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SIVASUNDAR RANGASWAMY PERMANENT ADDRESS PRESENT ADDRESS 7/B-2, Nadoor Street 3, A-204, Shravandhara society,Annur road, mettupalayam. Sasane nagar, hadapsarCoimbatore dist. – 641301 pune – 411028Cell - +91 9527544646 Cell – +91 9527544646e-mail:[email protected] e-mail: [email protected] ----------------------------------------------------------------------------------------------------------------------------------Career Objective: Highly motivated, results-driven, and competent professional powered with 11 years of
wide experience in all fields of Quality Assurance including Incoming – supplier quality, New Product Quality, In-process - Manufacturing and customer quality. Seeking for senior level assignments in Quality Assurance area with challenging environment and aspiring to get growing along with the organization.
--------------------------------------------------------------------------------------------------------------------LEAD ENGINEER ( ASST. MANAGER) – QUALITY ASSURANCE
Experienced in Incoming-Supplier Quality/New Product Quality/In-process Quality/Customer Quality
EXPERTISEq Supplier Quality Assurance – Casting / Sheet metal partsq NPI, APQP & PPAP, PRA, RQA & PQAq Lean Quality Tools (FMEA, Pareto Charts, Fishbone Diagrams,
Six Sigma, 5S, 8D Methodology)q Geometric Dimensioning and Tolerancing (GD&T)
Print Reviews, Audits.q Manufacturing Quality Engineering – Process
Mapping/Flowchart/SOE/PFMEA/Control Checks
q Product & Process Development , Continuous Process Improvement
q Incoming Inspection, Pre-Dispatch Inspection, Product &Process Audit
q Quality Plans, NCCA, CAPA, SPCq Six Sigma Green Beltq SAP, MS Officeq Quality management system (QMS)
PROFESSIONAL EXPERIENCETotal Professional Experience – 11 years – Quality Assurance Dept.
Lead Engineer (Asst. Manager) – Quality Assurance - John Deere, India 2008, May – Present On International Assignment as NPD Quality Engineer for 3 Years at John Deere Thibodaux, USA. Oct’2010 –Sep’2013.
PPAP Reviews and Approval of all the brought out parts – (new & Modified) parts for the Harvesters – including ISIR’s, Control Plan, Material Reports, FMEA’s, Warrant, Cp/Cpk and gage R&R studies.
Perform advanced product quality planning (APQP) along with quality documentation including Process Mapping - Flow charts, Control plans, SPC, DFMEA and PFMEA
Participates on PDP (Product Delivery Process) teams as the Quality representative, ensuring quality activities and plans to be formulated and followed. Engages in applying and leading Quality tools in PDP Programs. Encourages early interaction of customer and supplier inputs to team activities.
Facilitate Functional Geometry Reviews (FGR’s), Design Process and Assembly Reviews (DPARs), print reviews, and design failure mode affect analysis, etc.
Developing control checks for process, pre delivery inspections and for Product audit. Addresses and ensures closing of quality issues identified during Durability and Physical builds for new product development programs.
Performing readiness reviews for various projects and working with suppliers during the initial phase of development of new parts. Aid the supplier with incorporating Quality detection within the process layout.
Investigates & resolves product quality problems including process quality issues, determines root cause, gathers and analyzes data, to facilitates resolution & implement corrective actions.
Developing suppliers with regard to root cause analysis and factual findings. Working directly with suppliers by issuing supplier corrective action requests (SCAR). Reviewing corrective action submissions, preventive action submissions, up to the verification of closure.
Carry out Supplier Quality Management activities including Cost of Poor Quality (COPQ), Supplier Audits, Supplier Scorecard and Engagement of Suppliers in Quality Systems.
Played vital role in earning JDQPS Silver certification for John Deere Thibodaux Factory unit. Owned 2 important criteria’s in PDP Lane and aided in getting JDQPS Silver certification
Executing Warranty Analysis and field Failure analysis including Metallurgical Analysis. Performed RQA for hoses and harnesses, Facilitated PRA for PDP Programs, Implemented Quality Systems in
Manufacturing Engineering.
Assistant Manager, Supplier Quality Assurance -Tata Motors Ltd, India 2006, July – 2008, May
Primary Inspection In charge – Proprietary items, casting & Machining parts, Sheet metal parts including metallurgical Inspection and NDT testing. Aggregate Inspection (Engines, Gearbox, Front and Rear Axles) In-charge.
