43
Lesson 2 lntroduction to Sketch ing 2D Sketching Stages in the Process SolidWorks 2011 This les:on intr-oduces 2D sketching, the basis of modeling in Sohd\\'orks. ,w Sketches are used lbr all r Extrusions I Sq,eeps sketched features in SolidWorks including: The illustration belor.v shorvs how several different types of I'eatures. Extrude Revolve SweeP Loft In this lesson, only extruded features rvill be covered. The others rvill be covered in detail in later lessons or courses. Every sketch has several characteristics that contribute to its shape, size and orientation. New part New parts can be created in inch, millimeter or other units' Parts are used to create and hold the solid rnodel. Sketches Sketches are collections ol2D geometry that are used to create solid f'eatures. Sketch geometrY Types of 2D geometry such as lines, circles and rectangles that make up the sketch. Sketch relations Geometric relationships such as horizontal and verlical are applied to thc sketch geometry. The relations restrict the movement olthe entities. l Revolves r Lofts a given sketch can form the basis of S"' d ttr cr\ Procec lntrod t" New P; Where

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  • Lesson 2lntroduction to Sketch ing

    2D Sketching

    Stages in theProcess

    SolidWorks 2011

    This les:on intr-oduces 2D sketching, the basis of modeling inSohd\\'orks.

    ,wSketches are used lbr allr ExtrusionsI Sq,eeps

    sketched features in SolidWorks including:

    The illustration belor.v shorvs howseveral different types of I'eatures.

    Extrude Revolve SweeP LoftIn this lesson, only extruded features rvill be covered. The others rvillbe covered in detail in later lessons or courses.

    Every sketch has several characteristics that contribute to its shape, sizeand orientation.

    New partNew parts can be created in inch, millimeter or other units' Parts areused to create and hold the solid rnodel.

    SketchesSketches are collections ol2D geometry that are used to create solidf'eatures.

    Sketch geometrYTypes of 2D geometry such as lines, circles and rectangles that make upthe sketch.

    Sketch relationsGeometric relationships such as horizontal and verlical are applied tothc sketch geometry. The relations restrict the movement olthe entities.

    l Revolvesr Lofts

    a given sketch can form the basis of

    S"' d ttr cr\

    Procec

    lntrod t"New P;

    Where

  • SolidWorks 2011

    Procedure

    lntroducing:New Part

    Where to Find lt

    Lesson 2Introduction to Sketching

    State of the sketchEach sketcl-r has a status that cletermines whether it is ready to be used

    or not. The state can be ful1y-, under- or over defined'

    Sketch toolsToolscanbeusedtomoditythesketchgeometrythathasbeencreated.This often involves the trimming or extending olthe entities'

    Extruding the sketchExtruding-uses the 2D sketch to create a 3D solid f'eature'

    Theprocessinthislessonincludessketchingandextrusions.Tobegirrwith, a new Paft llle is created'TheNewtoolcreatesaner'vSolidWorksdocumentlromaseiectionofpart, assembly or drarving templates' There are several trainingtemplates in addition to the default ones'

    l From the File menu, select New'r Or, on the Standard toolbar, click New L!;'

    New part.Click New i-i',, or select File, New from the main menu Click thePart MM template troni the Training Templates tab on the NewSolidWorks Document dialog box, and click OK'

    T--LLffiIIEEI

    I-l,liL

    a'-;a'--""i 1 ;;.J-l i *c I i)

    The part is created r'vith the settings olthe template' One key settingthe pafi's r-rnits. As the name implies, this part template usesmiiiimeters as the units. You can create and save any number ofdiff'erent templates, all with different settings'

    is

    wl

  • Lesson 3Basic Paft Modeting

    Basic Modeling

    Stages in theProcess

    SolidWorks 2011

    This lesson discusses theconsiderations that you makebelore creating a paft, and showsthe process of creating a simpleone.

    The steps in planning and executing the creation ofthis part are listedbelourr Terminology

    what are the terms commonly used when talking about modering andusing the SolidWorks soltware?

    r Profile choiceWhich profile is the best one to choose w.hen starting the modelingprocess'/

    r Sketch plane choiceonce you've chosen the best profire, how does this affect your choiceof sketch plane?

    r Design intentWhat is design intent and how does it affect the modeling process?

    r New partOpening the new parl is the firsr step.

    r First featureWhat is the first f'eature?

    r Bosses, cuts and hole featuresHow do you modify the first feature by adding bosses, curs and holes,/

    r FilletsRounding ollthe sharp comers _ filletins.

    r Editing toolsUse three of the most comfiron editing tools.

    r DrawingsCreating a drawing sheet and drawing vieu,s of.the model.

    r Dimension changesMaking a change to a dimension changes the model,s geometry. Howdoes this happen?

    62

  • Terminology

    Feature

    Plane

    Extrusion

    Sketch

    Boss

    Cut

    Fillets and Rounds

    Design lntent

    "*r. "r,*tfill3r?rl

    Moving to 3D requires some neu' terminology. The SolidWorkssoftwarc employs many terms that yott n'ill become lamiliar rviththrough using the product. Many are terms that you u'il1 recognize fi'ot.t.tdesign and rnanulacturing such as cllts and bosses.

    Al1 cuts, bosscs, planes and sketches that you create are consideredFeatures. Skctchecl 1'eatures are those based on skctches (boss and cut),and applied features are based on edges or faces (fillet).Plancs are flat and infinite. They are represented on the screen withvisible edges. They are used as the prirnary sketch surface fbr creatingboss and cut leatures.

