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“Mobile” Mineral Processing Allen Smith Business Development Manager “Mining”

Smith_2012

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Page 1: Smith_2012

“Mobile” Mineral Processing

Allen Smith

Business Development Manager “Mining”

Page 2: Smith_2012

Terex Business Segments

Aerial Work

Platforms

Aerial Work

Platforms

ConstructionConstruction

CranesCranes

Material

Handling &

Port Solutions

Material

Handling &

Port Solutions

Materials

Processing

Materials

Processing

Boom Lifts Scissor Lifts Telehandlers Light Towers Utility Products

Compact Construction Material Handling Roadbuilding(Asphalt / Concrete Plants, Mixer Trucks)

All Terrain Rough Terrain Crawlers Towers Port Equipment

Industrial Cranes Mobile Harbor Cranes Automated Port Equipment

Crushing Screening & Feeders Trommels, Recycling & Washing

2

Off-Highway Trucks

Page 3: Smith_2012

Powerscreen Operational Footprint

Louisville KY Malaysia

Hosur (India)

OmaghDungannon

Coalville

Page 4: Smith_2012

UNITED STATES of AMERICA

CANADA

ALASKA (USA)

MEXICO

COLOMBIA

VENEZUELA

BRAZIL

PERU

BOLIVIA

HONDURAS

NICARAGUA

ECUADOR

GUYANA

SURINAME

FRENCH

GUIANA

COSTA RICA

PANAMA

GUATEMALA

CUBA

PARAGUAY

ARGENTINA

URUGUAY

CHILE

GREENLAND

ICELAND

UNITED

KINGDOM

REPULIC OF

IRELAND

NORWAY

SWEDEN

FINLAND

DENMARK

ESTONIA

LATVIA

LITHUANIA

POLAND

BELARUS

GERMANY

CZECH

REPUBLIC

NETHERLANDS

BELGIUM

FRANCE

SPAIN

PO

RT

UG

AL

SWITZ.

AUSTRIA

SLOVAKIA

HUNGARY

ROMANIA

BULGARIA

ITALY

UKRAINE

TURKEYGREECE

SYRIA

IRAQ

SAUDIARABIA

YEMEN

OMAN

UAE

EGYPTLIBYA

ALGERIA

MOROCCOTUNISIA

WESTERN SAHARA

MAURITANIA

MALI

NIGER CHAD

SUDAN

ETHIOPIA

SOMALIAUGANDA

SENEGAL

GUINEA

LIBERIA

COTE

D’IVOIRE

BURKINA

GHANA

NIGERIA

CAMEROON

CENTRALAFRICAN REPUBLIC

GABON CONGO

DEMOCRATICREPUBLIC OF

CONGO

KENYA

TANZANIA

ANGOLA

ZAMBIA

NAMIBIA

BOTSWANA

ZIMBABWE

REPUBLICOF SOUTH

AFRICA

MADAGASCAR

RUSSIAN FEDERATION

KAZAKHSTAN

GEORGIA

IRAN

UZBEKISTAN

TURKMENISTAN

AFGHANISTAN

KYRGYZSTAN

TAHKISTAN

PAKISTAN

INDIA

CHINA

NEPAL

MYANMAR

THAILAND

SRI

LANKA

MONGOLIA

NORTH

KOREA

SOUTH

KOREA JAPAN

TAIWAN

CAMBODIA

LAOS

VIETNAM

PHILIPPINES

MALAYSIA

INDONESIA

PAPUA

NEW GUINEA

AUSTRALIA

NEWZEALAND

120 Dealers

Powerscreen® Global Dealer Network Management

Page 5: Smith_2012

Products

Mobile Crushers and Screens

Washing SystemsPartnering with

Mobile Conveying Systems, Water Treatment, Magnetic Separation

Page 6: Smith_2012

Powerscreen Crushers

• Our products are developed for Small/Medium mining projects.

• Projects where “Highly Mobility and Flexibility” are essential

• Jaw Crusher up to 750t/hr (1000t/hr in Development)

– 1415 x 820mm / 55” x 32”

• Cone Crusher up to 950t/hr

– 1500mm / 59”

Page 7: Smith_2012

Powerscreen Crushers

• Horizontal Impact Crusher up to 500t/hr

– 1360 x 800mm 54” x 32”

• VSI Vertical Impact Crusher up to 350t/hr

– Max feed 100mm 4”

Page 8: Smith_2012

Powerscreen Inclined Screens

• Powerscreen range of screens cover applications from small sand and gravel and demolition, to medium mining and aggregate production up to 850t/hr

Page 9: Smith_2012

Powerscreen Horizontal Screens

• H6203

Page 10: Smith_2012

Applications

Page 11: Smith_2012

Warrior 2400 6100 x 1930mm 20’ x 6.3’

Page 12: Smith_2012

Applications

• Breaking ground on new projects

• Infrastructure and bases

Page 13: Smith_2012

Applications

• Extensions and Tight sections

• Quick mineral processing while civil engineering and main plant is set up

Page 14: Smith_2012

Applications

• Cover during main plant maintenance or breakdown

Page 15: Smith_2012

Applications

• Small scale washing 200t/hr

Page 16: Smith_2012

Screens with High Flow/Pressure RinsersAllen Smith Washing Video combined.wmv

Page 17: Smith_2012

Crushers

Page 18: Smith_2012

Crusher Selection

Page 19: Smith_2012

Project Focus

Australia

Coal Mine

Page 20: Smith_2012

Project Focus (Australia Coal)

• Mine requested to load their stock belt during maintenance periods

• Underground Coal mine feeding surface plant

• Requested Feed rate 400t/hr

• Feed size -450mm (3% passing 450mm)

• Requested Product size -35mm

• Loading Std Cat 966 - Cat 980(9m3 Coal Bucket)

• Machine Specification

– Dust Suppression

– Production Belt Weighing

– H&S Guarding and Access to suit Australian Regulations

Page 21: Smith_2012

Main Plant

Page 22: Smith_2012

Feed Material

Page 23: Smith_2012

Machine Specified

• XH500SR Impact Crusher

• Direct Drive Diesel Power

– Rotor speed set at 530 rpm to minimise fines

• Standard Martensitic Blowbars

– Cost effective

– Durable against tramp metal

• Apron Settings

– Top 100mm

– Bottom 50mm

• Recirculation screen 40mm mesh

• Maximum feed size 680 mm - 27”

Page 24: Smith_2012

Machine Positioning

Page 25: Smith_2012

Machine Positioning

Page 26: Smith_2012

Conveyer Feed Chute

Page 27: Smith_2012

Feed Chute

Page 28: Smith_2012

Crusher Loading

Page 29: Smith_2012

Crusher Feed

Page 30: Smith_2012

Crusher Discharge

Page 31: Smith_2012

High Altitude

• Powerscreen have a “High Altitude” specification for our diesel driven equipment, that allows us to work at 3500-4000 meters above sea level.

Page 32: Smith_2012

Cold Climate Specification

• Powerscreen have a -40º and -25º specification for arctic conditions

• Powerscreen have partnered with “Arctic Fox” from the USA

Page 33: Smith_2012

Project Evaluation

• Plant Selection

• Tonnage Calculation (Aggflow)

• Technical Layout Drawing (Visio)

• Cost Calculator

• Carbon Footprint

Page 34: Smith_2012

Powerscreen Mobile Solution’s

Thank You