D

AC_

LLA

T1

SCK

0

SCK

1SI

L0SI

L1SI

R0SI

R1

R139

100

ENC_PHA

ENC_PHB

DA

C_L[

0..9

]

DA

C_R[

0..9

]

SAB_

RA[0

..11]

SAB_

LA[0

..11]

SDB_

RD[0

..15]

SDB_

LD[0

..15]

DA

C_A

0D

AC_

A1

DA

C_A

2D

AC_

A3

DA

C_A

4D

AC_

A5

DA

C_A

6D

AC_

A7

DA

C_A

8D

AC_

A9

DA

C_B0

DA

C_B1

DA

C_B2

DA

C_B3

DA

C_B4

DA

C_B5

DA

C_B6

DA

C_B7

DA

C_B8

DA

C_B9

DA

C_A

[0..9

]

DA

C_B[

0..9

]

T58

T57

T56

T55

C23

CE10

0p

C22

CE10

0p

C21

CE10

0p

C20

CE10

0p

C19

CE10

0p

R149

100

R150

100

R151

100

R152

100

R153

100

R154

100

R56

10

R57

10

R58

10

R59

10

R60

10

R61

10

R62

10

C37

CE22

0p

R63

10

C38

CE22

0p

C39

CE22

0p

C40

CE22

0p

R48

10

R49

10

R50

10

R51

10

R52

10

R53

10

R54

10

C33

CE22

0p

R55

10

C34

CE22

0p

C35

CE22

0p

C36

CE22

0p

R178

150

R177

150

R176

150

R175

150

R174

150

R173

150

R172

150

R171

150

R170

150

R169

150

R168

150

R167

150

R166

150

R165

150

R158

150

R157

150

R160

150

R159

150

R162

150

R161

150

R164

150

R163

150

FL3

EXCM

L16A

270U

FL4

EXCM

L16A

270U

FL5

EXCM

L16A

270U

FL6

EXCM

L16A

270U

FL7

EXCM

L16A

270U

FL8

EXCM

L16A

270U

FL9

EXCM

L16A

270U

FL10

EXCM

L16A

270U

FL11

EXCM

L16A

270U

FL12

EXCM

L16A

270U

FL13

EXCM

L16A

270U

FL14

EXCM

L16A

270U

FL15

EXCM

L16A

270U

FL16

EXCM

L16A

270U

FL17

EXCM

L16A

270U

FL18

EXCM

L16A

270U

FL19

EXCM

L16A

270U

FL20

EXCM

L16A

270U

FL21

EXCM

L16A

270U

FL22

EXCM

L16A

270U

FL23

EXCM

L16A

270U

FL24

EXCM

L16A

270U

/CCS

5

/WW

E1

/RRD

CLK

50_1

T59 T6

0

T61 T6

2

T63 T6

4

T65 T6

6

T67 T6

8

T69 T7

0

T71 T7

2

T73 T7

4

TP32

TP33

TP34

TP35

TP36

TP37

TP38

TP39

TP40

TP41

TP42

TP43

TP44

TP45

TP46

TP47 /P

_SID

E_SE

NS

/PS_

SEN

S

/P_S

IDE_

SEN

S

TCK

GN

DTM

S V

CC(+

3.3V

)TD

I VCC

(+3.

3V)

TDO

OPE

NTR

ST G

ND

55 4 4

66 3 3

77 2 2

88 1 1

RA69

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA70

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA71

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA72

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA73

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA74

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA75

EXBV

8V33

0J

55 4 4

66 3 3

77 2 2

88 1 1

RA76

EXBV

8V33

0J

2-8

/AD

_CS

AD

_CK

AD

_IN

VCC

AD

_OU

T

HEA

D_T

H

P_SI

DE

CRO

PMA

RK

PIN

CH_R

OLL

_U/D

FRO

NT_

COV

ERM

AIN

TEN

AN

CE_C

OV

ER R

REA

R_PA

PER

FRO

NT_

PAPE

RCU

TTIN

G_C

ARR

IAG

E_O

RG

PRIN

T_CA

RRIA

GE_

ORG

LCD

_ELC

D_R

W

/LED

/SW

0

/HRE

SET

LCD

_RS

DB[

0..1

5]

/PA

NEL

/SW

1

/LCD

_CS

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC21

74LV

C245

VCC

3

VCC

/SW

2

VCC

3

HEA

D_T

H

P_SI

DE

CRO

PMA

RK

R182

10K

1%

VCC

41V

_SEN

SE

VCC

CRO

PMA

RK

PIN

CHPO

SCR

OP_

ON

/SER

IAL_

STA

RT/S

RVBR

D_R

ESET

/MTR

ERR

MA

INTE

NA

NCE

COV

ER_L

/INTD

DA

DD

A_M

toS

DD

A_S

toM

/Cm

d_H

S_M

toS

/Cm

d_H

S_St

oMCm

d_M

toS

Cmd_

StoM

DD

A_C

LK

VCC

3

TO S

ERV

O B

OA

RD

TO JU

NCT

ION

BO

ARD

RESE

RVE_

PORT

TXD

2RX

D2

VCC

TO M

ON

ITO

R SE

RIA

L1 2 3 4 5

CN7

5339

8-05

90

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN5

5280

8-25

90

GN

D1

TDI

2

I/O8

A1

3

I/O9

A3

4

I/O10

A5

5

I/O11

A7

6

I/O12

A9

7

I/O13

A11

8

I/O14

A13

9

I/O15

A15

10

I1/C

LK0

11

VCC

312

GN

D13

I1/C

LK1

14

I/O16

B15

15

I/O17

B13

16

I/O18

B11

17

I/O19

B9

18

I/O20

B7

19

I/O21

B5

20

I/O22

B3

21

I/O23

B1

22

TMS

23

TCK

24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

ENA

BLE

52I/O

40 C

153

I/O41

C3

54I/O

42 C

555

I/O43

C7

56I/O

44 C

957

I/O45

C11

58I/O

46 C

1359

I/O47

C15

60I3

/CLK

261

VCC

362

GN

D63

I4/C

LK3

64I/O

48 D

1565

I/O49

D13

66I/O

50 D

1167

I/O51

D9

68I/O

52 D

769

I/O53

D5

70I/O

54 D

371

I/O55

D1

72TR

ST73

TDO

74G

ND

75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC32

M4A

3-12

8/64

TQ

FP10

0

DB[

0..1

5]

HEA

D_U

D

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

TO_M

ACH

2

/CS6

/SEN

SOR

/EX

TIN

VCC

/WWE0/RRD

CLK

50_1

/RES

ET

/INTDDA

RTC_

CE

/F0_INTREQ

RTC_

CLK

/INTUSB_0

RTC_

DA

TA

/INTUSB_1

RTC_

WR

TMS

VCC

3

TCK

/IRL0

BT1 BC

R20V

4

/IRL1/IRL2

CR20

32-R

TC B

ACK

UP

/IRL3

HO

LDER

BA

TTER

Y B

CR20

V4

/ALT

_RES

ET

/ALT

_CO

NF_

DO

NE

89

IC8D

74LV

C14

/WW

R

/PA

NEL

/SW0/SW1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC30

TC74

VH

CT54

1AFT

/SW2

D1

1SS3

55

/LED

TP59

/LCD_CS

TP60

LCD_E

TP61

LCD_RS

TP62

TP63

TP64

TP65

VCC

3

TP66

TP67

TP68

/AD

_CS

TP69

AD

_CK

TP70

AD

_IN

TP71

AD

_OU

T

TP72

TP73

TP74

TP75

TP76

CROP_ON

PIN

CHPO

S

MA

CH2

TP10

4

TDI

DB[

0..1

5]

TP10

5TP

106

TP10

7TP

108

41V

_SEN

SE

DB0

Cmd_

Mto

S

DB1

Cmd_

StoM

DB2

DB3

VCC

DB4

TO P

AN

EL B

OA

RD

DB5

DB6

DB7

TP77

TP78

TP79

TP80

TP81

TP82

LCD_RW

/ALT

_CO

NFI

G

TP83

/ALT

_DA

TA/A

LT_D

CLK

TP84

TP85

/ALT

_STA

TUS

TP86

TP87

TP88

TP89

TP90

TP91

TP92

TP93

TP94

TP95

TP96

CS1

12

DIN

3

CLK

4

CS0

11

DO

UT

13

VCC

8

GN

D1

TP14

WE

2

L49

L510

L37

L26

L15

IC41

RTC-

4553

RTC_

WD

ATA

RTC_

CE

VCC

3

RTC_

CLK

TP54

RTC_

WD

ATA

TP55

/SEN

SOR

TP56

RTC_

WR

TP57

VCC

3

/EXTIN

/SERIAL_START/SRVBRD_RESET

/MTRERR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN6

5280

8-24

90

MAINTENANCECOVER_LRESERVE_PORT

VCC

TDI

TMS

TCK

TDO

VCC

3

VCC

3

1 2 3 4 5 6 7 8

CN4

5339

8-08

90

TP48TP49TP50

TP51TP52TP53

5 544 6 633 7 722 8 811

RA65

EXBV

8V10

3J

VCC

TP97

TP98

TP99

VCC

3

TP10

0V

CC3

TP10

1TP

102

T85

TP10

3

/PA

NEL

/WW

R/H

RESE

T

/SEN

SOR

DB[

0..1

5]

DB[

0..1

5]

/SW

2LC

D_R

SLC

D_R

WLC

D_E

/LCD

_CS

/LED

/SW

0/S

W1

R35

10K

R36

10K

R37

10K

PC67

CE0.

1u

D2

1SS3

55

R100

33

R103

33

R102

33

R101

33

PC21

CE1u

PC22

CE1u

PC23

CE1u

PC24

CE1u

PC68

CE0.

1u

R4 2.2K

5 544 6 633 7 722 8 811

RA67

EXBV

8V10

3J

5 544 6 633 7 722 8 811

RA68

EXBV

8V10

3J

12

3

4

5

10

9

8

76

RA13

EXBA

10E1

03J

56

IC8C

74LV

C14

R40

10K

R39

10K

R105

33

R104

33

PC71

CE0.

1u

PC72

CE0.

1u PC73

CE0.

1u

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC7

74LV

C541

1 2 3 4 5 6 7 8 9 10 11 12 13 14

CN8

5280

8-14

90

TP58

PIN

CH R

OLL

U/D

C26

CE10

0p

C30

CE10

0p

C31

CE10

0p

C32

CE10

0p

C25

CE10

0p

RTC_

DA

TA

C27

CE10

0p

C28

CE10

0p

C29

CE10

0p

VCC

3

EXTO

UT

/CS4

NC

1

CS2

CH0

3

CH1

4

CH2

5

CH3

6

GN

D7

AG

ND

8RE

F9

DO

10

SARS

11

CLK

12

DI

13

VCC

14IC

42

TLC0

834D

/EX

TIN

55

44

66

33

77

22

88

11

RA60

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA59

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA55

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA58

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA57

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA56

EXBV

8V33

0J

MA

[0..2

5]

MA

22M

A23

MA

24M

A25

RBT1

CR20

32 3

V

5 544 6 633 7 722 8 811

RA66

EXBV

8V10

3J

R38

10K

PC69

CE0.

1uPC

70CE

0.1u

55

44

66

33

77

22

88

11

RA64

EXBV

8V10

3J

R131

NO

N

R130

NO

N

C41

100p

R180

150

C42

100p

R181

150

T75

/PS_SENS

T87

T80

DB[

0..1

5]

MA

[0..2

5]

T83

T82

T86

T88

T84

T78

T79

T76

T81

/INT1284_NET/INT_NET_HALF

T77

2-9

VCC

+C5

722

u/50

V

VH

V1

TR4

2SC2

873

VCC

R200

1

R207

510

TR16

2SA

1213

TR8

2SC4

131

TR12

2SA

1746

R215

43

R67

10C6

1CE

0.02

2u

R220

4.7

/0.2

5W

COM

1_A

COM

1_B

DA

C_LA

T1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN12

36FM

N-B

TK

VH

V1

VCC

LAT1

CH1

NCH

G1

SCK

1_Y

ASC

K1_

ZA

SI1_

YA

SI1_

ZA

SCK

1_Y

BSC

K1_

ZB

SI1_

YB

SI1_

ZB

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

/P_S

IDE_

SEN

S

GN

DH

EAD

_UD

GN

D

GN

D

GN

D

GN

D

VCC

COM

1_A

COM

1_A

COM

1_A

COM

1_B

COM

1_B

COM

1_B

GN

D

LAT1

CH1

NCH

G1

SCK

1_Y

ASC

K1_

ZA

SI1_

YA

SI1_

ZA

SCK

1_Y

BSC

K1_

ZB

SI1_

YB

SI1_

ZB HEA

D1

/P_S

IDE_

SEN

S

HEA

D_U

D

+41V R1

9622

K

41V

_SEN

SE41

V_S

ENSE

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RST

6

D5

29D

430

D3

1

VCC

4522

TEST

23

NPN

B20

FB18

PNPB

16

VCC

524

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC48

E09A

19RA

VCC

VH

V0

VCC

DA

C_A

[0..9

]

COM

0_A

COM

0_B

VH

V0

VCC

LAT0

CH0

NCH

G0

SCK

0_Y

ASC

K0_

ZASI

0_Y

ASI

0_ZA

SCK

0_Y

BSC

K0_

ZBSI

0_Y

BSI

0_ZB

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

HEA

D_T

H

P_SI

DE

GN

D

GN

D

GN

D

GN

D

VCC

COM

0_A

COM

0_A

COM

0_A

COM

0_B

COM

0_B

COM

0_B

GN

D

LAT0

CH0

NCH

G0

SCK

0_Y

ASC

K0_

ZASI

0_Y

ASI

0_ZA

SCK

0_Y

BSC

K0_

ZBSI

0_Y

BSI

0_ZB

/DA

C_RE

SET

HEA

D0

DA

C_LA

T0

DA

C_B[

0..9

]

HEA

D_T

H

P_SI

DE

C55

CE10

00p

VCC

VCC

ENC_

PH_A

ENC_

PH_B

ENC_

PHA

ENC_

PHB

ENC_

PHA

ENC_

PHB

VH

V0

+41V

11

66

77

5 5

4 4

3 3

2 2

IC44

L496

0L1

SBC8

-221

-182

D8

D5S

6M

R184

15K

R183

4.7K

R194

10K

1/4

W

C44

CE15

00p

C49

CE0.

033u

+

C47

220u

/50V

+C4

32.

2u/5

0V

VCC

+41V

1234

CN9

B4P-

VH

R195

1K 1

%

VCC

1.5

C50

CE0.

01u

R123

1K

VCC

3V

CC3

VCC

3

T90

R187

120

1%

VCC

VCC

3

VCC

2.5

+C5

210

0u/2

5V

VI

3

ADJ 1

VO

2IC

46LT

1086

CM

VI

3

ADJ 1

VO

2IC

47LT

1086

CM

VCC

3

R192

270

1%

T92

T91

D9

SML-

210M

T

T89

T97

T98

VH

V1

PC74

CE0.

1u

PC76

CE0.

1u

PC77

CE0.

1u

PC75

CE0.

1u

PC79

CE0.

1u

PC80

CE0.

1u

D6

1SS3

55

D5

1SS3

55

D7

1SS3

55

PC78

CE0.

1u

PC84

CE0.

1u

PC83

CE0.

1u

PC82

CE0.

1u

PC88

CE0.

1u

PC90

CE0.

1u

PC89

CE0.

1u

R41

10K

R42

10K

R43

10K

+C6 10

u/16

V

+C5 10

u/16

V

1213

IC8F

74LV

C14

1011

IC8E

74LV

C14

R124

1K

R125

1KR1

261K

R107

33

R106

33

R216

43

R208

510

TR3

2SC2

873

R199

1

R205

510

TR15

2SA

1213

TR7

2SC4

131

TR11

2SA

1746

R213

43

R66

10C6

0CE

0.02

2u

R219

4.7

/0.2

5W

PC86

CE0.

1u

R214

43

R206

510

TR2

2SC2

873

R198

1

R203

510

TR14

2SA

1213

TR6

2SC4

131

TR10

2SA

1746

R211

43

R65

10C5

9CE

0.02

2u

R218

4.7

/0.2

5W

PC87

CE0.

1u

R212

43

R204

510

TR1

2SC2

873

R197

1

R201

510

TR13

2SA

1213

TR5

2SC4

131

TR9

2SA

1746

R209

43

R64

10C5

8CE

0.02

2u

R217

4.7

/0.2

5W

PC85

CE0.

1u

R210

43

R202

510

+C5

622

u/50

V

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RST

6

D5

29D

430

D3

1

VCC

4522

TEST

23

NPN

B20

FB18

PNPB

16

VCC

524

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC49

E09A

19RA

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RST

6

D5

29D

430

D3

1

VCC

4522

TEST

23

NPN

B20

FB18

PNPB

16

VCC

524

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC51

E09A

19RA

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RST

6

D5

29D

430

D3

1

VCC

4522

TEST

23

NPN

B20

FB18

PNPB

16

VCC

524

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC50

E09A

19RA

PC81

CE0.

1u

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN11

36FM

N-B

TK

+C5

110

0u/2

5V

+C5

310

0u/2

5V

R188

120

1%

R189

120

1%

R186

120

1%R185

120

1%

R191

120

1%

R190

120

1%

R193

270

1%

12

IC43

A

74LV

C14

34

IC43

B

74LV

C14

+

C46

220u

/50V

+

C45

220u

/50V

C54

CE10

00p

GN

D

DA

C_A

0D

AC_

A1

DA

C_A

2D

AC_

A3

DA

C_A

4D

AC_

A5

DA

C_A

6D

AC_

A7

DA

C_A

8D

AC_

A9

DA

C_B0

DA

C_B1

DA

C_B2

DA

C_B3

DA

C_B4

DA

C_B5

DA

C_B6

DA

C_B7

DA

C_B8

DA

C_B9

DA

C_B1

DA

C_B2

DA

C_B3

DA

C_B4

DA

C_B5

DA

C_B6

DA

C_B7

DA

C_B8

DA

C_B9

DA

C_B0

DA

C_A

0D

AC_

A1

DA

C_A

2D

AC_

A3

DA

C_A

4D

AC_

A5

DA

C_A

6D

AC_

A7

DA

C_A

8D

AC_

A9

DA

C_LA

T0

DA

C_LA

T1

/DA

C_RE

SET

DA

C_A

[0..9

]

DA

C_B[

0..9

]

56

IC43

C

74LV

C14

89

IC43

D

74LV

C14

1011

IC43

E

74LV

C14

1213

IC43

F

74LV

C14

D3

1SS3

55

D4

1SS3

55

F1

FUSE

CCF

1NTE

2

VIN

1

VC

2

GND 5

VA

DJ

4

VO

3

IC45

PQ07

0XZ1

HZ

VD

D2

GN

D3

OU

T1

Cd5

NC

4

IC10

RN5V

D29

A

T94

T95

T96

T93

+

C48

220u

/50V

R155

100

R156

100

1 2 3 4 5 6

CN10

5339

8-06

90

VCC

HS2

HEA

T-SI

NK

1

HS3

HEA

T-SI

NK

1

HS1

PR-1

616

F2

FUSE

CCF

1NTE

1.6

F3

FUSE

CCF

1NTE

1.6

2-10

2-3 SERVO BOARD

2-11

2-12

VC

C3

39

P20/

PO0/

TIO

CA

3/(I

RQ

8)52

P21/

PO1/

TIO

CB

3/(I

RQ

9)53

P22/

PO2/

TIO

CC

3/(I

RQ

10)

54P2

3/PO

3/TI

OC

D3/

(IR

Q11

)55

P11/

PO9/

TIO

CB

044

P10/

PO8/

TIO

CA

043

P70/EDREQ0/(DREQ0) 34

P71/EDREQ1/(DREQ1) 35

WD

TOV

F37

GND99

P30/

TXD

0/Ir

TXD

139

P31/

TXD

113

8P3

2/R

XD

0/Ir

RX

D13

7

P33/

RX

D1

135

P34/

SCK

013

4P3

5/SC

K1/

(OE)

133

P80/

EDR

EQ2/

(IR

Q0)

140

P81/

EDR

EQ3/

(IR

Q1)

141

P82/

ETEN

D2/

(IR

Q2)

142

P83/ETEND3/(IRQ3) 2

GND76

PD0/D880

PD1/D979

PD2/D1078

PD3/D1177

PE0/

D0

71

PE1/

D1

70

PE2/

D2

69

PE3/

D3

68

PE4/

D4

66

PE5/

D5

65

PE6/

D6

64

PE7/

D7

63

VCC396

PB0/A8 15

PB1/A9 16

PB2/A10 17

PB3/A11 18

PB4/A12 20

PB5/A13 21

PB6/A14 22

PB7/A15 23

PLLVSS92

PC0/A0 6

PC1/A1 7

PC2/A2 8

PC3/A3 9

PC4/A4 10

PC5/A5 11

MD2 1MD

114

4M

D0

143

PA4/A20 29

PA5/A21 30

PA6/A22 31

PA7/A23 32

VC

C3

67

XTAL98

EXTAL97

GN

D47

NM

I38

RES93

STBY100

PF7/CLKOUT95P7

5/ED

AC

K1/

(DA

CK

1)42

GND 19

P84/EDACK2/(IRQ4) 3

P85/EDACK3/(IRQ5) 4

PD4/D1275

PD5/D1374

PC7/A7 14PC6/A6 13

PA1/A17 25P65/TMO1/DACK1/IRQ1384

P64/TMO0/DACK0/IRQ1283

P63/TMCI1/TEND1/IRQ1182

P17/

PO15

/TIO

CB

2/TC

LKD

/ED

RA

K3

51

P15/

PO13

/TIO

CB

1/TC

LKC

49

P13/

PO11

/TIO

CD

0/TC

LKB

46

P12/

PO10

/TIO

CC

0/TC

LKA

45

GND 26

PA3/A19 28PA2/A18 27

PA0/A16 24

P54/

AN

12/IR

Q4

127

P53/

AD

TRG

/IRQ

311

0

AV

SS13

1

P47/

AN

7/D

A1

126

P46/

AN

6/D

A0

125

P45/

AN

512

4P4

4/A

N4

123

P43/

AN

312

0P4

2/A

N2

119

P41/

AN

111

8P4

0/A

N0

117

VR

EF12

1

AV

CC

122

PLLVCC94

FWE

62

GND 12

P25/

PO5/

TIO

CB

4/(I

RQ

13)

57

P14/

PO12

/TIO

CA

148

VCC3 5

VC

C3

116

P50/TXD2/IRQ0107

GN

D13

6

P51/RXD2/IRQ1108 P52/

SCK

2/IR

Q2

109

P24/

PO4/

TIO

CA

4/(I

RQ

12)

56

P26/

PO6/

TIO

CA

5/ED

RA

K0/

(IR

Q14

)58

P27/

PO7/

TIO

CB

5/ED

RA

K1/

(IR

Q15

)59

P73/

ETEN

D1/

(TEN

D1)

40

NC 33

P74/

EDA

CK

0/(D

AC

K0)

41

P72/ETEND0/(TEND0) 36

P16/

PO14

/TIO

CA

2/ED

RA

K2

50

P60/

TMR

I0/D

REQ

0/IR

Q8

60

P62/TMCI0/TEND0/IRQ1081

P61/

TMR

I1/D

REQ

1/IR

Q9

61

PD6/D1473

PD7/

D15

72

P56/

AN

14/D

A2/

IRQ

612

9

P57/

AN

15/D

A3/

IRQ

713

0

NC

132

PF0/WAIT85 PF1/UCAS/IRQ1486 PF2/LCAS/IRQ1587 PF3/LWR88 PF4/HWR89 PF5/RD90 PF6/AS91

PG0/CS0101 PG1/CS1102 PG2/CS2103 PG3/CS3104 PH0/CS4105 PH1/CS5106

PH2/

CS6

/(IR

Q6)

111

PH3/

CS7

/OE/

(IR

Q7)

112

PG4/

BR

EQO

113

PG5/

BA

CK

114

PG6/

BR

EQ11

5

P55/

AN

13/IR

Q5

128

IC16

IC-C

PU H

D64

3267

3A06

FC

Y1

HC

49/U

-S 8

MH

Z

R86

1.8K C68

CE0

.1u

C40

CE2

7p

C67

CE0

.1u

C66

CE0

.1u

C41

CE2

7p

C61

CE0

.1u

C63

CE0

.1u

C64

CE0

.1u

C65

CE0

.1u

A5

1

A6

2

A7

3

A8

4

A9

5

A10

6

A11

7

A12

8

A13

9

A14

10

I/O0

11

I/O1

12

I/O2

13

GN

D14

I/O3

15

I/O4

16

I/O5

17

I/O6

18

I/O7

19

/CS

20

A0

21

/OE

22

A1

23

A2

24

A3

25

A4

26

/WE

27

VC

C3

28

IC20

CY

7C13

99

A5

1

A6

2

A7

3

A8

4

A9

5

A10

6

A11

7

A12

8

A13

9

A14

10

I/O0

11

I/O1

12

I/O2

13

GN

D14

I/O3

15

I/O4

16

I/O5

17

I/O6

18

I/O7

19

/CS

20

A0

21

/OE

22

A1

23

A2

24

A3

25

A4

26

/WE

27

VC

C3

28

IC19

CY

7C13

99

A4

A8

A5A4

A9

A10

A2

A2A3

A6

D7

D0

D1

A15A14A13

A13A12

A12A11

A11

A10

A1

A1

A3 A5

A6

D4

D6

A7A7 A8

A9

A14

D2

D9D10

D5

A15

D3

D8

1

2

3

4

5

10

9

8

7

6

RA

8 EXB

A10

E103

J

1

2

3

4

5

10

9

8

7

6

RA

9 EXB

A10

E103

J

1

2 3 4 510 9 8 7

6

RA14

EXBA10E103J

1

2 3 4 510 9 8 7

6

RA13

EXBA10E103J

1

2

3

4

5

10

9

8

7

6

RA

7

EXB

A10

E103

J

D11

D12D13D14

D15

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

R1190

R97

220

R12

022

0

VC

C3

VC

C3

VC

C3

VC

C3

C51

CE0

.1u

C52

CE0

.1u

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

GN

D1

TDI

2

I/O8

A1

3

I/O9

A3

4

I/O10

A5

5

I/O11

A7

6

I/O12

A9

7

I/O13

A11

8

I/O14

A13

9

I/O15

A15

10

I1/C

LK0

11

VC

C3

12

GN

D13

I1/C

LK1

14

I/O16

B15

15

I/O17

B13

16

I/O18

B11

17

I/O19

B9

18

I/O20

B7

19

I/O21

B5

20

I/O22

B3

21

I/O23

B1

22

TMS

23

TCK

24

GN

D25

GND 26

GND 27

I/O24 B14 28

I/O25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

ENA

BLE

52I/O

40 C

153

I/O41

C3

54I/O

42 C

555

I/O43

C7

56I/O

44 C

957

I/O45

C11

58I/O

46 C

1359

I/O47

C15

60I3

/CLK

261

VC

C3

62G

ND

63I4

/CLK

364

I/O48

D15

65I/O

49 D

1366

I/O50

D11

67I/O

51 D

968

I/O52

D7

69I/O

53 D

570

I/O54

D3

71I/O

55 D

172

TRST

73TD

O74

GN

D75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O091 I/O192 I/O293 I/O394 I/O495 I/O596 I/O697 I/O798 GND99 GND100