    Although there are many waysto create f-catures and shaPe thesolid, fbr this lesson, onlyr:rfmsions u'ill be discussed.An extrusion r'r'ill extend aprolile along a path typicallynorrnal to the profile plane fbrsome distance. The mol'ementalong that path becomes the solid model.

    ln the SolidWorks system, the name r-rsed to describe l-- Rl0a 2D profile is skelt:h. Sketches are created on f-lat )f-aces and planes u'ithin the rnodel. They are generully ( \used as the basis lirr bosscs and cuts, althor-rgh they I -T--fcan exist inrlcpenclcntll t I l,l.liBos,ses are used lo add natcrial to the n.rodel. The critical initial t-eatureis alr'r,ays a boss. After the first 1'eature, you may add as many bosses asneeded to completc llie design. As rvith the base, all bosses be gin rvith asketch.

    A Cttt is used to remove rnaterial ti'om the n.rodel. This is the oppositeofthe boss. Like the boss, cuts begin as 2D sketches and removernaterial by extrusion, revolution, or other methods you u'i1l learnabout.

    Fillets and rounds are gcnerally added to the solid, not the sketch. Bynature ofthe faces adjacent to the selected edge, the system knowsrvhether to create a round (removing material) or a fillct (addingr.natcrial).Hor,v the model should be crcaled and changed, is considered the designintent. Rclationships betrvccn I'eatures and the scquence of theircreation all contribute to design intent.

  • Lesson 3Basic Patl Modeling

    Choosing theBest Profile

    SolidWorks 2011

    Choosc tlre '.,br:s1,'profile. This profrlc, u'helr extrudcd. r'r.i11 generaternore olthe model than any other. Look at these models as exauples'

  • SolidWorks 2011

    Choosing theSketch Plane

    Planes

    Placement of theModel

    Orient the Model forthe Drawing

    "r"," "r,rtfilllrirlOnce the best plofile is detennined, the next step is to decide whichviov to use and select thc plane r,r'ith the same name fbr sketching it.The SolidWorks softu arc plovides three planes; they are describedbclou,.

    There are three default planes, labeled Front Plane, Top Plane andRight Plane. Each plane is infinite, but has screen borders fbr vier,t,ingand selection. Also, each plar.re passes throLrgh the origin and ismutuaily perpendicr-rlar to the others.The planes can be renamed. In this course the names Front Ptane, TopPlane and Right Plane replace the defirult names respectively. Thisnaming convention is used in other CAD systems and is comfbrtable tomany users.

    Although the planesare infinite, it may beeasier to think oltherras fbrmir.rg an openbox, connecting at theorigin. Using thisanalogy. tlrc inrrer

    1

    laces ofthe box are thepotential sketchplanes.

    The part ivill be placed into the box three times. Each time the bestprofilc rvill contact or be parallel to one olthe three planes. Althoughthere are many combinations, the choices are limited to three fbr thisexercise.

    There are several things to consider u'hen choosing the sketch plane.Tn'o are appearance and the part's orientation in an asscmbly. Thcappearance dictates how'the part il,ill bc oriented in standard vieu'ssnch as the Isometric. This also detennines hou'you u'ill spend mostolyour tirne looking at the model as you create it.The part's orientation in an assembly dictates how it is to be positionedu itlr respcct to olher. mctit)g pa11s.Another considcration r,i,hen deciding u,hich sketch plane to usc is howyou $'ant thc model to appear on the drawing rvhen you detail it. Youshould builcl the rnodel so that the Front view is the same as the Frontvieu' r,vill be in the final drar,ving. This saves time dr.rring the detailingproccss because you can use preclefined vicr,vs.

  • Lesson 3Basic Paft Modeling

    Chosen PIane

    How it Looks onDrawing

    ln the flrst example, the bestproiile is in contact with the Topp1ane.

    In the second example, it iscontacting the Front plane

    The last example shows the bestprofile in contact with the Rightplane.

    The Top plane orientation seemsto be the best. This indicates thatthe best profile should besketched on the Top plane olthemode1.

    Top Plane.*o'--*- -+tt''

    .l+/

    Right Plane

    Right Plane

    SolidWorks 2011

    Top Plane

    the By giving careful thought towhich plane is used tosketch the profile, theproper vievn's are easilygenerated on the detaildran ing.

    [DN_tr

    Front Plane

    Front Plane

    ,a/ I \.,rt' I I

    I

    .Lll / \ /

    "ll! l'',' -' 'll-./\\

    --'

  • SolidWorks 2011

    Details of thePart

    Lesson 3Basic Parl Modeling

    tr'r'o mzrin bossThe part u e ri ill be creatin_s is shotvr.r bclovn'. There aref-eaturcs. sorne cuts. and il11ets.

    Standard Views The part is shor.r'n here in fbr-rr standard vie.uvs.

    Main Bosses The trvo main bosses havedistinct profiles in difl-erentplancs. 1'hey arc connected assltorr rr iu thc expltrdcd r ierr atright.

  • Lesson 3Basic Part Modeling

    Best Profile

    Sketch Plane

    Design lntent

    The first feature oI the modelis created fiom the rectangularsketch shown overlaid on themodel. This is the best Prolileto begin the model'

    The rectangle r'r'i11 then beextruded as a boss 1o create thesoiid feature.

