solidworks carro formula 01

8/9/2019 solidworks carro formula 01

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SolidWorks 08 Body F1 CAR Page 2-1

BA. Save as "BODY".Step 1. I necessary, open our LANK e.

Step 2. C c F e Menu > Save As.

Step 3. Key- n BODY or t e ename an

press .

B. Side Cut.

Step 1. C c Wireframe on t e V ew too ar.

Step 2. C c ight p ane) n t e Feature Manager an c c Sketch rom t e Content

toolbar, Fig. 1.

Step 3. C c orma o on t e Stan ar V ews too ar. Ctrl-8

Step 4. C c ine L) on t

Step 5. Draw t e lines nFig.

Keep the lines away fro

the cartridge hole. Use

t e n erenc ng ne, t eotte ne t at appears

w en you raw t e

lines.

Step 6. C c Spline S)

on the Sketch toolbar.

Step 7. Draw a sp ne across

t e top, Fig. 3 ress

Escape to end the

spline.

Step 8. C c t e sp ne to s-

p ay t e Sp ne Po nts

(green) and Control

Po ygon.

Step 9. C c a gray Contro Po nt to act vate t an t e Contro Po nt turns ye ow. Move t e ye -

low Control Point to adjust spline, Fig. 4.

Chapter 2

ig. 1

ig. 4

10/16/09

Brookside Middle School Tech Edhttp://www.sarasota.k12.fl.us/brookside/cudacountry email:[email protected]


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Step 10. C c Smart Dimen-

sion (S) on

t e S etc too ar.

Step 11. D mens on as s own

Fig. 5. To Smart di-mension click the line to dimension, then move the cursor up off the sketch and click. Key-

n t e mens on an press ENTER. To Smart mens on t e over a engt , 195, c c t e

ac corner an c c t e ront ne. Move t e cursor up o t e s etc an c c . Key- n

195 for the dimensionan press ENTER.

Step 12. Click eatures on the Command

Manager too ar.

Step 13. C c xtruded Cut on t e Featurestoo ar.

Step 14. In the Extrude Property Manager:

under Direction 1

End Condition to Through All

The Direction arrow should

point towards area to be cut away,

Fig. 7. If arrow is pointing in wrong

rect on, c c Flip side to cut, Fig. 6.

C c OK

Step 15. Save. Use Ctrl-S.

C. Rear Cut.

Step 1. Click ack on the Standard Views toolbar. (Ctrl-2

Step 2. Click the ack faceof the body and click Sketch on

t e Content menu,Fig. 9

Step 3. Click Centerpoint Arc (S in the Arc flyout


ig. 5

Fig. 8ig. 6

Fig. 7

Fig. 9

ack face

Dir


3/37


Step 4. Start arc at center of the cartridge holean move

the cursor to the right. Click to place the first end

po nt, t en move cursor counterc oc w se 180 de-

grees C c to p ace t e secon en po nt, ig. 10.

Step 5. Click ine (L) on the Sketch toolbar.

Step 6. Draw t e lines nFig. 11. Start t e ne at t e en

o t e arc. Use t e n erenc ng ne, t e otte ne

t at appears w en you raw t e nes.

Step 7. Click Smart Dimension (S on the Sketch

too ar.

Step 8. Dimension arc 13 Fig. 12


Manager too ar.

Step 10. C c xtruded Cut on t e Features

too ar.


under Direction 1


The Direction arrow should point towardsarea to be cut away, Fig. 13. I arrow s po nt ng n

wrong direction, click Flip side to cut, Fig. 14.

C c OK .

Step 12. Click sometric on the Stan-

ar V ews too ar.

Step 13. Save. Use Ctrl-S

Fig. 10

1. St

axle c

3. Dan

ig. 11

Fig. 12

ig. 14Fig. 13

Directioarrow


4/37


D. Top Cut.

Step 1. C c t e op flat faceo t e o y an c c Sketch

on the Content menu,Fig. 15

Step 2. C c orma o on t e Stan ar V ews too ar.

(Ctrl-8)

Step 3. C c Centerline n t e ine flyout S) on

t e S etc too ar.

Step 4. Start ng rom m po nt o t e ottom o

the sketch, draw a centerline up through

t e s etc ,Fig. 16.

Step 5. Press t e scape eyto unse ect Cen-

terline.

Step 6. C c t e center ne to se ect t, Fig. 16.

Step 7. Click ynamic Mirror on the

S etc too ar or Too s Menu > S etc

Too s > Dynam c M rror, Fig. 16

Symmetry sym o s appear at ot en s

of the centerline. Geometry drawn on

one s e o m rror center ne w m rror

onto t e ot er s e.

Step 8. Click ine (L) on the Sketch

too ar.

