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Process Variation Study. Process mapping with Box plot and Process Capability Study.
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Confidential
TPMS
RF Peak Power Variations &
Process Capability Study
Prepared by : SK Ng
Confidential
TPMS Process Variations Study
RF Peak Power dropped 13.6dBm from Assembly process (E) to Complete unit (H).
No SERIALNUMBER
(A) BLT - PCBA w/o antenna
(B) BLT - PCBA with
antenna© BLT- B +
Battery
(E) Complete Final - (D) +
Hosing + Screw
(F) Complete Final - (E) +
Valve
(G) Complete Final - (F) + Component
gluing
(H) Complete Final - (G) +
Bottom Gluing
1 0919TA00053 -25.576 8.601 8.86 -27.814 -37.188 -41.706 -45.83
2 0919TA00041 -25.524 8.548 9.17 -29.377 -40.14 -45.088 -48.131
3 0919TA00042 -25.449 9.924 10.75 -28.988 -33.03 -37.165 -46.752
4 0919TA00045 -25.089 9.027 9.53 -28.679 -39.881 -43.213 -46.449
5 0919TA00050 -24.582 9.911 10.34 -30.169 -35.059 -38.234 -41.998
6 0919TA00029 -25.807 9.179 9.5 -31.948 -31.148 -33.631 -40.138
7 0919TA00011 -24.973 9.816 10.28 -26.493 -37.643 -43.265 -45.581
8 0919TA00007 -24.853 7.476 7.87 -41.485 -45.788 -48.642 -50.158
9 0919TA00034 -26.17 8.241 8.68 -35.758 -30.362 -32.821 -40.101
10 0919TA00036 -24.859 10.063 10.41 -28.239 -34.01 -34.347 -40.143Min -26.17 7.48 7.87 -41.49 -45.79 -48.64 -50.16Ave -25.29 9.08 9.54 -30.90 -36.42 -39.81 -44.53Max -24.58 10.06 10.75 -26.49 -30.36 -32.82 -40.10Stdev 0.50 0.86 0.92 4.52 4.71 5.37 3.66Delta (Ave) 34.37 0.46 -5.53 -3.39 -4.72
Confidential
10987654321Sample
__X=9.079
0
0
+3 StDev=11.8888
-3 StDev=6.2698
+2 StDev=10.9514
-2 StDev=7.2064
+1 StDev=10.0152
-1 StDev=8.1422
2
2
2
000
0
0
00
Zone Chart of (B) BLT - PCBA with antenna
Within 3 sigma level.
10987654321Sample
__X=9.539
0
0
+3 StDev=12.6398
-3 StDev=6.4398
+2 StDev=11.6064
-2 StDev=7.4724
+1 StDev=10.5722
-1 StDev=8.5062
0
2
2
0
0
0
0
2
00
Zone Chart of © BLT- B + Battery
10987654321Sample
__X=-25.288
0
0
+3 StDev=-23.5748
-3 StDev=-27.0028
+2 StDev=-24.1454
-2 StDev=-26.4314
+1 StDev=-24.7172
-1 StDev=-25.8602
0
2
00
0
2
0
000
Zone Chart of (A) BLT - PCBA w/ o antenna
Confidential
10987654321Sample
__X=-44.53
0
0
+3 StDev=-35.548
-3 StDev=-53.528
+2 StDev=-38.544
-2 StDev=-50.524
+1 StDev=-41.532
-1 StDev=-47.522
42
2
0
2
0
22
2
0
Zone Chart of H (Complete Final and Bottom Glue)
10987654321Sample
__X=-30.90
0
0
+3 StDev=-19.308
-3 StDev=-42.498
+2 StDev=-23.174
-2 StDev=-38.624
+1 StDev=-27.032
-1 StDev=-34.762
0
6
4
2
0
00000
Zone Chart of (E) Complete Final - (D) + Hosi
10987654321Sample
__X=-39.81
0
0
+3 StDev=-22.298
-3 StDev=-57.338
+2 StDev=-28.134
-2 StDev=-51.494
+1 StDev=-33.972
-1 StDev=-45.652
2
2
2
0
2
0
0
0
00
Zone Chart of (G) Complete Final - (F) + Comp
10987654321Sample
__X=-39.81
0
0
+3 StDev=-22.298
-3 StDev=-57.338
+2 StDev=-28.134
-2 StDev=-51.494
+1 StDev=-33.972
-1 StDev=-45.652
2
2
2
0
2
0
0
0
00
Zone Chart of (G) Complete Final - (F) + Comp
Confidential
Only observed one Outlier on Process (E). Units-to-Units variation
is minimum.
10
0
-10
-20
-30
-40
-50
dbm
TPMS Variation Study
Confidential
Capability Study
-32-36-40-44-48-52
LSL USL
LSL -43Target *USL -30Sample Mean -44.5281Sample N 10StDev(Within) 2.99576StDev(Overall) 3.66088
Process Data
Cp 0.72CPL -0.17CPU 1.62Cpk -0.17
Pp 0.59PPL -0.14PPU 1.32Ppk -0.14Cpm *
Overall Capability
Potential (Within) Capability
% < LSL 60.00% > USL 0.00% Total 60.00
Observed Performance% < LSL 69.50% > USL 0.00% Total 69.50
Exp. Within Performance% < LSL 66.18% > USL 0.00% Total 66.18
Exp. Overall Performance
WithinOverall
Process Capability of (H) Complete Final - (G) + Bott
-36-40-44-48-52
LSL USL
LSL -55
Target *USL -33
Sample Mean -44.5281Sample N 10
StDev(Within) 2.99576
StDev(Overall) 3.66088
Process Data
Cp 1.22
CPL 1.17CPU 1.28
Cpk 1.17
Pp 1.00
PPL 0.95
PPU 1.05Ppk 0.95
Cpm *
Overall Capability
Potential (Within) Capability
% < LSL 0.00
% > USL 0.00% Total 0.00
Observed Performance
% < LSL 0.02
% > USL 0.01% Total 0.03
Exp. Within Performance
% < LSL 0.21
% > USL 0.08% Total 0.29
Exp. Overall Performance
WithinOverall
Process Capability of (H) Complete Final - (G) + Bott
Based on the data, the Process Variations for RF Peak Power is acceptable. Cpk is 1.17 when use production specification. Cpk is -0.17 when use FUT spec as the process is not centered to the target. To meet the require specification base on FUT test, improvement require to shift the process mean to target.
Production Spec. Require Spec base on FUT test
Average 44.5281, Variation 3.66, Z score 2.86