    SolidWorks 2011

    E

  • ISolidWorks 2011

    Procedure

    Tip

    ,u," rrifn"offin3n

    The modeling process includes sketching and creating bosses' cuts and

    nli.,t. r" belin rvith, a new pafi file is created'

    New part.Click New l;1l, or click File' New' Create a new patt

    using the

    Part-MM template and Save it as Basic'

    Annotations setting'Right-click the Annotations lolder and clear the Automaticallyplace into Annotation VLws option' This will prevent dimensions

    i.;; b;;.* inserted with drawing viervs later in the lesson'Select the sketch Plane'Insert a new sketch and choosethe ToP Plane.

    :i, ...

    A plane doesn't have to be shown in order to be used; it can be selected

    fiom the F eatureManager'

    -a: li'

    Sketching the FirstFeature

    lntroducing:Corner Rectangle

    Where to Find lt

    Create the first feature by extruding a sketch into a boss' The first

    f-eature is ahvays a boss, and it is the first solid l'eature created in any

    o*il""gi" nuiih tht sketch geometry' a rectangle'Corner Rectangle is used to create a rectangle in a sketch'

    The

    rectangle is comprised o-f fout lines (two horizontal and two verlical)connected at the comers' ft i' tttttti'ttd by indicating the locations olt*" J*g"t"l comers' Thttt utt several other rectangle/parallelogramtools available:r Center Rectangle rgl - Uses a center point and corner

    to create a-

    rectangle with horizontal and vertical lines'

    r 3 Point Center Rectangle i$' - Creates a rectangle based on' a 'center point, nliopoint-oi-"G una corner' Lines are perpendicularat comers.

    r 3 Point Corner Rectangle Ql - Uses three corners to def-rne a

    rectangle. Lines are perpendicular at corners'

    r parattltogram i4r - Uses three comers to define a parallelogram(corners are not PerPendicular)'

    r On the Sketch toolbar, click Corner Rectangle E

    '

    r Or. on the Tools "*nu, "tttt Sketch

    Entities' Corner Rectangle'

  • Lesson 3Basic Part Modeling

    SolidWorks 2011

    4 Sketch a rectangle.Click the Gorner Rectangle toolq-tr1 and begin the rectangle at theorigin.

    Make sure the rectangle is locked to the origin by looking tbr the 1yerle-r cursor as you begin sketching. Do not u'ory about the size !* .olthe rectangle. Dimensioning it \\'ill take care olthat in the next Lr {step.

    5 Fully defined sketch.Add dimensions to the sketch'The sketch is lullY defined. lu40

    **F._ too

    An explanation of some olthe rnore frequently used Extrude options isgiven belorv. Other options n'ill be discussed in later lessons'

    End Condition TYPeA sketch can be extrr-rded in one or two directions. Either or bothdirections can terminate at some blind depth, up to solne gcometry inthe rnodel, or extend through the whole model.

    DepthThe distance tbr a blind or mid-plane ertmsion. For mid-plane, it refersto the total depth of the extr-usion. That rvould mean that a depth of .50rnm fbr a micl-plane extrusion would result in 25mm on each side ofthe sketch plane.

    r DraftApplies dralt to the extrusion. Draft on the extrusion can be inwards(the profile gets snlaller as it extrudes) or outw'ard.

    6 Extrude.Click Extrude i,'dtand extrude therectangle 1Ommupwards.

    Click OK.

    Extrude Options

    Fil

    i*i

  • SolidWorks 2011

    RenamingFeatures

    Tip

    Boss Feature

    Lesson 3Basic Paft Modeling

    'fhe conrpleteci teatrLt'e is sho*'n

    at thc richt.

    Any f-eatr-rre that appears in the FeatureManager design trce (aside fiomthc pnrt itself) can be rcnamed using the procedure belor'r'. Renamiugf-eaturcs is a uselul techniclue lbr finding and editing f-eatures in laterstagcs olthe model. Wcll chosen, logical names help yor'r to organizeyour rvork :Lnd mal

  • Lesson 3Basic Part Modeling

    Sketching on aPlanar Face

    SolidWorks 2011

    Any planar (f1at) face olthe model can be used as a sketch plane.Simply select the face and choose the Sketch tool. where 1u... u..difrcult to select because they are on trre rear of the model or areobscured by other faces, the serect other toor can be used to choose aface n'ithout reorienting the vieu.. In this case, the pranar face on thefiont olthe Baseplate is used.

    !ttttttattttIIIllTIallaIaa

    Note

    8 lnsert new sketch.Create a ner,v sketch usinglnsert, Sketch or by clickingthe Sketch tool iEr . Select rheindicated face.

    When you sketch a tangent arc, theSolidWorks softu,are infers lrornthe motiorr of the cursor whetheryou want a tangent or normal arc.There are fbur intent zones. rvitheight possible results as shown.You can starl sketching a tangentarc from the end point ofanyexisting sketch entity (line, arc, spline, and so on). Move the cursoraway fiom the end point.r Moving the cursor in a tangent direction creates one of the fbur

    tangent arc possibilities.r Moving the cursor in a normar directio' creates on of the four

    normal arc possibil iries.

    Make sure that lnstant 3D iir (Features toolbar) is turned off. Leavingit on will cause several handles and axes that rve are not currently usingto appear on the face.