Step 9. Draw t e lines nFig. 17. Keep t e vert ca ne away rom t e an . Avo any n er-

encing lines except vertical.

ig. 15

ig. 16 ig. 17


5/37


Step 10. Click Smart Dimension

S on t e S etc too ar.

Step 11. A mens ons as s own

n Fig. 18. Start at t e top,

with the 40. Dimension thestance etween t e s e po

e ge an t e e ge o B an 2.

Step 12. C c angent Arc n

the Arc flyout on the

S etc too ar.

Step 13. Draw an arc etween t e Posi-

tion 1and Position 2, Fig. 19.

Step 14. C c eatures on t e

Comman Manager too ar.

Step 15. C c xtruded Cut on t e

Features too ar.


un er Direction 1

End Condition to Through All The Direction arrow should

point towards area to be cut away,

Fig. 20. I arrow s po nt ng n wrong

rect on, c c Flip side to cut, Fig. 21

C c OK

Step 17. C c sometric on t e Stan ar V ews too ar.

Step 18. C c Shaded With Edges on t e V ew too ar.


Fig. 18

.

Fig. 20

2

Fig. 19

on

Fig. 21


6/37


E. Under Front Wheel Cut.Step 1. Rename Featuresin the Feature Manager (left panel). To rename,

c c t e Feature name an press F2, Fig. 23.

C ange: BODY

CARTRIDGE HOLE

AXLE HOLES

EYE SCREW SLOT SIDE CUT

REAR CUT

TOP CUT

Step 2. C c ight p ane) n t e Feature Manager an c c Sketch rom t e Content

too ar, Fig. 23.

Step 3. C c ormal To on t e Stan ar V ews too ar. Ctrl-8

Step 4. Click Spline (S) on the Sketch toolbar.

Step 5. Draw a 3 po nt sp ne across t e ottom n ront o t e ax e,Fig. 24. A ow room or t e

ront w ng, a ove an etween t e sp ne an t e nose t p. A so, a ow or t e w ee stan -

offs around the axle hole. Press Escape

to en t e sp ne.

Step 6. C c t e sp ne to sp ay t e Sp ne

Points (green) and Control Polygon.

Step 7. C c a gray Contro Po nt to act vate t

an t e Contro Po nt turns ye ow. Move

t e ye ow Contro Po nt to a ust sp ne,

Fig. 25.

Step 8. C c eatures

on the Command Manager

too ar.

Step 9. Click xtruded Cut

on t e Features too ar.

Step 10. In t e Extru e Property Man-

ager:

un er Direction 1


The Direction arrow should point towards area to be cut away, Fig. 26. I arrow

is pointing in wrong direction, click lip side to cut, Fig. 27. Click OK .

ig. 23

ig. 24

Poi

ig. 25

Fig. 26

Fig. 28ig. 27

irection


7/37


F. Loft Cockpit.Step 1. Rename Featuresin the Feature

Manager. To rename, c c t e

Feature name an press F2, Fig. 29.

C ange:

xtrude 4 to RONT WHEEL

CUT.

Step 2. C c t e op faceo t e o y an

c c Sketch on t e Content

menu,Fig. 30.

Step 3. C c orma o on t e Stan ar

Views toolbar. (Ctrl-8)

Step 4. Click oom to Selection (Q) on the

V ew too ar to zoom aroun t e ront of

cockpit, ig. 31

Step 5. C c Centerline n t e ine flyout

S) on t e S etc too ar.

Step 6. Start ng rom m po nt o t e cartr ge arc

edge, draw a centerline down through the

sketch,Fig. 32.

Step 8. W t t e center ne se ecte , c c ynamic

Mirror on t e S etc too ar or

Too s Menu > S etc Too s > Dynam c M rror, Fig. 32.

Step 9. Click ine (L) on the Sketch toolbar.

Step 10. Draw t e lines nFig. 33. Start t e rst ne at top

en po nt o center ne, Position 1 Fig. 33. Br ng t e

line over to the corner, Position 2. Continue another lineown vert ca y, Position 3.


Fig. 31 Fig. 32

e

Fig. 33

Positi

ositi

ig. 29


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Step 12. Draw a sp ne rom t e en o t e vert ca ne to t e center-

line, Fig. 34. Press Escape to end the spline.

Step 13. Shift clicka vert ca ne an a sp ne to se ect ot , Fig. 34.

To S t c c , c c a vert ca ne, t en o own t e S t

ey an c c t e sp ne.

Step 14. Click angent on the Content menu, ig. 35.

Step 15. C c a gray Contro Po nt to act vate t an t e Contro Po nt

turns ye ow. Move t e ye ow Contro Po nt to a ust sp ne,

Fig. 35.

