SITRANS FM MAG 5000/6000 IP67

SITRANS F

Electromagnetic flowmetersSITRANS FM MAG 5000/6000 IP67

Operating Instructions

7ME6910 (SITRANS MAG 5000)7ME6920 (SITRANS MAG 6000)

12/2019A5E02338368-AD

Introduction 1

Safety notes 2

Description 3

Installing/Mounting 4

Connecting 5

Commissioning 6

Operating 7

Service and maintenance 8Diagnostics and Troubleshooting 9

Technical data 10

Spare parts/Accessories A

Menu diagrams B

Factory settings CProduct documentation and support D

Legal informationWarning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGERindicates that death or severe personal injury will result if proper precautions are not taken.

WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.

CAUTIONindicates that minor personal injury can result if proper precautions are not taken.

NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens productsNote the following:

WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

TrademarksAll names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AGDigital IndustriesPostfach 48 4890026 NÜRNBERGGERMANY

Document order number: A5E02338368Ⓟ 02/2020 Subject to change

Copyright © Siemens AG 2019.All rights reserved

Table of contents

1 Introduction...................................................................................................................................................7

1.1 Purpose of this documentation.................................................................................................7

1.2 Document history .....................................................................................................................7

1.3 Checking the consignment.......................................................................................................8

1.4 Items supplied ..........................................................................................................................8

1.5 Security information .................................................................................................................8

1.6 Transportation and storage ......................................................................................................9

1.7 Notes on warranty ....................................................................................................................9

2 Safety notes................................................................................................................................................11

2.1 Laws and directives................................................................................................................11

2.2 Conformity with European directives......................................................................................12

2.3 Installation in hazardous location ...........................................................................................12

3 Description..................................................................................................................................................15

3.1 System components...............................................................................................................15

3.2 Operating principle .................................................................................................................15

3.3 Applications............................................................................................................................15

3.4 Features .................................................................................................................................16

3.5 MAG 5000/MAG 6000 versions .............................................................................................16

3.6 Nameplate layout ...................................................................................................................17

4 Installing/Mounting......................................................................................................................................21

4.1 Introduction ............................................................................................................................21

4.2 Installation conditions.............................................................................................................22

4.3 MAG 5000/6000 compact ......................................................................................................24

4.4 Remote installation.................................................................................................................264.4.1 At sensor ................................................................................................................................26

4.5 MAG 5000/6000 CT ...............................................................................................................304.5.1 Installing hardware key ..........................................................................................................304.5.2 Sealing of MAG 5000/6000 CT ..............................................................................................314.5.2.1 Verification sealing .................................................................................................................314.5.2.2 User sealing ...........................................................................................................................324.5.3 Installation conditions.............................................................................................................324.5.3.1 MI-001 ....................................................................................................................................324.5.3.2 PTB K7.2................................................................................................................................33

4.6 Turning transmitter/keypad ....................................................................................................33

SITRANS FM MAG 5000/6000 IP67Operating Instructions, 12/2019, A5E02338368-AD 3

5 Connecting .................................................................................................................................................37

5.1 Electrical connection ..............................................................................................................38

5.2 Electrical connection PTB K7.2..............................................................................................40

5.3 Connection of add-on modules ..............................................................................................40

6 Commissioning ...........................................................................................................................................41

6.1 MAG 5000/6000 Blind ............................................................................................................41

6.2 Local user interface................................................................................................................42

6.3 Menu structure .......................................................................................................................43

6.4 Changing password ...............................................................................................................44

6.5 Changing basic settings .........................................................................................................44

6.6 Changing operator menu setup..............................................................................................47

6.7 Changing language ................................................................................................................48

7 Operating....................................................................................................................................................51

7.1 Output settings .......................................................................................................................51

7.2 External input .........................................................................................................................53

7.3 Sensor characteristics............................................................................................................53

7.4 Reset mode............................................................................................................................53

7.5 Service mode .........................................................................................................................55

7.6 MAG 5000 CT and MAG 6000 CT settings............................................................................55

7.7 MAG 6000 SV ........................................................................................................................56

8 Service and maintenance ...........................................................................................................................57

8.1 Transmitter check list .............................................................................................................57

8.2 Technical support...................................................................................................................58

8.3 Return procedure ...................................................................................................................59

8.4 Recalibration ..........................................................................................................................60