IC11 M4A

3-64

/64

TQFP

100

C75

CE0

.1u

C80

CE0

.1u

C77

CE0

.1u

C76

CE0

.1u

C79 C

E0.1

u

C74

CE0

.1u

A1

A2

A3

A4

D0

D1

D2

D3

1

2

3

4

5

10

9

8

7

6

RA

10 EXB

A10

E103

J

1

2345 10987

6

RA

5

EXB

A10

E103

J

1

2

3

4

5

10

9

8

7

6

RA

11

EXB

A10

E103

J

1

2

3

4

5

10

9

8

7

6

RA

12 EXB

A10

E103

J

1

2

3

4

5

10

9

8

7

6

RA

6 EXB

A10

E103

J

VC

C3

VC

C3

1 2 3 4 5

CN

10

NO

N

Sol_

EnSo

l_PW

M-

Sol_

PWM

+

Y_P

WM

-Y

_PW

M+

Y_E

n

X_E

nX

_PW

M-

X_P

WM

+

Stp2

APh

Stp2

BPW

MSt

p2A

PWM

Stp2

Dec

ay

Stp1

BPh

Stp1

APh

Stp1

BPW

MSt

p1A

PWM

Stp1

Dec

ay

Stp0

BPh

Stp0

APh

Stp0

BPW

MSt

p0A

PWM

Stp0

Dec

ay

/MTD

_En0

Stp2

BPh

C18

CE0

.1u

VC

C3

VC

C

VC

C3

Y_C

UR

NT_

AD

SOL_

CU

RN

T

X_C

UR

NT_

AD

VM

_Vol

tage

DD

A_S

toM

out

DD

A_S

toM

Extin

/HEn

cB/H

EncA

/GE_

PhB

/GE_

PhA

TS1

TS2

R77

NO

N

R76

10K

VC

C3

SUB

_DA

TA_O

UT

SUB

_STO

RE

SUB

_DA

TA_I

N

CA

P_O

rgW

IPE_

Org

VC

C3

55 4 466 3 377 2 288 1 1

RA

4EX

BV

8V10

3J

VC

C3

VC

C3

SUB

_LO

AD

SUB

_CLK

VC

C3

D15

SEL-

6414

E31

2

Q4

DTC

114E

K

Y_E

n_Ph

b

Y_E

n_Ph

a

Stp0

Dec

aySt

p0A

PWM

Stp0

BPW

MSt

p0A

PhSt

p0B

PhSt

p1D

ecay

Stp1APWMStp1BPWMStp1APhStp1BPhStp2DecayStp2APWMStp2BPWM

Stp2APh

Stp2

BPh

X_P

WM

+X

_PW

M-

X_E

n

Y_P

WM

+Y

_PW

M-

Y_E

n

Sol_

PWM

+So

l_PW

M-

Sol_

En

X_E

n_Ph

aX

_En_

Phb

12345678

CN

9

NO

N

VC

C3

R642.2K

C72CE0.022u

R74

3.3K

R1311.5K

VM

C69CE0.022u

R75

3.3K

R1281.5K

C70CE0.022u

R25

47K

R1291.5K

C73CE0.022u

R1322.2K

R73

3.3K

X_C

UR

NT

Y_C

UR

NT

SOL_

CU

RN

TSO

L_C

UR

NT_

AD

Y_C

UR

NT_

AD

X_C

UR

NT_

AD

SOL_

CU

RN

T_A

D

Y_C

UR

NT

X_C

UR

NT

VM

_Vol

tage

1

2

3

JP3

NO

NT5

4 T47 T5

3 T46

C21

CE0

.1u

R54

1.0K

VC

C3

VC

C3

C22

CE0

.1u

T5R

611.

0K

VC

C3

VC

C3

R12

4

NO

N

1

2

3

4

5

10

9

8

7

6

RA

15EX

BA

10E1

03J

INTD

DA

INTD

DA

/Cro

pOn

Pinc

hPos

Cro

pMar

k

VC

C3

ExtC

LKExtD

out

ExtD

in

FAN

PWM

2FA

NPW

M1

ExtS

tore

ExtL

oad

R11

510

K

R11

410

K

TP19

Pow

erO

N

SUB

_DA

TA_I

N

CA

P_O

rgW

IPE_

Org

SUB

_STO

RE

SUB

_DA

TA_O

UT

SUB

_LO

AD

SUB

_CLK

R13

310

K

R13

410

K

/RD

/RD

/CS1

/CS1

/LW

R/H

WR

Mai

nten

ance

_Cov

er_L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

1152

808-

2591

Hea

d_Po

wer

_On

Slow

_Pow

er_O

n

VC

C

ExtC

LKEx

tDou

tEx

tDin

ExtS

tore

1 2 3 4 5 6 7

CN

13

NO

N

ExtL

oad

R10

933

R10

833

R10

733

R10

633

R10

533

C57

NO

N

VFW

E

TP5

TP3

TP2

TP1

TP4

TP40 TP

38

D34

1SS3

55D

331S

S355

D32

1SS3

55D

351S

S355

VC

C3

TP37

TP39

DD

A_S

toM

out

R11810K

R117NON

VC

C

DD

A_C

LK/C

md_

StoM

_out

/Cm

d_M

toS

/Cm

d_H

S_St

oM_o

ut

DD

A_S

toM

Extin

DD

A_M

toS

INTD

DA

/MTR

ERR

/SERVO_RES/Serial_Start

DD

A_C

LK

/Cm

d_St

oM/C

md_

Mto

S/C

md_

HS_

StoM

DD

A_M

toS

/MTR

ERR

/SER

VO

_RES

/Ser

ial_

Star

t

RES

ERV

E

FO_O

UT

/Cm

d_H

S_M

toS

/MO

N_H

S_to

PCSu

b_to

_Ser

voSe

rvo_

to_S

ub

/MO

N_H

S_to

PCD

DA

_CLK

Rxd

Sub

_to_

Serv

o

DD

A_M

toS

Serv

o_to

_Sub

DD

A_S

toM

VFW

E

StpB

Ref

StpA

Ref

SolP

WM

YPW

MX

PWM

SCLK

/CS2

StpA

Ref

TMS

StpB

Ref

TCK

SCLKO

/H8_RES

/RD/HWR/LWR

G_CWWG_CW

SolP

WM

YPW

MX

PWM

/LW

R

G_CWWG_CW

TCK

TMS

TDI

TDO

/H8_

RES

/SER

VO

_RES

/RD

/RES

/RES

R12

210

K

/MTRERR

DD

A_S

toM

out

TP20

TP26

TP28

ExtL

oad

ExtS

tore

FAN

PWM

2FA

NPW

M1

ExtD

inEx

tDou

t

/Cro

pOn

Pinc

hPos

Cro

pMar

k

DDA_StoM

TP34

TP33 TP

32

89

IC7D

74LV

C14

34

IC7B

74LV

C14

12

IC7A

74LV

C14

T55 T5

6

T58

T23

T57

T49

T59 T3

8 T40

T42

T24

T43

T21

T3

T20

T51

T22

T48

T39

T25

T37

T41

T50

T44T4

5T5

2

T26

T29

T30

T34

T36

T28

T27

T32

T33

T8

R62

NO

N

C62

CE4

70p

C60

CE4

70p

C58

CE4

70p

C59

CE4

70p

DD

A_S

toM

Extin

VC

C3

T35

T18T1

7 T16T1

5 T14

T12

T10

T13

T11

/MTD

_En1

/MTD

_En2

HV

ref0

HV

ref1

HV

ref2

5 544

6 633

7 722

8 811

RA

3EX

BV

8V10

3J

HV

ref1

HV

ref0

/MTD

_En2

/MTD

_En1

/MTD

_En0

HV

ref2

VD

D2

GN

D3

OU

T1

Cd

5N

C4

IC8

RN

5VD

29A

T9T7

56

IC7C

74LV

C14

sing

le:p

ull_

dow

mm

ulti:

pull_

up

Hea

d_Sl

ow_P

ower

_On

R12

6N

ON

R13

610

K

R13

5N

ON

VC

C3

R13

02.

2K

T31

R111NON

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC15

74LV

C54

1R11233

R11033

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN

1252

808-

1891

HEn

_On

/HEn

cAto

Ext

/HEn

cBto

Ext

C35

CE0

.1u

VC

C3

R12

3N

ON

R12

110

K

R12

5

0

R80

0

R11

3

10K

MA

INTE

NA

NC

E_H

ATC

H

JP1

NO

N

JP2

NO

N

Serv

o_to

_Sub

Sub_

to_S

ervo

2-13

Stp0

APh

Stp0

BPh

Stp0

APW

M

Stp0

BPW

M

Stp0

Dec

ay

R10

0

220

C49

CE8

20p

R10

20.

68oh

m/1

W

VM

TD

R72 220

R68

0.68

ohm

/1W

C31

CE8

20p

R84

10K

VC

C

C34

CE3

900p

VC

C

R96

1.0K

R99

3.3K

C48

CE0

.047

u

C32 CE0

.047

u

R79

1.0K

R71

3.3K

FL14

EXC

ML2

0A39

0U

FL15

EXC

ML2

0A39

0U

D24

D1F

S6

D27

D1F

S6

D26

D1F

S6

D28

D1F

S6

CA

P M

OTO

RD

12D

1FS6D10

D1F

S6D11

D1F

S6D9

D1F

S6

VM

TD

VC

C25

ALM

3

PHA

5

PHB

23

ENA

A6

ENA

B22

VR

EFA

2

VR

EFB

26

CR

4N

C19

VSA

1

RSA 11

RSB 17

PG 13

VSB

27

VM

MA

8

VM

MB

20

OU

T110

OU

T212

OU

T314

OU

T418

LG A

7

LG B

21

DEC

AY

24

NC

9

NC

15

NC

16

IC17

MTD

2005

C45

CE0

.22u

/50V

C44

CE0

.22u

/50V

Stp2

APh

Stp2

BPh

Stp2

APW

M

Stp2

BPW

M

Stp2

Dec

ay

R85

220

C38

CE8

20p

R87

1ohm

/1W

VM

TD

R65

220

R63

1ohm

/1W

C27

CE8

20p

R66

10KV

CC

C28

CE3

900p

VC

C

R81

1.0K

R78

3.3K

C33

CE0

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u

C30

CE0

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u

R69

1.0K

R70

3.3K

FL6

EXC

ML2

0A39

0U

FL4

EXC

ML2

0A39

0U

FL5

EXC

ML2

0A39

0U

D30

D1F

S6

D38

D1F

S6

D36

D1F

S6

D40

D1F

S6

PU

MP

MO

TOR

C37

CE0

.1u

D29

D1F

S6D37

D1F

S6D31

D1F

S6D39

D1F

S6

VM

TDC

36

CE0

.22u

/50V

C39

CE0

.22u

/50V

Stp1

APh

Stp1

BPh

Stp1

APW

M

Stp1

BPW

M

Stp1

Dec

ay

R10

3

220

C55

CE8

20p

R10

41o

hm/1

W

VM

TD

R89

220

R88

1ohm

/1W

C42

CE8

20p

R90

10K

VC

C

C43

CE3

900p

VC

C

R98

1.0K

R95

3.3K

C50

CE0

.047

u

C47

CE0

.047

u

R92

1.0K

R94

3.3K

FL12

EXC

ML2

0A39

0U

FL10

EXC

ML2

0A39

0U

FL7

EXC

ML2

0A39

0UD

18D

1FS6

D22

D1F

S6

D20

D1F

S6

D25

D1F

S6

WIP

E M

OTO

R

C54

CE0

.1u

D17

D1F

S6D21

D1F

S6D19

D1F

S6D23

D1F

S6

VM

TD

C53

CE0

.22u

/50V

C56

CE0

.22u

/50V

TP65TP64

TP63TP62

TP61TP60

TP58TP59

TP57TP54

TP52TP50

TP14

TP16

TP24

TP31

TP27

TP13

TP10

TP8

TP7

TP17

TP12

TP15

TP9

TP11

TP36

TP22

TP25

TP23

TP30

TP29

TP35

HV

ref0

VC

C19

ALM

24

PHA

26

PHB

17

ENA

A27

ENA

B16

VR

EFA

23

VR

EFB

20

CR

25N

C4

VSA

22

RSA 5

RSB 10

NC 13

VSB

21

VM

MA

1

VM

MB

14

OU

T13

OU

T27

OU

T38

OU

T412

LG A

28

LG B

15

DEC

AY

18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC18

MTD

2005

F

VC

C19

ALM

24

PHA

26

PHB

17

ENA

A27

ENA

B16

VR

EFA

23

VR

EFB

20

CR

25N

C4

VSA

22

RSA 5

RSB 10

NC 13

VSB

21

VM

MA

1

VM

MB

14

OU

T13

OU

T27

OU

T38

OU

T412

LG A

28

LG B

15

DEC

AY

18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC14

MTD

2005

F

CA

P_O

rg

WIP

E_O

rg

VC

C

R39

150

R38

150

C12

CE1

00p

C11

CE1

00p

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

CN

5

5280

8-26

90

D3

NO

N

L4

NO

N

+C

20N

ON

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sour

ce1

1

Gat

e12

Sour

ce2

3

Gat

e24

IC10

UPA

1759

R53

1.2o

hm/1

W

+27V

RE

SE

RV

ED

4D

2FS6

+C

1910

u/10

0VL3 L

RC

H89

5-18

1K

TP56

TP53

TP45

TP46

TP41

TP42

/MTD

_En1

/MTD

_En2

1 2

CN

7

NO

N

R60

100

R59

100

Wip

e_O

rg

Cap

_Org

FAN To

JU

NC

TIO

N B

OA

RD

1

C99

CE0

.1u

FL11

EXC

ML2

0A39

0U

FL16

EXC

ML2

0A39

0U

FL13

EXC

ML2

0A39

0U

FL3

EXC

ML2

0A39

0U

C46

CE0

.1u

/Cro

pOn

/Cro

p_O

N@

+A_I

0+B

_I0

-A_I

0-B

_I0

+A_I

1+B

_I1

-A_I

1-B

_I1

+A_I

2+B

_I2

-A_I

2-B

_I2

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E11

E219

IC12

74V

HC

T541

FAN

PWM

1FA

NPW

M2

/Cro

pOn

FAN

PWM

1FA

NPW

M2

1213

IC7F

74LV

C14

1011

IC7E

74LV

C14

/MTD

_En0

TP67

TP66

/MTD

_En0

/MTD

_En1

/MTD

_En2

HV

ref1

HV

ref2

D13

NO

N

D7 N

ON

D14

NO

N

D16

NO

N

D6

NO

N

D8

NO

N

R82

NO

N

R67

NO

N

R10

1

NO

N

R91

NO

N

R93

NO

N

R83

NO

N

R22

10K

R23

10K

VC

C

HEn

_On

HEn

_On

HEn

_On@

/Cro

p_O

N@

HEn

_On@

TP18 TP

6 TP21

R11

6

10K

2-14

To J

UN

CTI

ON

BO

AR

D 1

SUB

_LO

AD

SUB

_STO

RE

Sub_

to_S

ervo

SUB

_CLK

SUB

_DA

TA_O

UT

SUB

_DA

TA_I

N

Serv

o_to

_Sub

Mai

nten

ance

_Cov

er_L

55

44

66

33

77

22

88

11

RA

2

EXB

V8V

470J

X_E

n_Ph

a

X_E

n_Ph

b

Y_E

n_Ph

b

Y_E

n_Ph

a

VC

C3

55 4 4

66 3 3

77 2 2

88 1 1

RA

1EX

BV

8V22

2J

X_E

n_Ph

a

X_E

n_Ph

b

Y_E

n_Ph

a

Y_E

n_Ph

b

Feed

_Mot

or+

Feed

_Mot

or-

VC

C

C1

CE0

.1u

/GE_

PhA

/GE_

PhB

C89

CE1

000p

C92

CE1

000p

R50

470

R2

1.0K

R1

1.0K

To J

UN

CTI

ON

BO

AR

D 2

VC

C3 C

17C

E0.1

u

VC

C

VM

EN1

8

IN1

7

IN2

4

VREF16

VBOOT18

OU

T16

OU

T25

GND 1

SENSE1 2

VS

12

GND 20

EN2

3

EN3

13

IN3

14

OU

T315

SENSE2 19VCP17

GND 10

VS

9

GND 11

IC2

L623

4

C11

0C

E1u

C10

3C

E0.2

2u/5

0V

C10

2

CE0

.01u

VM

R3

1.0o

hm/1

WR

40.

1ohm

/1W

X_P

WM

+So

l_PW

M-

X_P

WM

-

R17

010

K

Sol_

En

R12

100K

0.1

%

R10

100K

0.1

%

121314

+-

IC1D

3403

A

VC

C

R9

12K

0.1

%

R16

812

K 0

.1%

R16

74.

7K 0

.1%

R11

4.7K

0.1

%

R21

100K

0.1

%

R20

100K

0.1

%

3 21

4 11

+ -IC1A

3403

A

VC

C

R16

412

K 0

.1%

R16

512

K 0

.1%

R16

14.

7K 0

.1%

R16

24.

7K 0

.1%

Y_C

UR

NT

Sol_

CU

RN

T

1 32

D43

DA

N21

7UC

101

CE0

.22u

/50V

C10

0C

E0.2

2u/5

0V

C112

CE0.22u/50V

TP68

TP70

TP73

TP74

X_E

n

Sol_

PWM

-X

_PW

M+

X_P

WM

-

Sol_

En

X_E

n

Y_C

UR

NT

Sol_

CU

RN

T

Scan

_Mot

or+

Scan

_Mot

or-

R5

0.1o

hm/1

W

R15

100K

0.1

%

R18

100K

0.1

%

Y_P

WM

-Y

_PW

M+

Sol_

PWM

+

567

+-

IC1B

3403

AV

CC

EN1

8

IN1

7

IN2

4

VREF16

VBOOT18

OU

T16

OU

T25

GND 1

SENSE1 2

VS

12

GND 20

EN2

3

EN3

13

IN3

14

OU

T315

SENSE2 19VCP17

GND 10

VS

9

GND 11

IC3

L623

4

R19

12K

0.1

%R

1612

K 0

.1%

R16

04.

7K 0

.1%

R17

4.7K

0.1

%

C11

1C

E1u

C10

7C

E0.2

2u/5

0V

C10

6C

E0.0

1u

Sol_

En

X_C

UR

NT

C10

5C

E0.2

2u/5

0V

1 32

D44

DA

N21

7U

C10

4C

E0.2

2u/5

0V

C108

CE0.22u/50V

Y_P

WM

+Y

_PW

M-

Sol_

PWM

+

Y_E

n

Sol_

En

TP69

TP77

TP76

TP78

TP75

Y_E

n

X_C

UR

NT

FL17

EXC

ML2

0A39

0U

FL18 EX

CM

L20A

390U

Cro

pMar

k

/Cro

p_O

N@

VC

C

Pinc

hPos

TP47

TP48

TP49

1098

+-

IC1C

3403

A

+27V

C11

3C

E0.1

uR

13

100

C4

CE4

70p

R6

100K

R14

110

KR

5110

K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

CN

6

5280

8-15

91

VC

C

/HEn

cA

/HEn

cB

To C

UTT

ING

CA

RR

IAG

E B

OA

RD

C90

CE1

000p

C87

CE1

000p

VC

C

Scan

_Enc

oder

_Pha

se_A

Scan

_Enc

oder

_Pha

se_B

Sol+

Sol-

VC

C3

/HEn

cA

/HEn

cB

Pinc

hPos

/Cro

p_O

N&

HEn

_On

Cro

pMar

k

Sol-

Sol+

R41

10K

R52

10K

VC

C

R33

150

R47

150

R42

150

R37

470

R45

470

R32

470

C84

CE0

.1u

C15

CE1

000p

C13

CE1

000p

C14

CE1

000p

C16

CE1

000p

C93

CE0

.1u

C88

CE1

00p

C91

CE1

00p

C85

CE1

00p

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

2

40FM

N

+C

510

0u/6

3V

R17

110

K

R16

910

K

TP82

TP81

TP89

TP90

TP95

TP87

TP79

TP88

TP80

TP71

TP72

TP83

TP84

TP94

TP93

TP86

TP85

TP92

R14

0R

166

NO

N

VC

CTP

43

TP44

TP55

TP51

FL8

EXC

ML2

0A39

0U

FL9

EXC

ML2

0A39

0U

FL1

EXC

ML2

0A39

0U

FL2

EXC

ML2

0A39

0U

Feed

En_P

h_A

_in

Feed

En_P

h_B

_in

/GE_

PhA

_in

/GE_

PhB

_in

@SU

B_C

LK@

SUB

_LO

AD

@SU

B_D

ATA

_OU

T@

SUB

_STO

RE_

OU

T@

SUB

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TA_I

N@

Sub_

to_S

ervo

@Se

rvo_

to_S

ub

@M

aint

enan

ce_C

over

_L

R8 N

ON

56

IC5C

74LV

C14

1011

IC5E

74LV

C14

89

IC5D

74LV

C14

1213

IC5F

74LV

C1412

13

IC6F

74LV

C1410

11

IC6E

74LV

C14

34

IC6B

74LV

C14

89

IC6D

74LV

C14

12

IC5A

74LV

C14

12

IC6A

74LV

C14

56

IC6C

74LV

C14

34

IC5B

74LV

C14

R7

0

1 2 3 4 5 6 7 8

CN

3

5267

-08A

R15

7

NO

N

R15

9

NO

N

R30

10K

R15

6 0

R16

30

R13

90

R13

7N

ON

R14

2N

ON

R13

8 0

R14

0

0R

145

NO

N

HEn

_On@

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cAto

Ext

/HEn

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Ext

R14

40

R14

3 0

R31

10K

VC

C

R43

150

1 2

C86

CE1

00p

TP91

@M

AIN

TEN

AN

CE_

HA

TCH

MA

INTE

NA

NC

E_H

ATC

H

R49

33

R36

33

R48

33

R35

33

R44

33

R34

10K

VC

C3

R46

10K

2-15

+

C6220u/35V

C95CE1000p

R26 47

+27V

+41V

L1 L R

CH

895-

470K

C9CE0.047u

C96

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C97

CE0

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R29

470

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C10CE0.1u

DG

ND

3C

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11

B.S

12

Com

p14

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f15

AG

ND

1N

C2

NC

6

NC

8N

C9

NC

10

NC

13

NC

16

IC4

SPI8

010A

R27

220

+

C24

330u/16V

C81CE1000p

R55 47

VC

C+4

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RC

H89

5-47

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C82CE0.1u

C23

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R56 1.

8K

R57 470

C25

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C78CE0.1u

R58 10

0

DG

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11

B.S

12

Com

p14

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f15

AG

ND

1N

C2

NC

6

NC

8N

C9

NC

10

NC

13

NC

16

IC9

SPI8

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1234

CN

4

B4P

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To M

AIN

BO

AR

DH

ead_

Pow

er_O

n

3 1

2Q

7D

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4EK

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210

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63V

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53S

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2933

T

VC

C3

+

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C71

CE0

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R12

710

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VC

C

D5

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55

1

2 3Q

32S

K27

96S

R1511.0K

R15

010

0 C94

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D42

PTZ4

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VM R

149

47/1

W

+

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D1

DE3

L20U

Q2

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53S

R15

21K

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W

R14

72.

2K/0

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3 1

2 Q5

DTC

114E

K

VM

TD

+41V

R24

47/1

W

+41V

123456

CN

1

B6P

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Pow

erO

N

To S

W P

OW

ER

SU

PP

LY

R14

815

K

3 1

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6D

TC11

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Slow

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N

BR

1

RX

E185

C83

CE0

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C7

CE0

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D2

D2F

S6

D41

D2F

S6

F1

FUSE

MM

CT3

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ET

T6

T4

T2T1

T19

R15

310

0

R14

610

0

C10

9C

E100

0p

C98

CE1

000p

R40

1K/1

W

R28

12K

0.1

%

1 2 3 4 5 6 7 8 9

CN

8

5267

-09A

VC

C3

+27V

VC

C

To H

EA

TER

CO

NTR

OL

BO

AR

D

2-16

2-4 HEATER BOARD

2-17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN

1

5280

8-18

91

D1

2

D2

3

D3

4

D4

5D

56

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15Q

514

Q6

13

Q7

12

Q8

11

E11

E219

IC2

74LV

C541

DD

A_C

LK

Cmd_

StoM

T1

@/H

eate

rRes

et

@/Se

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tart

@Ser

voRe

set

/Sys

Err

INTD

DA

DD

A_M

toS

DD

A_S

toM

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d_HS

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/Cm

d_HS

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M@C

md_

Mto

S

T4 T3 T2 /Cm

d_HS

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Cmd_

StoM

Cmd_

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S/C

md_

HS_M

toS

/Ser

ialS

tart

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voRe

set

R5 10K

R14

2.2K

(NO

N)

R3 10K

R2 10K

VCC

3

R4 10K

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN

2

5280

8-18

91(N

ON

)

to S

ervo

Boa

rd

Res

erve

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terR

eset

R6 10K

R11

0

PC2

CE0.

1uVCC

3

/Sys

Err

R10

100

R910

0

R810

0

R710

0

C7 CE100p(NON)

C6 CE100p

C5 CE100p

C4 CE100p

C3 CE100p

R42

10K

1%

VCC

3

R43

33C

13

CE0.

1u

A/D

0

R52

10K

1%

VCC

3

R51

33C

12

CE0.

