Smart Manufacturing: Hopes, Successes and Gaps · Smart Manufacturing Smart Manufacturing: Hopes, Successes and Gaps 1 Allison Barnard Feeney, Program Manager Smart Manufacturing

SmartManufacturing

SmartManufacturing:Hopes,SuccessesandGaps

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AllisonBarnardFeeney,ProgramManagerSmartManufacturingOperationsPlanningandControl

ThomasD.Hedberg,Jr.P.E.,ProjectLeaderDigitalThreadforSmartManufacturing

NISTEngineeringLaboratory

SmartManufacturing

Outline

• Hopes- NIST’sSmartManufacturingPlansFY13-18• Successes- WhatNISTprojectshavedeliveredinthepast4years• Gaps- WhatNISTwilldeliverinthenextyearandwhatourfutureplanscouldinclude

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SmartManufacturing

HopesakaNIST’sSmartManufacturingPlansFY13-18

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SmartManufacturing

NISThelpsdriveinnovation andreducerisksofadoptionofSmartManufacturingtechnologysolutions…bycontributingtostandards thatprovideacommonlanguageandtestmethodsthattechnologysuppliersanduserscanusetoassessandcommunicatetechnicalcapabilitiesandperformance

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SystemDesignandAnalysis

RoboticSystems

OperationsPlanningandControl

AdditiveManufacturing

SmartManufacturing

SmartManufacturingOperationsPlanningandControlProjects

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Cellular

SATCOM

MESH

Howcanyouusewirelesscommunications inindustrialenvironmentsformoreflexiblemanufacturing?

Howcanyouusedigitalmodelsbasedonopenstandardstosupporttheproductlifecycle,fromdesigntoproductiontoserviceandsustainment?

DigitalThreadforSmartManufacturingHowcanyouusesensors,data,andcomputationtoassessmachinehealth,optimizemaintenance,andavoiddowntime?

Prognostics,HealthManagementandControl

Howcanyouintegratedifferentanalysistools toimprovemanufacturingoperations?

SystemsAnalysisIntegrationforSmartManufacturingOperations

WirelessSystemsforIndustrialEnvironments

Howdoyousecurethecomputersandnetworks thatcontrolmanufacturingoperations?

CybersecurityforSmartManufacturingSystems

SmartManufacturing 6

Design Analysis Manufacturing QualityAssurance

Customer&ProductSupport

FROMINFORMATIONSILOS…

LifecycleInformationFrameworkandTechnology

HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132




ProductLifecycleData

…TOLINKEDDATA…







DataCertificationandTraceabilityRootofTrust,KeyDistribution,CryptographicServices,DataQualityServices

…WITHBUILTINTRUSTANDTRACEABILITY…



SmartManufacturing


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DataCertificationandTraceabilityRootofTrust,KeyDistribution,CryptographicServices,DataQualityServices

Domain-SpecificKnowledge DecisionSupport Requirements

Management

Diagnosis,Prognosis,andControl

Data-DrivenApplications

…FORDRIVINGAPPLICATIONSWITHDATA!


SmartManufacturing

SuccessesakaWhatNISTprojectshavedeliveredinthepast4years

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SmartManufacturing

MajorProductsStandards• ISO10303-242:2014ManagedModel-based3DEngineering(STEPAP242)

• ANSI/DMSCQualityInformationFramework2.0:2014and2.1:2016(QIF)

• MTConnect1.3.1• OMGSystemsModelingLanguageV1.4(SysML)

Events• AnnualMBESummit,April2-5,2018

Software• STEPFileAnalyzer• DigitalManufacturingCertificate(DMC)toolkit

Data• NISTSmartManufacturingSystemsTestBed- VolatileDataStream/QDR

• TechnicalDataPackages• CAD,STEP,MTConnect,QIFResults

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SmartManufacturing

PMIValidationandConformanceTesting

• SupportingPMIstandardsimplementationinCAD

• VerifiedandvalidatedrepresentationofPMIconceptsinCADmodels

• https://go.usa.gov/mGVm

• NISTSTEPFileAnalyzerhttps://go.usa.gov/yccx

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ExamplepresentationofGD&Tannotation

OverviewofCADCapabilities

SmartManufacturing

• Investigatemodel-basedenterprise(MBE)cost-savingsbycomparingmanufacturingandinspectionviaa2Ddrawingvs.3Dmodelworkflow

• Foundonaverage~75%reductioniscycle-timewhenusingamodel-basedprocessinplaceofadrawing-basedprocess

• https://go.usa.gov/xnc3A

• Fullreportavailableat:http://dx.doi.org/10.1115/1.4032697

Hedberg Jr, T. D., Lubell, J., Fischer, L., Maggiano, L., & Barnard Feeney, A. (2016). Testing the Digital Thread in Support of Model-Based Manufacturing and Inspection. Journal of Computing and Information Science in Engineering, 16(2), 1-10. doi:10.1115/1.4032697

TestingtheDigitalThread

SmartManufacturing

DesigntoManufacturingandInspection• Proof-of-Conceptdemonstratorforstandards-basedtransportofPMIdownstreamtomanufacturingandFirstArticleInspections