9 Diagnostics and Troubleshooting ...............................................................................................................61

9.1 Diagnostics.............................................................................................................................61

9.2 List of error numbers ..............................................................................................................63

10 Technical data ............................................................................................................................................67

10.1 Technical specifications .........................................................................................................67

10.2 Accuracy ................................................................................................................................70

10.3 Output characteristics ............................................................................................................72

10.4 Cable data..............................................................................................................................75

10.5 Cable requirements................................................................................................................76

Table of contents

SITRANS FM MAG 5000/6000 IP674 Operating Instructions, 12/2019, A5E02338368-AD

A Spare parts/Accessories.............................................................................................................................77

A.1 Ordering of spare parts ..........................................................................................................77

A.2 Spare parts.............................................................................................................................77

A.3 Sun shield ..............................................................................................................................78

B Menu diagrams...........................................................................................................................................79

B.1 Transmitter menu overview....................................................................................................79

B.2 Basic settings .........................................................................................................................80

B.3 Current output ........................................................................................................................83

B.4 Digital output - pulse ..............................................................................................................83

B.5 Digital output - frequency .......................................................................................................84

B.6 Digital output / Relay output - Error level ...............................................................................84

B.7 Digital output / Relay output - Error number...........................................................................84

B.8 Digital output / Relay output - Direction/limit ..........................................................................85

B.9 Relay output - Cleaning..........................................................................................................85

B.10 Digital output / Relay output - Batch.......................................................................................85

B.11 External input .........................................................................................................................87

B.12 Sensor characteristics............................................................................................................88

B.13 Reset mode............................................................................................................................89

B.14 Reset mode - MAG 6000 SV..................................................................................................90

B.15 Service mode .........................................................................................................................91

B.16 Operator menu setup .............................................................................................................92

B.17 Product identity ......................................................................................................................93

B.18 Add-on communication module..............................................................................................94

B.19 Change password ..................................................................................................................94

C Factory settings ..........................................................................................................................................95

C.1 Transmitter factory settings....................................................................................................95

C.2 50 Hz Dimension dependent Qmax .......................................................................................97

C.3 60 Hz Dimension dependent Qmax .......................................................................................98

C.4 50 Hz Dimension dependent volume/pulse and batch.........................................................100

C.5 60 Hz Dimension dependent volume/pulse and batch.........................................................101

D Product documentation and support.........................................................................................................103

D.1 Product documentation ........................................................................................................103

D.2 Technical support.................................................................................................................104

Index.........................................................................................................................................................105

Table of contents


Table of contents


Introduction 11.1 Purpose of this documentation

These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. In order to use the device correctly, first review its principle of operation.

The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it, as well as service and maintenance engineers.

1.2 Document historyThis document describes:

● SITRANS F MAG 5000 and MAG 6000 transmitters (standard version).

● Optional versions:

– MAG 5000 Blind and MAG 6000 Blind

– MAG 5000 CT and MAG 6000 CT

– MAG 6000 SV

Documentation historyThe following table shows major changes in the documentation compared to the previous edition.

Edition Remarks FW version12/2019 ● BBL42 as default unit

● Improved operation without SENSORPROM● Responsibility transfer to Siemens AG

4.09

12/2013 ● Customer defined unit● Velocity value with unit● Operational without SENSORPROM● Signal suitability

4.07

01/2012 4.0401/2010 First edition


1.3 Checking the consignment1. Check the packaging and the delivered items for visible damages.

2. Report any claims for damages immediately to the shipping company.

3. Retain damaged parts for clarification.

4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness.

WARNING

Using a damaged or incomplete device

Risk of explosion in hazardous areas.● Do not use damaged or incomplete devices.

1.4 Items supplied

● SITRANS F M MAG 5000/6000 transmitter● Siemens Process Instrumentation documentation disk

containing certificates, and manuals● Safety note● Calibration report

Safety Note

Cal. rep.

1.5 Security informationSiemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit https://www.siemens.com/industrialsecurity.

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer

Introduction1.5 Security information


supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity.

1.6 Transportation and storageTo guarantee sufficient protection during transport and storage, observe the following:

● Keep the original packaging for subsequent transportation.

● Devices/replacement parts should be returned in their original packaging.

● If the original packaging is no longer available, ensure that all shipments are properly packaged to provide sufficient protection during transport. Siemens cannot assume liability for any costs associated with transportation damages.