1u

A/D

1

R33

10K

1%

(NO

N)

VCC

3

R31

33(N

ON

)C

11

0

A/D

2

R27

10K

1%

(NO

N)

VCC

3

R30

33(N

ON

)C

10

0

A/D

3

1 2 3 4 5 6 7 8 9

CN

8

5267

-09A

VCC

3VC

C+2

7V

+C2

2

47u/1

6V

+C

21

47u/1

6V

VCC

3VC

C+2

7V +C

20

100u

/63V

VCC

R50

15/1

W(N

ON

)

+27V

VCC

+27VR

5339

0/1W

to R

eser

ve T

herm

isto

r

to S

ervo

Boa

rd

R60

15/1

W(N

ON

)

Apr

on_H

eater

_ON

Bed_

Heate

r_ON

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sour

ce1

1

Gat

e12

Sour

c e2

3

Gat

e24

IC7

UPA

1759

R56

390/1

W

R59

10K

R55

0

R57

0T58

T61

1 2 3 4

CN

5

5339

8-049

0(NO

N)

1 2 3 4

CN

7

5267

-04A

1 2 3 4

CN

6

5301

4-04

to H

eate

r Pow

er B

oard

to H

eate

r Pow

er B

oard

C19

NO

N

C23

NO

N

to B

ed T

herm

osta

t

to B

ed H

eate

r 2

to P

ower

Jun

ctio

n B

oard

1 2

CN11

0

B2P-

VH

1 2 3

CN11

3

B2P3

-VH

1 2 3 4 5 6 7

CN11

5

B4P7

-VH

1 2 3

CN11

6

B2P3

-VH

to B

ed H

eate

r 1

to 1

00/2

00V

SW

to A

pron

The

rmis

tor

to B

ed T

herm

isto

r

1 2

CN11

7

B2P-

VH

1 2 3

CN11

4

B2P3

-VH

1 2 3 4 5 6 7

CN11

2

B4P7

-VH

1 2 3

CN11

1

B2P3

-VH

to A

pron

The

rmos

tat

to A

pron

Hea

ter 2

to A

pron

Hea

ter 1

to 1

00/2

00V

SW

1 2 3 4

CN10

5

5267

-04A

1 2

CN10

7

5301

4-02

1 2

CN10

8

5301

4-02

1 2 3 4

CN10

2

5301

4-04

1 2

CN10

1

5267

-02A

to F

AN

1to

Jun

ctio

n B

oard

1

to H

eate

r Con

trol B

oard

to H

eate

r Con

trol B

oard

1 2

CN10

6

5267

-02A

1 2 3

CN10

3

5267

-03A

(NO

N)

to S

ervo

Boa

rd

LOAD1 1

LOAD2 2

INPUT- 4

INPUT+ 3

SSR1

01G

3M-2

05P-

VD

-1

LOAD1 1

LOAD2 2

INPUT- 4

INPUT+ 3

SSR1

02G

3M-2

05P-

VD

-1

1 2 3 4 5

CN10

9

B3P5

-VH

R104

0C1

02CE

470p

(NO

N)

R103

0

C101

CE47

0p(N

ON

)

R101 0

R102 0(

NO

N)

to F

AN

2

1 2

CN10

4

5267

-02A

2-18

VCC

339

P20/P

O0/T

IOCA

3/(IR

Q8)

52P2

1/PO1

/TIO

CB3/

(IRQ9

)53

P22/P

O2/T

IOCC

3/(IR

Q10)

54P2

3/PO3

/TIO

CD3/

(IRQ1

1)55

P11/P

O9/T

IOCB

044

P10/P

O8/T

IOCA

043

P70/EDREQ0/(DREQ0) 34

P71/EDREQ1/(DREQ1) 35

WD

TOVF

37

GND99

P30/

TXD

0/IrT

XD13

9P3

1/TX

D1

138

P32/

RXD

0/IrR

XD13

7

P33/R

XD

113

5P3

4/SCK

013

4P3

5/SC

K1/(O

E)13

3

P80/

EDR

EQ2/

(IRQ

0)14

0

P81/

EDR

EQ3/

(IRQ

1)14

1

P82/

ETEN

D2/

(IRQ

2)14

2

P83/ETEND3/(IRQ3) 2

GND76

PD0/D880

PD1/D979

PD2/D1078

PD3/D1177

PE0/D

071

PE1/D

170

PE2/D

269

PE3/D

368

PE4/D

466

PE5/D

565

PE6/D

664

PE7/D

763

VCC396

PB0/A8 15

PB1/A9 16

PB2/A10 17PB3/A11 18

PB4/A12 20

PB5/A13 21

PB6/A14 22

PB7/A15 23

PLLVSS92

PC0/A0 6

PC1/A1 7PC2/A2 8

PC3/A3 9

PC4/A4 10

PC5/A5 11

MD2 1MD

114

4M

D0

143

PA4/A20 29

PA5/A21 30

PA6/A22 31

PA7/A23 32

VCC

367

XTAL98

EXTAL97

GN

D47

NM

I38

RES93

STBY100

PF7/CLKOUT95P7

5/ED

ACK

1/(D

ACK

1)42

GND 19

P84/EDACK2/(IRQ4) 3

P85/EDACK3/(IRQ5) 4

PD4/D1275

PD5/D1374

PC7/A7 14PC6/A6 13

PA1/A17 25P65/TMO1/DACK1/IRQ1384

P64/TMO0/DACK0/IRQ1283

P63/TMCI1/TEND1/IRQ1182

P17/

PO15

/TIO

CB2

/TC

LKD

/ED

RAK

351

P15/P

O13/

TIO

CB1/

TCLK

C49

P13/P

O11/

TIO

CD0/

TCLK

B46

P12/P

O10/

TIO

CC0/

TCLK

A45

GND 26

PA3/A19 28PA2/A18 27

PA0/A16 24

P54/A

N12

/IRQ4

127

P53/

AD

TRG

/IRQ

311

0

AVSS

131

P47/A

N7/

DA

112

6P4

6/AN

6/D

A0

125

P45/A

N5

124

P44/A

N4

123

P43/A

N3

120

P42/A

N2

119

P41/A

N1

118

P40/A

N0

117

VREF

121

AVCC

122

PLLVCC94

FWE

62

GND 12

P25/P

O5/T

IOCB

4/(IR

Q13)

57

P14/P

O12/

TIO

CA1

48

VCC3 5

VCC

311

6

P50/TXD2/IRQ0107

GN

D13

6

P51/RXD2/IRQ1108 P52/S

CK2/

IRQ2

109

P24/P

O4/T

IOCA

4/(IR

Q12)

56

P26/P

O6/T

IOCA

5/ED

RAK

0/(IR

Q14)

58P2

7/PO7

/TIO

CB5/

EDRA

K1/

(IRQ1

5)59

P73/

ETEN

D1/

(TEN

D1)

40

NC 33

P74/E

DA

CK0/

(DA

CK0)

41

P72/ETEND0/(TEND0) 36

P16/P

O14/

TIO

CA2/

EDRA

K2

50

P60/T

MRI

0/D

REQ0

/IRQ8

60

P62/TMCI0/TEND0/IRQ1081

P61/T

MRI

1/D

REQ1

/IRQ9

61

PD6/D1473

PD7/

D15

72

P56/A

N14

/DA

2/IR

Q612

9

P57/A

N15

/DA

3/IR

Q713

0

NC

132

PF0/WAIT85 PF1/UCAS/IRQ1486 PF2/LCAS/IRQ1587 PF3/LWR88 PF4/HWR89 PF5/RD90 PF6/AS91

PG0/CS0101 PG1/CS1102 PG2/CS2103 PG3/CS3104 PH0/CS4105 PH1/CS5106

PH2/

CS6/

(IRQ6

)11

1

PH3/

CS7/

OE/

(IRQ7

)11

2

PG4/

BREQ

O11

3PG

5/BA

CK

114

PG6/

BREQ

115

P55/A

N13

/IRQ5

128

IC5

H8S

/267

X-Q

FP14

4

VCC

3

VCC

3

D8D9D10D11

D12D13D14

D15

D0

D1

D2

D3

D4

D5

D6

D7

12

3

4

5

10

9

8

76

RA1

2EX

BA10

E103

J

12 3 4 510 9 8 7

6

RA9EXBA10E103J

D8D9D10D11D12D13D14D15

VCC

3

VCC

3

A1A2A3A4A5

A6A7A8A9A10A11

A12A13A14A15

12

3

4

5

10

9

8

76

RA2

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA3

EXBA

10E1

03J

A1A2A3A4A5A6A7

A8A9A10A11A12A13A14A15

VCC

3

I/O0

11

I/O1

12

I/O2

13I/O

315

I/O4

16

I/O5

17

I/O6

18

I/O7

19

WE

27

CS

20

OE

22

A021

A123

A224

A325

A426

A51

A62

A73

A84

A95

A10

6

A11

7

A12

8

A13

9A1

410

VCC

328

GN

D14

IC6

CY7C

1399

/CS1

/CS1

/RD

/HW

R

D8

D9

D10

D11

D12

D13

D14

D15

/HW

R

VCC

3

PC6

CE0.

1u

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10

A11

A12

A13

A14

A0

LED

1LN

J308

G8L

RA

R49

220

12

3

4

5

10

9

8

76

RA1

0EX

BA10

E103

J

VCC

3

R37

1.8K

Y1 8.0M

Hz

C14

CE27

pC

15CE

27p

R45

220

C16

CE0.

1u/R

D

VCC

3

VCC

3

PC8

CE0.

1u

PC9

CE0.

1u

PC5

CE0.

1u

PC7

CE0.

1u

Cmd_

StoM

Cmd_

Mto

S/C

md_

HS_S

toM/C

md_

HS_M

toS

VCC

3

12345

CN

3

5339

8-05

90

VCC

56

IC4C

74LV

C14

1110

IC4E

74LV

C14

R1310K

R1210K

R25

10K

R34

10KVC

C3

A[0

..15]

A[0

..15]

Mon

itor

/H8S

_RES

ET

/Ser

ialS

tart

R32

10K

(NO

N)

VCC

3

T55

T46

T54

12

IC4A

74LV

C14

1312

IC4F 74

LVC1

4

R4433

R36

10K

R35

10K

CPU

ID:1

000

A/D

0

T43

T42

T51

T52

A0 A0

R2910K

R2810K

VCC

3

T16

T12

T15

T14

T13

12

3

4

5

10

9

8

76

RA8

EXBA

10E1

03J 1

2

3

4

5

10

9

8

76

RA6

EXBA

10E1

03J

T11

T10

T9 T8 T7 T6VC

C3

12

3

4

5

10

9

8

76

RA5

EXBA

10E1

03J

12

3

4

5

10

9

8

76

RA1

1EX

BA10

E103

J

T48

T57

VDD

2

GN

D3

OU

T1

Cd

5

IC1

RN5V

D29

AC

1

CE0.

1u

R1

1.0K

VCC

3

VCC

3

PC1

CE0.

1u

T5

/H8S

_RES

ET

/Ser

voRe

set

T49

89

IC4D

74LV

C14

34

IC4B

74LV

C14

12

3

4

5

10

9

8

76

RA4

EXBA

10E1

03J

CPU

ID_0

CPUID_1CPUID_2CPUID_3

CPU

ID_0

CPU

ID_1

CPU

ID_2

CPU

ID_3

R15

0R

160

R18

0(N

ON

)

55

44

66

33

77

22

88

11

RA1

EXBV

8V10

2J

VCC

3

R39

2.2K

R38

33

R40

33

VCC

3

R24

10K

R22

10K

R26

10K

VCC

3

1 2 3 4 5 6 7 8

CN

4

5339

8-08

90

VCC

VCC

3

R21

10K

R20

10K

C8

CE47

0p

To E

XT

Boa

rd

A/D

3

T18

A/D

2

T19

T22

A/D

1

T23

T24

T25

T32

T33

T34

T39

T60

T50

Apr

on_H

eater

_ON

Bed_

Heate

r_ON

RxD

_0Tx

D_0

Port1

Port2

SCK

_0

T47

T56

T45

T53

T44

T41

T40

R54 10KR58 10KR48 10KR41 10K

9 108

IC3C

74LV

C08

12 1311

IC3D

74LV

C08

1 23

IC3A

74LV

C08

4 56

IC3B

74LV

C08

C9

CE47

0p

R17

0

R46

1.0K

/Hea

terR

eset

PC4

CE0.

1uVCC

3

T17

PC3

CE0.

1uVCC

3

31

2Q

1D

TA11

4EK

A

VCC

3

T59

T62

/Sys

Err

R47

10K

VCC

3

C18

CE10

0p

C2

CE10

0pC

17CE

100p

12

3

4

5

10

9

8

76

RA7

EXBA

10E1

03J

VCC

3

T36

T35

T31

T30

T29

T28

T27

T26

T21

T20

T38

T37

R23

100

R19

100

2-19

2-5 SUB BOARD

2-20

1 2 3 4

CN

406

2921

32-4

1 2 3 4

CN

404

2921

32-4

1 2 3 4

CN

403

2921

32-4

1 2 3 4

CN

401

2921

32-4

12

3

4

5

10

9

8

76

RA

404

EXB

A10

E103

J

JUN

CTI

ON

BO

AR

D 2

To S

ER

VO

BO

AR

D

To In

k 1

To In

k 2

To In

k 3

To In

k 4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

408

40FM

NJ2

VC

C

To G

rit M

otor

To G

rit E

ncod

er

J2V

CC

R42

010

K

J2V

CC

J2V

CC

To P

INC

H U

/D S

EN

S B

OA

RD

C41

5

NO

N

Mai

nten

ance

_Cov

er_L

Pinc

h_ud

_sen

s

Serv

o_to

_Sub

Sub_

to_S

ervo

SUB

_DA

TA_o

utSU

B_S

TOR

E_in

SUB

_DA

TA_i

nSU

B_L

OA

D_i

nSU

B_C

LK_i

n

Grit

Enco

derP

hase

B

Grit

Enco

derP

hase

A

Feed

_Enc

oder

_Pha

se_B

Feed

_Enc

oder

_Pha

se_A

Serv

o_G

rit_M

otor

-

Serv

o_G

rit_M

otor

+

Feed

_Enc

oder

_Pha

se_A

Feed

_Enc

oder

_Pha

se_B

Serv

o_G

rit_M

otor

-Se

rvo_

Grit

_Mot

or+

Grit

Enco

derP

hase

B

Grit

Enco

derP

hase

A

Ink_

Exis

t_0

Ink_

Empt

y_0

Ink_

Exis

t_1

Ink_

Empt

y_1

Ink_

Exis

t_2

Ink_

Empt

y_2

Ink_

Exis

t_3

Ink_

Empt

y_3

1 2 3 4 5 6 7

CN

409

5267

-07A

1 2 3 4 5 6 7 8

CN

410

NO

N

1 2 3

CN

405

5339

8-03

90

J2V

CC

C41

7C

E0.1

u

C41

6N

ON

I/O11

I/O1

I/O2

I/O3

TDI

4

CLK

0/I0

5

GN

D7

TCK

8

NC

6

I/O9

I/O10

I/O12

I/O 13

I/O 14

I/O 15

VCC 17

GND 19

I/O 16

NC 18

I/O 20

I/O 21

I/O 22

I/O44

NC42

I/O40

I/O39

I/O38

GND43

VCC41

I/O37 I/O36

I/O35

I/O34

I/O33

NC

30

I/O27

I/O26

TDO

32

GN

D31

CLK

1/I1

29

TMS

28

I/O25

I/O 24I/O 23

I/O45 I/O46 I/O47 I/O48

IC40

1

M4A

5-64

/32-

TQFP

48

PC40

1C

E1.0

u

PC40

2

CE1

.0u

TDI

TCK

55

44

66

33

77

22

88

11

RA

402

EXB

V8V

101J

C40

8C

E470

pC

407

CE4

70p

C40

6C

E470

pC

405

CE4

70p

55

44

66

33

77

22

88

11

RA

403

EXB

V8V

101J

C41

2C

E470

pC

411

CE4

70p

C41

0C

E470

pC

409

CE4

70p

TDI

TMS

TCK

TDO

R40

010

K

R40

110

K

1 2 3 4 5 6 7 8

CN

402

5301

4-08

isp

Dow

nloa

d

TDO

TMS

+C

414

47u/

16V

1 2

CN

407

5301

4-02

55

44

66

33

77

22

88

11

RA

401

EXB

V8V

101J

C40

4C

E470

pC

403

CE4

70p

C40

2C

E470

pC

401

CE4

70p(

NO

N)

R43

833

J2V

CC

@SU

B_L

OA

D_i

n@

SUB

_CLK

_in

@SU

B_S

TOR

E_in

@SU

B_D

ATA

_in

@SU

B_D

ATA

_out

R43

710

0

R43

633

C41

3C

E470

p

@Se

rvo_

to_S

ub@

Sub_

to_S

ervo

Ink_

TxD

Ink_

RxD

J2V

CC

Ink_

TxD

Ink_

RxD

J2V

CC

PC40

0C

E0.1

u

J2V

CC

To IN

K J

UN

CTI

ON

BO

AR

D

R40

210

KJ2

VC

C

55

44

66

33

77

22

88

11

RA

400

NO

N

J2V

CC

TP42

0TP

419

TP41

8TP

417

TP41

0

TP41

6TP

415

TP41

4

R44

3N

ON

R44

0N

ON

R43

4N

ON

R43

1N

ON

R41

322

K

R42

8N

ON

R42

5N

ON

R42

2N

ON

R44

4N

ON

R44

1N

ON

R43

5N

ON

R43

2N

ON

R44

2N

ON

R43

9N

ON

R43

3N

ON

R43

0N

ON

J2V

CC

R42

1N

ON

R42

4N

ON

R42

7N

ON

R42

3N

ON

R42

6N

ON

R42

9N

ONJ2

VC

C

R41

6N

ON

R41

2N

ON

R40

9N

ON

R40

6N

ON

R41

4N

ON

R41

0N

ON

R40

7N

ON

R40

4N

ON

J2V

CC

R41

7N

ON

R41

9N

ON

R41

8N

ON

R41

5N

ON

R41

1N

ON

R40

8N

ON

R40

5N

ON

TP41

3TP

412

TP41

1TP

409

TP40

8

To M

aint

enan

ce C

over

L

D40

0

UD

ZS 7

.5B

D40

1

UD

ZS 7

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2-24

2-6 MAINTENANCE PARTS LIST_Electrical Parts REVISED 3

MAIN BOARDIC No. Parts No. Description FunctionIC44 15199237 V.RGL L4960 5V REGULATORIC48 15159127 IC E09A19RA D/A Converter for HEAD BK&CYIC49 15159127 IC E09A19RA D/A Converter for HEAD BK&CYIC50 15159127 IC E09A19RA D/A Converter for HEAD MG&YEIC51 15159127 IC E09A19RA D/A Converter for HEAD MG&YETR5 15129122 TR 2SC4131 GB Transistor for Driving HEAD BK&CYTR9 15129121 TR 2SA1746 OY Transistor for Driving HEAD BK&CYTR6 15129122 TR 2SC4131 GB Transistor for Driving HEAD BK&CYTR10 15129121 TR 2SA1746 OY Transistor for Driving HEAD BK&CYTR7 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG&YETR11 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG&YETR8 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG&YETR12 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG&YEF2 22555109 FUSE,CCF1NTE1.6 FUSE for HEAD BK&CYF3 22555109 FUSE,CCF1NTE1.6 FUSE for HEAD MG&YE

SERVO BOARDIC No. Parts No. Description FunctionIC17 15189105 IC-LINEAR MTD2005 PUMP MOTOR DRIVERIC14 15189111 IC-LINEAR,MTD2005F-4072 ET WIPE MOTOR DRIVERIC18 15189111 IC-LINEAR,MTD2005F-4072 ET CAP MOTOR DRIVERIC10 15119119 TR,FET UPA1759G-E2 ET FAN DRIVERF1 12559102 FUSE,MMCT 3.15A ET MOTOR POWER FUSE

HEATER CONTROL BOARDIC No. Parts No. Description FunctionIC7 15119119 TR,FET UPA1759G-E2 ET RELAY DRIVER

3-1

3 Replacement of Main PartsThe necessary adjustments after the replacement of each part, and the referential time for each work aredescribed as follows.

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST].*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].

*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].*6 It can be performed in the [SERVICE MENU] > [FAN CHECK].*7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].*8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].*9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].

SERVO BOARD REPLACEMENT : 12min.1. SENSOR CHECK *5

1. THERMISTER CHECK (INK CARTRIDGE SENSOR, INK EMPTY SENSOR and 2. HEAD ALIGNMENT PINCH ROLLER SENSOR)3. HEAD INFORMATION CLEAR 2. CAP & WIPER CHECK *24. CAP HEIGHT CHECK *9 3. FAN CHECK *65. TOOL / CROP MARK POSITION ADJUSTMENT Adj. Time : 57 min 4. PUMP CHECK *7< Total Time : 77min. > 5. AGING

6. TOOL PRESSURE ADJUSTMENT TOOL CARRIAGE REPLACEMENT : 15 min 7. CROP MARK SENSOR ADJUSTMENT

1. LIMIT & CUT DOWN POSITION ADJUSTMENT 8. TOOL / CROP MARK POSITION ADJUSTMENT2. TOOL HEIGHT ADJUSTMENT 9. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 40min.3. TOOL PRESSURE ADJUSTMENT < Total Time : 52min. >4. CROP MARK SENSOR ADJUSTMENT 5. TOOL / CROP MARK POSITION ADJUSTMENT 6. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 52 min HEATER POWER BOARD REPLACEMENT : 10min.< Total Time : 67min. > 1. HEATER CHECK *8 Adj. Time : 3min.

< Total Time : 13min. >CAP TOP REPLACEMENT : 10 min. (2pcs.)

1. CAP HEIGHT CHECK *9 Adj. Time : 2min. HEATER CONTROL BOARD REPLACEMENT : 5min.< Total Time : 12min. > 1. HEATER CHECK *8 Adj. Time : 3min.

< Total Time : 8min. >CARRIAGE MOTOR REPLACEMENT : 20 min

1. SERVO LOCK CHECK JUNCTION BOARD 1 REPLACEMENT : 10min.2. AGING 1. SENSOR CHECK *53. MOTOR HOURS CLEAR Adj. Time : 5min. (HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR, < Total Time : 25min. > MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR,

FRONT PAPER SENSOR, REAR PAPER SENSOR)PUMP REPLACEMENT : 15 min. 2. CAP & WIPER CHECK *2

1. PUMP TIMES CLEAR 3. FAN CHECK *6< Total Time : 15min. > 4. SCAN MOTOR AGING Adj. Time : 8min.

< Total Time : 18min. >MAIN BOARD REPLACEMENT : 12 min.

1. DIP SW SETTING JUNCTION BOARD 2 REPLACEMENT : 5min.2. BATTERY INSTALLATION 1. SENSOR CHECK *53. FIRMWARE INSTALLATION (SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR)4. SYSTEM PARAMETER INITIALIZE 2. FEED MOTOR AGING Adj. Time : 3min.5. HEAD RANK SETTING < Total Time : 8min. >6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *2 NETWORK BOARD REPLACEMENT : 9min.8. CAP HEIGHT ADJUSTMENT 1. FIRMWARE UPGRADE9. SENSOR CHECK 2. IP ADDRESS SETTING Adj. Time : 7min.10. LIMIT & CUT DOWN POSITION INITIALIZE < Total Time : 16min. >11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT CARRIAGE WIRE REPLACEMENT : 45min.13. INK TYPE SETTING 1. WIRE TENSION ADJUSTMENT14. HEAD ALIGNMENT 2. LIMIT & CUT DOWN POSITION INITIALIZE15. CALIBRATION 3. LINEAR ENCODER SETUP 16. CROP MARK SENSOR ADJUSTMENT 4. CUTTING QUALITY CHECK Adj. Time : 18min.17. TOOL / CROP MARK POSITION ADJUSTMENT < Total Time : 63min. >18. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 90min.< Total Time : 102min. > LINEAR ENCODER REPLACEMENT : 25min.

1. LINEAR ENCODER SETUP Adj. Time : 3min. CUTTING CARRIAGE BOARD REPLACEMENT : 7min. < Total Time : 28min. >

1. TOOL UP/DOWN CHECK *32. PINCH ROLLER SENSOR CHECK LINEAR SCALE REPLACEMENT : 20min.3. CROP MARK SENSOR ADJUSTMENT 1. LINEAR ENCODER SETUP Adj. Time : 3min.4. TOOL / CROP MARK POSITION ADJUSTMENT < Total Time : 23min. >5. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 26min.< Total Time : 33min. > CROP MARK SENSOR REPLACEMENT : 10min.

1. CROP MARK SENSOR ADJUSTMENTCARRIAGE BOARD REPLACEMENT : 15min. 2. TOOL / CROP MARK POSITION ADJUSTMENT

1. THERMISTER CHECK 3. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 25min.2. LINEAR ENCODER SETUP Adj. Time : 10min. < Total Time : 35min. ><Total Time : 25min.>

BATTERY REPLACEMENT : 7min.PANEL BOARD REPLACEMENT : 7min. 1. BATTERY FLAG CLEAR

1. LCD/LED//BUZ CHECK < Total Time : 7min. >2. KEY CHECK *4 Adj. Time : 3min.< Total Time : 10min. >

HEAD REPLACEMENT :20min. (1 Head)

3-2

To prevent static damage, discharge static electricity from your body before you touch any ofelectronic components. You can do so by touching an unpainted metal surface on the chassis.

You can also take the following steps to prevent damage from electrostatic discharge (ESD):

When unpacking a static-sensitive component from its shipping carton, do not remove thecomponent from the antistatic packing material until you are ready to install the componentto the machine. Just before unwrapping the antistatic packaging, be sure to discharge staticelectricity from your body.

When transporting a sensitive component, first place it in an antistatic container orpackaging.

Handle all sensitive components in a static-safe area. If possible, use antistatic floor padsand workbench pads.

Revised 11

3-3

4 In [HEAD RANK] menu, select the Head No. of the headthat you are going to replace and input the HEAD RANKwritten on the new head.Input the HEAD RANK by selecting the digit with theLeft and Right keys, and changing the parameters withthe Up and Down keys.Press the [ENTER] key to save the settings.

** The left Head is [HEAD 1].

3 Input the HEAD RANK of the head which is going to beinstalled.

Make sure to input the HEAD RANK beforereplacing the head, because the sticker whichthe head rank is written on will be hiddenonce the head is installed.

2

1

3-1 HEAD REPLACEMENT

HEAD RANK

HEAD RANKHEAD 1

[ ]

[ ]

[ENTER]

SERVICE MENUHEAD RANK

HEAD RANK 15CY2F2F (1/5)

Turn on the SUB POWER SW and perform the [PUMPUP] from the [INK CONTROL] menu.When i t f in ishes, the SUB POWER wi l l beautomatically turned off.

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

INK CONTROLEMPTY MODE

INK CONTROLPUMP UP

INK CONTROLHEAD WASH

MENUINK CONTROL

3-4

6

7

8

Be sure to turn off the MAIN POWER SWwhen replacing the head. The head or mainboard could break, o therwise. I t isrecommended to disconnect the AC code.

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

MAIN POWER SW

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Remove the CARRIAGE COVER. CARRIAGE COVER

5 Remove the I/S COVER.

I/S COVER

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

3-5

Remove the SPRING, and remove the 3 screws fixingthe HEAD in order as shown in the figure.Then, pull the HEAD towards the front and pull it up toremove it.

SPRING

12

Disconnect the 2 flexible cables from the HEAD.11

Remove the HEAD BOARD COVER (the transparentcover).