Step 16. Click Smart Dimension (S on the Sketch toolbar.

Step 17. D mens on as s own ig. 36

Step 18. C c xit Sketch on t e S etc too ar.


Step 20. Click the op faceof the body,Fig. 37

Step 21. C c Insert Menu > Re erence Geometry > P ane.

Step 22. In t e P ane Property Manager, un er Se ect ons:

Set Offset Distance o

c c OK n t e Property Manager, ig. 38

g.

Fig. 38

ig. 34

Fig. 36


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Step 23. C c t e cockpit sketch (Sketch 9) n t e Feature

Manager, Fig. 39and copy. Use Ctrl-Cto copy

s etc .

Step 24. C c t e ew Plane (Plane1) n t e Feature Man-

ager, ig. 40an paste s etc . Use Ctrl-V o pas e

sketch,Fig. 41.

Step 25. C c t e Sketch10 (pasted sketch) n t e Feature

Manager and click Edit Sketch on the Con-

tent menu,Fig. 41.

Step 26. Click Normal To on the Standard Views toolbar.

Ctrl-8)

Step 27. C c oom to Selection

(Q on the View toolbar to zoomaroun cockpit.

Step 28. C c t e op left cornero t e

sketch and click Make Fixed

on the Content menu,

Fig. 42.

Step 29. C ange mens on o ne

from 23 to 14 Fig. 43

Step 30. C c xit Sketch on

the Sketch toolbar.

Fig. 39 Fig. 40

ig. 42

ig. 43

Click

to

Fig. 44


10/37


11/37


Step 4. C c t e op face of cockpit loftan c c Sketch

on t e Content menu,Fig. 51

Step 5. C c ormal To on t e Stan ar V ews

too ar. Ctrl-8)

Step 6. C c oom to e ect on ) on t e V ew

toolbar to zoom around the ront of cockpit, Fig. 52.

Step 7. C c Centerline n t e ine

flyout S on t e S etc

toolbar.

Step 8. Start ng rom m po nt o t e car-

tr ge arc e ge, raw a center neown t roug t e s etc ,Fig. 53

Step 9. W t t e center ne se ecte , c c

Dynamic Mirror on t e

Sketch toolbar or Tools Menu >

S etc Too s > Dynam c M rror,

Fig. 53. Symmetry sym o s appear

at ot en s o t e center ne. Geometry rawn on

one s e o m rror center ne w m rror onto t e ot erside.

Step 10. C c ine ) on t e S etc too ar.

Step 11. Start first line top endpoint of centerline , Position 1,

Fig. 54. Br ng t e ne over to t e corner, Position 2.

Cont nue anot er ne own vert ca y, osition 3. T e

nes w m rror over to t e ot er s e o t e Dynam c

Mirror centerline.

Step 12. C c Centerpoint Arc S n t e Arc flyout


Step 13. Start arc on centerline aligned with the end of verti-

cal linean move t e cursor to t e e t. C c to p ace

the first end point, then move cursor counterclockwise

90 degrees Click to place the second end point, Fig. 55.

.

i . 52

Fig. 53

Fig. 54

Fig. 55

osi

osi


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Step 14. Click Smart Dimension (S on the Sketch

too ar.

Step 15. D mens on line 11an arc radius 13as s own n

Fig. 56.

Step 16. C c xit Sketch on t e S etc too ar.

Step 17. Click sometric on the Standard Views toolbar.

Step 18. C c oft Base/Boss on t e Features too ar.

Step 19. Click the offset entities sketchand the sketch on top face, Fig. 57.

Step 20. In t e Lo t Property Manager

un er Start En Constra nts:Set Start constraint:

Tangency to Face

Set Start Tangent Length: .

Fig. 57 an Fig. 58

click OK in the Prop-

erty Manager.


I. Create Side Pod Construction Sketch.Step 1. C c t e side faceo o y s e po ),Fig. 59

Step 2. Click Insert Menu > Surface > Offset.

Step 3. In t e Property Manager, set:

Offset distance to 3

Fig. 60an c c OK .

Fig. 60

etch 1

h 2

Fig. 58

Fig. 56


13/37


Step 4. C c t e ew surfacean c c Sketch on t e

Content menu,Fig. 61

Step 5. C c Offset Entities on t e S etc too ar.

Step 6. In the Offset Entities Property Manager set: Distance to 3

T e ye ow o set rectang e s ou e on t e out-

side of the face, Fig. 62. If it is not, click Reverse.

C c OK .

Step 7. Click Surface-Offset1in the Feature Manager and

c c ide on t e Content menu,Fig. 63an

Fig. 64

Step 8. Click xit Sketch on the Sketch toolbar.