NOTICE

Insufficient protection during storage

The packaging only provides limited protection against moisture and infiltration.● Provide additional packaging as necessary.

Special conditions for storage and transportation of the device are listed in Technical data (Page 67).

1.7 Notes on warrantyThe contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty.

The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.

Introduction1.7 Notes on warranty


Introduction1.7 Notes on warranty


Safety notes 2CAUTION

Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Only qualified personnel should install or operate this instrument.

Note

Alterations to the product, including opening or improper modifications of the product are not permitted.

If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.1 Laws and directives

General requirements Installation of the equipment must comply with national regulations. For example EN 60079-14 for the European Community.

Instrument safety standards The device has been tested at the factory, based on the safety requirements. In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed.

Environmental conditions according to IEC 61010-1 (2010)● Indoor use

● Altitude up to 2000m

● Maximum relative humidity 80% for temperatures up to 31°C (88°F) decreasing linearly up to 50% relative humidity from 40°C (104°F)

● Main supply voltage fluctuations up to ±10% of the nominal voltage (see Technical specifications (Page 67))

● Overvoltage category II

● Pollution degree 2


Environmental conditions according MID (Directive 2014/32/EU)● Environment class: E2 (electromagnetic), M1 (mechanical)

● Climatic class: -25°C - +55°C, condensing, closed

2.2 Conformity with European directivesThe CE marking on the device symbolizes the conformity with the following European directives:

Electromagnetic compatibili‐ty EMC 2014/30/EU

Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States relating to elec‐tromagnetic compatibility

Low voltage directive LVD 2014/35/EU

Directive of the European Parliament and of the Council on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits

Atmosphère explosible ATEX 2014/34/EU

Directive of the European Parliament and the Council on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres

CT: Measuring instruments directive MID 2014/32/EU

Directive of the European Parliament and the Council on the harmonisation of the laws of the Member States relating to the making available on the market of measuring instruments

The applicable directives can be found in the EU declaration of conformity of the specific device.

2.3 Installation in hazardous location

WARNING

Conditions for safe use

Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed!

Ex approvalsCSA Class I, Division 2, Groups A, B, C and D. Code T5 for an ambient temperature of +60 °C.

FM Class I, Division 2, Groups A, B, C and D and Class I, Zone 2, Group IIC indoor/outdoor Type IP67 hazardous (classified) locations.

Safety notes2.3 Installation in hazardous location


Process temperature specifications for Ex use

Temperature class

Ambient temperature [°C]-40 to +40 -40 to +50 -40 to +60

T2 180 - -T3 165 140 -T4 100 100 80T5 65 65 65T6 50 50 50

EX requirementsIt is required that:

● Electrical connections are in accordance with Elex V (VO in explosion hazardous areas) and EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).

● The protective cover over the power supply is properly installed. For intrinsically safe circuits the connection area can be opened.

● Appropriate cable connectors are used for the output cicuits: intrinsically safe: blue, non-intrinsically safe: black.

● Sensor and transmitter are connected to the potential equalization. For intrinsically safe output circuits potential equalization must be maintained along the entire connection path.

● Sensor insulation thickness is max. 100mm (only insulated sensors).

● EN60079-31 is considered for installation in areas with combustible dust.

● When protective earth (PE) is connected, no potential difference between the protective earth (PE) and the potential equalization (PA) can exist, even during a fault condition.





Description 33.1 System components

A SITRANS F M MAG 5000/6000 flowmeter system includes:

● Transmitter (type SITRANS F M MAG 5000/6000)

● Sensor (types: SITRANS F MAG 1100/1100F/3100/3100 P/5100 W)

● Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS 485, Foundation Fieldbus H1, Devicenet)

● SENSORPROM memory unit

Communication solutionsThe SITRANS F USM II range of add on modules, presently including HART, Foundation Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the SITRANS F M MAG 6000 transmitter.

3.2 Operating principleThe transmitters are microprocessor-based with a built-in alphanumeric display in several languages. The flow measuring principle is based on Faraday's law of electromagnetic induction. Magnet coils mounted diametrically on the measuring pipe generate a pulsed electromagnetic field. The liquid flowing through this electromagnetic field induces a voltage.