10

9 Remove the DAMPER PLATE and remove the 2 INKDAMPERs from the HEAD which will be replaced.

DAMPER PLATE

Do not hold both sides of the INK DAMPER sohard. It could break.Be sure to remove and fix the INK DAMPERwith the HEAD BOARD COVER fixed. Itprevents the ink from dropping on the HEADBOARD.

HEAD BOARD COVER

3-6

14

16

15

Remove the HEAD from the ADAPTER and fix the newHEAD to the ADAPTER.

Make sure to fix the HEAD by pressing it to thebottom left corner of the ADAPTER.Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

Install the HEAD to the head carriage and fix the 3screws temporarily. Then, fix the SPRING and tightenup the 3 screws in order as shown in the figure.

Connect the 2 flexible cables to the HEAD BOARD.

Do not connect cable to the wrong connecter.

ADAPTER

HEAD

Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

Fix the HEAD BOARD COVER temporarily.

SPRING

1

2

3

13

The HEAD BOARD COVER should be fixed toprevent the ink from dropping on the HEADBOARD when fixing the INK DAMPERs. It isnot necessary to fix the cover with the NYLONRIVET, because the cover needs to beremoved for the HEAD ALIGNMENT.

HEAD BOARD COVER

3-7

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

19

Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Check that the GUIDEs at the two ends of the cappingunit align with the GUIDEs at the two ends of the headcarriage. Then press the [ENTER] key twice more tocap the heads.

20

17 Fix the 2 INK DAMPERs to the head.

CYAN YELLOW

BLACK MAGENTA

18 Move the HEAD CARRIAGE by hand to the lockposition.

Do not hold both sides of the INK DAMPERso hard. It could break.

Make sure to replace the DAMPERs when theHEAD is replaced.

Be careful that the head does not strike themedia or media clamp.

3-8

HOW TO CLEAR THE HEAD INFORMATION

After THERMISTER CHECK and HEAD ALIGNMENT,clear the HEAD INFORMATION from the SERVICEMENU > HISTORY MENU > HEAD GROUP.

When you replaced the left Head, select [CLEAR H1] andpress the ENTER key.When you replaced the right Head, [CLEAR H2] and pressthe ENTER key.

21 From the menu (NOT from the service menu), select[INK CONTROL] > [HEAD REPLACE], and press theENTER key.

INK CONTROLEMPTY MODE

INK CONTROLPUMP UP

INK CONTROLHEAD WASH

INK CONTROLHEAD REPLACE

MENUINK CONTROL

EMPTY MODESTOP STOP

INK CONTROLFILL INK

Enter the SERVICE MODE and perform the followingadjustments.

22

1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CAP HEIGHT CHECK5. TOOL / CROP MARK SENSOR POSITION

SERVICE MENUHISTORY MENU

[ ]

HISTORY MENUMOTOR GROUP

HEAD GROUPCLEAR H1

HEAD GROUPCLEAR H2

[ ]

HISTORY MENUHEAD GROUP

3-9

1

2

3

4

Turn on the SUB POWER SW while pressing the[CLEANING] key to enter the maintenance mode.

Select [WIPER REPLACE] and press the [ENTER] key.The head moves to the left side.

3-2 WIPER REPLACEMENT

Make sure the screen shown in the figure is displayed.Then, remove the I/S COVER.

Attach the Cleaning Stick at the location as shown inthe figure and press the ENTER key.

MAINTENANCEWIPER REPLACE

NOW PROCESSING..

I/S COVER

INSERT STOPPER

3-10

5

6

7

Using the tweezers, grasp the bottom portion of thewiper and take it off the hook.

Use the tweezers to press the area shown in the figureand engage the WIPER on the hook.

Remove the Cleaning Stick and fix the I/S Cover.Then, press the ENTER key.

I/S COVER

Head Cleaning starts automatically.After cleaning has finished,the Sub Power will be turnedoff automatically.

8

Make sure to attach the Wiper so that therubber surface toward the front.

3-11

2

4

1

3

[MENU] key

MENUSERVICE MENU

[      ] 

[      ] 

[ENTER] 

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

3-3 CAP TOP REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

Move the HEAD CARRIAGE slowly leftwards so that itis not above the capping unit.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Remove the I/S COVER.

I/S COVER

Be careful that the head does not strike themedia or media clamp.

3-12

5

6

7

8

[ ]

[ ] [ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPUP

Remove the PUMP COVER.

Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key. The capping unit moves up. Pressthe [ENTER] key 3 times, because the capping unitmoves up in 3 steps.

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

MAIN POWER SW

Disconnect the tube(Black) of the CAP TOP from thetube(White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew CAP TOP.

JOINT TUBE

PUMP COVER

3-13

10

12

9

11

Unhook the CAP FRAME with holding it by the otherhand, and remove it.

Make sure to hold the CAP FRAME. There isa SPRING under the CAP TOP. The CAPTOP will jump out unless you hold the capframe when removing it.

Remove the CAP TOP together with the tube.

Fix the new CAP TOP. Make sure to fix it so that thetube side faces the front.

Make sure not to touch the sponge.Make sure the SPRING is properly fixedunder the CAP TOP.

Fix the CAP FRAME.

CAP FRAME

CAP TOP

CAP TOP

CAP FRAME

3-14

14

13

[MENU] key

MENUSERVICE MENU

[      ] 

[      ] 

[ENTER] 

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

15

Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.

Turn on the MAIN POWER SW, then turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

16

JOINT TUBE

Fix the PUMP COVER.

PUMP COVER

3-15

18 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Check that the GUIDEs at the two ends of the cappingunit align with the GUIDEs at the two ends of the headcarriage. Then press the [ENTER] key twice more tocap the heads.

GUIDE

17 Move the HEAD CARRIAGE by hand to the lockposition.

GUIDE

Fix I/S cover.

Enter the SERVICE MODE and perform the followingadjustments.

19

1. CAP HEIGHT CHECK

I/S COVER

Be careful that the head does not strike themedia or media clamp.

3-16

2

3

4

1 Turn off the Main Power SW and remove the I/S COVER,FRONT RAIL COVER and FRONT COVER.

Remove the TOOL CARRIAGE COVER.

Remove the TOOL CARRIAGE TOP COVER.

Disconnect the CROP MARK, PINCH ROLLER andSOLENOID Wirings.

3-4 TOOL CARRIAGE_REPLACEMENT

TOOL CARRIAGE COVER

TOOL CARRIAGE TOP COVER

I/S COVER

FRONT COVER

FRONT RAIL COVER

CROP MARK SENSOR PINCH ROLLER SENSOR

SOLENOID

3-17

5

8

6 Remove the TOOL CARRIAGE BOARD STAY from theTOOL CARRIAGE ASSY.

Remove the TOOL CARRIAGE BOARD.

Remove the AUTO SHHET CUTTER together with thePLATE from TOOL CARRIAGE and fix the AUTOSHEET CUTTER to the new TOOL CARRIAGE.

SCREW TOOL CARRIAGE BOARD

SCREW

7 Remove the TOOL CARRIAGE. SCREW

TOOL CARRIAGE BOARD STAY

TOOL CARRIAGE ASSY

TOOL CARRIAGE

TOOL CARRIAGE

PLATE

AUTO SHEETCUTTER

3-18

9

Fix the TOOL CARRIAGE BOARD STAY to the TOOLCARRIAGE.

SCREW10

11 Fix the TOOL CARRIAGE BOARD.

12

SOLENOID

CROP MARK SENSOR PINCH ROLLER SENSOR

Fix the new TOOL CARRIAGE.

SCREW

TOOL CARRIAGE BOARD STAY

Connect the CROP MARK, PINCH ROLLER andSOLEDOID Wirings.

SCREW TOOL CARRIAGE BOARD

3-19

13 CARRIAGE TOP COVERFix the CARRIAGE TOP COVER.

14 Fix the TOOL CARRIAGE COVER. CARRIAGE COVER

Enter the SERVICE MODE and perform the followingadjustments and settings.

1. PINCH ROLLER POSITION SENSOR CHECK2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE3. TOOL HEIGHT ADJUSTMENT4. TOOL PRESSURE ADJUSTMENT5. CROP MARK SENSOR ADJUSTMENT6. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT7. PRINT / CUT POSITION ADJUSTMENT8. CUTTING QUALITY CHECK

15 Fix the FRONT RAIL COVER, FRONT COVER and I/SCOVER.

FRONT RAIL COVER

FRONT COVER

I/S COVER

16

3-20

1

2

3

4

3-5 CARRIAGE MOTOR REPLACEMENT

Turn off the MAIN POWER SW.

Remove the I/S COVER.

Remove the PANEL COVER. Be sure to disconnectthe flexible cable connected to the PANEL BOARD.

Remove the SPRING.

PANEL COVER

SPRING

MAIN POWER SW

I/S COVER

3-21

6

8

5

7

Disconnect the connector of the MOTOR cable.

Remove the screws fixing the FLANGE.

Remove the Motor from the Flange and fix the new Motorto the Flange.

Be careful with the fixing direction of theFrange.

FLANGE

CONNECTOR

Rotate the Motor 90 degree and remove it downward.

FLANGE

SCREW

3-22

9

10

11

Fix the Motor from under the MOTOR BASE.

Connect the connector of the Motor cable.

CONNECTOR

Fix the Motor Flange by the 2 SCREWs temporalily.

SCREW

12

MOTOR BASE

Fix the SPRING, then tighten up the 2 SCREWs to fixthe FLANGE with checking the gears mesh without thebaklash.

SPRINGApply a proper quantity of grease (FLOIL G902)between gears.

3-23

13 Connect the PANEL CABLE to the PANEL BOARD andfix the PANEL COVER.

PANEL COVER

14

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

Perform the SERVO LOCK CHECK.After turning on the main power, turn on the sub powerwhile pressing the Left, Right and Down keys to enterthe SERVICE MODE.

15

16

[ ]

SERVICE MENUSERVO LOCK

SERVO LOCKS: 3

[ENTER]

SERVO LOCKS: 1688

SERVO LOCKS:* 1688

In [SERVO LOCK] menu, select [S].Move the head carriage left and right by hand andmake sure the value on the LCD changes depending onthe head position.

Press the [ENTER] key to excite the MOTOR.Make sure the MOTOR is locked and the value on theLCD doesn't change.

3-24

18 Clear the motor working hours.Go back the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP] > [MOTOR HOURS S] >[CLEAR] and press the [ENTER] key. The motorworking hours will be reset to 0.

17

[ ]

SERVICE MENUAGING

AGINGSCAN

Check the AGING.Go back to the SERVICE MENU, and select [AGING] >[SCAN] and press the [ENTER] key. Make sure themachine do the AGING and then, finish it by pressing[ENTER] key.

18 Fix the I/S COVER.

I/S COVER

[ ]

[ ]

[ ]

[ ]

SERVICE MENUHISTORY MENU

HISTORY MENUMOTOR GROUP

MOTOR HOURS S 1653 hours

[ENTER]

MOTOR HOURS SCLEAR

3-25

2

4

1

3

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

3-6 PUMP REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Remove the I/S COVER.

I/S COVER

Unlock the Head Carriage and move it leftward by hand.

Be careful that the head does not strike themedia or media clamp.

3-26

5

6

7

8

Remove the PUMP COVER.

Remove the SCREW fixing the PUMP and remove thePUMP UNIT.

PUMP TUBE

PUMP COVER

Disconnect the tube(Black) of the CAP TOP from thetube(White) of the PUMP. And disconnect the PUMPTUBE from the DRAIN TUBE.Keep the JOINT TUBE for connecting the tube of thenew PUMP.

JOINT TUBE

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

DRAIN TUBE

SCREW

MAIN POWER SW

3-27

9 Fix the new PUMP so that the 2 projection parts of thePUMP fix to the holes of the FRAME.

10 Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE and connect the tube ofthe PUMP to the DRAIN TUBE.

11 Fix the PUMP COVER.

12

Make sure that the Gear of the PUMP UNITand the Gear of the PUMP MOTOR meshwithout backlash.

JOINT TUBE

PUMP TUBE

DRAIN TUBE

You can connect either tube of the CAP TOPto the either tube of the PUMP.

Move the HEAD CARRIAGE by hand to the lockposition.

PUMP COVER

GEAR

SCREW

Be careful that the head does not strike themedia or media clamp.

3-28

13

GUIDE GUIDE

14 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Check that the GUIDEs at the two ends of the cappingunit align with the GUIDEs at the two ends of the headcarriage. Then press the [ENTER] key twice more tocap the heads.

16 Fix the I/S COVER.

Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

I/S COVER

15 Clear the PUMP TIMES.Select [HISTORY MENU] > [MOTOR GROUP] >[PUMP TIMES] > [CLEAR], and press the [ENTER] key.

SERVICE MENUHISTORY MENU

[ ]

HISTORY MENUMOTOR GROUP

PUMP TIMESCLEAR

[ ]

PUMP TIMES 52134 times

3-29

2

4

1

3

3-7 INK TUBE REPLACEMENT

Turn on the SUB POWER SW and perform the [PUMPUP] from the [INK CONTROL] menu.When i t f in ishes, the SUB POWER wi l l beautomatically turned off.

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

INK CONTROLEMPTY MODE

INK CONTROLPUMP UP

INK CONTROLHEAD WASH

MENUINK CONTROL

MAIN POWER SW

3-30

5

6

7

8

Remove CARRIAGE COVER. Then, move the HEADCARRIAGE to the left end.

Disconnect the INK TUBEs from the INK DAMPERsand put the scotch tape at the tip of the ink tubes toprevent the ink from spilling out.

Disconnect the INK TUBEs from the JOINTs, and putthe scotch tape at the tip of the ink tubes to prevent theink from coming out.

CARRIAGE COVER

JOINTs

It is not necessary to replace the INK TUBEs ofthe other side of the JOINTs (between Joint andI/C Holder.

REAR VIEW OF MACHINE

Remove the following covers.

LEFT COVERI/S COVERTOP COVERFRONT RAIL COVERFRONT COVER

I/S COVER

FRONT RAIL COVERTOP COVER

FRONT COVERLEFT COVER

Be careful that the head does not strike themedia or media clamp.

3-31

11

12

Pull out the INK TUBE from the CABLE VEYOR.

Put the new INK TUBE in the CABLE VEYOR throughthe TUBE GUIDE.

Be careful which hole of the TUBE GUIDEshould be used for each INK TUBE.

9 Disconnect 2 FLEXIBLE CABLEs that are coming fromthe CABLE VEYOR from the CARRIAGE BOARD.

10 Remove the GUIDE PLATEs of the CABLE VEYOR.Then, take out the FLEXIBLE CABLEs from the CABLEVEYOR.

GUIDE PLATE

KCMY

3-32

15 Connect 2 FLEXIBLE CABLEs to the PRINT CARRIAGEBOARD and put back the GUIDE PLATEs.

16 Move the HEAD CARRIAGE by hand to the lockposition.

13

14

Connect the new INK TUBE to the JOINTs, and markthe INK TUBE to indicate the color of the ink.

Cut the INK TUBE at appropriate length and connect itto the INK DAMPER. Then mark the INK TUBE toindicate the color of the ink.

Then, replace the other INK TUBEs in the same way.

JOINTs

REAR VIEW OF MACHINE

Be careful that the head does not strike themedia or media clamp.

3-33

From the menu (NOT from the service menu), select[INK CONTROL] > [FILL INK], and press the ENTERkey.

19

INK CONTROLEMPTY MODE

INK CONTROLPUMP UP

INK CONTROLHEAD WASH

INK CONTROLHEAD REPLACE

MENUINK CONTROL

EMPTY MODESTOP STOP

INK CONTROLFILL INK

17 After turning on the Main Power SW, turn on the SubPower SW while pressing the Left, Right and Down keysto enter the SERVICE MODE.

18 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Check that the GUIDEs at the two ends of the cappingunit align with the GUIDEs at the two ends of the headcarriage. Then press the [ENTER] key twice more tocap the heads.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

3-34

3-8 BATTERY REPLACEMENT

Do not recharge, short-circuit,disassembly the lithium battery,nor put it into fire.It may cause heat, explosion and fire.

Put tape around the lithium batteryfor insulation for disposal orpreservation.It may cause heat, explosion and fire.

CHASSISCOVER

MAIN POWER SW

1 Turn off the Sub Power SW, and then turn off the MainPower SW.Remove the CHASSIS COVER.

Revised 8

3-35

CLOCK CHECK B 0y00d00h00m00s

CLOCK CHECK CLEAR BAT FLAG

SERVICE MENU CLOCK CHECK

[ENTER]

2 Remove the BATTERY on the MAIN BOARD bypushing it down and tilting towards right.

1

SOCKET

MAIN BOARD

2

3 Replace the BATTERY with new one.SOCKET

BATTERY

MAIN BOARD

Be careful with the direction of the BATTERY.

4 Clear the BATTERY FLAG from the [CLOCK CHECK]menu in the Service Menu.

5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,PUTTING INTO FIRE.DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.DISPOSE BATTERY WITHOUT INSULATION.

3-36

2 Remove the following covers.

LEFT COVERI/S COVERTOP COVERFRONT RAIL COVERFRONT COVER

1 Turn off the MAIN POWER SW.

4 Loosen the screw fixing the TOOL CARRIAGE to theCARRIAGE WIRE.

3-9 CARRIAGE WIRE REPLACEMENT

I/S COVER

FRONT RAIL COVERTOP COVER

FRONT COVERLEFT COVER

3 Remove the PANEL COVER with disconnecting theflexible cable connected to the PANEL BOARD.

PANEL COVER

PANEL COVER

MAIN POWER SW

3-37

7 Remove the SPRING, then loosen the screws fixing theMOTOR FLANGE.

6 Remove the CARRIAGE WIRE from the DRIVE PULLEY asshown in the figure.

8 Remove the SHAFT STAY and the E RING, then remove theDRIVE PULLEY from the shaft.

5 Loosen the 2 screws and then the ADJUSTMENT SCREWin order to loosen the wire tension.

ADJUSTMENT SCREW

SPRING

FLANGE

SHAFT STAYE RING

3-38

9

10

11

Fix one end of the new WIRE and fix the DRIVE GEAR to theDRIVE PULLEY with the screws.

12

Put the DRIVE PULLEY into the shaft and fix it with the ERING. Then, fix the SHAFT STAY.

Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom bottom to the top, and fix the other end of the WIRE.

Remove the screws fixing the DRIVE GEAR and remove theCARRIAGE WIRE from the PULLEY.

Make sure that the CARRIAGE WIRE doesnot cross over.

SHAFT STAYE RING

3-39

Tighten the ADJUSTMENT SCREW and remove the slack inthe Wire.Do not tighten it too tightly.

15

Fix the CARRIAGE WIRE to the TOOL CARRIAGE.

14

Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its second wind from the top.

16

13 Fix the SPRING, then tighten up the 2 screws to fix theFLANGE with checking the gears mesh without backlash.

SPRING

FLANGE

ADJUSTMENT SCREW

Make sure that the Tool Carriage is connectedto the Head Carriage, and also Head Carriage islocked when fixing the WIRE.

SCREW

SCREWWIRE

WASHER

REAR VIEW

3-40

17

18

19

Move the HEAD CARRIAGE in a whole width of the GUIDERAIL several times to remove the slack in the CARRIAGEWIRE.Then, carry out the following adjustments.

1. WIRE TENSION ADJUSTMENT2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUTTING QUALITY CHECK

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.

PANEL COVER

20

3-41

Remove the following covers.

LEFT COVERI/S COVERTOP COVERFRONT RAIL COVERFRONT COVER

3

2

4

1

3-10 ENCODER SCALE REPLACEMENT

FRONT RAIL COVER

FRONT COVER I/S COVERLEFT COVER

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

TOP COVER

Move the HEAD CARRIAGE slowly leftwards.

Be careful that the head does not strike themedia or media clamp.

3-42

5

6

7

Remove the ENCODER SCALE by removing the PLATEfixing the ENCODER SCALE at its right end and theSPRING on its left end.

8

Remove the SPRING PLATE from the ENCODER SCALEand fix it to the new ENCODER SCALE where there is noblack dot written on it.

Put the ENCODER SCALE in between the ENCODERPLATE and the GUIDE RAIL.Then, fix the right end with the PLATE and hook up theSPRING on the left end.Make sure that the ENCODER SCALE is in place.

Make sure not to make scratches or putgrease on the ENCODER SCALE when fixingit.

Do not loosen or tighten the screws fixing theENCODER PLATE.

ENCODER SCALE

PLATESPRING

SPRING PLATE BLACK DOT

ENCODER PLATE

ENCODER SCALE

PLATESPRING ENCODER PLATE

Move the HEAD CARRIAGE in a whole width of themachine.Make sure that the ENCODER SCALE doesn't makecontact with the ENCODER MODULE and alsoENCODER SCALE is between the sl i t of theENCODER MODULE.

3-43

9 Carry out the LINEAR ENCODER SETUP.

3-44

1 Remove the E RING on one side of the PINCHROLLER and pull out the SHAFT.

3-11 PINCH ROLLER REPLACEMENT

Make sure not to lose the washerswhich are fixed at both sides of thePINCH ROLLER.

PINCH ROLLER

SHAFTE RING

2 Put the new PINCH ROLLER with washers and insertthe SHAFT into the PINCH ROLLER.Fixing operation becomes easy when you put thewashers to the PINCH ROLLER with grease.

3 Fix the E RING and make sure that the PINCHROLLER rotates smoothly.

E RING

Red marking is done on the outer side ofLEFT & RIGHT PINCH ROLLERS.As for the CENTER PINCH ROLLERS, thereis no marking. WASHER

3-45

3-12 CUTTER PROTECTION REPLACEMENT

1 Remove the CUTTER PROTECTION.

2 Wipe the adhesive on the BED with the alcohol.

CUTTER PROTECTION

3 Install the CUTTER POROTECTION from 31mm fromright edge of the BED. CUTTER PROTECTION

4 Make sure that the CUTTER PROTECTION is notbumpy.

CUTTER PROTECTION

31mm

3-46

3-13 SW POWER SUPPLY REPLACEMENT

1 Turn off the MAIN POWER SW and disconnect the ACCord. Then, remove the CHASSIS COVER.

2 Disconnect the Cables which are connected to the SWPOWER SUPPLY and replace the SW POWERSUPPLY.

MAIN POWER SWCHASSIS COVER

3 After replacing the SW POWER SUPPLY, adjust theoutput voltage of the SW POWER SUPPLY by rotatingthe VOLUME clockwise so that the output voltage willbe +41V +/- 0.1V.In order to confirm the output voltage, put the probes ofthe multimeter to the CN51 at 6pin (Vout) and 1 pin(GND).

SW POWERSUPPLY

VOLUME

CN51

When the output voltage exceeds +41.4V, SWPOWER SUPPLY does not output the voltageby the protection circuit on it.In this case, SW POWER SUPPLY will outputthe vol tage by rotat ing the VOLUMEcounterclockwise.

3-47

Remove the following covers.

LEFT COVERI/S COVERFRONT RAIL COVERFRONT COVER

3

2

4

1

3-14 FLEXIBLE CABLE REPLACEMENT

FRONT RAIL COVER

FRONT COVERI/S COVERLEFT COVER

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAP OPEN

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

Move the HEAD CARRIAGE slowly leftwards.

Be careful that the head does not strike themedia or media clamp.

This is a procedure to replace the FLEXIBLE CABLEbetween the SERVO BOARD and the TOOL CARRIAGE.

Revised 4

3-48

5

6

7

Remove the ENCODER SCALE by removing the PLATEfixing the ENCODER SCALE at its right end and theSPRING on its left end.

8

Turn off the Main Power SW, and disconnect the powercord. Then, remove the CHASSIS COVER.

Disconnect the flexible cable at the CN6 of the SERVOBOARD.Then, remove the 4 screws fixing the 4 corners of theCHASSIS and open it.

ENCODER SCALE

PLATESPRING ENCODER PLATE

Remove the 2 CABLE HOLDERs that are holding theFLEXIBLE CABLE on the RAIL, and remove the rivetsthat are fixing the CABLE GUIDEs.

CHASSIS COVER

CABLE HOLDER (Left)

MAIN POWER SW

CABLE HOLDER (Right)

CABLE GUIDE

SERVO BOARDYou don't have to take off the CHASSIS fromthe machine.

3-49

9

10

11

12

CABLE

TOOL CARRIAGE TOP COVER

TOOL CARRIAGE BOARD

Remove TOOL CARRIAGE TOP COVER from the TOOLCARRIAGE.

Disconnect the 3 cables except the FLEXIBLE CABLEfrom the TOOL CARRIAGE BOARD, and remove theTOOL CARRIAGE BOARD from the machine.

Remove the FLEXIBLE CABLE and the CABLE GUIDEsfrom the TOOL CARRIAGE BOARD.

Connect the new FLEXIBLE CABLE to the TOOLCARRIAGE BOARD. Then, fix the 2 new CABLEGUIDEs with putting the FLEXIBLE CABLE betweenthem.

Turn over the board and fixthe CABLE GUIDEs with therivets.

CABLE GUIDE

3-50

OK

NG

NG

13

14

15

CABLE GUIDE (Upper)

CABLE GUIDE (Lower)

SERVO BOARD

FLEXIBLE CABLE

FLEXIBLE CABLE is not pulled enough.

TOOL CARRIAGE BOARD

INNER CABLE GUIDE

FLEXIBLE CABLE is pulled too much.

Fix the CABLE GUIDEs on the RAIL with the rivets.

Connect the FLEXIBLE CABLE to CN6 of the SERVOBOARD.

Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that theFLEXIBLE CABLE fits to the INNER CABLE GUIDE.

If the FLEXIBLE CABLE is not pulled enough or pulled too much, there will be the slack in the CABLEGUIDE.

3-51

18

19

16

17

CABLE HOLDER

Fix the FLEXIBLE CABLE with the CABLE HOLDER withkeeping the condition of 15 .

CABLE HOLDER

CABLE

TOOL CARRIAGE BOARD

ENCODER SCALE

PLATESPRING ENCODER PLATE

Fix the FLEXIBLE CABLE with the other CABLEHOLDER.

Fix the TOOL CARRIAGE BOARD to the TOOLCARRIAGE, and connect the 3 cables.

.Put the ENCODER SCALE in between the ENCODERPLATE and the GUIDE RAIL.Then, fix the right end with the PLATE and hook up theSPRING on the left end.Make sure that the ENCODER SCALE is in place.

Do not loosen or tighten the screws fixing theENCODER PLATE.

Fix the CABLE HOLDER with pulling theFLEXIBLE CABLE not to have the slackbetween the 2 CABLE HOLDERs.

3-52

20

21

Move the HEAD CARRIAGE in a whole width of themachine.Make sure that the ENCODER SCALE doesn't makecontact with the ENCODER MODULE and alsoENCODER SCALE is between the sl i t of theENCODER MODULE.