    SolidWorks ollers a riclr variety of sketch tools for creating profilegeometry. In this exarnple, Tangent Arc is used to create an arc thatbegins tangent to a selected endpoint on the sketch. Its other endpointcan be placed in space or on another sketch entity.lnsert Tangent Arc is used to create tangent arcs in a sketch. The arcmust be tangent to some other entity, line or arc, at its start.

    r From the Tools menu, select Sketch Entities, Tangent Arc.r or' with the cursor in the graphics window, riglit-crick and selectTangent Arc.

    r Or, on the Sketch toolbar click Tangent Arc r?,.

    Sketching

    lntroducing:lnsert Tangent Arc

    Where to Find lt

    Tangent Arc lntentZones

    ItaI-IIaa-

    -a-

  • SolidWorks 2011

    AutotransitioningBetween Lines andArcs

    Lesson 3Basic Part Modeling

    r A plci 1.'11 .l1irn : \\ hat t\ pe o1- irrc you are slcetching.l You can changc tl'ortt rttte to thc othcr by returning the cursor to the

    endpornt ancl rrrrr irtg au af in a clifTcrcnt direction.Whcn using the Line Lool \. \oLl can sriitch fiom sketching a line toskctcl.ring a lansent arc. ancl back again, u'ithout selecting the TangentArc tool. You can do this by retr-rming the cursor to thc er.rdpoint andrnoving au,ay in a dillerent dircction or by pressittg thc A key on thekeyboard.

    Vertical line.Cllick Lire line tool \ arrdstart the vertical iine at thelor'r'er edge captllring aCoincident ,ql relation atthe loner edge and Verticalrclation I .

    Sketch a l 80o arc tangeltt tothc vcrtical 1ine. Look firrthe inlcrcrtce linc indicrtirrgthat thc end point ofthe arcis aligned horizontally u'iththe arc's center.

    Whcn yor-r finish skcLchingthe tangent arc, thc sl

  • Lesson 3Basic Part Modeling SolidWorks 2011

    13 Add dimensions.Add linear and radialdimensions to thesketch.

    As you add thedimensions, move thecursor around to viewdifferent possibleorientations.

    14 Extrude direction.Click lnsert, Boss,Extrude and set theDepth to 10mm. Notethat the preview showsthe extrusion going intothe base, in the properdirection.

    I

    I

    I

    I

    (

    I

    15

    I

    IIIIIIIIIIIIIIIII

    Always dimension an arc by serecting on its circumf'erence, rather thancenter. This rnakes other dimensioning options (min and rnax) avail_able.

    T-35

    i

    I

    -i

    lf the direction olthe preview is away from the base, crick the Reversedirection i*l button.Completed boss.The boss merges with theprevious base to form asingle solid.Rename the featureVertBoss.

  • SolidWorks 2011

    Cut Feature

    lntroducing:Cut Extrude

    Where to Find lt

    Selecting MultipleObjects

    Note

    Rectangle.Press the spaccbar and clouble-click *Front. Start a sketch or.rthis large lacc and add arectan-ele Coincident u'ith thcbottom modcl edge.

    Turn o11'the rectangle tool.

    As you lcarned rn Le,s.son 2 onobjects. holcl don'n the Gtrl keyRelations.Adcl a dimcnsion as shor'r'n.( hrngc tlrc r ieu orictttatiottlrrIsometric.

    page 27. rl'hcn selecting mr-rltipleand thcn seiect tlie objects.

    /-'- -_ --,/t

    Lesson 3Basic Pari Modeling

    Oncc thc tri o nrain L.oss tcatures are cornpletcd, it is tinte to create a cLltto represenL tiie lcmor al of nratelial. Cut f-eatr-rrcs are creatcd in thcsame \\irv ns bosses - in this case u'ith a skctcl.t and ertrusion.

    J'he mcnr.r fbr creaiing a ctrt ltatr-rre by ertruding is identical to that ofcreating a boss. Thc onl-v dil1-erence is that a clit removes rriatcrial lrfiilca boss adds it. Othcr thar.r that distinction, the commands are the same.l'his cut rcprcsents a slot.

    Flom the lnsert menu. select Cut, Extrude....Or. on thc Featurcs toolbar. choose Extruded Cut

    II

    16

    17

    18

    Tlre sketch is uncler deflned. See,Slala.i of u Sketr:h on page 38

    Through All Gut.Clicl< lnsert, Cut, Extrude orpie k tlre Extruded Gut tor'lon the Features toolbar. ChooseThrough All and clicl< OK. Thistype ol'end condition aluayscr,rts through thc entire tnoclel nonlrtte r ho\\ lirr. \o Je ptll :cttirlsu,as needecl. Renarre the I'eatureBottomSlot.

    ,:{l}i6:- "r..:: -::::il'rf':l '::"":l l':jl'

    \**i :r' i* r-l\ ,,,,' : " '

    ii'edr*i I :t

    4 iilrllh sl

    illF slE i! :!t

    75

  • Lesson 3Basic Part Modeling

    Using the HoleWizard

    Creating aStandard Hole

    Tip

    lntroducing:The Hole Wizard

    Note

    Where to Find lt

    Counterbore Hole

    SolidWorks 201 ,|

    The Hole wizard is used to create specialized holes in a solid. It cancreate simple, tapered, counterbored and countersunk holes using a stepby step procedure. ln this example, the Hole Wizard will be ur"d tocreate a standard hole.