The transmitters evaluate the signals from the associated electromagnetic sensors, convert the signals into appropriate standard signals such as 4 to 20 mA, and also fulfil the task of a power supply unit providing the magnet coils with a constant current.

The transmitter consists of a number of function blocks which convert the sensor voltage into flow readings.

3.3 ApplicationsThe pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes, and slurries with max. 40% solids.

The main applications can be found in the following sectors:

● Water and waste water

● Chemical and pharmaceutical industries

● Food & beverage industry

● Mining and cements industries

● Pulp and paper industry


● Steel industry

● Power generation; utility and chilled water industry

WARNING

This is a Class A product

In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

3.4 Features

Power supply2 different types of power supply are available. A 12 to 24 V AC/DC and a 115 to 230 V AC switch mode type.

Coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the self-monitoring circuit.

Input circuit amplifies the flow-proportional signal from the electrodes. The input impedance is extremely high: >1014 Ω which allows flow measurements on fluids with conductivities aslow as 5 μS/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening.

Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the selfmonitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.

Dialog moduleThe display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate or a totalizer value as a primary reading.

Output moduleThe output module converts flow data to analog, digital and relay outputs. The outputs are galvanically isolated and can be individually set to suit a particular application.

3.5 MAG 5000/MAG 6000 versionsThe transmitters are designed in various versions and offer high performance and easy installation, commissioning and maintenance.

Description3.5 MAG 5000/MAG 6000 versions


Standard versionThe standard version is an IP67 version for compact or remote installation. Its robust design ensures a long lifetime if installed outdoors.

Blind versionThis version carries all the normal MAG 5000/6000 features, except those associated with the display and keypad.

Both current and digital outputs are available.

Factory setting of current output in unit is switched off when delivered.

CT versionThe MAG 5000/6000 CT version is a custody transfer approved transmitter.

It is approved according to:

● Cold water approval:

– MI-001 (Tested according to OIML R 49)

● Other media than water:

– PTB K7.2

The above approval specifications apply at the time of publication. For the latest approval updates, see: http://support.automation.siemens.com/WW/view/en/10806951/134200

SV version (MAG 6000 only)This version is identical to the standard MAG 6000 transmitters except for the following additional functions:

● Zero point adjustment

● Adjustable excitation frequency up to 44 Hz

3.6 Nameplate layout

Inspection1. Check for mechanical damage due to possible improper handling during shipment. All

claims for damage are to be made promptly to the shipper.

2. Make sure the scope of delivery, and the information on the type plate corresponds to the ordering information.

Description3.6 Nameplate layout


Identification

APPROVED

① Manufacturer② Product name③ Order number④ Serial number⑤ Power supply⑥ Degree of protection⑦ Ambient temperature⑧ Conformity with country-specific directives⑨ Place of manufacture

Figure 3-1 MAG 6000 transmitter nameplate example



① Manufacturer② Product name③ System order number④ System serial number⑤ Transmitter serial number⑥ Sensor serial number⑦ Software version and hardware version⑧ Ambient temperature⑨ Uncertainty⑩ Certification number⑪ Conformity with country-specific directives⑫ Place of manufacture

Figure 3-2 MAG 6000 CT system nameplate example



① Manufacturer② Product name③ System order number④ System serial number⑤ Nominal diameter⑥ Sensor material⑦ Meter orientation⑧ Environmental Class⑨ Fluid group⑩ Power supply⑪ Certification number⑫ Maximum allowable working pressures⑬ Max. media temperature⑭ Min. media temperature⑮ Process connection⑯ Year of manufacturing⑰ Software version and hardware version⑱ Dynamic range⑲ Maximum flow rate⑳ Conformity with country-specific directives

Place of manufacture

Figure 3-3 MAG 5000/6000 CT system sensor nameplate example

NoteThe matched paired transmitter and sensor shall be mounted together

At installation, please check that the system nameplates of transmitter and sensor have the same system serial number.



Installing/Mounting 44.1 Introduction

● SITRANS F flowmeters are suitable for indoor and outdoor installations.

WARNING

Installation in hazardous location

Special requirements apply to the location and interconnection of sensor and transmitter. See Installation in hazardous location (Page 12)

This chapter describes how to install the flowmeter in the compact version as well as in the remote version.

The transmitter is delivered ready for mounting on the sensor. The transmitter is delivered with a compression plate ready for mounting on the sensor. No further assembling is necessary.