Carry out the LINEAR ENCODER SETUP.

4-1

4

Tool No. ST-056Tool Name TORQUE DRIVER N6

Purpose HEAD ALIGNMENT

Tool No. ST-002Tool Name TENSION GAUGE 300g (3N)

Purpose Tool Pressure Adjustment

Tool No. ST-006Tool Name WHITE DUMMY PEN

Tool Height AdjustmentPurpose Tool Pressure Adjustment

Tool No. ST-011Tool Name TENSION METER

Purpose WIRE TENSION ADJUSTMENT

Tool No. ST-013Tool Name DIAL TENSION METER DT-100 (100g/1N)

Purpose Tool Pressure Adjustment

Tool No. ST-037Tool Name CLEAN STICK TX712A

Purpose Manual Head Cleaning

Tool No. 21755107Tool Name CLEANING LIQUID (SL) 500ML

Purpose HEAD CLEANING (SOL)

Tool No. 22085118Tool Name KIT,CLEANING (SL)

Purpose HEAD CLEANING (SOL)* Cleaning Liquid + Cleaning Sticks 10 pcs.

4 Adjustment4-1 Special Tools

Table shows a list of special tools recommended by Roland DG Corp.

4-2

4

4-2 SERVICE MODE

SERVICE MENUHEAD RANK

HEAD RANKHEAD 1

SERVICE MENUSERIAL NO.

SERIAL NO.ZR50000

HEAD RANK 11234567 (1/5)

HEAD RANKHEAD 2

HEAD RANK 21234567 (5/5)

SERVICE MENUSENSOR CHECK

FRSHOCPULWcw ***

1234* EC

SERVICE MENUCAP&WIPER CHECK

CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK COMPLETED

[ ], [ ], [ ] + POWER ON

[ MENU ] key

This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.

**

This menu is used for entering the Serial No. of the machine.The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.

This menu is used for checking the CAP & Wiper movement.1. Move the Carriage to the position where it is above the Platen by hand.2. Press the [ENTER] key to check the Cap, Wiper, Cap Motor, Cap Sensor, Wiper Motor and Wiper Sensor.3. Checking finishes when the COMPLETED message appears.

This menu displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S: Crop-mark sensor,H: Head Lock Sensor, O: Limit Sensor,C: Front Cover Sensor, P: Maintenance Cover Sensor, U:Head Up Down Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, w: Wiper sensor, �� � P: Display in the Maintenance Cover Sensor� R : I/S Cover is ON.� L : Maintenance Cover is ON.� * : I/S Cover & Maintenance Cover are ON.� Blank : I/S Cover & Maintenance Cover are OFF.

Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.� Blank : No Cartridge, Ink remaining� C : Cartridge installed, Ink remaining� E : No Cartridge, Ink empty� * : Cartridge installed, Ink empty

Head Up Down Sensor� H : Head is in a high position.� L : Head is in a low positon.� X : Sensor is abnormal. Check whether it attaches and is correct.

H

SERVICE MENUCARTRIDGE

CARTRIDGEIC CHECK

IC CHECKSLOT 1 INSERT

IC CHECKSLOT 1 ERROR

IC CHECKSLOT 1 OK

Normal

Error

Set the cartridge to the slotin order from SLOT1 to SLOT4.

IC CHECK COMPLETED

At the time of checking

At the end of checking

4-3

4

CARTRIDGESLOT 1

SL1 : CAPACITY 200cc

SL1 : CONSUM. 1.704cc

Set the cartridge to the slot

in order from SLOT1 to SLOT4.

SL1 : TIME0y000d00h00m00s

CARTRIDGESLOT 4

SL1 : SERIAL1402A30C010000A5

SL1 : LOT NO. 40218A

SL1 : INSERT 1 times

SL1 : FLAG 00000000

SL1 : INK TYPE eSOL K

Serial number of the ink cartridge IC

is displayed.

Ink type of the ink cartridge IC

is displayed.

Ink capacity of the ink cartridge IC

is displayed.

Lot number of the ink cartridge IC

is displayed.

The amount of the ink used of an ink

cartridge IC is displayed.

The number of times of insertion of

an ink cartridge is displayed.

The using time of an ink cartridge

is displayed.

The flag information of an ink cartridge

is displayed.

SLOT1 NO IC CHIP

Ink cartridge without IC is inserted.

SLOT1 SYSTEM ERROR

The system is abnormal at wire disconnection and short-circuit,

driver breakage, etc.

SLOT1 DATA ERROR

Data error

Ink cartridge is not inserted.SLOT1 NO CARTRIDGE

The various information currently recorded on the ink cartridge IC is read for every cartridge slot.

It becomes as follows when an error occur in a certain state.

Detection, writing, and reading of an ink cartridge IC are performed, and a device and a communication way are checked.

The existence of the driver for IC detection are checked first.

It becomes the following display when the abnormalities are found on the driver.

IC CHECK SYSTEM ERROR

IC CHECK COMPLETED

CARTRIDGESLOT 1 ERROR

Note

* The cartridge with IC is used for checking here.

* No record to the IC is performed at all when checking.

(Although the number of times of taking out and insertion of a cartridge is originally counted,

a part to have taken out and inserted with the check is not counted.)

* Check if the cartridge sensor works correctly before performing this check.

If the communication with cartridge IC are not established, the following indication is displayed and it ends.

Next, the communication check of cartridge IC is performed for every slot.

When a cartridge is inserted to the slot, it checks by establishing communication with cartridge IC automatically.

When it is able to check normally, [OK] is displayed.

When the cartridge is taken out, the number of the slot put into the next is directed.

The cartridges are checked in order from No.1 to No.4 by taking out and inserting.

If the check is completed to No.4 normally, the following indication is displayed and it ends.

When the [ENTER] key is pressed, it returns to the [IC CHECK] menu.

SERVICE MENUKEY CHECK

KEY CHECKNONE

This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the LCD if no key is pressed. The name of the key being pressed will be displayed This menu finisheswhen the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any keythat has not been pressed, the name of the key will be indicated with the beep sound.Secondary power cannot be turned off even if pressing the SUB POWER SW in this mode.

4-4

4

SERVICE MENUTHERMISTOR CHK

THERMISTOR CHKHEAD :25 C/ 77 F

SERVICE MENULINEAR ENCODER

SERVICE MENULINEAR CALIB.

NOW PROCESSING.. LINEAR CALIB.SETUP COMPLETED

LINEAR CALIB.0.18%

SERVICE MENUHEATER CHECK

PRINT _ 25 CDRYER 25 C

PRINT * 40 CDRYER 25 C

LINEAR CALIB.SETUP FAILED

NOW PROCESSING.. LINEAR ENCODERSETUP COMPLETED

LINEAR ENCODERSETUP FAILED

_

SERVICE MENUFAN CHECK

FAN CHECK

LOWER PINCHROLL *This menu is displayed when the pinch rolls are not downed. This menu is continued when the pinch rolls are downed.

This menu is used for checking the calibration value for Encoder Scale. Refer to [Linear Encoder Setup].

This menu is used for checking the heater and thermistor.�When this menu is selected, detected temperature of the PRINT HEATER and the DRYER will be displayed.You can select PRINT or DRYER with [ ] and [ ] keys.�When ENTER key is pressed, selected heater becomes [ON].�When ENTER key is pressed again, selected heater becomes [OFF].*In this menu, you can just turn ON and OFF the heater, and the temperature can not be controlled. �Please note the heater may be overheated, if you keep the heater turned on.When you go out of this menu,heater becomes off automatically.�

Please check if the heater temperature goes up if it is turned on, and the heater temperature is near the ambient temperature if it is off.

This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.

The temperature detected by the thermistor on the Head will be displayed. Temperature will be displayed in Celsius on the left side and in Fahrenheit on the right side. It tends to display a higher temperature than the environment temperature because there is a possibility that the device temp. of the Head Board goes up. Check and make sure that the temperature displayed on the LCD is not extremely low or high.

normal (beep 1 time)

normal (beep 1 time)

error (beep 2 times)

This menu is for checking the Linear Encoder. Refer to [LINEAR ENCODER SETUP].

error (beep 2 times)

SERVICE MENULCD/LED/BUZ CHK

As per display

This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursorkey of the LCD, all characters of LCD will be displayed.

4-5

4

CAP ADJUSTADJUST POD.

Use with [ ] and [ ] keys to change the cap adjustment value.The setting range is from -2.00 to +2.00. Itcan be adjusted in 0.25 mm unit. The defaultvalue is 0.00.The cap can only be moved in the upward direction in 0.25 mm unit. When you move in the downward direction, press [ ] key to move the cap to the lower end once and then move in the upward direction in 0.25 mm unit.

ADJUST POD. 0.00 -2.00

CAP ADJUSTCHECK GAP

CHECK GAP 0.00

SERVICE MENUCAP ADJUST

To adjust the cap adjustment value and check the height of the cap, refer to the instruction of the [CAP HEIGHT ADJUSTMENT].

SERVICE MENUFORCE ADJUST

FORCE ADJUST30gf

30gf 17 16

FORCE ADJUST200gf

200gf 56 57

31~ 80 Default : 56

0~ 30 Default : 17

This menu is for adjusting the Tool Pressure.Refer to [TOOL PRESSURE ADJUSTMENT].

SERVICE MENUCROPMARK SENS

CROPMARK SENSOUTLEVEL CHECK

MIN 0.7V MAX 2.3V [ 2.0V ]

CROPMARK SENSADJUST

ADJUST +2 +1

0 ~ +2 Default : 0

This menu is for checking output level of cropmark sensor.Refer to [Cropmark sensor adjustment].

This menu is for adjusting output level of cropmark sensor.There are three levels, 0, +1, and +2, in a setting value.When detection of CROP MARK does not work with an default value, detection of CROP MARK may succeed by adjusting this value.

LOWER PINCHIROLL

PINCH ADJUSTSETUP COMPLETE

PINCH ADJUST 1.150 mm

PINCH ADJUST FAILED !!

NOW PROCESSING..

SERVICE MENUPINCH ADJUST

* When the pinch roll is not downed, display. (Three beeps) It continues by pinch roll down.

* When the pinch roll is downed, display.

At the time of a normal end (one beep)

A compensation value is displayed.

At the time of an error(three beeps)

Error compensation of the pinch roller position is performed. An error message is displayed when there is an error more than 5 mm. [Operation Procedure] 1. Slide the right Pinch Roller to the right end, and lower the pinch roll lever. 2. Select the [PINCH ADJUST] menu in the [SERVICE MENU] and press the [ENTER] key to perform. 3. A cutting carriage moves and the position of a right pinch roller is detected. 4. When it is complete, [SETUP COMPLEATED] is displayed. * A compensation value is described in a service report.

4-6

4HEAD ADJUSTHORIZONTAL

HORIZONTALTEST PRINT

H2 2

HORIZONTALDT1 LOW

HEAD ADJUSTBI-DIR.DEFAULT

BI-DIR.DEFAULTTEST PRINT

HEAD ADJUSTSTANDARD HEAD

H1 H2 7 10

BI-DIR.DEFAULTDT1 LOW

BI-DIR.DEFAULTDT3 LOW

H1 H2 7 10

SERVICE MENUHEAD ADJUST

HEAD ADJUSTBIAS

BIASTEST PRINT

BIAS --- VIEW ---

HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

VERTICAL --- VIEW ---

HORIZONTALDT3 LOW

H2 2

Change parameter with key

-30~30(0.5unit)

0~60(0.5unit)

H2 2

HORIZONTALDT1 HIGH

HORIZONTALDT3 HIGH

STANDARD HEAD 1 1

H2 2

Change parameter with key

H1 H2 7 10

BI-DIR.DEFAULTDT1 HIGH

BI-DIR.DEFAULTDT3 HIGH

H1 H2 7 10

0~60(0.5unit)

Change parameter with key

This menu is used for adjusting the head alignment.�Refer to [HEAD ALIGNMENT].

The standard head of adjustment is changed. A default is 1.

4-7

4

This menu is used for displaying the position of the cutting and printing carriage. The carriage becomes freein this menu and is able to be moved. The position of the carriage is displayed on real time. The value next to "M:" shows you the motor position and the value next to "L:" shows you the carriage position. The position canbe re-set by pressing the [ENTER] key and press [ ] to exit the menu.

SERVICE MENUAGING

AGINGSCAN

SCANNOW AGING

SERVICE MENUCALIB.DEFAULT

CALIB.DEFAULTTEST PRINT

CALIB.DEFAULTSETTING

SETTING +0.06% +0.10%

AGINGFEED

FEEDNOW AGING

AGINGBOTH

BOTHNOW AGING

AGINGCUTTING

CUTTINGNOW AGING

AGINGCONNECT

CONNECTNOW AGING

SERVICE MENUCROP-TOOL ADJ.

CROP-TOOl ADJ.TEST PRINT

CROP-TOOL ADJ.FEED SETTING

FEED SETTING

CROP-TOOL ADJ.SCAN SETTING

CROP-TOOL ADJ.REMOVE CROPMARK

-0.15mm -0.23mm

SCAN SETTING

-0.40mm -0.40mm

CROP-TOOL ADJ.AUTO

CROP-TOOL ADJ.TEST PRINT 2

CROP-TOOL ADJ. COMPLETED

This menu is used for adjusting the position of Tool/Crop Mark Sensor. Refer to [Tool/Crop Mark Sensor Position Adjustment].

SERVICE MENUDISP SCAN POS

M: 1000.123 mmL: 998.222 mm

When the [ENTER] key is pressed, the HEAD CARRIAGE stops Aging and moves back to the locking position.Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up.

This menu is used for Calibration. Refer to [CALIBRATION].

SERVICE MENUSERVO LOCK

SERVO LOCKS: 100

SERVO LOCKF: 0

SERVO LOCKS:* 0

SERVO LOCKF:* 0

This menu is used for checking whether the Servo Motor can perform the Servo Lock.This menu makes the Servo free.The value on the LCD changes depending on the head position when you move the carriage left and rightby hand, if the motor feeds back right. When the [ENTER] key is pressed, the Servo Motor will be excited.

Distance compensation in feed directionPrameter is changed by the keySetting range is from -2.0 to +2.0% in 0.02% unit

4-8

4

SERVICE MENUPUMP CHECK

PUMP CHECKPUMP SUCTION

PUMP CHECKPUMP RELEASE

NOW PROCESSING..

NOW PROCESSING..

This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain Direction can be checked. Rotation check will stop after 5 seconds.

SERVICE MENUDIP SW CHECK

DIP SW CHECK 0000 0000

bit # [ 1 2 3 4 5 6 7 8]

This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SWwill be displayed as 0 for OFF and 1 for ON.

SERVICE MENUCLOCK CHECK

CLOCK CHECK B 0y000d00h00m00s

CLOCK CHECKCLEAR BAT FLAG

CLOCK CHECK 0y000d00h00m00s

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has startedto work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayedat the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won’t be cleared even if battery is replaced.Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.

SERVICE MENUTEST PATTERN

TEST PATTERNHORIZONTAL

TEST PATTERNBI-DIR.

TEST PATTERNFILL

TEST PATTERNBI-DIR.CHECK

100% fill pattern of all heads will be printed.Printing is done by 720 x 720dpi / 16 pass.

It is for checking the shifting with Bidirection printing.It will be printed in a whole width of the media.

It is for checking the Head Alignment in Bidirection.

It is for checking the Head Alignment in Horizontal.

SERVICE MENUPRINT&CUT ADJ.

PRINT&CUT ADJ.TEST PRINT

PRINT&CUT ADJ.FEED SETTING

FEED SETTING

PRINT&CUT ADJ.SCAN SETTING

PRINT&CUT ADJ. COMPLETED

-0.15mm -0.23mm

SCAN SETTING

-0.40mm -0.40mm

PRINT&CUT ADJ.AUTO

This menu is used for Print/Cut position Adjustment. Refer to [Print/Cut Position Adjustment].

PRINT&CUT ADJ.TEST PRINT 2

PRINT&CUT ADJ.SETTING2

F: 0.40 ----S:-0.50 ----

(-5.00~+5.00) Change in 0.01mm unit. Press [ENTER] to excute.

Press [MENU] key

To change the parameter, press [ENTER].

4-9

4

SERVICE MENUTIME OUT

TIME OUT10 sec 10 sec

This menu is used for setting the Time Out.If the data transmission from the host stops for a set time, the machine recognizes that 1 printing has been done. Default : NONE

SERVICE MENUMAINTE. MSG.

MAINTE. MSG.NONE 100 hours

This menu is used for setting the Maintenance time.If the printing time reaches the set time, the Maintenance message appears.

SERVICE MENUPORT CHECK

DETECTING... 00: 0B

NETWORK 5A: 1024B

Waiting for Data Input

Data Input from the Eithernet

This menu is used for checking the Data Input from the Eithernet.

The Check Sum and the size of the input data will be displayed on the bottom row.Check Sum will be indicated on the left side and the size of the input data will be indicated on the rightside. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.

DRYER 0 -3

SERVICE MENUHEATER ADJUST

PRINT HEATER 0 -3

HEATER ADJUSTPRINT HEATER

-5~+5

HEATER ADJUSTDRYER

-5~+5This menu is used for setting the offset value of print heater and dryer.The heater is controlled based on the offset temperature.

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

CAP&WIPER CTRLWIPER

WIPERFRONT

It is used for moving up / down the cap.� OPEN / UP� Make sure not to open the cap for a long time in order to prevent the ink from drying up.It is used for moving the wiper back and forth.� It can be moved at two-level [FRONT / REAR].

** Please make sure the position of the Cap and Wiper when you move the Carriage by hand. Please make sure the position of the Carriage (especially Heads) when you move the Cap and Wiper by hand.

CAPUP

WIPERREAR

This menu is used for checking the Wiper movement. It moves the wiper back and forth 20 times after movingaside the Tool carriage. If the machine detects the motor loses steps, an error message appears. But the machine sometimes can’t detect it. It is necessary that the technician himself/herself checks the wiper motor doesn’t lose steps by seeing the movement and hearing the sound.

SERVICE MENUCHANGE INKTYPE

CHANGE INKTYPEe SOL4 e SOL4

It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won’t be performed as in theUser’s Mode. It is used for correcting the Ink type in case it is set to a wrong type by mistake.� INK TYPE �PIG 4� Pigment �� DYE 4� Dye �� e SOL4 � (ECO-SOL)�� e SOLW4� (ECO-SOL)*1�� SUBL.4� *2�� UNKNOWN�Not being selected*1 It is displayed when white ink is used.*2 It is displayed when sublimation ink is used.

SERVICE MENUWIPER CHECK

NOW PROCESSING..

WIPER CHECK FAILED !!

error (beep 2 times)

Finished

4-10

4

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��� ������������� ��

��� ������ ������ ��

�� ��� ������������������

�� ��� ��������

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All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys arepressed, each title will be displayed on the top row and the parameters will be displayed on the bottomrow. Refer to the table on the next pages. Each parameter can be cleared when the [ENTER] key is pressedwhile the CLEAR is displayed in the menu.

- Service Report will be printed. Information necessary for service activity will be printed together with the system report. It will be printed in A4 size with either left or right head. - History Report will be printed.- Serial Report Menu will be printed through the RS-232C Serial with the special tool. (9600bps, N, 8, 1 Xon/Xoff)

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This menu is for changing the functions of the machine. Normally, it is not necessary to change any switches.Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.There are 8 pages of 8 bit System Switch.

!�"�#�$�%&���'

������������������� �

��������� ��� ((������)!*

OFF,10~30min

This menu is used for setting time to display a check message during temperature control of the print heater when printing starts.When temperature control is not completed even if time passes, and printing cannot be started, the message of "CHECK HEATER VOLTAGE SETTING" is displayed.

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������������+��%�������%��

OFF, 20~40 C

This menu is used for setting the preheat temperature of the print heater. In this menu, the temperature of [PREHEAT] under the [PREHEATING] in the USER MENU can be set. The range which user can set by [HEATER CONFIG] becomes more than the temperature set in this menu.

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Setting value : 0.0 mm-2000.0 mmDefault : 20 min

Default : 20 min

Setting value : 950.0mm(�����,���������(���

���������#))'�����+�������+����

It is the function in which only the quantity set up here at the time of a sheet setup pulls back media. Firmware with this function Keep in mind that a setting value is 0.0mm (with no pull back) when downloading.

Page Bit Contents Setting1 Deactivation of Front Cover Sensor 1 : Front Cover is always regarded as closed.2 Deactivation of I/S Cover Sensor 1 : I/S Cover is always regarded as closed.7 Deactivation of Preset function for Bi-direction adjustment 0 : Preset function for Bi-direction adjustment is disabled.1 Acceleration of cutting operation 1 : Acceleration of cutting operation decreases.5 Cartridge exchange during printing 1 : Printing continues for 5 seconds without pausing even if ink cartridge is removed.1 Deactivation of heater 0 : Heater is disabled.2 Heater-related settings for printing test patterns 1 : The settings of [FULL WIDTH S] and [SCAN INTERVAL] are applied to all the test pattern printings.38 Heater operation in the service mode 1 : Heater operates even if the machine is on with the service mode.

SP-540VS 1SP-540V 0

5 Position alignment lines with crop marks 1 : Position alignment lines are printed with crop marks.8 Support of white ink 1 : White ink is supported by enabling relevant functions.

3 Support of SP-540V/300V 1 : SP-540V/300V0 : SP-300

6

1 Support of new type pump 1 : New type pump is supported.0 : Old type pump is supported.

2 Support of water-based ink with new type pump 1 : Water-based ink is supported with new type pump.

*All the default of the items not shown here is [0].CAUTION:The machine may make unexpected mote when the Bits not shown here are changed.

Default Setting

1001

2 00

3 10

10

0

73 Support of water-based ink mode 1 : Water-based ink mode is supported.

00

12 depends

depends

06

1

1

Revised 11

4-11

4

Contents of History ReportMOTOR GROUP

Item Contents Unit ReferenceMOTOR HOURS F Total time that the Feed Motor has been rotated. hourMOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 2000 hoursPUMP TIMES Total time that the Pump Motor has been rotated. times Life : 50000 hoursCLEAR ALL Clear all the values in the Motor Group.

HEAD GROUPItem Contents Unit Reference

SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Life : 6 billion Shots / nozzleSHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Life : 6 billion Shots / nozzleSHOT COUNT 3 Number of shots fired from the nozzle (H2 left). Shots/1000 Life : 6 billion Shots / nozzleSHOT COUNT 4 Number of shots fired from the nozzle (H2 right). Shots/1000 Life : 6 billion Shots / nozzleWIPE H1 Number of times the Wiping has been performed (H1). times Nozzle surface reliabilityWIPE H2 Number of times the Wiping has been performed (H2). times Nozzle surface reliabilityRUB H1 Number of times the Rubbing has been performed (H1). times Nozzle surface reliabilityRUB H2 Number of times the Rubbing has been performed (H2). times Nozzle surface reliabilityCLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). timesCLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). timesCLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). timesCLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). timesCLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). timesCLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). timesCLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). timesCLEAN POW, H2 Number of times the Powerful Head Cleaning has been performed (H2). timesFILL INK H1 Number of times the Fill Ink has been performed (H1). timesFILL INK H2 Number of times the Fill Ink has been performed (H2). timesHEAD WASH H1 Number of times the Head Wash has been performed (H1). timesHEAD WASH H2 Number of times the Head Wash has been performed (H2). timesPUMP UP H1 Number of times the Pump Up has been performed (H1). timesPUMP UP H2 Number of times the Pump Up has been performed (H2). timesCLEAR H1 Clear all the values of the H1.CLEAR H2 Clear all the values of the H2.CLEAR ALL Clear all the values of all the Head.

MAINTENANCE GROUPItem Contents Unit Reference

COUNT Number of times the Head Maintenance has been performed. times

TOTAL TIME Lapsed time from the last Head Maintenance. hours This value is cleared automaticallyafter the Head Maintenance.

PRINTING TIME Printing time from the last Head Maintenance. hours This value is cleared automaticallyafter the Head Maintenance.

SPONGE HOURS The actual time the machine performs printing. hours

This value is cleared by pressingthe ENTER key after LCD displays[TIME FOR SPONGE REPLACE]or selecting [CLEAR] in [SPONGEHOURS] in [MAINTE. GROUP].

CLEAR ALL Clear all the values in the MAINTENANCE GROUP.

WIPE GROUPItem Contents Unit Reference

WIPING COUNT Number of times the Wiping has been performed. times This value is cleared automaticallyafter replacement.

RUBBING COUNT Number of times the Rubbing has been performed. times This value is cleared automaticallyafter replacement.

WIPE REPLACE Number of times the Wipe has been replaced. timesCLEAR ALL Clear all the value in the WIPE GROUP.

PRINT GROUPItem Contents Unit Reference

PRINTING TIME Total time of printing performed. hours Time of the Test print is not included.

PIGMENT PAGES Number of pages printed with Pigment Ink. pagesCounted with 1 page until it carriesout printing end operation afterstarting printing.

DYE PAGES Number of pages printed with Dye Based Ink. pagesCounted with 2 page until it carriesout printing end operation afterstarting printing.

ECO-SOL PAGES Number of pages printed with ECO-Sol Ink. pagesCounted with 3 page until it carriesout printing end operation afterstarting printing.

SUBL. PAGES Number of pages printed with Sublimation Ink pagesCounted with 4 page until it carriesout printing end operation afterstarting printing.

HEAD LOW Number of pages printed with head low pagesHEAD HIGH Number of pages printed with head high pagesCLEAR ALL Clear all the values in the PRINT GROUP.

4-12

4

CUTTING GROUPItem Contents Unit Reference

CUTTING TIME Total time of cutting performed hours Time of the test print is not included.DISCONNECT Number of times the cutting carriage is disconnected from printing carriage. timesCLEAR ALL Clear all the values in the CUTTING GROUP.

INK GROUPItem Contents Unit Reference

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. timesCARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed. timesCARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed. timesCARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed. timesCHANGE INK Number of times the Ink Type has been changed. timesCLEAR ALL Clear all the values in the INK GROUP.

HEATER GROUPItem Contents Unit Reference

PRINT USE TIME Total hours the print heater has been used. hoursPRINT ON TIME Total hours the print heater has been on. hoursPRINT ON COUNT Total hours the print heater has been powered on. timesDRYER USE TIME Total hours the dryer has been used. hoursDRYER ON TIME Total hours the dryer has been on. hoursDRYER ON COUNT Total hours the dryer has been powered on. timesCLEAR ALL Clear all the values in the HEATER GROUP.

ERROR GROUPItem Contents Unit Reference

SERVICE CALL Number of times the Service Call has occurred. timesS-CALL HISTORY Service Call Number in the last 5 times. No.MOTOR ERROR F Number of times the Servo Error (Feed Motor) has occurred. timesMOTOR ERROR S Number of times the Servo Error (Scan Motor) has occurred. timesLOW TEMP.ERR. Number of times the Low Temperature Error has occurred. timesHIGH TEMP.ERR. Number of times the High Temperature Error has occurred. timesPROTECT PUMP Number of times the Protect Pump Error has occurred. times

EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times

Number of times it is cappedcompulsorily to protect the headfrom drying up when the head isout of the cap more than 10 min..

