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SMMT Industry Forum Andy Lane Marketing & Business Development Director 19 th November 2015

SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

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Page 1: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

SMMT

Industry Forum Andy Lane

Marketing &

Business Development Director

19th November 2015

Page 2: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Industry Forum

is your ideal

partner on your

journey to

excellence

Part of Society of Motor Manufacturers & Traders

Industry Forum (IF) Established 1996

ISO/TS16949 Appointed 1999

IIP Bronze 2015

Working on a Global basis 2003

JIPM TPM Agency Appointed 2007

Approved Provider 2011

Page 3: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Providing Manufacturing Expertise

• Multi-sector consultancy and training

organisation working with

manufacturing enterprises to deliver

business excellence and productivity

improvement.

• From single training day to company-

wide improvement programmes.

• Deliver maximum benefit to the client

organisation whilst building internal

team capability to sustain

improvements.

• Engineers utilise a blend of approaches

combining Lean, Total Productive

Maintenance and Six Sigma to best

support the clients context and needs.

Page 4: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Customers

30

Countries

Proven

Delivery

Capability

125+

Experts to

support

customers

2,300+

Training days

provided at

our Learning

Centre

250+

Customers

Why us?

• Provide “expert practitioners” to

advise, coach and implement – we

specialise in putting theory into

practice.

• Make sustainable change happen

through knowledge transfer to

clients.

• Only employ people with significant

manufacturing or supply chain

operational experience.

Page 5: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Services Offered

Areas of Expertise

Consulting Expert direction, advice, recommendation, insight,

leadership or specialist knowledge to help clients

become more successful.

Interim Experience, capable resource or “bandwidth” to

implement change, get the job done or cover mid-

term gap.

Training Learning programmes to enhance employee skills,

knowledge and competences through structured

coaching and training courses.

Audit Feedback and recommended actions to help clients

gain 3rd party certification, meet international

performance standards and improve

competitiveness.

Page 6: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Changes

in

ISO/TS16949

Page 7: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

• More focus on pre-audit planning

• More focus on auditing all processes on all shifts

• Mandatory suspension for major non-conformities

• Responsibility to provide corrective action to address

non-conformities in 60 days from closing meeting

Key Changes

Page 8: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

• ISO process for review every 5 years to ensure ongoing

relevance, taking into account user feedback

• Decrease the emphasis on Documentation

• Increase the emphasis on Achieving Value for the

Organization and its customers

• Increase emphasis on Risk Management to achieve

objectives

• Align with Annex SL – to integrate multiple

management systems standards

Reasons for Changes

Page 9: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

• IATF decision to align with ISO9001: 2015

• IATF workgroup established

• Timetable for transition agreed

• Focus on incorporating common CSR’s and further

clarifying existing requirements

Impact on ISO/TS16949

Page 10: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

2015 2016 2014 2013

May 2013 CD

(Committee Draft)

February 2014 DIS

(Draft International Standard)

February 2015 FDIS

(Final Draft International Standard)

September 2015 Published IS

(International Standard)

September 2016 Publish ISO/TS16949

+ Transition period for certification

ISO9001 : 2015 Timeline

Page 11: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Roles of

SMMT

and

Industry Forum

Audit

Scheme Management

Certification Bodies

Organisations

Manage

Page 12: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Support for the

Automotive Supply

Chain

Page 13: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Training in Customer Specific Requirements

ISO/TS16949 Customer Specific Requirements

ISO/TS16949

Management Awareness

Lead Auditor

Internal Auditor

Production Core Tools

APQP, PPAP, FMEA, MSA, SPC

Problem Solving

Page 14: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

• APICS is the leading professional

association for supply chain and

operations management

• Premier provider of research,

education and certification

programs that elevate supply chain

excellence, innovation and

resilience.

• APICS Products and Services

– Membership

– Research and Publications

– Education

– Certification

Customer Brands

Introduction to APICS

Page 15: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

• Master Planner

• Master Scheduler

• Demand Manager

• Forecaster

Plan

• Procurement Mgr

• Procurement Outsourcing Mgr

Source • Production Manager

• Production Scheduler

Make

• Distribution Mgr

• Transportation Mgr

• Warehouse Mgr

Deliver • Reverse Logistics Manager

Return

• Buyer/Planner

• Materials Manager

Supply Chain Management

• Customer Service

Manager

Advancing Skills in Supply Chain

Page 16: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Advancing Skills in Supply Chain

Understand and

evaluate

production and

inventory

activities.

Skills to develop

streamlined

operations across

the extended

supply chain.

Provide tailor-

made training in

operations

principles and

techniques.

Page 17: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Industry Forum Courses

Both On-Site and Open are available

Dedicated Learning Centre

• Offers day delegate rates

• Room hire to suit your requirements.

• 3 x flexible meeting rooms

• 3 x breakout rooms

• From 2 and 50 delegates.

Page 18: SMMT Industry Forum · IIP Bronze 2015 Working on a Global basis 2003 JIPM TPM Agency Appointed 2007 Approved Provider ... combining Lean, Total Productive Maintenance and Six Sigma

Competitive

advantage through

manufacturing

excellence

Andy Lane

Marketing & Business Development Director

SMMT Industry Forum Ltd

2680 Kings Court

Birmingham Business Park

Birmingham

B37 7YE

Tel: +44 (0)7876 881 999

Email: [email protected]

www.industryforum.co.uk