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Andy Lane Marketing & Business Development Director Industry Forum

Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

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Page 1: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Andy Lane

Marketing & Business Development Director

Industry Forum

Page 2: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Activity Update

Support for the UK Automotive Supply Chain

ISO/TS Changes

that could affect you

Page 3: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Industry Forum is your ideal

partner on your journey to excellence

Part of Society of Motor Manufacturers & Traders

Industry Forum (IF) Established 1994

ISO/TS Oversight Appointed 1999

Supporting other Sectors 2000

Working on a Global basis 2003

JIPM TPM Excellence Awards Agency Appointed 2007

First non-Japanese TPM assessors qualified 2009

Page 4: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Audit & Assessment

Learning & Development

Interim Resource

Consultancy Services

Page 5: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Industry Forum Global Activity

Page 6: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim
Page 7: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Support for the

Automotive Supply Chain

Page 8: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

UK Automotive Strategy

“Tier 1, 2, 3, n UK suppliers are not seen as competitive compared to offshore alternatives. This leads to OEM’s & tier-ones driving increased levels of manufacturing offshore which eventually leads to increased supply chain risk and complexity and a long term erosion of UK manufacturing capability.”

Page 9: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Competitiveness Programmes “As our new product introduction activity and volumes increase we need to improve the immediate short term QCD performance of our UK suppliers and also recognise the need to develop the long term competitiveness of UK supply chain in a “narrow and deep” approach from tier-one to tier-n.”

Working with beneficiary companies to:

• Increase sourcing of parts within the UK

• Increase strength of supply chain partnerships and collaboration tier to tier

• Create opportunities for suppliers to satisfy customers’ short and long term requirements and win new customers

Page 10: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

To increase growth potential of the UK Automotive Supply Chain.

Government funded (Business, Innovation

& Skills – through treasury)

Create and safeguard jobs within the UK Supply Chain

Improve competitiveness of UK

Suppliers

Encourage increased on-shoring of OEM

spend in the UK

Generate growth in the UK Supply Chain

Page 11: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Tailored Support Programmes

Future Target

Current Level Competitiveness Gap

Developing Technical Capability

Building Leadership Capability

Vision, strategy & business plans

Reduce total delivered cost

Building functional capability

Action Plan Assessment

Increase flexibility

Page 12: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

ISO/TS16949 Changes in

rules for achieving IATF Recognition

4th Edition

Page 13: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Roles of SMMT and Industry

Forum

Audit

Scheme Management

Certification Bodies

Organisation

Manage

Page 14: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Key Changes

• More focus on pre-audit planning

• More focus on auditing all processes on all shifts

• Mandatory suspension for major non-conformities

• Responsibility to provide corrective action to address non-conformities in 60 days from closing meeting

Page 15: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

• ISO process for review every 5 years to ensure ongoing relevance, taking into account user feedback

• Decrease the emphasis on Documentation

• Increase the emphasis on Achieving Value for the Organization and its customers

• Increase emphasis on Risk Management to achieve objectives

Reasons For The Changes

Page 16: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

ISO 9001:2015 Timeline

May 2013 CD

(Committee Draft)

February 2014 DIS

(Draft International Standard)

February 2015 FDIS

(Final Draft International Standard)

September 2015 Published IS

(International Standard)

2015 2014 2013

+ Transition period for certification

Page 17: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

ASIA PACIFIC 33,127 sites

62.8 % of worldwide total

CHINA 19,617 REPUBLIC OF KOREA 4,645 INDIA 4,110 JAPAN 1,254 THAILAND 1,223 TAIWAN/ROC 1,071

AFRICA 483 sites 0.9 % of

worldwide total SOUTH AND CENTRAL

AMERICA 1,565 sites

3.0 % of worldwide total

BRAZIL 1,181

NORTH AMERICA 5,549 sites

10.5 % of worldwide total

USA 3,871 MEXICO 1,186

EUROPE 10,437 sites

19.8 % of worldwide total GERMANY 3,215 ITALY 1,168 FRANCE 1,015 SPAIN 900 CZECH REPUBLIC 636 UNITED KINGDOM 573 POLAND 530 RUSSIA, UKRAINE, 296 BELARUS, UZBEKISTAN

(only countries listed with more than 500 ISO/TS16949 certified sites)

MIDDLE EAST 1,531 sites

3.0 % of

worldwide total

TURKEY 777 IRAN 708

© 2013

Distribution of the 52,692 sites ISO/TS 16949 certified sites as of 9/30/2013

IATF Global Certification Body Conference Troy, Michigan

Page 18: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Impact on ISO/TS16949

IATF decision in March 2014 Options: • Align ISO/TS16949 with revised ISO9001

• Break away from ISO9001 and create a standalone

standard

• Webinar poll of over 150 people: 91% said that IATF should keep alignment with ISO9001

Page 19: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

TS Support Programme

Training: Internal Auditor Lead Auditor Recertification Core Tools - APQP, SPC, MSA, FMEA, PPAP

Webinar: www.smmt.co.uk

TS Workshop:

Planned for later in the year Support Services:

Contact 0121 717 6600 More information:

www.industryforum.co.uk

Page 20: Introduction to SMMT...2014/03/05  · JIPM TPM Excellence Awards Agency Appointed 2007 First non-Japanese TPM assessors qualified 2009 Audit & Assessment Learning & Development Interim

Andy Lane Director of Marketing & Business Development SMMT Industry Forum Ltd 2680 Kings Court Birmingham Business Park Birmingham B37 7YE M: +44 7876 881999 D: +44 121 717 6615 E: [email protected] www.industryforum.co.uk