The transmitter can be installed either compact on the sensor or remote.

Figure 4-1 Compact installation

Figure 4-2 Remote installation


CAUTION

See Cable requirements (Page 76) before installing transmitter

4.2 Installation conditionsReading and operating the flowmeter is possible under almost any installation conditions because the display can be oriented in relation to the sensor. To ensure optimum flow measurement, attention should be paid to the following:

Vibrations

Figure 4-3 Avoid strong vibrations

Installing/Mounting4.2 Installation conditions


Compact installation

Medium temperature must be in accordance with the graphs showing max. ambient temperature as a function of medium temperature.

Figure 4-4 Medium and ambient temperatures

Remote installation

Cable length and type (as described in Cable requirements (Page 76)) must be used.

For installation conditions for sensors, see relevant sensor Operating Instructions.

Installing/Mounting4.2 Installation conditions


4.3 MAG 5000/6000 compact

Install MAG 5000 / MAG 6000 compact version1. Remove and discard terminal box lid of sensor.

2. Ensure SENSORPROM® memory unit is installed.

3. Fit M20 or ½" NPT cable glands for supply and output cables.

4. Unplug the two black plug assemblies for coil and electrode cables in terminal box.

5. Connect earth wire from connection board to bottom of terminal box.

6. Connect 2-pin connector and 3-pin connector as shown to their corresponding terminal numbers on connection board as shown in Electrical connection (Page 38).

Note

System will not register flow if black plugs are not connected to connection board.

A

7. Fit supply and output cables through cable glands and connect to connection plate as shown in Electrical connection (Page 38).

Installing/Mounting4.3 MAG 5000/6000 compact


8. Mount connection plate in terminal box.

Note

Check that your connection board lines up with SENSORPROM® unit, if not, move SENSORPROM® unit to the other side of terminal box.

SENSORPROM® memory unit connections will be established automatically when connection plate is mounted in terminal box.

B

9. Tighten cable glands to obtain optimum sealing.

10.Mount transmitter on terminal box. Recommended torque value: 2.5 Nm.

11.Transmitter is ready to be powered up.

NOTICE

Exposing transmitter to direct sunlight may increase operating temperature above its specified limit, and decrease display visibility.

A sunshield is available as accessory.

Installing/Mounting4.3 MAG 5000/6000 compact


4.4 Remote installation

4.4.1 At sensor1. Remove terminal box lid.

2. Mount the two terminal blocks as shown and insert electrode cable plug ① (terminals 85 and 86) and coil cable plug ② (terminals 82, 0 and 83).

3. Remove SENSORPROM (to be mounted in transmitter terminal box). Ensure that the serial no. on the SENSORPROM label is identical to the sensor serial no.

Installing/Mounting4.4 Remote installation


4. Connect electrode cable ③ and coil cable ④ in the corresponding terminals on the terminal blocks.

5. Remount terminal box lid.

NoteTightening torque

Tighten the bolts with 0.5 Nm.



Wall mounting1. Mount bracket on a wall or on a horizontal or a vertical pipe using ordinary hose clips or duct

straps.

Figure 4-5 Wall mounting

Figure 4-6 Pipe mounting - vertical

Figure 4-7 Pipe mounting - horizontal

2. Ensure that correct SENSORPROM® memory unit is mounted in wall/pipe mounting unit.

3. Fit M20 or ½" NPT cable glands for cables from bottom or sides of terminal box.



4. Mount earth wire in bottom of terminal box.

3

5

4

1

2

① Connect electrode cable② Connect coil cable - keep separate from electrode cable③ Connect power supply④ Connect output cable⑤ Connect PE (ground) wire

5. Mount connection plate in terminal box.

B

2

1

4

3

① Electrode cable② Coil cable③ Power supply④ Output cable

6. Fit coil, electrode, supply and output cables through cable glands and connect to connection plate as shown in Electrical connection (Page 38).

7. Fix connection plate with the two diagonally opposite screws.

8. Tighten cable glands to obtain optimum sealing.

CAUTION

Coil cable shield

When remote mounted, power supply PE wire must be connected to PE terminal ( ).

Coil cable shield must be connected to SHIELD terminal.



9. Mount transmitter on terminal box. Recommended torque value: 2.5 Nm.

10.Transmitter is ready to be powered up.