START UNCAPPED Number of times the machine starts with the uncapped. timesHEATER VOLTAGE Number of times the Heater Voltage Error has occurred. times

I/C IC ERR Number of times the ink cartridge IC system is unusual. times

Number of times disconnection, oran error occurs when an inkcartridge IC system causesabnormalities and it becomesimpossible to read information from

CLEAR ALL Clear all the values in the ERROR GROUP.

SYSTEM GROUPItem Contents Unit Reference

POWER ON COUNT Number of times being powered on. timesPOWER ON TIME Total times that the machine has been on. hours Sleep time is not included.SLEEP TIME Total times that the machine has been in sleep mode. hours

SHEETCUT COUNT Number of times the Sheet Cut has been performed, times It counts Auto Sheet Cut performedboth by command and panel.

CLEAR ALL Clear all the values in the SYSTEM GROUP.

4-13

4

Roland Versa CAMMModel : SP-540V Ink remain(1-4) : 99/95/93/94Version : 4.00 Head Temperature : 29 C / 84.2 FSerial No. : XX00002 Heater temp.(Print) : 37 C / 98 FInk type : ECO-SOL 4Color Heater temp.(Dryer) : 41 C / 104 F

Edge detection : ENABLE Length unit :mmEmpty mode : Stop Temperature unit : CCalibration : 0.00% Menu language : EnglishMedia clamp : SHORT Sleep : ENABLEFull width scanning : DISABLE Sleep interval : 30 minSheet remain : 28.5m Head height : HIGHSheet remain at loading : ENABLE Scan interval : 0.0 sec.

Vacuum power : AUTO: H1 H2 Heater setting(Print) : 37 C / 98 F

Bi-dir. adjust No.1 : 0 0 Heater setting(Dryer) : 40 C / 104 F No.2 : 0 0 Preheating : MENU No.3 : -2 -2 Feed for Dry : DISABLE No.4 : -2 -2

Tool ParameterForce : 105 gf Cutting calib. (F/S) :0.00/ 0.00%Velocity : 25 cm/s Print-cut adjust (F/S) :0.00/ 0.00mmOffset : 0.250 mm Cutting priority : COMMANDUp Velocity : 30cm/s Prefeed : DISABLE

Service ReportHead rank H1 : 7CV3738UTVYWXSU . . . . . . . . . . . . 40W. . D

H2 : 7FU3939RUSYXWSV . . . . . . . . . . . . 30E. . DDip SW : 00100000System SW page1-4 : 01000000 00000000 01100001 00000000

page5-8 : 00000000 00000100 00000000 00000000 page9-12 : 00000000 00000100 00000000 00000000

: H1 H2Head hori.(DT1.Low) : +6 Maintenance request : NONE

(DT3.Low) : +7 Booter version : 1.03 (DT1.High) : +7 Battery : Charged (DT3.High) : +8 Cap adjust : 0.00 mm

Head bi. (DT1.Low) : +18 +19 Heater adjust (Print) : 0 C (DT3.Low) : +16 +17 Heater adjust (Dryer) : 0 C

(DT1.High) : +26 +27 Preheat temperature : 35 C (DT3.High) : +24 +25 Heating timeout : 20 min

Limit position : 20.8 mm Force adjust 30gf : 10Cutter Down Position : 1828.2 mm Force adjust 200gf : 51Calibration default : 0.00 % Crop-tool adjust (F/S) : - 0.50/ -0.20 mmEncorder position (L) : 1575.0 mm Print-cut adjust (F/S) : +0.11/ -0.60 mmEncorder position (R) : 203.4 mm Pinch Adjust : 1.55 mm

Crop sensor adjust : 0Environment match : +0.181% Timeout : NONEEncoder calibration : +0.181%

Service Report

4-14

4

History ReportModel : SP-540VVersion : 4.00 Serial No. : XX00002= = = = Motor group = = = =Motor hours (feed) : 0 hoursMotor hours (scan) : 11 hoursPump times : 2,425 times= = = = Head group = = = =Shot count H1 ( 1, 2) : 4,613 9,042 K shot / nozzle

H2 ( 3, 4) : 11,894 7,711 K shot / nozzle : H1 H2

Wiping count for head : 50 50 times Rubbing count for head : 0 0 times Auto cleaning count : 22 22 times Normal cleaning count : 4 4 times Medium cleaning count : 0 0 times Powerful cleaning count : 0 0 times Fill ink count : 0 0 times Head wash count : 0 0 times Pump up count : 0 0 times Ink renewal (normal) : 0 0 times Ink renewal (full) : 0 0 times = = = = Ink group = = = = Cartridge change (1-4) : 0 0 0 0 times Change ink type : 0 times Renewal message (N/F) : 0 0 times Renewal canceling (N/F) : 0 0 times = = = = Error group = = = = Service call count : 8 times Service call history : 0104 0110 0110 0106 0110 Motor error (feed) : 0 times Motor error (scan) : 1 times Low temperature error : 0 times High temperature error : 0 times Protecting pump error : 0 times Emergency capping : 0 times Start uncapped : 5 times Heater voltage error : 0 times Ink crt. system error : 0 times = = = = Heater group = = = = Heater used time (P/D) : 51 47 hours Heater on time (P/D) : 17 11 hours Heater on count (P/D) : 1,048 835 times = = = = Maintenance group = = = = Count : 1 times Total time : 1,978 hours Printing time : 15 hours Sponge hours : 9 hours = = = = Print group = = = = Printing time : 9 hours Print pages by Pigment : 0 pages by Dye ink : 0 pages by ECO-SOL : 108 pages by Sublimation : 0 pages by Head height low : 108 pages by Head height high : 0 pages

HISTORY REPORT

= = = = Wiper group = = = =Wiping count : 20 timesRubbing count : 0 timesWiper replace count : 1 times = = = = System group = = = =Power on count : 168 timesPower on time : 66 hoursSleep time : 391 hoursSheet cut count : 24 times = = = = Cutting group = = = =Cutting time : 2 hoursDisconnect carr. count : 178 times

4-15

4

Other Factory Mode

Turn on the sub power switch while pressing [ ] key.Service Report can be printed on the A4 size media. The printing will be performed in Black.

* Please print the [History Report] from the Service Mode.

The machine becomes on by turning the sub power switch while pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing the [ENTER] key. It can also be canceled by pressing the [POWER] key. The power will be off automatically when initialize is completed.It is necessary to do the LIMIT POSITION INITIALIZE after this operation. The error message [SERVICE CALL 0101] will appear if you don’t setup the LIMIT POSITION.

SYSTEM PARAMETER INITIALIZE

[ ] , [ ] , [ ENTER ] + POWER ON

INITIALIZE ALL SYS.PARAMETER

INITIALIZE COMPLETED

DISPLAYED LANGUAGE�AND UNIT

SERVICE REPORT_PRINTING

[ ] + POWER ON

SERVICE REPORT

SETUP SHEET

[ MENU ] + POWER ON

Roland SP-300 Ver.1.00

MENU LANGUAGEENGLISH

LENGTH UNIT mm INCH

TEMP. UNIT C F

ENGLISH/JAPANESE

mm/INCH

C/ F

4-16

4

Press [ ] one time andpress [ENTER].

Service Menu

Service Menu

Service Mode

Upgrade F/W

Installing F/W

System ParameterInitialize

Limit/Cut Down

1 timeService menu REPORT Select [HISTORY REPORT]History Report

(REPORT)

Service Report

Press [Menu] and [ ] to enterService Menu.

[VERSION UP SURE?] will bedisplayed.Press [ENTER] to upgrade F/W.

Use this when the main board isreplaced.

Service Report (Adjustment value)will be printed.

All parameters will be initialized.Press [ENTER] to start initialize.

Press [ ] while aligning Carriageto cap Heads.Press [ENTER] and set up CutDown Pos. Press [ENTER].

Select [HISTORY REPORT] and press [ ] and set up CutDown Pos. Press [ENTER].

Combination Key Selection Comments

Combination Key Selection Comments

Sub Power

Sub Power

Main Power

ENTER Sub Power

Sub Power

Sub Power

Users Menu

Users Menu Item

Wiper Replace

Select [CLEANING] and press[ENTER].Carriage moves to the middle ofthe left I/S cover.

Manual Cleaning Sub PowerCleaning

Cleaning Sub Power

Press [ ] / [ ] to selectLanguage and Uint.Language/Unit Sub PowerMenu

4-17

4

1

2

4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)

It is necessary to prepare the followings to upgrade the FIRMWARE.1. Firmware Disk2. Windows PC (OS Windows2000/XP)

* Network port is required.3. Peck.exe

4. Network cable *A cross cable is required when you connect SP-540V to PC directly.

Check the SP-540V's IP address.

Confirm that main power of SP-540V is turned "on "and sub power of SP-540V is turned "off".

Double-click Peck.exe to start the Peck.

3 [Peck] screen is displayed.Click [Select Port] button.

[Select Port] screen is displayed.Confirm that [via Network] is checked.Input the SP-540V's IP address.Click [OK].

4

4-18

4

5

6

[Peck ]screen is displayed again.Click [Firmware Upgrade] button.

[Open] screen is displayed.Select the firmware file, and click [Open].Peck starts to send the firmware to the SP-540V.

Machine goes into Firmware Upgrade modeautomatically.When upgrade is completed, sub power sw will beturned off automatically.

7

DATA ERRORFORMAT ERROR

DEVICE ERRORWRITE ERROR

DEVICE ERRORWRITE ERROR

DEVICE ERRORWRITE ERROR

*SP-540V V1.00 >

ERASING>

WRITING<

VERIFYING<

COMPLETE

NG

NG

NG

NG

4-19

4

Make sure the MAIN POWER SW is OFF and thenturn on the MAIN POWER SW again while pressing[ ], [ ] and [ ] keys.Or since [SUM ERROR] is displayed when the MAINPOWER SW is turned on, [WAITING] is displayed onthe LCD if the [ENTER] key is pressed at that time.

[F/W installation when the Main Board is replaced]

1

Press [ENTER] to excute the installation.2

3 Send the firmware using the Peck.

[ ], [ ], [ ] + MAIN POWER ON

VERSION UP SURE?

4-20

4

4-4 HEAD ALIGNMENT (Referential Time : 25 min._1 Head Alignment)

[About HEAD ALIGNMENT]HEAD ALIGNMENT is necessary to obtain the good printing quality.If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.

1

2

3

Remove the I/S COVER.

Remove the DAMPER PLATE.

CARRIAGE COVERRemove the CARRIAGE COVER.

DAMPER PLATE

I/S COVER

4-21

4

TEST PATTERN shown in the right figure will beprinted.

[BIAS ADJUSTMENT]

4

5

Remove the HEAD BOARD COVER (Clear Cover).

6

7

Select the [BIAS] > [TEST PRINT] menu under the[HEAD ADJUST] menu and press the [ENTER] key.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the PET film on the machine.

[ ]

SERVICE MENUHEAD ADJUST

HEAD ADJUSTBIAS

BIASTEST PRINT

[ ]

[ ]

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

HEAD BOARD COVER

K&C M&Y

4-22

4

8

9

Loosen the 3 screws fixing the Head in order as shownin the figure.

Adjustment Screw

Hole for insertingthe HexagonalWrench

Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.

Insert the 1.5 mm Hexagonal Wrench to the hole of theHEAD CARRIAGE, then, turn the screw so that the linesof each color in the test pattern will be straight.

*Reference*Position of the printing moves 1 line by turningthe screw 3/4 turn.

- When the upper lines are the left side of the lowerlines, turn the screw CW.

- When the upper lines are the right side of the lowerlines, turn the screw CCW.

4-23

411

10 Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).

Print the test pattern again.If the result is NG, repeat 6 ~ 10 .

Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws too tightly.

The shifting of lines should be within 1/2 dot.

4-24

4

12

13

14

ADJUSTMENT SCREW

15

Select the [VERTICAL] > [TEST PRINT] under the[HEAD ADJUST] menu and press the [ENTER] key.

[VERTICAL ADJUSTMENT]

TEST PATTERN shown in the right figure will beprinted.

[ ]

SERVICE MENUHEAD ADJUST

HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

[ ]

[ ]

Loosen the 3 screws fixing the Head in order as shownin the figure.

Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.

Turn the ADJUSTMENT SCREW so that the lines of eachcolor in the test pattern will be straight.

*Reference*Position of the printing moves 1 line by turningthe screw 30 degrees.

BK MG BK

4-25

4

16

- When the M lines are above the K lines, turn theAdjustment Screw CW.

- When the M lines are below the K lines, turn theAdjustment Screw CCW.

Adjust the M/Y Head on the basis of the K/C Head.It is not necessary to adjust the K/C Head.

17 Print the test pattern again.If the result is NG, repeat 12 ~ 16 .

The shifting of lines should be within 1/2 dot.

Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.

If the Vertical test print result is OK, select the [BIASTEST PRINT] menu under the [HEAD ADJUST] menuand print the Bias test pattern again.If the Bias test print result is not satisfactory, repeat theBias Adjustment.

Revised 13

4-26

4

18

19

[ HORIZONTAL ADJUSTMENT ]Select the [HORIZONTAL] > [TEST PRINT] in the[HEAD ADJUST] menu and press the [ENTER] key.

Following TEST PATTERN will be printed.Find the position where the block of M and Y color matches that of the K and C color and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.

[ ]

SERVICE MENUHEAD ADJUST

HEAD ADJUSTHORIZONTAL

HORIZONTALTEST PRINT

[ ]

[ ]

20 Select [DT1] and [DT3] in the [HORIZONTAL] menu andenter the parameters checked at 19 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.

Parameters can be enteredwith an increment of 0.5.

HEAD ADJUSTHORIZONTAL

HORIZONTALTEST PRINT

H2 2

HORIZONTALDT1 LOW

HORIZONTALDT3 LOW

H2 2

H2 2

HORIZONTALDT1 HIGH

HORIZONTALDT3 HIGH

H2 2

H2

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H2DT3,High

DT1,High+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H2

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H2DT3,Low

DT1,Low+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

4-27

4

21[BIDIRECTION ADJUSTMENT]

Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEADADJUST] menu and press the [ENTER] key.

[ ]

SERVICE MENUHEAD ADJUST

HEAD ADJUSTBI-DIR.DEFAULT

BI-DIR.DEFAULTTEST PRINT

[ ]

[ ]

22 Following TEST PATTERN will be printed.Find the position where the upper block matches the lower block and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.

23 Select [DT1] and [DT3] and in the [BI-DIR. DEFAULT]menu and enter the parameters checked at 22with [ ] and [ ] keys.Press the [ENTER] key to save the settings.

Parameters can be enteredwith an increment of 0.5.

HEAD ADJUSTBI-DIR. DEFAULT

BI-DIR. DEFAULTTEST PRINT

H1 H2 25 27

BI-DIR. DEFAULTDT1,low

BI-DIR. DEFAULTDT3,low

H1 H2 25 27

H1 H2 25 27

BI-DIR. DEFAULTDT1,high

BI-DIR. DEFAULTDT3,high

H1 H2 25 27

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H2

H1DT1,High

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H2

H1DT3,High

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H2

H1DT1,Low

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H2

H1DT3,Low

4-28

4 25 Fix the DAMPER PLATE.

24 Fix the HEAD BOARD COVER (Clear Cover).

HEAD BOARD COVER

DAMPER PLATE

4-29

41

2

3

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]This is used to compensate the distance between the Capping position and the position where the LimitSensor is detected. It also detects the distance between the cut down position to the Limit Sensor.

Remove the I/S COVER.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys.

I/S COVER

After the HEAD CARRIAGE is locked, push theHead Carriage to the left until it stops because thereis a play with the HEAD CARRIAGE.

Connect the Tool carriage and Head carriage.Push the HEAD CARRIAGE leftward and check if it islocked.If it is locked, proceed to the next step.If it is not locked, move the HEAD CARRIAGErightward until it will be locked.

[ ] , [ ] , [ ] + POWER ON

LIMIT INITIALIZE MENU

MOVE TO CAP POS

4-30

4

OK OK

NG NG

Cap the HEADs by moving the CAPPING UNIT with[ ] and [ ] keys.

4

6

5

Unlock the carriage, and move the carriage out of theCAPPING UNIT leftward by hand.

Make sure the HEADs are capped correctly.If the WHITE GUIDEs of the CAPPING UNIT comeinside from the BLACK GUIDEs of the HEADCARRIAGE at either side, the capping position is notOK. Proceed to the next step.If the capping position is OK, press [ENTER] andproceed to 12 .

WHITEGUIDE

BLACKGUIDE

PUMP COVER

Remove the PUMP COVER.

4-31

4

7

9

8 Move the HEAD CARRIAGE to the lock position byhand.

10

After the HEAD CARRIAGE is locked, push theHead Carriage to the left until it stops because thereis a play with the HEAD CARRIAGE.

Loosen four screws for fixing the CAPPING UNIT.

Fix the four screws for fixing the CAPPING UNIT atthat position.Press the [ENTER] key.

4 screws for fixing the CAPPING UNIT

Adjust the position of CAPPING UNIT by moving it leftand right by hand so that the caps come straight belowthe each head.Move the CAPPING UNIT up and down with the cursorkeys, and cap the heads at that position.

4 screws for fixing the CAPPING UNIT

4-32

4

11

Carry out the CUT DOWN POSITION INITIALIZE bypressing [ENTER] key.

14

DETECTING..

INITIALIZE COMPLETED

13

12

TOOL CARRIAGE will be separated from the HEAD CARRIAGE.Move the TOOL CARRIAGE with your hand until it makesfull contact with the LEFT FRAME and make the cutter down.

Confirm the CAPPING UNIT is capped at correctposition, press [ENTER] Key again.After the LIMIT POSITION INITIALIZE is completed,the message appears as shown in the figure.

DETECTING..

SETTING UPCUTTER DOWN POS

PUMP COVER

Fix the PUMP COVER.

4-33

41

2

3

4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)

[About LINEAR ENCODER SETUP]First, this checks if the linear encoder can be read correctly in the whole width . Next, this calibrates thelength of the linear encoder which stretches and shrinkdue to the environmental temperature and humidity.It is necessary to do this operatio if any of the followings has been performed.-Limit Sensor is replaced.-Liner Encorder is replceed-Encoder Module is replaed.-Main board is replaced-SYSTEM PARAMETER INTIALIZE is performed.

Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the SUB POWER SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.

Select the [LINEAR ENCODER] menu in the SERVICEMENU and press the [ENTER] key.

Either of the messages will appear at the completionof the set up.In case of SETUP error, check the followings.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

LINEAR ENCODERSETUP COMPLETED

LINEAR ENCODERSETUP FAILED

SERVICE MENULINEAR ENCODER

NOW PROCESSING..POS: 1361.00mm

1. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR

and the DRIVE GEAR.5. Fixation between the CARRIAGE and the CARRIAGE WIRE.6. Bad Contact in the cables.

4-34

4

4 When Linear Encoder Setup is completed, carry out the[LINEAR CALIB.] in the Service Menu to press the[ENTER] key.

SERVICE MENULINEAR CALIB.

NOW PROCESSING..

LINEAR CALIB.SETUP COMPLETED

LENEAR CALIB.0.18%

[ENTER]

LINEAR CALIB.SETUP FAILED

In case of an error, check the followings.51. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR

and the DRIVE GEAR.5. Fixation between the CARRIAGE and the CARRIAGE WIRE.6. Bad Contact in the cables.

4-35

4

FRONT COVER

FRONT RAIL COVERLEFT COVER

4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

1 Remove the I/S COVER,LEFT COVER,FRONTCOVER and FRONT RAIL COVER.

[About CROP MARK SENSOR ADJUSTMENT]This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.If not adjusted, crop marks can not be read correctly and result in a problem thatthe cutting shifts from the printing.

2

3

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Set the SV-GG media on the machine, and lower thePinch Rollers.

Remove the TOOL CARRIAGE COVER andCARRIAGE BOARD COVER.

TOOL CARRIAGE COVER

CARRIAGE BOARD COVER

I/S COVER

4-36

4 5 Adjust the VR on the CARRIAGE BOARD so that the"MAX" voltage displayed on the LCD will be 2.5 +/- 0.2V.

6 Perform [OUTLEVEL CHECK] again and make surethat the voltage is correct value.If it is out of range, adjust it again.

VR

4

The voltage displayed in the LCD decreasesfor some degree due to the ink drying.

MIN 1.9V MAX 2.6V [ 2.4V ]

Select [OUTLEVEL CHECK] under the [CROPMARKSENS] menu.Press the [ENTER] key, and the Crop Mark will beprinted. Then the TOOL CARRIAGE moves on theCrop Mark automatically.

MIN 1.9V MAX 2.6V [ 2.4V ]

SERVICE MENUCROPMARK SENS

CROPMARK SENSOUTLEVEL CHECK

[ ]

4-37

4

+2.0 -2.0

+1.0 -1.0

+0.5 -0.5

+0.0 -0.0

+1.5 -1.5

Scan+2.0

-2.0

+1.0

-1.0

+0.5

-0.5

+0.0

-0.0

+1.5

-1.5

Feed

-0.5

4-8 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)

[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]This adjustment is for calibrating the shifting in the relative positions of Tool and Crop MarkSensor. If it is not adjusted,the cut position to the position of the detected crop markbecomes inaccurate, gap arises in the print and cut when auto detection of a crop mark isperformed.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for the more accurate adjustment.

1 Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.Set the SV-GG media on the machine and lower thePinch Rollers.

Select [TEST PRINT2] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

2

From the Test Pattern, find the value where the printingline matches the cutting line.In this case, the correction value for the scanningdirection is "-0.3".

3

[MANUAL ADJUSTMENT]

<TEST PATTERN>

Correction-value scale

Cutting line

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

SERVICE MENUCROP-TOOL ADJ.

CROP-TOOL ADJ.TEST PRINT 2

[ENTER]

4-38

4

4 Select [SCAN SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.

Select [FEED SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.

5SERVICE MENUCROP-TOOL ADJ.

[ENTER]

CROP-TOOL ADJ.FEED SETTING

FEED SETTING

-0.15mm -0.23mm

SERVICE MENUCROP-TOOL ADJ.

[ENTER]

CROP-TOOL ADJ.SCAN SETTING

SCAN SETTING

-0.40mm -0.40mm

6 Select [TEST PRINT] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

If the cutting line is shifted from the printed image, fineadjust the error in Scan Direction and Feed Direction inthe step 4 and 5 .

7

SERVICE MENUCROP-TOOL ADJ.

[ENTER]

CROP-TOOL ADJ.TEST PRINT

4-39

4

TOOL / CROP MARK SENSOR ADJUSTMENT will bedone automatically.

11

8 Setup the Vinyl Sheet (note : Vinyl should be black andthe backing should be white.) on the Machine.Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Select [AUTO] under the [CROP-TOOL ADJ.] menu.Crop Mark will be cut when the [ENTER] key is pressed.

9

While the Vinyl is still set on the Machine, peel off theCrop Mark being cut when the message shown in theright figure is displayed on the LCD.Then, press the [ENTER] key.

10

[AUTOMATIC ADJUSTMENT]

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

SERVICE MENUCROP-TOOL ADJ.

[ENTER]

SERVICE MENUMENU

CROP-TOOL ADJ.AUTO

CROP-TOOL ADJ.REMOVE CROPMARK

[ENTER]

CROP-TOOL ADJ. COMPLETED

4-40

4

4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

[About PRINT / CUT POSITION ADJUSTMENT]This adjustment is for calibrating the relative positions of printing and cutting.If it is not adjusted, it could result in a problem that the cutting shifts from printing.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for more accurate adjustment.Before doing this adjustment, perform [ENV. MATCH].

1 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Set the SVG-G media on the machine and lower thePinch Rollers.

2

3

Select [SETTING 2] under the [PRINT&CUT ADJ.]menu and press the [ ] key to enter the menu in theright figure.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

Press the [TEST CUT] key to excute printing the TestPattern. The marks are printed in the right edge, the leftedge and middle of the media (Three position) andeach frame of the marks is cut.

SERVICE MENUPRINT&CUT ADJ.

PRINT&CUT ADJ.SETTING2

F: 0.40 ----S:-0.50 ----

[ ]

At this time, if the [TEST PRINT] key ispressed, the mark is printed in the right edgeof the media (only one position) and a frame ofthe mark is cut.

Three marks are not printed unless[TEST CUT] is pressed in the state of ascreen*.

4-41

4Input the values by pressing [ ], [ ], [ ] and [ ]keys to minimize the gap between the print and the cutat the 3 positions. An input is performed per 0.01mmunit. (cutting position moves by this operation) Press[ENTER] to save the adjustment value

4 Check the gap between the marks and cutting line.

5

6 For the check, press the [TEST CUT] key again andperform the printing of a test pattern. Check the markprinted / cut and gap of each mark and a cut line.Adjustment has been completed if the quantity of thegap in three points (the right, the left and middle) is theminimum. If you can still see the large gap, repeat theprocedures 3-5.

F: 0.40 +0.01mmS:-0.50 -0.20mm

F: 0.40 ----S:-0.50 ----

F: 0.41 ----S:-0.70 ----

+

-

+-

F:

S:

[ENTER]

The dotted line shows cutting line.To escape from the input screen of anadjustment value, press the [MENU] button.Please be careful that the adjustment valuechanges if the [ ], [ ], [ ] or [ ] key ispressed at this time.

The gap of the print&cut might be different.depends on the position.

The dotted line shows cutting line.

4-42

4 1

2

3

4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 15min.)

[About CALIBRATION]CALIBRATION is for calibrating the media feeding amount.It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for acorrect amount.Calibration is done by using the PET-G in the Factory.If it is not adjusted, banding or white lines appears in the printing result with an incorrect printing length.

Turn on the sub power switch while pressing [ ], [ ] and[ ] keys to enter the SERVICE MODE.Set the PET-G on the machine and lower the PinchRollers.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

Select the [TEST PRINT] menu under the [CALIB.DEFAULT] menu and press the [ENTER] key.

CALIB.DEFAULTTEST PRINT

SERVICE MENUCALIB.DEFAULT

TEST PATTERN will be printed.Calibrating amount can be calculated with the formulashown at 4 based on the printing result.

Scan

Feed

500mm

400mm

TEST PATTERN is always printed with Offset0.00%. Therefore, TEST PATTERN is notchanged even if you change the value in the[SETTING] menu.

4-43

4

4

5

FORMULA

CA = CL - MLML

x 100

Calculate the amount to be calibrated with the formulashown at the right figure.