J. Create Side Pod 3D Sketch.

Step 1. Use t e otate View n t e V ew too ar to

rotate v ew as s own n Fig. 64

Step 2. Use the oom to Area in the View toolbar

to rag a zoom w n ow aroun t eleft side pod,

Fig. 64

Step 3. Click D Sketch in the Sketch

flyout on the Sketch toolbar. Be sure to click

t e flyout arrow to se ect 3D S etc .


T e cursor s ou c ange to XY p ane

indicating you are sketching in XY plane. If

not, press Ta to sw tc s etc p ane.

Step 5. C c to start sp ne at t e top corner vertex)

o o y an s e po , os t on , g.

Step 6. C c 2n en po nt o sp ne on t e ac vert ca ne o t e 2D s etc , Position 2. Keep

t e en po nt away rom t e m po nt o t e ne. Press scapeto en Sp ne, Fig. 65.

.

ig. 62 ig. 63

ig. 64

.


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Step 7. Press S key again and select Spline .

Step 8. Press Ta to c ange t e s etc p ane to t e

p ane . V ew t e Re erence Tr a

at t e ottom e t corner o t e sp ay

to eterm ne t e s etc p ane.

Step 9. Draw a spline from Position 2on the back

vertical line of 2D sketch to front vertical

ne, Position 3, Fig. 66. Press Escapeto

en Sp ne.

Step 10. Press S ey aga n an se ect Spline .

Step 11. Use t e r g t arrow to rotate v ew as s own

in Fig. 67.

Step 12. Draw a sp ne rom Position 3on t e ront

vert ca ne o 2D s etc to top corner ver-

tex) o o y an s e po , Position 4, Fig.

67. Press scapeto end Spline.

Step 13. C c ine ) on t e S etc too ar.

Step 14. Draw a line across the top of the body to con-

nect the ends of the splines, Position 1 to

Position 4,Fig. 68. Press t e Escape key o

unse ect L ne.

Step 15. Click Smart Dimension (S on the

S etc too ar.

Step 16. A dimensions between endpoints ofspline and top corner of the 2D sketch as

shown in ig. 69 To Smart dimension, the

en o sp ne po nt an t e top corner o 2D

s etc .

.

.

.

.


15/37


Step 17. Press t e scape eyto unse ect Smart D mens on.

Step 18. Click ack on the Standard Views toolbar. (Ctrl-2

Step 19. C c t e ower sp ne to sp ay t e Sp ne Po nts green)

an Contro Po ygon.

Step 20. C c a gray Contro Po nt to act vate t an t e Contro

Po nt turns ye ow. Move t e ye ow Contro Po nt to a ust sp ne, Fig. 70.

Step 21. C c ight on t e Stan ar V ews

too ar. Ctrl-4)

Step 22. Use t e Contro Po nts to a ust sp ne,

Fig. 71.

Step 23. C c ront on t e Stan ar V ews

too ar. Ctrl-1)

Step 24. Use t e Contro Po nts to a ust top sp ne, Fig. 72.

Step 25. Be care u w en a ust ng t e sp nes. T e sp nes must

be keep out away from the body or the surface created

from this 3D sketch will not cut the body. Avoid this er-

ror y a ust ng sp ne n eac v ew Norma s). C ec

sp nes n top v ew. Fig. 73 s correct, ut ig. 74 as

error.

Step 26. C c sometric on t e Stan ar

V ews too ar.

Step 27. Ex t t e D Sketch. To Ex t, c c

n t e Sketch flyout on

the Sketch toolbar. Click the yout arrow

t en 3D S etc .

eep splinesoutside body

.

Fig. 71

.

Fig. 73 ig. 74


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K. Create Fill Surface.Step 1. Click Insert Menu > Surface >

F .

Step 2. Se ect t e 3D Sketch ig. 75

Click OK in the Property

Manager, Fig. 76.

L. Cut with Surface.Step 1. C c Insert Menu > Cut > W t Sur ace.

Step 2. In t e Sur aceCut Property Mana

click cut surface in drawing, F

the Direction arrow should

towards area to be cut wa

arrow s po nt ng n wrong

rect on, c c lip Cut

, Fig. 78

click OK

Step 3. C c Surface-Fill1 n Feature

Manager and click Hide on the Content menu,Fig. 79.

Step 4. Expand Surface-Fill1 n Feature Manager, c c 3DSketch1an c c Hide on t e

Content menu,Fig. 80

M. Copy Side Pod 3D Sketch.Step 1. C c DSketch1 n t e Feature Manager, Fig. 81

Step 2. With the 3D Sketch selected, use Ctrl-Cto copy 3D

S etc .

Step 3. Use Ctrl-Vto paste 3D S etc .