NOTICE

Direct sunlight

Exposing the transmitter to direct sunlight may increase the operating temperature above its specified limit, and decrease display visibility.

A sun shield is available as accessory.

4.5 MAG 5000/6000 CTCalibration sealing has been carried out at calibration.

MAG 6000 CT is installed like a Standard MAG 6000 except for the final sealing.

4.5.1 Installing hardware key

Use hardware key on non-verified transmitter

NoteHardware key function

Setting of primary operating parameters is blocked during normal operation.

When key is mounted, access to all menu items is gained. When key is removed, primary settings are blocked in accordance with requirements in authorisation.

Installing/Mounting4.5 MAG 5000/6000 CT


1. Mount hardware key on transmitter connection plate during setting of primary operating parameters such as Qmax., low-flow cut-off, units, approvals, etc. in connection with commissioning or calibration. See setup menus in appendix Transmitter menu overview (Page 79).

2. Remove hardware key after setting up and calibrating unit.This locks the menu structure and the selected settings.

4.5.2 Sealing of MAG 5000/6000 CT

4.5.2.1 Verification sealing

Note

The verification sealing is done at factory after initial verification.

mnm

nn

Under transmitter display frame

A5E34207852

On bottom of transmitter

mnnmnm

nn

mnnmnm

n

mnnmnm

nn

mnm

nn

mnnm

nn

On side of transmitter



NoteFor type-approved and verified MID MAG 5000/6000 CT products

The verification sealing may only be broken by an authorized person, with the acceptance and under direction of the local authorities.

4.5.2.2 User sealing

Note

User sealing has to be done after commissioning by an authorized person.

1. Drill through marked drilling holes in terminal box and transmitter/lid.

2. Seal the transmitter on both sides with either one or two wires, as shown below.

Compact version sealed with one wire

Remote version sealed with one wire

Compact version sealed with two wires

4.5.3 Installation conditions

4.5.3.1 MI-001MAG 5000/6000 CT together with MAG 5100 W (7ME652) are approved for MI-001 under the following installation conditions.

● DN 50 to 300 (2" to 12") in any orientation

● DN 350 to 1200 (14" to 48") only in horizontal installation

● Compact or remote with max. 500 m (1640 ft.) cable

● Power supply 115 to 230 V AC and 12 to 24 V DC



Other restrictions may apply (see certificate).

4.5.3.2 PTB K7.2MAG 5000/6000 CT together with MAG 5100 W (7ME652) are approved for PTB K7.2 under the following installation conditions.

SITRANS F M MAG 5100 W with MAG 5000/6000CT

● DN 15 to DN 300 (1/2" to 12") in any orientation

● DN 350 to DN 1200 (14" to 48") only in horizontal installation

● Compact or remote with max. 500 m (1640 ft.) cable

Other restrictions may apply (see certificate)

4.6 Turning transmitter/keypad

NoteNot allowed for MAG 5000/6000 CT

Altering the orientation of the transmitter or keypad is prohibited for non-CT versions.

Installing/Mounting4.6 Turning transmitter/keypad


Transmitter

Figure 4-8 Transmitter can be mounted with its front in either direction indicated by the arrows without turning terminal box

Figure 4-9 Terminal box can be rotated ±90° in order to optimize viewing angle of transmitter display/keypad

1. Unscrew the four screws in bottom of terminal box.

2. Turn terminal box to required position.

3. Retighten screws firmly.



Keypad1. Remove outer frame using a screwdriver.

2. Loosen the four screws retaining keypad.

3. Withdraw keypad and turn it to required orientation.



4. Tighten the four screws until a mechanical stop is felt in order to obtain IP67 enclosure.

5. Snaplock outer frame onto keypad (click).



Connecting 5WARNING

The pertinent regulations must be observed for electrical installation.● Never install the device with the mains voltage switched on! ● Danger of electric shock!● The electrodes and magnetic current line may only be connected when the device is not

connected to the power supply.● If the housing is under voltage (power supply), the cover may be unscrewed by qualified

personnel only.

WARNING

Mains supply from building installation Class II

A switch or circuit breaker (max. 15 A) must be installed in close proximity to the equipment and within easy reach of the operator. It must be marked as the disconnecting device for the equipment.


5.1 Electrical connection

Note:Special cable with individual wire shields (shown as dotted lines) are only required when using empty pipe function or long cables.