    You can choose the face to insert the hole onto, deflne the hole,sdimensions and locate the hole using the Hole wizard. one of the mostintuitive aspects olthe Hore wizard is that you specify the size olthehole by the fbstener that goes into it.You can also place holes on pranes and non-pranar races. For example,you can create a hole on a cylindrical flace.The Hole Wizard creates shaped ho1es, such as countersunk andcounterbore types. The process creates tu,o sketches. one clefines theshape olthe hole. The other, a point, locates the center.The Hole Wizard requires a f-ace or sketch to be selected or pre_selected.

    r From the lnsert menu, choose Features, Hole, Wizard....r Or, choose the Hole Wizard ,dl tool on the Features toolbar.

    A counterbore hole is required in this model. using the lront face of themodel and a relation, the hole can be positioned.Hole position.Select the face indicated andlnsert, Features, Hole,Wizard....

    IIIIIIIIIIIIIIItIIIttIIIIIItIIIIttII

    19

    76

  • Soi dWorrs 20. i

    20 Se ect cour-lrterbore\-:.

    -

    -- . - - -^-

    -.-..: .

    .. -,, lrrr\>Type: CounterboreStandard: Ansi MetricType: Hex BoltSize: M8End Condition: Through AllClick the positions tab.

    Lesson 3Basic paft Modeling

    d-1-{lf-Fffi*a_--

    -;l XiiJl lPe ffih$GIrdl9r.lte V

    i5:rry.,-.,.r r-.. . ..A,iF '- I]i:-i u s,il E q?H+U

    mft,,--JFe,6 t {ir5tEtn:t5rt :{E6le Spsif*t*q

    . *

    I )r :lt::

    :lf- shoLr rrsnm:]:nl

    21 Wake up the centerpoint.Tun-r off the point tool. Drag thepoint onto the circumference oltlre large arc. Do not drr.tp it.When the Coincident symbolappears H, the center point of thelarge arc has been ,.,,uok"n up,,and is norv a point yoLr can snapto-

    Drop the point onto the arc's centerpoint. Look for trre reedback that:?],':,1:L,i::I:".,ii"'llqpi'g to the.rrc;s"c;;;:;,

    "

    coincidenr rerationCllick OK to add the retatlo, ."a ugrin ro .;;;;i;;;:J.il'i:::

  • Lesson 3Basic Part Modeling

    View Options

    Shaded

    Filleting

    Filleting Rules

    Where to Find lt

    Shaded

    Shaded with EdgesHidden Lines RemovedHidden Lines VisibleWireframe

    IttaaaJaaIIiItaarlTa-

    aaJIaa3aaaaaa-aaJ

    .

    ,=r ,lJi:'L-r +rj

    l*--r L__Fl-:'ff,I ,[+l

    Tip

    78

    SolidWorks 2011

    SolidWorks gives you the option of represenring your solid models inone olseveral difrerent ways. They are risted below, with their icons:

    Examples oleach are shou'n in the illLrstration below. you will learnmore about view display and'.ranipuration tn Lesson r; Modering ctCttsting or fi,rgipg.

    Shaded r,vithEdges

    -ii'r\ -r"f'.,__:- I ,.h.',, \, ,,-."t:l. -'1

    Hidden Lines Hidden LinesRemoved MsibleFilleting retbrs to both flllets (adding volume) and rounds (removingvolr-rme). The distinction is made by the geometric conditions. not tf,ecommand itselfl. Fillets are createcl on selected edges. Those edges canbe selected in several rvays. options exist for fixed or variable iadiusfillets and langenr edge propagarion.Some general filleting rules are:l. Leave cosmetic fillets until the end.2. create rnultiple fillets that rviil have the same radius in the same

    command.3. When you need fillets olcliflerent radii, ger-rerally you should make

    the larger fillets lirst.zl. Fillet order is importa't. Fillets create f-aces and edges that can be

    used to generate more fillets.The Featurexperl on page 280 can be used to automate the sizing andordering of fillets. It will be discussed in Le.sson B; Bosic: partModeling.

    r Frorr the lnsert menu, select Features, FilleURound....r CIicl< the Fillet lfjr tool on thc Features toolhar.

  • SolidWorks 2011

    Preview

    Tip

    A Note About Color

    22 lnsert Fillet.Select the Fillet option in one of the rvaysmentioned abor e. Jhe Fillet options appear in thePropertyManaqet'. Click Manual and se1 the radiusvalue.

    r 3(Radius)-8mmYou havc a choice betu'een Full preview, Partialpreview and No preview of the fillet. Fullpreview, as shou'n below, generates a meshpreview on each selected edge. Partial previewonly generates the previeiv ou the 1'rrst edge youselect. As you gain cxperience rvith filleting, yourvill probably want to use Partial or No previewbecause they are faster.

    Lesson 3Basic Paft Modeling

    ,#Ti-.]: :.,.- .

    : :: r.l . Jli/ xI rrfian,cl. i aillFE!,"ri

    i.filFr;rF* aonstantrddius

    lErldble iEdlEFEIE nllEt

    Full rourn nllei

    1a*= 1" i,*.t *'}'

    B iirijr\''i

    Flultpls ridius fillet

    t Ttsnqent proplganonO Full tre.:iee

    PBrnil ff'jenNo Lne"_iel!

    The display can be changed to Hidden Lines Visible to rnake it easierto sclect the edges. The edges can be selected "through" the shadedmodcl as displayed beloiv (for Fillet and Chamfer only).

    23 Edge selection.The edges will highlight asthe cursor moves over themand then appear blue as they dare selected. Edges arc "iautomatically filtered by theFillet comrnand.A callout tra*d*:lcffil appears onthe first edge yor-r select.Select six edgcs total andclick OK.