Step 4. C c t e new cop e 3D Sketch n t e Feature

Manager and click Edit Sketch on the Content

menu,Fig. 82.

Fig. 76

Fig. 75

Fig. 77 Fig. 78

ig. 79

ig. 81ig. 82

ig. 80


17/37


Step 5. C c sometric on t e Stan ar

V ews too ar.

Step 6. Rotate View and Zoom to Area

around side pod, ig. 83.

Step 7. Pu own t e vertex at t e top corners o

ne an sp ne, Positions 1 and 4 own

to t e ottom o o y, Fig. 84. Keep t e

vertex in the corner (edge). If the vertex is

not at t e ottom t e sur ace w not cut.

Step 8. C c Smart Dimension S on

t e S etc too ar.

Step 9. C ange t e ront dimension to 20an t e

back dimension to 23at t e corners e-

tween en po nts o sp ne an top corner o

the 2D sketch as shown in ig. 85.

Step 10. Press t e scape keyto unse ect Smart

D mens on.

Step 11. C c ack on t e Stan ar V ews too ar. Ctrl-2

Step 12. C c t e ottom sp ne to s-

play the Spline Points (green)

an Contro Po ygon.

Step 13. C c a gray Contro Po nt

to activate it and the Control

Point turns yellow. Move the

ye ow Contro Po nt to a ust

sp ne, Fig. 86

Step 14. C c ront on t e Stan-

dard Views toolbar. (Ctrl-1)

Step 15. Use t e Contro Po nts to a -

ust sp ne, Fig. 87

Step 16. C ec t e sp nes n t e Top V ew Fig. 88. T e sp nes most e outs e t e o y or

the surface created from this 3D sketch will not cut the body.

.

.

Fig. 83Zoom

.

4

oto bottom

.

ig. 88

eep splinesoutside body


18/37



Step 18. Ex t t e D Sketch. To Ex t, c c n t e Sketch flyout on t e S etc

too ar. C c t e flyout arrow t en 3D S etc .

N. Create Lower Fill Surface.Step 1. C c Insert Menu > Sur ace > F

Step 2. Select the 3D Sketch, ig. 89

C c OK n t e Property

anager, Fig. 90

O. Cut with Lower Surface.Step 1. C c Insert Menu > Cut > W t

Sur ace.

Step 2. In t e Sur aceCut Property Mana

c c cut sur ace n raw ng,

the Direction arrow should

towards area to be cut aw

Fig. 91

arrow s po nt ng n

wrong rect on, c c

Flip Cut , Fig. 92

c c OK

Step 4. C c Surface-Fill2 n Feature Manager an c c Hide on t e Content menu,Fig. 93

Step 5. Click Sketch13(2D rectangle sketch) in the Feature Manager and click Hide

on the Content menu,Fig. 94.

ig. 90

Fig. 89

Fig. 91ig. 92

Fig. 93 ig. 94


19/37


P. Mirror Side Pod.

Step 1. C c irror on t e Features too ar.

Step 2. In t e Property Manager set:

un er Mirror Face/Plane, Fig. 96

expan t e Des gn Tree n t e top e t

corner of the drawing area c c Right P ane), ig. 97

un er Features to Mirror

n Des gn Tree se ect

SurfaceCut1an

SurfaceCut2

c c OK ,Fig. 98


Step 4. In t e Feature Managercreate o er or S e Po s.

To create o er se ect a

features. Click the first

eature, o own S t

ey an c c ast eature,

Fig. 99

Step 5. Rightclick any selected

featurean c c dd to

New Folderon t e Con-

tent menu c c OK to

warning)Fig. 100.

Step 6. Rename t e o er SIDE

POD. To rename, se ect

folder and use F2 key,Fig. 101

Q. Wheel Standoff.

Step 1. C c ight p ane) n t e Feature Manager an c c Sketch

rom t e Content too ar, Fig. 102

Step 2. Click ormal To on the Standard Views toolbar. (Ctrl-8

Step 3. Use t e oom to Area n t e

V ew too ar to rag a zoom w n ow

aroun t e ront axle hole Fig. 103

Fig. 97ig. 96

Fig. 99 Fig. 100 ig. 101

ig. 102

g.oom


20/37


Step 4. C c t e e ge o t e ront ax e o e, ig. 104

Step 5. C c Convert Entities on t e S etc

toolbar.

Step 6. Click Centerline in the Line flyout (S)

on t e S etc too ar.

Step 7. Draw wo centerlines rom t e center o t e c rc e

as shown in,Fig. 105. Keep one centerline horizon-

ta .

Step 8. C c Smart Dimension S on t e S etc

too ar.

Step 9. D mension anglebetween construction lines10 as

s own n ig. 106 To Smart mens on c c ot

construct on nes, t en move t e cursor an c c .