Quality In charge – Assembly line & Frame shop for Brought out components and Metallurgical Laboratory. Monitoring Vendor PPM records on monthly basis. Scheduling Vendor -process and system audits and Monitoring
improvements. Improvements of Critical processes (Metallurgical processes) – Welding, Castings & Heat treatment parts at Vendor end.
Supplier selection and approval team member (in Vendor Assessment Team).New product development (Improvements) at supplier end. Vendor Analysis in terms of quality, cost and systems. Making the suppliers capable of meeting the customer requirements in terms of Quality and systems.
Investigates unit quality related issues and concerns related to product and processes, gathers and analyzes data, resolves/facilitates resolution and implements corrective action.
Handling Warranty complaints and Metallurgical Failure analysis (Including In-house).
Quality Assurance (Supplier& Manufacturing Quality) Engineer, Sundaram Clayton Ltd. 2004May –2006July
Quality Assurance Engineer for two customers Delphi TVS and Brakes Division, SCL Ltd. Handling Customer complaints and Metallurgical Analysis of the failure Die casting components. Responsible for
Customer complaints corrective action and preventive actions and G8D Report submission. Vendor Development & Quality assurance of Subcontractor Castings. Manufacturing Quality of Delphi TVS and Brakes Division Components. Process Controller and Quality Assurance of
Heat treatment Castings. PPAP submission, trial lot production and getting customer approval for the new product developed and for current
product modifications. Monitoring Quality Systems and Documentation.
ACHIEVEMENTS
Deputed (Thrice) for special Assignment to John Deere Harvester Works, Moline, Illinois, USA as NPD Quality Engineer in Front End Equipment and Combine projects.
Enhanced my Business Development skills by getting various new projects during my special Assignments in the field of Warranty Analysis, Supplier Quality, Quality Planning, QP Rating, FMEA Support, Key Characteristics Database, Control Plan creation & support, EETS auditing and PPAP Reviews.
Prepared Lab Quality Manual to match as per Quality Standards in Tata Motors, Lucknow. Reduced the Material Rejection Percentage from 19% to 4.2% of Fuel Injection Pumps (Aluminum Die Castings – including at Vendor end) in Sundaram Clayton Ltd, Chennai. Established and Validated Heat Treatment Process for New Line in SCL, Chennai.
Eliminated the major casting defects (Shrinkage, low hardness and high carbides in SG Iron Castings at Vendor end in Tata Motors Ltd, Lucknow.Improved the heat treatment process of Leaf Springs at Vendor end in TML, Lucknow.
Eliminated the Problem of Low hardness of heat-treated studs at vendor end in TML, Lucknow.Reduction of Vendor PPM from 300 PPM to 50 PPM. Reduced the warranty complaints in Engine mounting pad components.
TRAININGS AND CONTINUING EDUCATION
Completed Geometric Dimensioning and Tolerance fundamentals and certificate course. Attended and qualified as internal auditor of ISO/TS-16949 – Quality Systems. Attended and completed Value Engineering Module – Workshop. Lucknow. Attended training program on Metallurgical Failure Analysis at IIT Chennai. Attended training program on Innovation Management. Participated in 5 days Kaizen and reduced the spring and axle reduction time by 25% under the guidance of Japanese
consultant. Attended Cross Cultural Training& Working with Diversity at John Deere.
EDUCATION
Certified Manager of Quality/Organizational Excellence (CMQ/OE) – ASQ Certification. Certified Quality Engineer (CQE) – ASQ Certification. Certified Six Sigma Green Belt (CSSGB) – ASQ Certification. Post Graduate Diploma in Business Administration (Operations Mgmt.) - Symbiosis University, Pune, India 2010 – I class
with Distinction. Bachelor of Engineering in Metallurgy -PSG College of Technology, Bharathiar University Coimbatore, India 2004 – 8.8
CGPA - I class with Distinction. XII Higher Secondary Exam, 2000 - 90.16% - Holy Angels Matriculation Higher Sec School, Mettupalayam, India. X Matriculation Exam, 1998 – 84.36% - Holy Angels Matriculation Higher Sec School, Mettupalayam, India.
Declaration:I, R.SIVASUNDAR hereby do confirm that the information given above is true to the best of my knowledge.
SIGNATURE: _______________________