    You can customizc the colors of thc SolidWorks user interlace. This isdone through Tools, Options, System Options, Colors. You canselect predefined color schemes, or create your own. In some cases, wehave altered colors from their default settings to improve clarity andreproduction quality. As a result, the colors on your system nlay notmatch ti.rc colors used in this book.

    79

  • *fLesson 3Basic Part Modeling

    Detailing Basics

    SolidWorks 2011

    Solid\\rorks cnables you to easily create drarvings fiom parts orassernblies. These dran'ings are fully associative r'vith the parts andassemblies they ref'erence. If you change tl.re model, the drau'ing r'villupdate.

    Various topics related to rnaking drar.vings are integrated into severallessons throughout this book. The rnaterial presented here isjust thebeginning. Specifically:r Creating a ncw dra-uving file and sheet.r Creating drawing vieu''s using the Vieu'Palette.r Using dimension assist tools.A comprehensive treatmenl of detailing is o1I-ered in the courseSolidWnrks Drawings.

  • S- :'',-"'::"-

    Settings Used rrthe TemPlate

    Toolbars

    New Drawing

    lntroducing: MakeDrawing from Part

    Where to Find lt

    making clrau'ings '[heY arc:

    r Drawing

    r Annotation

    --. ---

    - eL1 tr3srnrl

    lrIl,_'-.'

    Dralving trles (x'SLDDRW) nre SoliclWbrks files that cotltain drau ing

    il;;r. i..h .hcct is thc cquivalent ol a sirrgle shcct ol paper.

    Make Drawing from Part takcs the current part and sens thlouSh llj.'

    creatiot.t o1-a dran'ing tft' tt.'""r lbrmat ancl initial drali'ing vien's ttstng

    that part.

    tclickMakeDrawingfromPart/Assembly;aonthestanciarcltoolbar'.

    . 6;. click File, Make Drawing from Part'

    89

    Document ProPertiesS\ sre.rn Optionr (Set using clras'ing template)

    DLari ttt'-rt. Di'Pi:r \tr 1c: Dlaliing Slarrcl:rld:. DisPlaY stYle for new views =

    Hidden lines visible. Tangent edges in new views =

    Removed

    . Overall drafting standard =ANSi

    Tables:Bill of Materials, Automaticupdate of BOM = Selected

    Dimensions:. Font = Century Gothic. PrimarY Precision = '123. Add Parentheses bY default =

    Selected

    Colors:. Drawings, Hidden Model Edges

    = Black

    Dctailing. Auto insert on vle\\creatiou:. All oPtions = cleared

    Ur.rits. Unit sYstem =MMGS

    Tr.rere are toorbars that are spccitic to the process of clct:rilin-e and

  • Lesson 3Basic ParT Modeling

    Drawing Views

    Tip

    SolidWorks 2011

    1 Greate Drawing.Click File, Make Drawing from ParUAssembly icon and chooseB_Si.ze ANST_MM fiorn the Training Templates tab.The sheet format creates a B-size drawing ( 1 1" x I 7") arranged with itslong edge horizontal. The sheet fbrmat includes a border, title block,and other graphics.Double-clicking the template will automatically open it, eliminating theneed to click OK.

    The initial task of detailing is the creation olviews. Using the MakeDrawing from ParUAssembly tool leads you through the selection ofthe drau'ing sheet to the View Palette. This option generates drawingvieu,s that match the orientations in the part using a drag and dropprocedure. Additional views can be projected or folded directly fiomthe dropped view.

    These options are discussed in detail inthe SolidWorks Drawings course.

    2 View Palette.Clear lmport Annotations. Drag the Front view liom the ViewPalette and drop it onto the drawing as shou'n. lt will be removed fiomthe palette.

    D'aq lrews onl! drB4inq lheet

    aaaaaJaaaaJaaaaaaaaaaaaaaaaaTaaiaaaa

    w{A} Tap

    &s&"Ba.k

    ffiw"gnttom

    %kometdc

    Ag

    (A) Rrsht

    *d*Left

    &+Cuffent

    90

  • SolidWorks 2011 Lesson 3Basic Part Modeling

    Projected views.Add the Top i ieri br nror ing the cursor above the vierv and clicking.Return the cursor to the Front viel and move to the right to create theRiht r ieri.Click OK.

    Drawing views.Add the xlsometric vieiv by dragging and dropping fron-r the palcttc,Place it in the r-rpper right corner.

    Thc part document is stiil open. You can press Ctrl+Tab to switchbetr.vecn the dlau'ing and part document u'indou,s.

    4

    Tip

    91

    ,4.- .,,i'l,.rr4 rl t:!r-i:

    _-rl.. F,:

    r:: I

    lilI

    L,!r-r

  • Lesson 3Basic part Modeling

    SolidWorks 20115 Disptay.

    Moving Views

    Click the Isometric vierv and click the Shaded button

    Drar'r.ing r ier,rs can bc reDorili^.-,,. , - .-urawrns. In rhe standar.T::.:l:i1 fv dragging thern around rhedrarving. rn trr" .t rj*;i::.':l:""o bv dragging thern around rheyource_yiew. il;;. i.ll J.f:g:rnenr. rirc r,"o.rt ui..,i,lri"vource view.This means . --" qrratrBcrnent. the Front view is theviews. rhe t";;#;;Til"T:'j:* ll" rionr view moves ail threer ieus. Thc rop u,r,r nisi tttaL rlroVlfl$ the liont virnry rnovc alnnc ,r.^:.- -?t u1*t are,tligned rc t he Front. m.y "un

    only move utong tlr"i. u'^i. ;ilffi#Move Aligned Views.