Key- n 10 for the dimensionan press ENTER.

Step 10. Click llipse on the Sketch toolbar.

Step 11. Draw an e pse as s own n Fig. 107. To raw e -

pse, c c t e center o c rc e to p ace t e center o

t e e pse. Drag to t e ang e center ne an c c

to set the major axis. Drag down below circle and

c c aga n to set t e m nor ax s.


too ar.

Step 13. Dimension ellipse as s own n Fig. 108. To Smart

mens on c c t e ma or ax s po nts, t en move

t e cursor up o t e s etc an c c . Key- n 17 forthe dimensionand press ENTER. Dimension the

minor diameter 8.


Fig. 104

Fig. 105

Fig. 106

Fig. 107

Fig. 108


21/37


Step 15. Zoom out, use t e ey an use

Zoom to Area to rag a

zoom window around the oth

axle holes, Fig. 109.

Step 16. Press scapeto unse ect Zoom.

Step 17. Copy sketch to rear axle. To

copy, drag selection around

sketch, Fig. 110 Be sure to

get t e mens ons n se ect on.

Hold down Ctrlkey and drag

from center of axle hole c rc e)

to center of rear axle hole.

Step 18. C c eatures n t e Comman Manager too ar.

Step 19. Use the otate View in the View toolbar to rotate view as shown in ig. 111.

Step 20. C c Extruded Boss/Base


Step 21. In the Property Manager set:

under From

Start Condition to Offset

Offset Valueto

un er Direction 1

ept o 16

click OK ,Fig. 111and

ig. 112

Step 22. Rename t e Extru e Feature WHEEL STANDOFF. o rename, se-

ect o er an use F2 ey,Fig. 113

Fig. 109

Zoom

ig. 110Ctrl Dragrom center

Ctrl Drag tocenter of axle hole

ig. 111 Fig. 112

Fig. 113


22/37


R Mirror Wheel Standoff.








WHEEL STANDOFF

c c OK ,Fig. 116.


S. Fillet Top Edges.

Step 1. Click sometric on the

Standard Views toolbar. (Ctrl-7)

Step 2. C c illet on t e Fea-

tures too ar.

Step 3. In the Fillet Property Manager:

Se ect F etXpert, Fig. 117.

Set t e Radius o 3

C c t e nside edge on all 4

heel standoffson ot s es

o t e o y (hold down middle

mouse button to rotate view),

Fig. 118

Click Apply

Set t e Radius to 1

C c t e end edge on all 4

heel standoffs, Fig. 120.

c c OK ,Fig. 121

Fig. 115

14

Fig. 117

Fig. 119

ig. 121


23/37


24/37


Step 11. Press scapeto unse ect Tr m Ent t es.

Step 12. Use ight arrow two times to rotate v ew as s own n

Fig. 127

Step 13. C c Point Arc on t e S etc too ar.

Step 14. Press Ta to c ange t e s etc p ane to t e p ane

.

Step 15. Draw an arc etween t e Pos t on 1, Pos t on 2 an Pos -

t on 3 s own n Fig. 127 To raw t e arc, rst c c Pos -

tion 1, then Position 2. Swing the arc to Position 3 and

c c . At Pos t on 1 eep t e arc ns e t e e ge o t e

o y.


too ar.

Step 17. Dimension the endpoint of arc to the side pod 11as shown Fi

Step 18. Use p arrow two to rotate v ew as s own n ig. 129

Step 19. C c Point Arc on t e S etc too ar.

Step 20. C ange t e s etc p ane to . Use t e ta ey.

The cursor will change to ZX

Step 21. Draw an arc etween t e Pos t on 1, Pos t on 2 an Pos -

t on 3 to c ose t e 3D S etc as s own n ig. 129. To

raw t e arc, rst c c

Position 1, then Position

2. Sw ng t e arc to Pos -

t on 3 an c c . At Pos -

t on 1 eep t e arc ns e

the edge of the body, Fig.130and ig.131.

Step 22. Ex t t e D Sketch. To

Exit, click

n t e Sketch flyout


Fig. 127

Fig. 128

Fig. 129eep arcin

Fig. 131Fig. 130 Keep arcinside edge

of bodyWrong

Good


25/37


U. Create Bottom Rear Fill Surface.Step 1. Click Insert Menu > Surface > Fill.

Step 2. Se ect t e 3D Sketch, ig. 132. C c

n t e Property Manager,

Fig. 133

V. Cut Bottom Rear Surface.Step 1. Click Insert Menu > Cut > With Sur-

ace.

