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SmartCenTM is a collaboration by SMART CENTRALIZED SUPERVISORY SYSTEM

SMART CENTRALIZED SUPERVISORY SYSTEM - Spirit IT · PDF filemethodology includes a highly accurate and patented correction method based on API MPMS Chapters 21.1 and 21.2. 7

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Page 1: SMART CENTRALIZED SUPERVISORY SYSTEM - Spirit IT · PDF filemethodology includes a highly accurate and patented correction method based on API MPMS Chapters 21.1 and 21.2. 7

SmartCenTM is a collaboration by

SMART CENTRALIZED SUPERVISORY SYSTEM

Page 2: SMART CENTRALIZED SUPERVISORY SYSTEM - Spirit IT · PDF filemethodology includes a highly accurate and patented correction method based on API MPMS Chapters 21.1 and 21.2. 7

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SMARTCENTM

SmartCen™ is the uniform and company-wide metering supervisory solution resulting from the joint development of PETRONAS and Spirit IT. The wealth pool of fi eld experiences and challenges throughout the operating regions in conjunction with expertise on software development has shown to be an ideal combination in developing SmartCen™. The highly sophisticated metering supervisory software package serves as a one-stop-shop software package by integrating all kinds of modular functionality. Amongst others, this functionality includes integrated validation software, virtual fl ow computing, online fl ow meter diagnostics, metering logbooks, asset management, web interfaces, and our patented mismeasurement management technology. The core of each SmartCen™ installation is our proven HMI software package eXLerate which is tailored to the oil and gas industry.

Using standardized look and feel, modules, and sequencing logic enables PETRONAS to effi ciently manage all fl ow metering systems throughout their metering facilities. The modular approach allows for easy expansion at a later stage.

BENEFITSReal-time metering data, remotely accessible and quick response to metering issues

33 Minimal human intervention during metering activities

33 Centralized data, enabling proper analysis and diagnosis

33 Certainty of immediate action upon mismeasurement

33 Enhanced metering system reliability and integrity

33 Standard application - No custom software required

33 Real-time verifi cation of fl ow computer computation and therefore a quick detection of abnormalities

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Field I/O

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SmartCen™ is equipped with functionality for:33 Visualization, control, trending, diagnostics, troubleshooting etc.

33 A stable environment for 24/7, 365 days / year operation

Integrated reporting33 Periodic report with multiple, flexible format, contract hours

33 Capture data in flow computers and add custom calculations in reports

33 Support for numerous different types and formats of reports

Integrated validation software33 Integrated validation environment for all metering equipment including P,T, Density, GC, FC, OP, USM, TM etc.

33 Visual status online and real-time validation sessions

System control for batching and continuous operations33 Batch loading operation, sampling system, proving sequence

33 Continuous gas and liquid transfer operations

Online metering logbook and audit trail33 Operation and maintenance history with audit trail

33 Operation logbook

33 Sealing logbook

Advance metering alarm management33 Metering alarm prioritization and smart suppressing

33 Intelligent alarm and event processing

Trending and diagnostics33 Online instrument performance trending

33 Meter diagnostics including Turbine and Ultrasonic meter etc.

SMARTCEN FUNCTIONALITY

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Asset management33 Metering asset information supported via database

33 For other purposes e.g. spare part ordering

Tank storage, pipeline & sea line inventory management33 Track product movement for inventory and billing

33 Calculate static measurement experience factor

33 Generation of inventory and allocation reports

Mismeasurement management33 Determination of mismeasurement using logs, trending, alarms and other information sources

33 Automatic calculation (theoretical) of mismeasurement utilizing Virtual Flow Computer

33 Report generation incorporating recalculated fi gures

Web enabled33 Remote support for metering engineers

33 Remote access for management purposes

Auto billing correction33 Recalculation in case of measurement issues based on corrected input variables

Integrated Virtual Flow Computers33 Online tracking and back-up calculation for fl ow computers

Meter factor Control Chart33 Monitor meter factor and generate k-factor chart

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Mismeasurement managementDetermination of mismeasurement using logs, trending, alarms and other information sources

Automatic calculation (theoretical) of mismeasurement utilizing Virtual Flow Computer