    ;"J::i:li,:ll:*:*:,rr vieu, rt can be rnovedthe other ui"r, .".uin utign.a. rn any direction and

    (

    IIIITIItaIadJ

    92

  • Lesson 3Basic Part Modeling

    Dimensioning

    DrivenDimensions

    Note

    lntroducing:Dimension AssistTool DimXpert

    Where to Find lt

    SolidWorks 2011

    Dimensions can be created in drawing vielvs using several tools. Thesedimensions are not relateil to the dimensions generated in modelsketches and I'eatures. TheY are:

    r Smart dimensioning - Uses the standard Smart Dimension toolto manually add dimensions like those in a sketch'

    r DimXpert - Automates dimensioning by working from a datutnposition.

    These dimensions are considered tobe driven dimensions. Drivendimensions always display the proper values but connot be used tochange the model.

    By default, dimensions of this type are displayed dift-erentiy:

    r They are displayed in a different color.r The vaiue is enclosed in parentheses (smart dimensioning)'The DimXpert Dimension Assist Tool assists in dimensioning a viewbased on the selection of a datum and model geometry' Options lorpolar, linear, baseline, and chain styles are available'

    I Click Smart Dimension J and DimXpert Lr .

    Datum setuP.Click Smart Dimension lH,r and the DimXpert l4-ioption.

    Select Linear dimensioning ': as thc PatternScheme.

    Select Baseline LH-t as the DimensioningScheme.Select By vertex/hole center fbr the Datum.

    For the Datum, click the lower left vertex in theFront view as shown.

    The datum selection can also be a hole center.

    :4.:: : a:rl

    8

    94

  • SolidWorks 2011Lesson 3

    Basic Part Modeling

    9 Edge selections.-

    i.t""., the eclges. linear and circular' as shou'n' The dimensions areadded based on ihe position in ref'erence to the datum'

    10 Hole selection.Select an edge of the hole feature as shown' The geometry is read

    as a

    coutrterbore and an appropriate dimension is added'

    Tip

    /-- Qao

    Oncethedimensionsareinserted,theyareassociatedtothatviewandwill mo'c\.vith it unless you deliberat.ly toou. them to another vierv or

    delete them.

    ClickoKtocompletetheadditionofdimensionstothisr.ieu..:.

    95

    t- Qto

  • Exe rc is ePlate

    Exercise 7plate

    7," itl 1ot11.1116n-

    ., ur. . c;d, Sketch and_

    -.: :, . ,t__ite the part. This--' .

    - : l','r'jr11r[11Jr.I ( D.,

    -h. D. \/ t.ritti16 q1

    it.r.'ge {.J,a Jtttr.ctt/ttcittg; C,r.trner ReclangIe onpage 69.

    Procedure

    t .9ketching on a planar Face on page 72.r fnrr Ftottrt| on |age -1.1 ( 'rr3 tltc Holc Wiztl.d on page 76.

    Units: millimeters

    lr.:::: : ,l:,":,]: p1.t and nanre ir ptate. ftreare the seonerry as:nu\^ n ln lhe Ibliou ing steps.Sketch base feature.

    200

    /

    IIExtrude base feature.Extrude to 1l.re sketch 5mm as shown

    !'r-e1te a nevu,sketch on the Top planeAdd thc geonrclr) lnd dinrcrrsion, a_shon n.

  • Boss.C.li;:r. I ltc\\

    .,\ctr.it on rJirrrcn.it,rrr ,. ,l;::l',i" rhc rop lace ol'rhe solid

    E.rlrirde a boss 25rnm.

    SotidWorks 2(

    Add the georrretry an

    Hole Wizard.

    cricr< the positions tab. "vrvur ,re race shown.

    llick the Trrna +^r ^ place the points as shor.vn.

    Type; Hole

    click the Type tab. Set tj --'v Lrrs polnts as shor.vn.

    rype; Hole 'be prope'ties olthe hole as fbJlow"s:

    Clrck the Hole Wizard aClicl< rhe p^^,., nd select the trce sl.rown

    Standard: Ansi MetricType: Drill sizesSize:25mmEnd Condition: Through All

    I

    IttI

    104

  • SolidWorks 2011

    Exercise 8:Cuts

    Procedure

    Exercise 8Cuts

    Use t'ectltttt.':. .-::.-=;lli,lrcs ltldcut fcatllras Ii C|i:1.; lhe pert.This lab lcinlblccs the lollou ingskills:

    t lnftoLltrcittg.Corner Re t'ttrngle ottpage 69.

    t Tctngent Arr: Inlent Zones onpage 72.

    t Cut Fectture on page 75.t Filleting on page 78.Units: millimetersCreate a ne\\'lr'Irn part ancl natne it Cuts. Create the geometry as shor,t'l.tin the fbllori'ing steps.Sketch base feature.Create a neu' sketch on the Top plane. Add the geometry anddimensions as shorvn.

    Extrude base feature.llrtnrde to tl-rc sl

  • -/F

    Exercise 8Cufs SolidWorks 2011

    3 Cut slot.Cleate a new sketch on the topface oltlre solid. Add thegcot)lctry and dirrrcnsions asshown.

    Extrude a cllt using ThroughAil.