Step 2. In t e Sur aceCut Property Manager:

click cut surface in drawing,

ig. 134

the Direction arrow should point

towar s area to e cut away,

Fig. 134 if arrow is pointing in wrong

direction, click lip Cut ,

Fig. 135

c c OK

Step 3. C c Surface-Fill3 n Feature Manager an c c Hide on t e

Content menu,Fig. 136. T e 3DSketch3s ou e tse .

Fig. 133

Fig. 135

ig. 136

ig. 132

ig. 134

Surface


26/37


W. Mirror Bottom Rear.



un er Features to Mirror, Fig. 137





SurfaceCut3

c c OK ,Fig. 138.

Step 3. In t e Feature Manager create a o er

or BOTTOM REAR CUT. o cre-

ate folder, first select all features, click

t e rst eature, o own S t eyan c c ast eature, Sur ace-F 3 to

M rror3,Fig. 140

Step 4. Rightc c any selected featurean

c c Add to New Folderon t e Con-

tent menu c c OK to

warn ng) g.

Step 5. Rename t e o er BOT-

TOM REAR CUT. To

rename, se ect o er an

use F2 key,Fig. 142.

ig. 137

ig. 138

Fig. 139

Fig. 140

ig. 142

Fig. 141


27/37


X. Front Wing.

Step 1. C c ight p ane) n t e Feature Manager an c c Sketch

from the Content toolbar, Fig. 143.


Step 3. Use t e oom to Area n t e

V ew too ar to rag a zoom w n ow

around the area in front of ront axle,

Fig. 144

Step 4. Click ine (L) on the Sketch

toolbar.

Step 5. Draw t e lines nFig. 145 Keep one ne or -

zonta .

Step 6. Click Smart Dimension (S on the

S etc too ar.

Step 7. A t e imensions as s own n ig. 146. o

Smart dimension the angle click the middle of the

construction lines, then move the cursor and click.

Key- n 18 for the dimensionan press ENTER.

Step 8. C c Offset Entities


Step 9. In t e O set Ent t es Property

Manager set:

Distance to 4

check Bi-directional

c c t e ang e ne, Fig. 148

click OK .

Step 10. C c Too s Menu > S etc Too s > Construct on

Geometry.

Step 11. Click all the lines to change lines to construction

nes, Fig. 149.

ig. 143

Fig. 144oom

.

.

Fig. 147 .

.


28/37


Step 12. C c ine L) on t e S etc too ar.

Step 13. Draw ine or ront o w ng as s own nFig. 150

Step 14. C c Point Arc S) n t e Arc flyout


Step 15. Draw 3 Po nt Arc etween Po nts 1, 2 an 3,

Fig. 151

Step 16. Draw 3 Point Arc between Points 2, 4 and 5,

Fig. 152 Keep Point 4 away from the horizon-

ta center ne. Snap Po nt 5 to t e construct on

ne at Po nt 5. Important Point 5 snaps to

centerline so it become tangent to the center-

line.

Step 17. C c Smart Dimension S on t e

S etc too ar.

Step 18. Dimension the top arc 64, Fig. 153. Dimension

t e gap etween t e or zonta center ne an t e

ottom arc 1 as s own n ig. 153.

Step 19. C c Sketch Fillet on t e S etc too ar.

Step 20. In the Sketch Fillet Property Manager set:

adius to 1, Fig. 154

c c t e corner s own n

ig. 155

adius to 2, Fig. 156

c c t e two corners

s own n Fig. 157. o

Sketch Fillet the bottom fillet,c c t e ne an t e ottom

arc. C c OK to message

e et ng geometry re at ons.

.

.

.

.

Fig. 154 .

Fig. 156 .


29/37


Step 21. Click eatures on the Command Manager toolbar.


Step 23. C c xtruded Boss/Base on t e Features too ar.


un er rom

Start Con t on to Offset

Offset Value o 3

under Direction 1

epth to 28

c c OK ,Fig. 158


Y. Create Front Wing Endplate.Step 1. Rename Extrude1 o RONT WING

EXTRUDEin the Feature Manager.

To rename, click the feature name and

press F2, Fig. 160.

Step 2. C c t e side face of wingan c c

Sketch on t e Content menu,

Fig. 161

Step 3. C c Offset Entities on t e

Sketch toolbar.

Step 4. In t e O set Ent t es Property Manager

se :

Distance to 1,Fig. 162

T e ye ow o set s etc s ou e

on t e outs e o t e ace, Fig. 163. I

t s not, c c Reverse. C c OK

.

ig. 158 ig. 159

Fig. 160

ig. 163Fig. 162

ig. 161 Side face


30/37



Manager too ar.

Step 6. C c xtruded Boss/Base on

t e Features too ar.


un er Direction 1

Depth to 2.5

Reverse Direction

The Direction arrow should

point back towards the body, Fig.