Report generation incorporating recalculated fi gures

Remote support for metering engineers

Remote access for management purposes

Recalculation in case of measurement issues based on corrected input variables

Integrated Virtual Flow ComputersOnline tracking and back-up calculation for fl ow computers

Meter factor Control ChartMonitor meter factor and generate k-factor chart

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MISMEASUREMENT MANAGEMENT33 Online quality control of custody measurement

33 Immediate detection of subtle measurement errors

33 Self-diagnostics on device and system level

33 Unique and most accurate correction method

33 Enables fully automatic billing corrections

Flow measurement systems used for the custody transfer of oil and gas are designed to tolerate failing equipment without comprising the overall measurement accuracy. Spare meter runs and backup (redundant) equipment are highly efficient in avoiding measurement errors in case of a failing flow meter, transducer or flow computer. By promptly switching over to the spare equipment a measurement error is practically avoided. Hardware failures can be detected instantly and acted upon accordingly.

Other measurement issues (‘mismeasurements’) are less obvious to detect and are usually revealed only at calibration, maintenance, audit or mass balance, if detected at all. Where the discrete transfer of liquid products between tanks, ships, railcars and trucks allows for the comparison of the flow measurement system with level measurement systems, there is usually no second opinion for the measurement of continuous transfer through pipelines. Mismeasurements may not only have major financial impact, especially when left unnoticed for a longer period of time but also require expensive specialized personnel to analyze, quantify, document and correct the errors and to adjust prior accounting periods.

Spirit IT has developed a new methodology that automatically detects mismeasurement issues in real-time. The detection methods vary from basic consistency and discrepancy checks to sophisticated statistical algorithms. Furthermore the methodology includes a highly accurate and patented correction method based on API MPMS Chapters 21.1 and 21.2.

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Spirit IT meets customers needs with a wide range of services and support facilities. These range from turnkey implementations to aftersales services and technical support.

33 Training, design & engineering

We provide a wide range of field services to support the end user with strategic cooperation, consultancy, application

development support and training.

33 Service & support for specific projects and applications

We can offer required services to support system integrators and end users in the engineering, integration and

implementation phase of their specific projects and applications.

Our international partners in various countries actively assist our global technical support network, including on-site

project activities.

33 Back-office & online services

With a ‘your-problem-is-our-problem’ approach, we extensively support end users internationally with our in-house

expertise and experience.

33 Business partner activities

Working closely together with our end users, our support can be extended to sales oriented activities on behalf of our

partners, such as presentations for end users, exhibitions, sales meetings, technical and bid clarification meetings as well

as site surveys.

33 Custom development and implementation

With our team in Kuala Lumpur, we can handle the development of dedicated software applications, including design,

implementation, test and after-sales support.

SMARTCEN SERVICE & SUPPORT

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TESTIMONIALSPilot (Phase 1) at PCSB PMO, Onshore Gas Terminal (OGT) Gas & Condensate Metering: January 2010

33 Reduces the number of site visits by engineers and subcontractor to site via web based technology.

33 Online validation of measurement instruments.

33 Real time calculation verifi cation with virtual fl ow computing advanced technology to counter fl ow computer calculations.

33 Loss avoidance of billing errors after detection and further rectifi cation of fl ow computer calculations (Standard density for

gas - AGA 8 and liquid - API 2540).

33Pilot (Phase 2) at PCSB PMO, Terenganu Crude Oil Terminal (Crude Oil & Condensate Export Metering): February 2012

33 Comprehensive diagnostic tools for the measurement system (for smart meters, control charts, etc).

33 Measurement assets, tank storage, pipeline and sea line inventory management.

33 Mismeasurement management and Auto billing correction to detect and recover from measurement errors.

33 Loss avoidance of billing errors on batch calculations (est 0.17% ) with new installation of SmartCen replacing the old system.

CREDITS & APPRECIATIONSmartCen™ was jointly developed and funded by PETRONAS Carigali, PETRONAS Group Technical Solutions and Spirit Innovative Technologies.

With special appreciation and credits to its pioneers, founders and contributors: Razali Ibrahim, Azhar Omar, Azhar Mazlan, M. Asraf Jeinie, M. Zakir, Han van Dal, Peter van Deurzen and Harry Kok.

SPIRIT ITwww.SpiritIT.com

[email protected]

PETRONASwww.petronas.com