1. CA = Calibrating Amount2. CL = Commanded Length (=400mm)3. ML = Measured Length

Select the [SETTING] menu under the [CALIB.DEFAULT] menu and change the amount to becalibrated with [ ] and [ ] keys.Press the [ENTER] key to save the setting.

Parameters can be entered with an incrementof 0.02%.(MAX. +2.00% ~ MIN. -2.00%)

CALIB.DEFAULTSETTING

SETTING +0.00% +0.14%

SERVICE MENUCALIB.DEFAULT

4-44

4

2 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

1

When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.

3

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

[About TOOL HEIGHT ADJUSTMENT ]This adjustment is for getting correct Tool Pressure when cutting is performed.When this adjustment is not performed correctly, lines are cut like dashed lines orlines may be cut strongly beyond necessity.

Select [FORCE ADJUST] in the SERVICE MODE.

MENU SERVICE MENU

SERVICE MENU FORCE ADJUST

Remove the I/S COVER,LEFT COVER,FRONTCOVER and FRONT RAIL COVER.

FRONT COVER I/S COVER

FRONT RAIL COVERLEFT COVER

4-45

4

6

Move the carriage to the right end of BED.

There is no H mark on this machine.

5

Lower the PINCH ROLLERs at both edges of the GRITROLLER.

4

Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE.

WHITE DUMMY PEN

Remove the TOOL CARRIAGE COVER.

TOOL CARRIAGE COVER

7

4-46

4

Turn the ADJUSTMENT SCREW to adjust theclearance between the pen tip and the BED to 2.5 ~2.6mm.

ADJUSTMENTSCREW

BED

Carry out [TOOL PRESSURE ADJUSTMENT] afterthis adjustment.

9

8

4-47

4

4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)

1

2

3

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.

[About TOOL PRESSURE ADJUSTMENT]This adjustment is for having the correct tool pressure.Perform this adjustment at the right end of BED. There is no H mark.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

Select [FORCE ADJUST] in the SERVICE MODE.

MENU SERVICE MENU

SERVICE MENU FORCE ADJUST

Remove the I/S COVER,LEFT COVER,FRONTCOVER and FRONT RAIL COVER.

FRONT COVER

FRONT RAIL COVERLEFT COVER

I/S COVER

4-48

4

7

6

Select [30gf] under [FORCE ADJUST] menu.Press the [TEST CUT] key and move the TOOL down.

5

4

Lower the PINCH ROLLERs at both edges of the GRITROLLER.

Move a carriage to the right end of BED.

There is no H mark on this machine.

[TEST CUT]

30gf 17 16

SERVICE MENU FORCE ADJUST

FORCE ADJUST 30gf

Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE.

WHITE DUMMY PEN

4-49

4

8

Select [200gf] under [FORCE ADJUST] menu.Press the [TEST CUT] key and move the TOOL down.

9

10 Pull up the Handle part of the TOOL HOLDER with theTENSION GAUGE (ST-002) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [200gf] menu with [ ] and[ ] keys so that the pressure will be 195 ~ 205gf (1.9N~ 2.0N).Press the [ENTER] key to save the settings.

Enter [30gf] menu under [FORCE ADJUST] menu forchecking again.Press the [TEST CUT] key and move the TOOL down.

ST-013

TOOL HOLDER

ST-013

TOOL HOLDER

Pull up the Handle part of the TOOL HOLDER with theDIAL GAUGE (ST-013) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [30gf] menu with [ ] and[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~0.35N).Press the [ENTER] key to save the settings.

[ENTER]

30gf 17 16

[ ] [ ]

11

[TEST CUT]

200gf 56 57

SERVICE MENU FORCE ADJUST

FORCE ADJUST 200gf

[ENTER]

200gf 56 57

[ ] [ ]

[TEST CUT]

30gf 17 16

SERVICE MENU FORCE ADJUST

FORCE ADJUST 30gf

4-50

4

12 Pull up the Handle part of the TOOL HOLDER withthe DIAL GAUGE (ST-013) and confirm the valuewhen the pen tip leaves the BED.If the value is 25 ~ 35gf (0.25N ~ 0.35N), it is OK.

If it is out of the range, adjust it again.

ST-013

TOOL HOLDER

4-51

4

1

2

4

4-13 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)

3

Adjust the tension with the ADJUSTMENT SCREW sothat it will be as 13lb ~ 15lb when replacing the wire, or9lb ~ 11lb in other cases.

Measure the wire tension with the TENSION METER(ST-011) at the center of the LM GUIDE.

Loosen the screws shown in the figure.

Remove the I/S COVER,LEFT COVER,FRONTCOVER and FRONT RAIL COVER.

FRONT COVER

FRONT RAIL COVERLEFT COVER

I/S COVER

4-52

4 6

7

8

After moving the HEAD CARRIAGE back and forth 20times, press the [ENTER] key to finish the AGING.Then, check the tension again.If the tension changes, adjust it again.

5

Tighten the screws shown in the figure after completingthe adjustment.

SERVICE MENUAGING

AGINGSCAN

[ ]

[ ]

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Select the [SCAN] menu under the [AGING] menu andpress the [ENTER] key to start AGING.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

4-53

4

9 Check and make sure that the tension is within the range.If not, adjust it again.

4-54

4

4-14 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

[About CAP HEIGHT ADJUSTMENT]CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.It must be done when you remove or replace the cap unit and replace and adjust the carriage unit. If thisadjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.This adjustment can be performed in firmware version 2.10 and above.*CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the inkaccumulated on the Cap surfaces due to the flushing done above the Caps.

1

2

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Select the [CAP ADJUST] menu in the SERVICEMENU and select [ADJUST POS.].When the carriage is not in the capping position,press [ ] key to move the cap lower and then move thecarriage to the capping position.

-Note that the caps do not contact the head.-When you press the [ ] key, the cap moves tothe position in the setting value -2.00 mm.-It is only possible to move the cap stepwiseto the upward direction in the [ADJUST POS.]menu. When you move the cap in thedownward direction, press [ ] key to movethe cap lower end once and then moveupward direction in 0.25 mm unit.

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENUMenu

SERVICE MENUCAP ADJUST

CAP ADJUSTADJUST POS.

Carriage

Cap

4-55

4

Gap

4 Enter the [CHECK GAP.] menu in the [SERVICEMODE] to check the cap adjustment value.

3 Move the cap upward to the position that the capcontacts exactly to the head, then press [ENTER] toupdate the adjustment value.

-When you press [ ] key, the cap moves to the upwarddirection in 0.25 mm unit.-When you press [ ] key, the cap moves to the position in thesetting value -2.00 mm.-When you press[ ] key, the adjustment value is not updatedand the capping is carried out and then exiting the menu.

The cap moves to the same position as the CAP OPENSUCTION is performed. Check if there is the gap between thecap and head.

[CHECK GAP.] is the menu to check the gapbetween the caps and head. For adjustment, usethe [ADJUST POS.] menu.

Head

Cap

5-1

5 Supplemental Information

5

5 Supplemental Information5-1 SENSOR MAP

FRONT PAPER SENSORIt detects the front edge of the media.

LIMIT SENSORIt detects the origin of the CarriageMoving Direction and the limit.

FRONT COVER SENSORIt detects whether the Front Cover isopened or closed.

(Rear of the machine)

(Front View of the machine)I/S COVER SENSORIt detects whether the I/S Coveris opened or closed.

HEAD LOCK SENSORIt detects wheter the HEAD CARRIAGEis at locking position or not.

MAINTENANCE COVER SENSORIt detects whether the Maintenance Cover isopened or closed.

SHEET LOAD SENSORIt detects whether the Sheet Loading Leveris UP or DOWN.

INK EMPTY SENSORIt detects whether the Ink Cartridge isempty or not.

INK CARTRIDGE SENSORIt detects whether the Ink Cartridge isinstalled or not.

HEAD UP DOWN SENSORIt detects the position of the headlever.

INK CARTRIDGE IC SENSORIt detects a quantity of a remaining Inkand Ink type.

REAR PAPER SENSORIt detects the rear edge of the media and alsowhether the media is set or not.

5-2

5 Supplemental Information

5 PINCH ROLLER SENSORIt detects the Pinch Rollers when setting up media.

CROP MARK SENSORIt detects the Crop Mark.

THERMOSTATIf the Heater exceeds the limit temperature, it stops the power supply.

THERMISTOR (HEAD)It takes the temperature around the Head.The black and cyan Head is used for the measurement.

ENCODER MODULEIt detects coordinates for Carriage MovingDirection.

WIPER SENSORIt detects the limit position of the Wipermoving in back and forth.

CAPPING SENSORIt detects the limit position of the Capping Unit.

THERMISTOR (HEATER)It takes the temperature of the Heater.

6 Troubleshooting

6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Temporary cloggingin nozzles Manual Head cleaning Users Manual

Nozzle condition becomes poor due to the foreign substanceattached to the surface of the head or very slight drying of theink.

2 Wrong setting forthe media Apply correct setting

The amount of the ink which can be accepted is differentbetween the each media. If the ink amount is not proper, theprinting image becomes blotted or banding appears in theprinting image because of too much ink. It is necessary to dothe Calibration when printing on the media which has a differentthickness. If the Calibration is not adjusted properly, white linesor banding appear because of the bad feeding amount.

3 Transformation of Cap Cap Top Replacement [3-3 CAP TOPREPLACEMENT]

Cleaning is not performed efficiently and the white or dark linesappear in the printing image.

4 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]

Wiper cannot remove the foreign substances stuck on thesurface of the head. In that condition, ink is not fired properlyand the white or dark fine lines appear in the printing image.

5 Foreign substances Manual Cleaning Users Manual

When foreign substances are stuck on the surface of the head,ink is not fired properly resulting in the white or dark fine lines inthe printing image. The same thing happens when foreignsubstances are stuck on the cleaning wiper or cap, because thehead cleaning cannot be performed efficiently in that condition.

6 Pump tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]

Cleaning is not performed efficiently because ink is not suckedwell. As a result, white or dark lines appear in the printingimage.

7 Ink Damper is clogged Replace Ink DamperInk is not supplied to the head properly. As a result, the white ordark lines appear in the printing image, or printing becomesscratchy.

8 Ink cartridge isalmost empty Replace Ink Cartridge

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases resulting in the scratchy printing ormissing dot due to lack in ink supply. When the [INKCONTROL] in the menu is set to [LATER], the machine doesn'tstop the job when the ink cartridge becomes almost empty.

9 Head is out of adjustment Head Alignment [4-4 HEADALIGNMENT]

When the Bias or Vertical adjustment is not adjusted properly,white or dark fine lines appear in the printing image. When theHorizontal or Bi-direction adjustment is not performed properly,banding appears in the printing image.

10 Head Rank is incorrect Set Head Rank [3-1 HEADREPLACEMENT]

Head rank setting affects the amount of the fired ink. If it is notset properly, the printing image becomes light or dark or blurred.

11 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT]

When the Ink Tube is broken, ink flows through the headnozzles and results in ink dropping.

12Broken head

orLife of head

Head Replacement [3-1 HEADREPLACEMENT]

Ink cannot be fired correctly and results in missing dot when thehead is broken or reaches its life. When the head is electricallybroken, it sometimes prints unnecessary lines.

13 Broken Mainboard MainboardReplacement

If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-1

6-2 DOES NOT PRINT AT ALL

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Ink Cartridge isalmost empty

Confirm remaining ink. /Replace the Ink

Cartridge.Users Manual

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases and ink is not fired properly due tolack in ink supply. When the [INK CONTROL] in the menu is setto [LATER] the machine doesn't stop the job when the inkcartridge becomes almost empty.

2 Foreign substances Manual Cleaning Users Manual When foreign substances are stuck on the surface of the head,ink is not fired properly.

3 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]

It cannot remove the foreign substances stuck on the surface ofthe head.

4 Air bubbles in Ink line Powerful Cleaning Users Manual

If there are air bubbles in the link line, ink is sometimes not fired.Air bubbles tend to go into the ink line by installing anduninstalling the ink cartridge so many times. All the air bubblesinside the lines can be removed by the powerful cleaning.

5 Pump Tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]

Cleaning is not performed properly because ink is not suckedefficiently.

6 Ink Damper is cloggedor broken

Ink DamperReplacement Ink is not supplied to the head properly.

7 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT] Ink is not supplied to the head properly.

8

Bad contact with FlexibleCable

or Cut line in FlexibleCable

Re-fix / Replace FlexibleCable

When there is a bad contact with the Flexible cable connected tothe head, or there is a cut line in the Flexible cable, the headdoesn't work properly.

9Broken Head

orLife of Head

Head Replacement [3-1 HEADREPLACEMENT]

When the head is mechanically or electrically broken, the headdoesn't work properly.

10 Broken Mainboard Mainboard Replacement If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-2

6-3 SHIFTING IN PRINTING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Media is not setcorrectly. Set Media correctly. Users Manual Media is not set straight. Make sure to set the Media

straight referring to the Users Manual.

2 Encoder Scale is dirty /broken.

Clean or ReplaceEncoder Scale.

[3-10 EncoderScale

Replacement]

When Encoder Scale is dirty or broken, the printingimage can be shifted in a staircase pattern because theprinting position in the scanning direction cannot bedetected correctly.

3 Encoder Module is dirty/ broken

Clean or ReplaceEncoder Module

When Encoder Scale is dirty or broken, the printingimage can be shifted in a staircase pattern because theprinting position in the scanning direction cannot bedetected correctly.

4 Head is out of position. Head Alignment. [4-4 HEADALIGNMENT]

When the 2 heads are not aligned, the color shiftingoccurs and when the bidirectional and horizontaladjustment is not correct, the shifting occurs in everyband.

5 ABSORPTION FANis not working. FAN Replacement

When the ABSORPTION FAN is not working, Mediafloats on the BED and this results in the Shifting inPrinting.

6-4 VERTICAL BANDING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Encoder Scale isdirty.

Clean / ReplaceEncoder Scale.

[3-10 EncoderScale

Replacement]

When there is scratch or dirt on the Encoder Scale,the printing image could be affected and thevertical bandings could be appeared at the positionwhere there is scratch or dirt. Use KIMWIPE forcleaning or replace it. Never use chemicals, suchas alcohol, for cleaning.

2 LM Guide is dirty. Clean LM Guide.

When there is dirt on the LM Guide, the Headcarriage has the big moving resistance and theprinting image becomes to be changed from theother part at the position where there is there is adirt . And it results in the vertical banding.

3 There is a dirt inteeth of Drive Gear. Clean Drive Gear.

When there is a dirt in the teeth of the Drive Gear,the movement of the Head Carriage is changed atthe position where there is a dirt. And it results inthe periodical vertical bandings.

4 There is a dirt inteeth of Motor Gear. Clean Motor Gear.

When there is a dirt in the teeth of the Motor Gear,the movement of the Head Carriage is changed atthe position where there is a dirt. And it results inthe periodical vertical bandings.

6-3

6-5 PRINT DOES NOT MATCH WITH CUT

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Within tolerance Explain to User Shifting of Printing and Cutting Position within +/-0.5mmor within +/-0.3% of distance traveled is in tolerance.

2 Elasticity in Media

Media will expand or shrink depending on thetemperature and humidity. Therefore, if the elasticitydiffers when printing and when cutting, Printing andCutting Positions will be shifted. By accustoming themedia to the environment before printing, it could makethe difference of elasticity minimum.

3The machine's

environment is notoptimized.

Carry out theEnvironment

Matching.Uses Manual

Carry out [ENV. MATCH] in User's menu. Cuttingposition in the carriage moving direction is detected bythe Motor ENCODER while the printing position isdetected by the ENCODER SCALE. The ENCODERSCALE expands and contracts depending on theenvironment (temperature & humidity), and it causes thePrint/Cut shifting problem in the carriage movingdirection. (The shifting amount becomes bigger as it isfar from the carriage standby position.) This functionadjusts the machine to optimize its state to theenvironment where it is used. This function is the sameadjustment as [LINEAR CALIB.] in Service menu.

4Offset value of

[CUTTING ADJ.] is notzero (0). .

Set the Offset valueto zero (0). Users Manual

When you are performing printing and cutting, use avalue of "0" the menu of [CALIBRATION] -- [CUTTINGADJ.]. This setting is using the machine for cutting only.

5Print / Cut PositionAdjustment is not

correct

Print / Cut PositionAdjustment

[4-9 Print / CutPosition

Adjustment]

Print / Cut Position Adjustment is to calibrate the error inthe relative positions of Head and Tool Carriage due tothe manufacturing tolerance and correct an error inprinting and cutting positions. Therefore, if thisadjustment is not performed correctly, printing andcutting positions will be shifted.

6Calibration for CarriageMoving Direction is not

correctCalibration [4-10 Calibration]

Media Feeding amount is slightly different in each mediabecause of the difference in its thickness. When thefeeding amount changes, landing position of the dots willbe changed and results in banding.

7 Crop Mark Sensor isdirty

Clean the Crop MarkSensor

Print / Cut Offset Adjustment can not be done correctlywhen the Crop Mark Sensor is dirty. When Crop MarkSensor is dirty, relative positions of Printing and Cuttingcan not be corrected and cause printing and cuttingpositions to be shifted.

8 Sensitivity of Crop MarkSensor is low

Crop Mark SensorAdjustment

[4-7 Crop MarkSensor

Adjustment]

When the sensitivity of Crop Mark Sensor is low, relativepositions of Printing and Cutting can not be correctedand cause printing and cutting positions to be shifted.

9

Tool / Crop MarkSensor Position

Adjustment is notcorrect

Tool / Crop MarkSensor Position

Adjustment

[4-8 Tool / CropMark Sensor

PositionAdjustment]

Tool / Crop Mark Sensor Position Adjustment is tocalibrate the error in the relative positions of Tool andCrop Mark Sensor. Therefore, printing and cuttingpositions will be shifted when the relative position of Tooland Crop Mark Sensor is shifted from the correctposition. And also, the Print / Cut Offset Adjustment issupposed to be done based on this adjustment.Therefore, the printing and cutting position will shift evenif not Crop Marks are not used.

6-4

6-6 STITCH CUT

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Blade tip is wearing out Replace the Blade When blade wears out, it will be caught by the vinyl andresults in stitch cut.

2 Blade Holder tip iscaught by the media

Don't use BladeExtension Function

Blade holder tip gets caught by the vinyl depending onthe surface condition or type of media. In this case, trycutting without using the blade extension function.

3 Scratch in CutterProtection

Replace the CutterProtection

[3-12 CutterProtection _

Replacement]

Cutter Protection is where the blade lands for cutting. Ifthere is scratch in the Cutter Protection, blade is caughtby the vinyl because it sticks deeper into the vinyl andresults in stitch cut.

4Bearing inside BladeHolder doesn't rotate

smoothly.

Replace the BladeHolder

There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and therefore, itwill be caught by the vinyl which results in stitch cut.

5 Tool Height is notcorrect

Tool HeightAdjustment

[4-11 Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bedstrongly and bounces which results in stitch cut. In mostcases, stitch cut at the beginning is caused by thisreason.

6 Tool Pressure is notcorrect

Tool PressureAdjustment

[4-12 ToolPressure

Adjustment]

When Tool Pressure is not adjusted, blade hits the Bedstrongly and bounces which results in stitch cut.

7

Holder part of ToolCarriage / Tool

Carriage ASS'Y areloose.

Fix Holder part ofTool Carriage / Tool

Carriage ASS'Yagain.

[3-4 Tool Carriage_ Replacement]

When Holder part of Tool Carriage / Tool CarriageASS'Y are loose, the cutting is unstable and results inthe stitch cut.

8 Tool doesn't moveup/down smoothly

Replace the ToolCarriage

[3-4 Tool Carriage_ Replacement]

When Tool doesn't move up and down smoothly, bladesometimes hits the Bed strongly and bounces whichresults in stitch cut. In most cases, stitch cut at thebeginning is caused by this reason.

9 Solenoid Driver IC onServo Board is broken

Replace IC2 on theServo Board

When Solenoid Driver IC breaks, sometimes highpressure will be generated. In this case, blade hits theBed strongly and bounces which results in stitch cut.

6-5

6-7 START AND END POINTS DO NOT MATCH

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Blade Offset doesn't

match with offset set inthe machine

Match Offset User's Manual

Blade used on the machine has offset and therefore, tipis shifted from its center. When the offset setting doneon the machine doesn't match with the blade offset,offset correction won't be done. Therefore, the startingand ending points won't match especially when cuttingcircles.

2 Scratch in CutterProtection

Replace the CutterProtection

[3-12 CutterProtection _

Replacement]

Cutter Protection is where the blade lands for cutting. Ifthere is scratch on the Cutter Protection, blade doesn'trotate smoothly and therefore, starting and ending pointwon't match.

3 Blade tip is wearing out Replace the BladeWhen blade tip wears out, offset will be changed.Therefore, as same as 1, the starting and ending pointwon't match especially when cutting circles.

4Bearing inside BladeHolder doesn't rotate

smoothly

Replace the BladeHolder

There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and therefore,starting and ending points do not match.

5

Holder part of ToolCarriage / Tool

Carriage ASS'Y areloose.

Fix Holder part ofTool Carriage / Tool

Carriage ASS'Yagain.

[3-4 ToolCarriage _

Replacement]

When Holder part of Tool Carriage / Tool CarriageASS'Y are loose, the cutting is unstable and starting andending points do not match.

6 Tool Height is notcorrect

Tool HeightAdjustment

[4-11 Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bedstrongly and bounces. Therefore, the cutting at the verybeginning won't be done and cause the starting andending points to be shifted.

7 Tool Pressure is notcorrect

Tool PressureAdjustment

[4-12 ToolPressure

Adjustment]

When Tool Pressure is not adjusted, blade hits the Bedstrongly and bounces. Therefore, the cutting at the verybeginning won't be done and cause the starting andending points to be shifted. And also, when the ToolPressure is set too high by the user, the blade offsetchanges because the blade tip goes deep into the vinyl.Therefore, the starting and ending points will be shifted.

8 Motor Gear is meshedtoo tight or too loose Adjust Backlash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable andresults in starting and ending points to shift.

6-6

6-8 DISTORTED FIGURE

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Blade Holder is setloose on Tool Carriage

Secure the BladeHolder User's Manual

When Blade Holder is set loose on Tool Carriage, theblade tip becomes very shaky when cutting and results indistorted figure.

2Blade Offset doesn't

match with offset set inthe machine

Match Offset User's Manual

Blade used on the machine has offset and therefore, tipis shifted from its center. When the offset setting doneon the machine doesn't match with the blade offset,offset correction won't be done and results in distortedfigure.

3 Blade tip is wearing out Replace the Blade When blade tip wears out, offset will be changed.Therefore, it results in distorted figure like the way 2.

4Bearing inside BladeHolder doesn't rotate

smoothly

Replace the BladeHolder

There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and results indistorted figure.

5 Holder part of ToolCarriage is loose

Replace the ToolCarriage

[3-4 Tool Carriage_ Replacement]

When holder part of Tool Carriage is loose, direction ofthe blade slightly shifts from the correct direction andresults in distorted figure.

6 Tool Carriage is loose Replace the ToolCarriage

[3-4 Tool Carriage_ Replacement]

When the Tool Carriage is loose, the blade tip becomesshaky and results in distorted figure.

7 Motor Gear is meshedtoo tight or too loose Adjust Backlash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable andresults in distorted figure.

6-9 MEDIA SHIFTING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Flanges for theMedia is loose

Fix the Flangeswith Stopper User's Manual

Media Flanges are fixed by the stoppers. If thestoppers are not fixed, roll shifts to left and rightduring media feeding and results in media shifting.

2Flanges are not set

correctly to theMedia

Setup Media again User's ManualWhen the flanges are not fully inserted to themedia tube, media will be fed eccentric and resultsin media shifting.

3Media is not setstraight to the

machineSetup Media again User's Manual

The most effective measure against media shiftingis to set the media straight to the machine. Smalltilting of the media when setting it up could result inbig shifting especially doing long print. It isrecommended to setup the media by addingtension towards front and check the shifting byprefeed function before actually start printing.

4 Grit Roller is dirty Clean the GritRoller

When dust such as pieces of vinyl is stick to thegrit roller, power to hold the media will beweakened and results in media shifting. Use brushto clean the Grit Roller.

5 Pinch Roller iswearing out

Replace the PinchRoller

[3-11 Pich RollerReplacement]

When pinch rollers wear out, power to hold themedia will be weakened and results in mediashifting. Referential time for replacement of pinchroller is 24 months.

6 Grit Roller is loose Fix the Grit RollerWhen Grit Roller becomes loose, feeding amountbetween left and right edges will be different andresults in media shifting.

6-7

6-10 MOTOR ERROR

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Media Jam Remove cause ofMedia Jam.

When the edges of the media curls or the mediaabsorbs the Ink and becomes to be irregularsurface of the media, the Head Carriage catcheson the media during printing and results in theMotor Error.

2 Broken / life of theMotor

MotorReplacement

[3-5 CarriageMotor

Replacement]

When the Motor is broken or reaches its life, theMotor cannot obey the order from the CPU and itresults in the Motor Error.

3Power Supply

voltage for Motor isnot supplied

Replace SwitchingPower Supply

[3-13 SW PowerSupply

Replacement]

When the Power Supply voltage for the Motor isnot supplied, the Motor cannot move and it resultsin the Motor Error.

4 Broken Motor Driver MainboardReplacement

When the Servo Board is broken, the PowerSupply voltage for the Motor is not supplied andthe Motor cannot move. It results in the MotorError.

5 There is a dirt inteeth of Drive Gear. Clean Drive Gear. When there is a dirt in the teeth of the Drive Gear

and it cannot rotate, the Motor Error occurs.

6Weight of Mediaexceeds usable

Media.Use usable Media.

When the weight of Media is too heavy, the MotorError occurs due to the too much load for feedingMedia.

MOTOR ERROR

BitNo.

0001

0004

0008

0005

0009

0010

0040

0080

0050

0090

0001 and 0008 occurred at the sametime.

0001 and 0004 occurred at the sametime.

Scan Motor Overcurrent Error 2(A little load is put on the motor

movement for a long time.)0010 and 0040 occurred at the same

time.

< ERROR DESCRIPTION

SCAN MOTOR ERRORCODE : 0000 0000

CURRENT ERROR< ERROR LIST >

MEANING CAUSEFeed Motor Deviation Error

< User side >1. Media Jam2. Pull or Move the Carriage by hands.3. Carriage runs into a thing/hands.4. Media is stuck because the media end is not separated from thepaper tube.5. Heavy media is used.

< Mechanical Side >1. There is a bad contact/cut-line in the cable.2. Screw fixing the tool carriage to wire is shifted.3. Motor is broken./Life4. Head/Servo Board is broken.

Feed Motor Overcurrent Error 1(Big load is put on the motor movement

instantaneously.)Feed Motor Overcurrent Error 2(A little load is put on the motor

movement for a long time.)