165. If arrow is pointing in wrong direction, click

Reverse Direction , Fig. 164. Click OK

, Fig. 166.

Z. Mirror Front Wing and Endplate.Step 1. C c irror on t e Features too ar.

Step 2. In the Property Manager set:



corner o t e raw ng area click Right (Plane), ig. 168


n Des gn Tree se ect RONT WING

an Extrude 1

click OK ,Fig. 169.

ig. 166Fig. 164

ig. 165

Fig. 167 ig. 168

g.


31/37


AA. Create Front Wing Folder.Step 1. Ctrlclick RONT WING EXTRUDE,

Extrude1 and Mirror4 n t e Feature

Manager to se ect a t ree. ight click

any o t e se ecte Features an c c Add

to New Folderon the menu,Fig. 170.

Step 2. Rename new Fo er WING FRONT n

t e Feature Manager. To rename, c c t e

Folder name and press F2, Fig. 171.

BB. Modify Rear Wing Sketch.

Step 1. I necessary, turn on nstant3D on

the Features toolbar.

Step 2. Expan t e WING FRONT o er.

Hold down Ctrl key and dragFRONT WING EXTRUDE in the

Feature Manager design tree out and

set on t e at s e ace o t e o y

ust a ove t e rear ax e stan out,

Fig. 172

Step 3. C c elete n Copy Con rmat on

a og ox to e ete t e externa

constra nts mens ons), Fig. 173

Step 4. Expand Extrude2 (rear wing), click

Sketch17 n t e Feature Manager

an c c dit Sketch Plane

rom t e Content too ar, Fig. 174.

Step 5. In the Sketch Plane Property Manager:

Un er S etc P ane Face, Fig. 175

Expan t e Des gn Tree n t e top e t

corner o t e raw ng area an c c ight

P ane), ig. 176C c OK .

Fig. 171ig. 170

ig. 172 ig. 173

ig. 174

ig. 175

ig. 176


32/37


Step 6. C c xtrude2 (rear wing) n t e Feature Manager an c c Edit

Sketch on t e Content menu,Fig. 177


Step 8. C c oom to Selection Q) on t e V ew too ar to zoomaroun t e ead wing sketc

Step 9. C c Smart Dimension S on t e S etc too ar.

Step 10. A an c ange D mens ons as s own Fig. 178

A 1 mens on rom ottom of body to inter-

section of centerlines

Add 3dimension from ear of body to intersec-

tion of centerlines

Change length of angled centerline from 20 to 24

(length of sketch)

Change angle of centerline from 18 to 14

Step 11. C c x t etc on t e S etc too ar.

CC. Modify Rear Wing Extrude.

Step 1. Use t e otate View n t e V ew too ar to rotate

v ew as s own n ig. 179

Step 2. C c t e xtrude2 ear wing) n t e Feature Manag-

er an c c dit Feature on t e Content menu,

Fig. 178

ig. 177

Fig. 178

Fig. 179

ig. 180


33/37


34/37


EE. Create Rear Wing Endplate.

Step 1. C c t e side face of rear wingan c c Sketch

on the Content menu,Fig. 188.

Step 2. C c Offset Entities on t e S etc too ar.

Step 3. In t e O set Ent t es Property

Manager set:

Distance to 1

T e ye ow o set s etc

s ou e on t e outs e o t e

ace, Fig. 190. I t s not, c c

Reverse. C c OK .

Step 4. C c eatures ont e Comman Manager too ar.

Step 5. C c xtruded Boss/Base



un er Direction 1

Depth to 2.5

Reverse Direction

The Direction arrow should point back towards

the body, Fig. 192. I arrow s po nt ng n wrong rec-

t on, c c everse Direction , Fig. 191 C c OK

.

Fig. 189

ig. 191

ig. 193

e


35/37


36/37


Set t e Radius o 12,

Fig. 201

C c t e end edges on all 4

corners of side pods, ig. 202.

Cont nue an a F ets:

Front edge of side pod and

body, Radius 14, Fig. 203.

Top edge of body and side

po , adius 1.5 ig. 204

Bottom edge of body and side pod, Radius 1.5,

Top back edge of cockpit, adius 2, ig. 206.

Top front edge of cockpit, Radius 2, Fig. 207.

Fig. 201

Fig. 202 12

.

Fig. 206

Fig. 207


37/37

Bottom edge of cockpit (one side), adius 2,Fig. 208

Bottom edge of cockpit (other side), Radius 2,Fig. 209

Both edges of endplate (all 4 endplates),Radius 1 Fig. 210

Edge of endplate and wing, Radius 1, Fig. 211.

Edge of endplate and body, Radius 1 Fig. 212

Click OK when done.

ig. 210

Fig. 212

1

ig. 208R 2

ig. 209

2

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