    4 Gut another slot.Create a new sketch using thesame face. Add the geometryand dimensions as shown.Ertrude ar)othcr cut usingThrough Ail.

    Cut rectangle.Create a new sketch using the same facedirlensions as shown.Extrude another cut r-rsing Through AIl.

    Add tlre geometry and

  • 7 Save and close the part.

  • SolidWorks 2011Exercise 1 1Part Drawings

    Exercise 11 :Part Drawings

    Dimensioned View

    Create this parl drau'ing using theinibnr-r ati on provided.

    This lab reinfbrces the foilorving skills:

    r iVerr Drav;ing on page 89.t Drawing Wev:s on Page 90't Center Marks on Page 93.t Dintensioning on Page 94.Use the B-Size-ANSI MM template and the built parr Basic-Changes-Done.

    Use the following graphics to create the drawing'

    '- R6 TYP

    -

    R3 TYF

    @ 9 THRU P.tLI 1018.010 u5.680

    d5I

    I

    IL

  • Exercise 13Symmetry and Offsets 1

    Exercise 13:Symmetry andOffsets 1

    DimensionedViews

    SolidWorks 2011

    Use ofJsets and symrnetry to completetl.re part.

    This lab reinfbrces the fbllou'ing skillst Introducing: Insert Centerline on

    page ll9.t Syntmetryt afler Sketching on

    page 120.t Sketching an Olfset on Page 135.Units: millimeters

    Use the following graphics with the design intent 10 create the part.

    2X O IO THRU ALL -

    IIII

    I

    I

    I

    I

    I

    Pcrrt flncl holes

  • SolidWorks 2011

    MatingComponents

    Note

    lntroducing:Insert Mate

    Where to Find lt

    Note

    Lesson 12Bottom-U p Assem bly Modet i ng

    6 Move.Cllick on the cou.rptrnent ancl cl.ag it to nrove itcloser to n he rr. rt n rll be nraied.Other options tbr- ruor rng and rotatilte thecolnponcnt u ill be discr-Lssecl larer in t-hislesson.

    obviously dragging a componenr is not su11'rciently precise fbr builclin,Ian assc'bly. Use l.aces a'd cdges to matc .on.,po,,,.n,, to .u;; ..rrlr;,,"-T'he parts inside the bracket are intencred to mo'c. so make sure thatthe proper degree ol tieedom is left al,ailable.The Standard Mates are discussecl in this Iesson. .l-he AdvancedMates (Symmeh'ic, carr, ccar rnd Distancc,Angrc Li'it Mates) arcdiscussecl jn Ihe Assentbb, Mtdelingmanual.lnsert Mate creatcs rerat onships betu'cen colrponent parts of betwcena part and the asse'bly. r\i'o orthe rrost cornmorly uscd rrates areCoincident and Concentric.Mates can bc createcl using manl tjilicretrt objccts. you can use:I Facesr Planesr Edgesr Verticesr Sketclr lines and pointsr Axes ancl or.iginsMost mates are rrade betu.een aparr of objects.r C)n the lnsert menu, sclcct Mate....r Or, on the Assctlbly toolbar, clicl< Mate e,.r Or, right-click a component rrlt.l choose Mate.Mates hiive icons thiit are based on the ir type, fbr cxampleCoincident n.

  • Lesson 12Botto m- IJ P A ssemblY M o d e I i ng

    Mate TYPes andAlignment

    SolidWorks 2011

    \latcs are used to create relationships betrveen cotnponents' Faces are,l-r. n.,o:, conlnonly used geometry in mates' The type of mate' in

    cornbir.ration u ith the .oniitio'-t' Anti-aligned or Aligned' determinesthe result.

    IIIII

    I

    I

    I

  • SolidWorks 2011

    Common Buttons

    Feu'er options arJ a\ ailableas important.

    Lesson 1 2Botto m- U p Assem bly M ode I i ng

    u ith cylindrical laces but they are every bit

    There are three buttons common to all the controls:

    r ry' is Undor r;;t is Flip Mate Alignmentr n/ is OK or Add/Finish Mateln addition to these, the Mate dialog itself also has specific matealignrnent controls. , ' and .i.

    Aller the mate has been created, you can right-click and select FlipMate Alignment to reverse the alignment.

    415

    Tip

    Anti-Aligned Aligned

    Concentric @

    Tangent S

    Lock i-lSelect anywhere on component.

    i:*,,i ,klitll

    Components that are lockedwill move together. No

    alignment options.

  • Lesson 12Botto m-U p Assem b Iy M od el i n g

    Things to which youcan mate

    SolidWorks 2011

    Therc are manv types of topology and seometrv that can be used inirlaring. I he selections can create

    -uny ,.,.,u1. tfp.r.

    416

  • Question: What do you catt an el''ite SolidWorks

    user?

    ha^6 co$nleted ths requlrefilenis

    foi:

    Certified$olidWorksProfessional:SolidModelingSpecialist-4

    Answer: A certified sotidworks professionat.Get trained, get tested, and join our wortdwide community of proven talent.

    www. solidworks. com / cswp

  • Question: What do you ca[[ an etite SotidWorks user?

    ffittAnswer: A Certified SotidWorks Professional.

    Get trained, get tested, and join our worldwide community of proven talent.

    www. sotidworks. com / cswp

    hrs coFrpleted the requirenenls for:

    Certified SolidWorks Professional: Solid Modeling Specialisl

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