• Reducedand/oreliminaterecreationofpartdesigndata,reduceriskoferrorintroductiondownstream

• https://go.usa.gov/xnc3v

• Report:https://go.usa.gov/xnc3f

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Trainer, A., Hedberg Jr, T., Barnard Feeney, A., Fischer, K., & Rosche, P. (2016). Gaps Analysis of Integrating Product Design, Manufacturing, and Quality Data in the Supply Chain using Model-Based Definition. 2016 MSEC, Blacksburg, VA

SmartManufacturing

Tolerancing StandardsandModelingChallenge• Utilizedatainterchangestandards(QIF)fordesignandmetrologyinformationtocapturemetrologycapability

• Metrologycapabilityencodedinastandardizedformatandusedtosupportdesign,manufacturing,andmetrologyactivities

• QIFResources,Rules,MBD

• Dr.EdMorsepresentinginQIFSymposium

• Report:ttps://go.usa.gov/xnc3t15

http://qifstandards.org/https://go.usa.gov/xncrr

SmartManufacturing

DigitalManufacturingCertificateToolkit

• ToolkitincludesaUserInterfaceandAPIforReading,Writing,andVerifyingdigitalsignaturesinmodels

• SupportsG-Code(ISO6983),QIF2.0,PDF/PRC,andSTEPP21formats

• Toolkitandsourcecodeavailableat:https://github.com/usnistgov/DT4SM

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SmartManufacturing

NISTSmartManufacturingSystemsTestBed

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• Referencearchitectureandimplementation

• Richsourceofdataforfundamentalresearch

• Physicalinfrastructureforstandardsandtechnologydevelopment

• Demonstrationtestcasesforeducation

• https://go.usa.gov/xnqJr

• Report:https://go.usa.gov/xncc3

SmartManufacturing

MonitoringManufacturingSystems• Simulatedcycletimeforfeaturewas15seconds,butmeasuredcycletimewas80seconds.Feedratemismatchaffectsproductionschedule

• Determinerootcauseoffeedmismatchandremedyproductionschedulingissues

• Integratemultipledatasourcesfromsystemsacrosstheproductlifecycletodeterminecausationusingdataanalytics

• Report:https://go.usa.gov/xnccB

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SmartManufacturing

NIST-MTCCollaboration• Thescenarioisacontractdesignhouse(NIST)andOEM(MTC)relationship.Theassemblywasdesigned,manufactured,inspectedbybothparties.MTConect andQIFdatawascollectedandanalyzed.

• Datainteroperabilityissuesexist.Manualdatamanipulationwasrequired.PersistentIDsarerequiredtomakealldatatraceabletotheauthorityCADmodelthroughallprocesssteps.

• Thisisnoteasy!

• Dr. TobyMaw,MTCKeynoteinQIFSymposium

• Paperonthiscollaborationisforthcoming

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Testassemblyproducedfordataintegrationexperiment.

SmartManufacturing

GapsakaWhatNISTwilldeliverinthenextyearandwhatourfutureplanscouldinclude

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SmartManufacturing

Announcing…

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SmartManufacturing

ClientSupportSystem(e.g.,PDM,ERP,MES,QMS)

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UserRequestHandler

AccessControl

Query

Get

Post

Update

Delete

UserDatabase

API

QueryController

DigitalObject

Controller

Agent-basedAdapter

MasterHandleSystem

[identifiersystem]

DigitalObjectRepository MetadataRegistry

1

1

11

1…*

1…*

1…*

1…* 1…*

metadata

digitalobjectmetadata

metadata

metadata

metadata

1 1metadata


SmartManufacturing

GeneratingaCyber-PhysicalGraph

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https://hdl.mfg.io/20.500.11993/lifthttps://hdl.mfg.io/20.500.11993/nist.mmh

https://hdl.mfg.io/20.500.11993/nist.tdh1

https://hdl.mfg.io/20.500.11993/nist.abf

physical.person

cyber.data.document.scholarlyarticle

authored

typeof

typeof

typeof

typeof

authored

https://hdl.mfg.io/20.500.11993/d2mi.cad.827-9999-904.stp

authored

https://hdl.mfg.io/20.500.11993/d2mi.cam.827-9999-904.mcx-8

authored

realizes

https://smstestbed.nist.gov/vds/GFAgie01/current

http://bit.ly/GF-HSM600U

monitorsproduces

*Append“?noredirect”toendofHTTPS-URItoseemeta-data

authored

cyber.data.model.design

cyber.data.model.manufacturing.plan

typeof

typeof

Physical.machinetypeof

cyber.data.streamtypeof

SmartManufacturing

Staytuned…

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https://go.usa.gov/xnqwyPublicationSearch:https://go.usa.gov/xnc2e

Disclaimer:Anymentionofcommercialproductsisforinformationonly;itdoesnotimplyrecommendationorendorsementbyNIST.

Documents

Smart Manufacturing: Hopes, Successes and Gaps · Smart Manufacturing Smart Manufacturing: Hopes, Successes and Gaps 1 Allison Barnard Feeney, Program Manager Smart Manufacturing