SLOVNAFT’S MAJOR POLYMER CAPACITY UPGRADE AND EXPANSION ...?CAPACITY UPGRADE AND EXPANSION PROGRAM: LOW DENSITY POLYETHYLENE ... 200 ktpa TVK 180 ktpa Himont 1999 TVK ... high degree

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  • SLOVNAFTS MAJOR POLYMER CAPACITY UPGRADE AND EXPANSION PROGRAM: LOW DENSITY POLYETHYLENE (LDPE)

    CEE & Turkey Refining and Petrochemicals Conference 2015

    10/21/2015

    Branislav Kacko Project manager MOL GROUP

  • - Drivers for boosting polyethylene production to 220,000 tpa - Plans to be operational by February 2016 - Competitiveness with higher quality product portfolio

    2 CEE & Turkey Refining and Petrochemicals Conference 2015

  • The installation of a new tubular 220 kt/a capacity LDPE-4 unit in Bratislava

    Selected tubular technology of LyondellBasell Lupotech T

    Replacement of obsolete existing autoclave lines LDPE 1 3

    Increase safety, lower environmental burden

    New products with better quality

    Higher production efficiency, lower energy consumption Improve competitiveness in LDPE business on strategic markets

    Drivers for boosting polyethylene production to 220,000 tpa 3 CEE & Turkey Refining and Petrochemicals Conference 2015

  • Planned start-up in 1Q/2016

    300 million EUR investment project in SLOVNAFT, a. s

    Partial reconstruction of Steam cracker other separate project

    Project includes several off site projects (cooling water supply, logistics, oil storage, ethylene evaporation, roads, utility pipelines, electric energy supply reconstruction)

    Human resources set up to cover project needs

    Utilization of local companies for construction

    Drivers for boosting polyethylene production to 220,000 tpa 4 CEE & Turkey Refining and Petrochemicals Conference 2015

  • MOL GROUP POLYMER PRODUCTION CAPACITY

    5

    TVK

    , Tis

    za

    jvr

    os

    sit

    e

    Slo

    vnaf

    t, B

    rati

    slav

    a si

    te

    TVK Steam

    Cracker 2 290 ktpa

    Linde 2004

    Slovnaft Steam

    Cracker 220 ktpa

    ABB Lummus

    1975

    TVK Steam

    Cracker 1 370 ktpa

    Linde 1975

    TVK LDPE 2 65 ktpa

    BASF 1991

    Planned TVK BDE 130 ktpa

    2015

    TVK HDPE 2

    220 ktpa Mitsui 2004

    TVK HDPE 1

    200 ktpa Philips 1986

    TVK PP 4 180 ktpa

    Himont 1999

    TVK PP 3

    100 ktpa Himont

    1989

    POLYETHYLENE (LD/HD)

    LDPE 2 40 ktpa

    ICI 1976

    LDPE 1 50 ktpa

    ICI 1964

    LDPE 3 90 ktpa

    CDF 1977

    PP-3 255 ktpa

    Dow 2005

    POLYPROPYLENE OLEFINS

    R E

    F I

    N E

    R I

    E S

    Ethylene sales ethylene

    propylene

    nap

    hth

    a ga

    soil

    LPG

    nap

    hth

    a ga

    soil

    LPG

    p

    rop

    ylen

    e

    propylene

    ethylene

    by-products

    by-products

    LDPE

    4

    220

    ktpa

    Basell

    2016

    Crude C4

    Butadiene sales

    New Group possibilities

    Possibility of empowering the strategic markets

  • Plans to be operational by February 2016

    6 CEE & Turkey Refining and Petrochemicals Conference 2015

    License selection September 2008

    IPP approval September 2011

    Launch a new tender for LDPE4 September 2011

    Tender evaluation April 2012

    Contract signature June 2012

    EIA final statement 3 April 2012

    Authority engineering October 2012

    Building permit (IPPC) 28 May 2013

    Mechanical completion Q4 2015

    Commissioning July 2015 Q1 2016

    Provisional Acceptance Q1 2016

    Planned financial closing of project 2016

  • Plans to be operational by February 2016

    7 CEE & Turkey Refining and Petrochemicals Conference 2015

    - Pre-commissioning, punch listing

    - Commissioning early involvement of licensor

    - PSSR clarification and rectification

    - Training process, maintenance, laboratory

    - Lab equipment delivery to Site and set up

    - Operation of subsystems which are ready utilities, extrusion, product

    transport, logistics hub set up, packaging

    - Maintenance spare parts and preparation for standard maintenance

    - Operating manuals fine tuning by Site personnel

    - Evaporation implementation of last phase

    - Steam utilization finalizing execution

    - Preparation for Performance test

  • TUBULAR OR AUTOCLAVE?

    8 8

    TUBULAR LDPE

    P 200-320MPa/T 300-350C

    Narrower MWD, Low degree of LCB

    Medium melt strength

    Higher clarity, gloss, lower haze (2% in average)

    Better draw ability for lower film thickness

    10% higher towing speed 30% lower minimal film thickness

    Max MFR 40 g/10min

    AUTOCLAVE LDPE

    P 120-130MPa/T 150C

    Lower clarity, gloss, higher haze

    Worse draw ability for lower film thickness

    Broader MWD, high degree of LCB, higher melt strength (extrusion coating, heavy duty film)

    Max MFR 200 g/10min

    Competitiveness with higher quality product portfolio

    Different process conditions lead to product with different properties mainly in terms of MWD and Long chain branches (LCB)

  • FILM APPLICATIONS

    Surface protection films Label films Lamination films Sanitary films Automatic packaging films

    (foodstuff, sanitary articles) Heavy duty bags Shrink film Agriculture films Carrier bags Garbage bags

    Competitiveness with higher quality product portfolio

  • NON-FILM APPLICATIONS

    Blow moulding Injection moulding Foaming Compounding & Masterbatches Profiles extrusion

    Competitiveness with higher quality product portfolio

    http://www.google.sk/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.indiamart.com/anjanapolymers/bottle-caps.html&ei=pwqIVY7eHYKYsAGrrrBY&psig=AFQjCNGpL8AcucF8wWKW2eFO9vup1iFC5g&ust=1435064708364576http://www.google.sk/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.kellerplastics.com/plastic-extrusions/&ei=dSWIVYqCLqOWygPoh4KAAw&psig=AFQjCNGlKp2I0wr6C1m0SURu74rD-xoOlQ&ust=1435072223201622http://www.google.sk/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://new.pitchengine.com/pitches/3485387e-d114-47a5-8c52-5c2895692ead&ei=KaWbVfcX55_uBv3ht6AC&bvm=bv.96952980,d.ZGU&psig=AFQjCNHUKPMRHXnXZbe65JrE6AFPC7f3Vg&ust=1436350098722712http://www.google.sk/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRxqFQoTCIPU0ezth8YCFWfAcgodttkANg&url=http://www.imexbb.com/antistatic-masterbatch-10620049.htm&ei=EJx5VYOMBeeAywO2s4OwAw&psig=AFQjCNGTOTDDViTHxWEQNB7rssinGRyMUQ&ust=1434119506663008

  • 11 New brand name selected

  • Photos

    LDPE4 progress on SITE

  • Photos

    CC5

    reconstruction

    finished

  • Logistic terminal

  • PREPARATORY SITE WORKS

    15

    2010 2012

    2013

  • Peroxides and extrusion part

  • Access road and reinforcement of warehouse

  • Monthly storage for oils and solvents

  • Thank you for attention

    Branislav Kacko Branislav.kacko@slovnaft.sk

    mailto:Branislav.kacko@slovnaft.sk