Scan Motor Deviation ErrorScan Motor Overcurrent Error 1

(Big load is put on the motor movementinstantaneously.)

0010 and 0080 occurred at the sametime.

6-8

Record for LAST ERROR

Display the axis which the Error happens.

Revised 4

Revised 4

6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Voltage Switches arenot set correctly

Set the VoltageSwitches User's Manual

Defalt Setting : 220V to 240VIf the voltage switches are set to 230V and thevoltage of 115V is applied to the Heater, Heatersdon't warm up because enough voltage is notsupplied.

2 Fuse is broken Fuse ReplacementIf the fuse is broken, power can't be suppied to theHeaters. Please check the cause of broken fusebefore replacing it. (short-circuit and others)

3 Cut-line in the Heater HeaterReplacement

4 Thermistor is broken ThermistorReplacement

If the thermistor can't take the temperature of theHeater, the controller can't control the temperatureproperly.

5 Thermostat is broken ThermostatReplacement

Thermostat will stop supplying voltageautomatically for the safety if the temperatureexceeds the limit.If the Thermostat is broken, Heater doesn't warmup.

6-12 DOESN'T CONTROL THE TEMPERATURE

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Voltage Switches arenot set correctly

Set the VoltageSwitches User's Manual

Defalt Setting : 220V to 240VIf the voltage switches are set to 230V and thevoltage of 115V is applied to the Heater, Heatersdon't warm up because enough voltage is notsupplied.

2 Thermistor is broken ThermistorReplacement

Controller can not control the temperature becausethe thermistor doesn't take the temperature of theHeater.

6-9

6-13 ERROR MESSAGE

NO REFERENCE

1 Refer to Service Call

2

6-14 SERVICE CALL

MEANING ACTIONSub CPUCommunicationError

1) Check Cable Connection between Main Boardand Servo Board2) Servo Board Replacement3) Main Board Replacement

DIPSW modelsetting error

1) Check the DIPSW setup2) Replacement the Main Board

Limit PositionError

1) Carry out Limit Position Initialize.

Head LockSensor Error

1) Head Lock Sensor Replacement2) Check the mechanical Backlash or loose withthe scanning axes.

Limit SensorError

1) Limit Sensor Replacement2) Check the mechanical Backlash or loose withthe scanning axes.

Cap UnitProtection Error

1) Cap Motor Replacement2) Cap Unit Replacement3) Cap Sensor Replacement4) Cable and Flexible Cable Replacement

Tool CarriageConnectionError

1) Check the mechanical Backlash or loose withthe Tool Carriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement

Tool CarriageDisconnectionError

1) Check the mechanical Backlash or loose withthe Tool Carriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement

Unset up of theLinear Encoder

1) Carry out Linear Encoder Setup.

WiperProtection Error

1) Wiper Origin Motor Replacement2) Wiper Unit Replacement3) Wiper Origin Sensor Replacement4) Cable and Flexible Cable Replacement

Linear EncoderError

1) Confirm whether Encoder Scale is between theslit of Encoder Module in a whole width of themachine.2) Linear Encoder Replacement3) Scan Motor Replacement4) Confirm Cable Connection between LinearEncoder Board and Print Carriage Board.5) Confirm Connection between Wire and HeadCarriage.

0002

0101

0102

0103

0104

0105

0106

0107

Machine fails to connect the ToolCarriage to the Head Carriage.

Machine fails to disconnect theTool Carriage from the HeadCarriage.

0109

0110

Linear Encoder Setup has notbeen done.Even though the machine carriesout the regular movement, theoutput of the Wiper Origin Sensordoes not reach the expected value.

Input value from Linear Encoder isnot changed when Linear Encoderis set up the Origin.When Motor stops during printing,Motor does not complete themovement which is supposed to bedone.

Limit Position Initialize has notbeen done.

Even though the machine carriesout the regular movement, theoutput of the Head Lock Sensordoes not reach the expected value.Even though the machine carriesout the regular movement, theoutput of the Limit Sensor does notreach the expected value.Even though the machine carriesout the regular movement, theoutput of Cap Sensor does notreach the expected value.

CAUSESub Board does not work correctly.Sub CPU does not work correctly.There is a bad connection betweenMain Board and Sub Board.

Limit Position Initialize has not beendone.

Head Lock Sensor does not workcorrectly or is broken.

Limit Sensor does not work correctly oris broken.

Disorder of Cap MotorFault of Cap UnitFault of Cap SensorCut-line or short-circuit of Cable andFlexible CableFault of Tool Carriage ConnectionLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly oris broken.

CONTENTSDisorder of communication withSub CPU

Disorder of Wiper Origin SensorFault of Wiper UnitFault of Wiper Origin SensorCut-line or short-circuit of Cable andFlexible CableRead error of Linear EncoderRead error of Encoder on Scan MotorsideWire is not fixed to Head Carriage firmly.

OUTLINE

This message is displayed when an unexpected error happens.In the most case, the error can be fixed by restarting the machine.If the error still happens in spite of restarting the machine, itsometimes could be solved by carrying out the Limit Initializationor changing some setting values.

Disorder of Cap MotorLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly oris broken.

Linear Encoder Setup has not beendone.

0003 A setup about the model of DIPSWis set up in an unsuitablecombination.

DIPSW setup errorDIPSW defectMain Board defect

ACTIONCHECKINGPOINT

Restart machineInternal Error

Refer to Service CallService Call

CODENo.

6-10

MEANING ACTIONTool / CropError

1 ) Tool / Crop Mark Sensor Adjustment

ThermistorError(Print Heater)

1) Check the wirings of Print Heater2) Thermistor Replacement

ThermistorError(Dryer)

1) Check the wirings of Dryer2) Thermistor Replacement

Heater Error(Print Heater)

1) Check the wirings of Print Heater2) Thermostat Replacement3) Thermistor Replacement

Heater Error(Dryer)

1) Check the wirings of Dryer2) Thermostat Replacement3) Thermistor Replacement

CAUSE

0126

0125

0121

0120

Thermistor of the Dryer doesn'twork correctly.

Print Heater doesn't work correctly.Temperature of the Print Heater isover 60 degree Celsius.

Dryer doesn't work correctly.Temperature of the Dryer is over60 degree Celsius.

This error occurs when themachine performs the Auto CropMark Detection or the Auto Print /Cut adjustment without the Tool /Crop Mark Sensor Adjustment.

Thermistor of the Print Heaterdoesn't work correctly.

0111

CODENo. CONTENTS

There is a cut-line/short in the wiring ofthe Dryer.Thermostat is broken.Thermistor is broken.

Tool / Crop Mark Sensor Adjustmenthas not been performed.

Thermistor of the Print Heater is broken.There is a cut-line/short in the wiring ofthe Thermistor.

Thermistor of the Dryer is broken.There is a cut-line/short in the wiring ofthe Thermistor.There is a cut-line/short in the wiring ofthe Print Heater.Thermostat is broken.Thermistor is broken.

6-11

7 Service Activities7-1 INSTALLATION CHECK LIST

7-1

Unpacking

SP-540V : 3.7m(w) x 1.8m(d) x 1.8m(h)Minimum Space RequiredDateUserSerial Number

ClassificationPurchase Loan Unit Demo Unit Replacement

Accessory Box

Accessory Box

Power cord : 1 Arm (Right) : 1 Arm (Left) : 1 Stand leg : 1

Casters : 2 Shafts : 2 Stoppers : 4 Bolts : 18

Short Media clamp : 2

Hexagonal wrench : 1 Pipe : 1 Media flanges : 2 (left and right) (*1)

Long Media clamps : 2

(left and right) Center pinch rollers : 5 (*2) Blade :1 Blade Holder :1 / Pin : 1

SOL INK Cleaning

Drain Bottles : 2 cartridges : 2 Software RIP : 1 set

Roland Cut Driver Roland-PrintServer

CD-ROM : 1 CD-ROM : 1 User's Manaul : 1 Setup Guide : 1

Roland-PrintServer Network Setup Guide : 1 Cleaning sticks : 10 Tweezers : 1 Wipers : 2

* 1 The short media clamps are installed on the machine.

* 2 The two middle pinch rollers are installed on the machine.

Checking the Accessories

Replacement blade forseparating knife : 1

7-2

Cleaning kit

1. Attach the casters onto the stand leg. Tighten the bolts securely. Loose bolts may cause the stand to wobble.

2. Set the stand upright, and place the machine on the stand.

Assembling the Stand

7-3

Long

Hexagonal wrench

Invert the stand leg.

4 pcs.

Stand legs

Bolt

Pipe

Line up with the fixtureson the stand.

4 pcs.Short

3. Use the bolts to secure the machine to the stand. Tighten the bolts securely. Loose bolts may cause the stand to wobble.

4. Attach the arms.

7-4

3 pcs. 3 pcs.

Bolts

Bolt

Bolts

Bolt

BoltsBolts

Arm (right) Arm (left)

5. Attach the stoppers onto both ends of the shafts.

6. Attach the two shafts to the arms.

Installing the IncludedItems

7-5

Shafts

Loosen the screw

Pass onto theshaft.

Stopper

Tighte

Shafts

loosely.

7. Engage the brake. Using the machine with the brake disengaged may result in unstable media feed, leading to poor image quality.

8. Install the drain bottle. Remove the bottom plug from the bottom surface on the right side of the machine, then screw in the drain bottle in the direction indicated by the arrow. When threading the bottle onto the machine, turn the bottle without applying excessive force.

7-6

Brake

The bottom of the machine

Drain Bottle

Bottom Plug

Remove the bottom plug by pullingstraight down, without tilting theplug. Otherwise discharged fluid thathas collected inside the bottom plugmay spill.

Front

Rear

Removing theprotective stuff

7-7

3) Remove the packingand peel off the tape.

6) Attach the retainer you removed in step4).

4) Remove the retainer.

1) Remove the packing.Then open the front cover.

2) Remove the packinginside the front cover.

5) Remove the packing.Then close the front cover.

Connecting the Power Cord

Installation of VersaWorks

!! IMPORTANT !!

<System Requirements for Installing the Software>

Operating system : Windows XP ServicePack 1 or Windows 2000 Service Pack 4

CPU : Conputer with Pentium 4 2.0GHz or faster recommended

Memory (RAM) : 512 MB (1 GB or more recommended)

Free hard-disk space required for installation : 100 MB

Free hard-disk space required as a working space : 1 GB or more recommended

Set the Voltage Switch

!! IMPORTANT !!

Before switching on the power, set the voltage switch for the region where the machine is installed.

Change the setting for the language and Unit of Measurement.

You can change the setting for the language and the measurement unit used for the LCD by

turning on the Sub Power while holding down [MENU] key.

Fill Ink

!! IMPORTANT !!

2 pcs. of the SOL INK cleaning cartridges are required in this work.

Always be sure to gently shake the ink cartridge before you install it.

Match the machine to the environment where installed. (Perform [ENV. MATCH])

Install the Blade

Connect to the Computer

Setup IP Address

Switch the Power On and Off.

!! IMPORTANT !!

Once you have switched on the main power, you should normally leave it on.

In day-to-day use, you switch the machine on and off using only the sub power.

Menu Operations

Neither printing nor cutting is performed while menu settings are being made.

When you have finished making menu settings, press the [MENU] key to go back to the top menu.

The printing length in scanning direction may change depending on the operatingenvironment, such as temperature or humidity.This adjustment is to reduce misalignment between the printing and the cutting in thescanning direction caused by the operating environment.

Connection

Before printing

7-8

Before printing Load Roll Media

!! IMPORTANT !!

Explain to fix the Media flanges by changing their direction depending on the diameter of the paper tube.

Explain to adjust [Feed Correction] and [Bidirectional Correction] when using another type of media.

Explain about the thickness of usable media. Refer to the User's Manual [Usable Media].

Explain to use the Media clamps when using the media which curls easily.

Explain to remove the roll media from the machine after use.

If the roll media is installed on the machine for a long time, the roll media may bend by the weight

and it may influence the printing result.

Load Sheet Media

Secure in Place Using the Media Clamps. (Only when printing)

!! IMPORTANT !!

There are Short Media Clamps and Long Media Clamps.

The long Media Clamps interfere with the separating knife.

Explain to be sure to set [MEDIA CLAMP] to [LONG] in the menu when using the long media clamps.

Making this setting disable the media-cutoff operation.

Heater Operation

When no media is loaded.

When media is loaded.

Changing the Number of Pinch Rollers to match the Media

You can detach the center pinch rollers.

This lets you vary the number used to match such conditions as the width or composition of the media.

!! IMPORTANT !!

Make sure to place all pinch rollers above grit rollers.

If not, error message will be displayed when you close the Front Cover.

When printing on Banner such as SPVCB, please use all middle pinch rollers (5pcs.) to feed the media

smoothly.

When cutting on Hi Gloss Vinyl such as SV-GG, please remove the middle pinch rollers.

Make the Temperature Setting for the Heaters

!! IMPORTANT !!

Do not touch the platen when the heater is operating.

You can set the temperature either to "OFF" or to a value from 30 to 50 degrees C

(in steps of 1 degrees C )

If the software you're using is provided with a feature for setting the heater temperature,

you can use your software to adjust the temperature.

Check the State of the Printing Heads

Check the Cutting Condition Settings

The following cutting conditions can be set by [CUT CONFIG] key.

* Blade Force * Blade Offset

* Tool-up Speed *Cutting Speed

Operations

7-9

Explain about [CUTTING PRIOR] menu.

[MENU] ... The machine will cut with the cutting conditions set on the machine.

[COMMAND] ... The machine will cut with the cutting conditions set on the software.

When Performing Printing Only

When Performing Cutting Only

When Performing Printing and Cutting

Separate the Media

Stop or Pause Output Operations

Set the Location Where Printing Starts

!! IMPORTANT !!

When you're performing printing, using the arrow keys to pull back the media

should be avoided as much as possible. Otherwise printing accuracy may reduce or printing may sag.

Make Corrections for Printing Feed Correction Bidirectional Correction

!! IMPORTANT !!When correcting the amount of feed, make the settings for the same conditions for the type of media used, the configuration of the media, and the heater temperature as when actually performing printing. When performing test printing for feed correction, load the media correctly. When you can make a setting for error in the amount of feed for the grit rollers on the computer, the computer's setting takes priority. To make the machine's setting take priority, turn off the computer's setting.

Save and Load a Bidirectional-correction Value

Saving different adjustment values for different types of media makes it possible to load the adjustment value simply when changing the media type.

Detailed Descriptions of Cutting Conditions

!! IMPORTANT !!

Explain not to use the Media Clamps when cutting.Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when using the machine for printing & cutting, because this menu is to correct the cutting length

when using the machine only for cutting.

[CUTTING ADJ.] menu corrects for the cutting length when using the machine for cutting only.

When using the machine for printing & cutting, always set the offset value to [0].

Make Corrections for printing and Cutting (Automatically and Manually)

Print with Crop Marks

Alignment of the Crop Marks (Automatic and Manual)

!! IMPORTANT !!Depending on the type of media, it may not be possible to detect crop marks automatically. When crop marks cannot be detected automatically, you perform alignment manually.

Operations

7-10

Operations Check the Remaining Ink Level

When Not in Use for a Prolonged Period.

!! IMPORTANT !!

Even when the machine is not in use, keep it in an environmental where the temperature is

5 to 40 degrees C (41 to 104 degrees F) and the humidity is 20 to 80% (with no consideration). Be especially careful not to expose the machine to high temperature of 40 degrees C (104 degrees F) or more.

Recording the Amount of Remaining Media!! IMPORTANT !!Default value in the Set Length menu is 0. The amount remaining is not displayed when the setting is 0.The amount of media remaining is not updated automatically when you change the media. Redo the setting.The remaining amout that is displayed is only an estimate, and its acuracy is not assured.

Replace the Ink Cartridge

!! IMPORTANT !!

Once an ink cartridge has been installed, never remove it until the ink has been used up,

except when moving the machine.

Frequent insertion and removal may cause air to enter the ink tube, resulting in missing dot

or other problems in printing quality.

Clean the Printing Head

Explain that the machine will display [PRESS THE POWER KEY TO CLEAN] message

if the machine is left without using for 1 month.

Clean Using the Cleaning Kit

!! IMPORTANT !!Instruct users how to perform the cleaning so that they can do it rightly by themselves.. As cleaning is performed while the caps on the printing heads are detached, cleaning must becompleted before the heads dry out. It is suggested that cleaning be completed in thirty minutes or less.

Other Cleaning Tasks

* Body

* Platen

* Grit rollers

* Pinch rollers (Raise the Pinch rollers when not in use.)

* Front cover

* Media Clamps

Explain the cleaning method for each part to the customer referring to the Users Manual.

Replace the Consumable parts

* Wiper *Blade *Separating Knife

Dispose of Discharged Ink

Explain about the time to discard the discharged ink in the Drain bottle.

Explain to switch off the sub power before performing to discard the discharged ink.

Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.

Maintenance

7-11

When Moving the Unit

!! IMPORTANT !!

When you move the machine, you first clean the Head.

Cleaning of the heads requires 4 SOL INK cleaning cartridge.

Explain it is necessary to fill ink within 1 week after performing the HEAD WASH.

The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink.

Explain to switch off and on the machine and check the result before calling an engineer when Service Call error occurs. There is a possibility to solve the problem.

Instruct users how to cap the Head.

Users need to cap the Head by themselves in case the Head does not return to the standby position

for some reason.

Pinch Roller

Maintenance

Ink Tube

Wiper

Ink Tube

Others

PARTS NAME

Printing HeadExchange Time of theConsumable Parts

Battery

Replace it if the rubber part is worn out.

Replace depending on scratches on the Cutter Protection.

24 months

12 months or Sponge Hours : 1920 hours

When the printing has been performed for 1920h, the message forreplacement of the Ink Pad will be shown on the LCD.

2000 hours

2000 hours

50,000 times

Cutter Protection

Sponge for Flushing

Pump Unit

Ink Pad(Pad under the Wiper Unit)

7-12

6 months or Wiping 3000 times or Ribbing 100 times

Exchange Time

6 billion shots / nozzle (6000000 kshots) * When the Head is replaced, the Damper should be replaced

at the same time.

2000 hours

When the cleaning has been done for the 500 times, the message forreplacement of the Wiper will be shown on the LCD.

Carriage Motor

6 months

6 monthsCap Top

7-2 Maintenance Check List

Date

MAINTENANCEReference

Firmware OK UpgradeConsumablesHead OK Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 2000 hoursOK Cleaning Replacement 6 months or

Wiping : 3000 times orRubbing : 100 times

Cap Top OK Cleaning Replacement 6 monthsInk Tube OK Cleaning Replacement 2000 hoursPump Unit OK Cleaning Replacement Pump Revolution times : 50000 times

OK Cleaning Replacement 6 months

Ink Pad OK Cleaning Replacement 12 months or Sponge Hours:1920 hoursLithium Battery OK Replacement 24 monthsCutter Protection OK Replacement Replace it if there are scratches on it. Pinch Roller OK Replacement Replace it if the rubber part is worn out.

Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902 Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902 Wire OK Tension ReplacementPlaten OK CleaningGrit Roller OK CleaningPinch Roller OK CleaningReflective Tape OK CleaningSheet Sensor OK CleaningMedia Clamp OK CleaningBed OK Cleaning

OK Loose

Cutter Holder OK LoosePrinting OK NG (Reason)

Cutting OK NG (Reason)

** In case of any changes.

OPERATION CHECKMedia Loading OthersPrinting Setting printing position

CalibrationCutting Alignment of Crop Mark

Setting cutting line Maintenance Cleaning using the cleaning kit

Reference Media Type Printing Area

System Report Output/Taking with Peck.exe

System Report Output/Taking with Peck.exe

Tool Carriage is fixedon the wire.

Sponge for FlushingUnit

Cleaning Wiper

PC OS Application

7-13

AFTER 6 MONTHS MAINTENANCE CHECK LIST

Model Serial Number User

Check Points Contents

7-2 Maintenance Check List

Date

MAINTENANCEReference

Firmware OK UpgradeConsumablesHead OK Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 2000 hoursOK Cleaning Replacement 6 months or

Wiping : 3000 times orRubbing : 100 times

Cap Top OK Cleaning Replacement 6 monthsInk Tube OK Cleaning Replacement 2000 hoursPump Unit OK Cleaning Replacement Pump Revolution times : 50000 times

OK Cleaning Replacement 6 months

Ink Pad OK Cleaning Replacement 12months or Sponge Hours:1920 hoursLithium Battery OK Replacement 24 monthsCutter Protection OK Replacement Replace it if there are scratches on it. Pinch Roller OK Replacement Replace it if the rubber part is worn out.

Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902 Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902 Wire OK Tension ReplacementPlaten OK CleaningGrit Roller OK CleaningPinch Roller OK CleaningReflective Tape OK CleaningSheet Sensor OK CleaningMedia Clamp OK CleaningBed OK Cleaning

OK Loose

Cutter Holder OK LoosePrinting OK NG (Reason)

Cutting OK NG (Reason)

** In case of any changes.

NOTE

System Report Output/Taking with Peck.exe

System Report Output/Taking with Peck.exe

Sponge for FlushingUnit

AFTER 12 MONTHS MAINTENANCE CHECK LIST

Model Serial Number User

PC

7-14

OS Application

Cleaning Wiper

Check Points Contents

Tool Carriage is fixedon the wire.

7-3 Specification

SP-540VPrinting / Cutting method Piezo ink-jet method / media-moving methodAcceptable media widths 210 to 1371 mm (8-5/16 to 54 in.)Printing/Cutting width (*1) Maximum 1346 mm (53 in.)Ink cartridges Capacity 220 cc +/- 5 cc

Color Four colors (cyan, magenta, yellow and black)Printing resolution (Printing dot resolution) Max. 1440 dpiAcceptable tool Special blade for CAMM-1 seriesCutting Speed 10 to 300 mm/sBlade force 30 to 300 gfBlade offset compensation 0.000 to 1.500 mmSoftware resolution (When cutting) 0.025 mm/stepDistance accuracy While the print heater and Error of less than +/-0.4% of distance traveled, or +/-0.5 mm, whichever is greater(When printing) dryer are running (*2)

While the print heater and Error of less than +/-0.3% of distance traveled, or +/-0.3 mm, whichever is greaterdryer are not running (*3)

Distance accuracy Error of less than +/-0.4% of distance traveled, or 0.3 mm, whichever is greater (When cutting) (*4) When distance correction has been performed: (when the setting for

[CALIBRATION] - [CUTTING ADJ.] has been made) : error of less than +/-0.2% of distance traveled, or +/-0.1 mm, whichever is greater

Repetition accuracy (When cutting) (*4) (*5) 0.1 mm or lessRepetition between printing and cutting (*4)(*6) +/- 0.5 mm or lessAlignment accuracy for printing and cutting Error of less than +/-0.5% of distance traveled, or +/-3mm, whichever is greaterwhen reloading media (*4)(*7)

Media dryer (*8) Heating method, Setting range for the preset temperature : 35 to 50 degrees C(95 to 122 degrees F)

Ink-fixing device (*8) Print Heater, Setting range for the preset temperature : 35 to 50 degrees C(95 to 122 degrees F)

Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)Power-saving function Automatic sleep feature

(compliant with the International ENERGY STAR Office Equipment Program) Power supply Voltage and frequency AC 100 to 120 V +/-10% 50/60 Hz or AC 220 to 240 V +/-10% 50/60 Hz

Required powercapacity 8.8A (100 to 120 V) or 4.7 A (220 to 240 V)

Power consumption During operation Approx. 1080W (100 to 120V) or 1230W (220 to 240V)Sleep mode Approx. 30 W

Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779)Standby mode 40 dB (A) or less (according to ISO 7779)

Dimensions (With stand) 2390 [W] x 800 [D] x 1291 [H] mm (94-1/8 [W] x 31-1/2 [D] x 50-7/8 [H] in.) Weight (With stand) 149 kg (329 lb.) Packed dimensions 2560 [W] x 830 [D] x 1035 [H] mm (101 [W] x 32- 3/4 [D] x 40-3/4 [H] in.) Packed weight 200 kg (441 lb.) Environment Power on (*9) Temperature: 15 to 32 degrees C (59 to 90 degrees F )

(20 degrees C [68 degrees F ] or more recommended), Humidity: 35 to 80% (no condensation)

Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F), Humidity: 20 to 80% (no condensation)

Included items Exclusive stand, power cord, blade, blade holder, replacement blade for separating knife, cleaningkit, software RIP, manuals, etc.

*1 The length of printing or cutting is subject to the limitations of the program or driver.

*2 At Roland SV-G-1270G, print travel : 1m Preset temperature for the print heater : 37 degrees C (98 degrees F), preset temperature for the dryer : 40 degrees C (104 degrees F) Temperature : 25 degrees C (77 degrees F), humidity : 50%

*3 At Roland SV-G-1270G, print travel : 1m Temperature : 25 degrees C (77 degrees F), humidity : 50%

7-15

*4 Not assured when the print heater or dryer is used.

*5 The following conditions must be satisfied: Media type : 3M Scotchcal Mastercut Film Roll media must be loaded on the shaft [PREFEED] menu item must be set to [ENABLE] Side margins : 25 mm or more for both the left and right margins Front margin : 35 mm or more Excluding stretching/contraction of the media Range for assured repetition accuracy For media with a width exceeding 610 mm : Length 4,000 mm For media with a width of 610 mm or less : Length 8,000 mm

*6 Provided that media length is under 3000 mm Temperature : 25 degrees C (77 degrees F) Excluding possible shift caused by expansion/contraction of the media and /or by reloading the media

*7 Media type : Roland SV-G-1270G Data size : 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded During cutting, [PREFEED] menu item must be set to [ENABLE] Temperature : 25 degrees C (77 degrees F) Excludes the effects of slanted movement and of expansion and contraction of the media

*8 Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operation environment. Depending on the ambient temperature and media width, the preset temperature fail to be reached.

*9 Operating environment

7-16

80

55

35

15 27 32

Humidity

20

(%)

°C (°F)

(no condensation)

Temperature(59) (89.6)(80.6)(68)

0

Use in an operating environmentwith this range.

Usable Media

Use genuine media for this machine.

Media width8-5/16 to 54 inches (210 to 1371 mm)

A) Cuttable media thickness0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition)

B) Maximum media thickness (including backing paper)Printing only: 1.0 mm (39 mil)When performing cutting: 0.4 mm (15 mil)

C) Roll outer diameter 180 mm

D) Paper tube (core) inner diameter 50.8 mm (2 in.) or 76.2 mm (3 in.)

Roll weight20 kg (44 lb.)

Other conditionsMedia such as the following cannot be used.Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)Media whose end is attached to the paper pipe (core)Media which is severely warped or which has a strong tendency to rerollMedia that cannot withstand the heat of the heating devicesMedia whose paper pipe (core) is bent or crushed

7-17

Side view of roll media

C

D

A B