1)

24 V max. 30 mA

Vx 3 to 30 V max. 110 mA

0/4 - 20 mA

Load ≤ 800 Ω

Sensor

Positive:Negative:

Counter or PLC-Digital input

Menu setup

Outputs

PLC-Digital input

Coil cable

Sensor connection

Electrode cable

Relay output

Digital input

11 to 30 V DC

Relay

24 V DC/1A

42 V AC/2ANC

Shield

Common

NO

Digital output

Current output

(Powered from transmitter)

Power supply

115 to 230 V AC

Passive output(External powered)

Active output(Powered from transmitter)

Input

R =

Transmitter

Pull up/down resistor

1 to 10 KΩ may be

required - depending on

Cables/Input resistance

Reserved for communication modules

11 to 30 V DC/11 to 24 V AC

Brown

Black

Blue

Blue

Brown

R

R

1)

L1

N

1

2

85

78

0

77

86

84

83

82

81

45

46

44

57

58

56

31

32

57

58

56

85

0

86

84

83

82

81

PE PE

N

L

91 92 93 94 95 96 97

Figure 5-1 Wiring diagram

Note

Terminals 81 and 84 are only to be connected if special electrode cable with double screening is used, e.g. when empty pipe function or long cables are used.

Connecting5.1 Electrical connection


Mains supplyMains supply 115 to 230 V AC from building installation Class II.

Note

For DC installations it is recommend to install an under voltage relay or protection circuit in the application where there is a risk of low power supply below the specifications for more than 10 minutes.

WARNING

Grounding

Connect mains protective earth wire to PE terminal in accordance with diagram (due to class 1 power supply).

Mechanical counterConnect a 1000 µF capacitor (capacitor+ to terminal 56 and capacitor- to terminal 58) if a mechanical counter is connected to terminals 57 and 58 (active output).

Output cablesUse screened cables if long cables are used in noisy environments.

Digital outputIf internal resistance of a load exceeds 10 kΩ, connect an external 10 kΩ load resistor in parallel to this load.

WARNING

Intrinsically safe terminals

Always ensure that distance between cables/wires is minimum 50 mm in order to avoid that wires/terminals of intrinsically safe circuits get into contact with wires of other cables.

Fasten cables/wires in a way that they cannot get into contact with each other, not even in case of an error. Keep wire ends as short as possible.

Connecting5.1 Electrical connection


5.2 Electrical connection PTB K7.2Additional Electrical connection for PTB K7.2 approved MAG 5000/6000 CT with MAG 5100 W (7ME652)

+

-

56

57

① MAG 5000/6000 CT pulse output② Energy calculator

5.3 Connection of add-on modulesWhen the add-on module has been installed, the electrical connections are available on terminal rows 91-97.

For more informationRefer to the relevant BUS communication Quick Start or Operating Instructions available on an included DVD or on the internet, at: www.siemens.com/flowdocumentation (www.siemens.com/flowdocumentation).

Connecting5.3 Connection of add-on modules


http://www.siemens.com/flowdocumentation

Commissioning 6In this chapter it is described how to commission the device via the local user interface (LUI).

The display is described in details in section Local user interface (Page 42).

Furthermore, the following functions are described in details:

● Changing password (Page 44)

● Changing basic settings (Page 44)

● Changing operator menu setup (Page 47)

● Changing language (Page 48)

Detailed diagrams concerning the specific menu are shown in appendix menu diagrams.

For factory settings, see Factory settings (Page 95).

6.1 MAG 5000/6000 Blind

Note

Does not have a display. All factory settings will be uploaded from the SENSORPROM® unit after power-up.

For sensor dependent factory settings, see Transmitter factory settings (Page 95).

Changing settingsIf other settings are required, a standard transmitter with display and similar power supply can be used.

1. Unscrew and remove MAG 5000/6000 Blind.

2. Mount standard MAG 5000/6000 transmitter.

3. Change required settings via display and keypad.All changed data will be stored in SENSORPROM® memory unit.

4. Remove standard transmitter and remount Blind transmitter.

5. Fasten screws holding transmitter.

New settings stored in SENSORPROM® memory unit will be uploaded in blind transmitter.


6.2 Local user interface

S Sign fieldP Primary field for numeric value flow rate, Totalizer 1 or Totalizer 2)U Unit fieldT Title line with individual information according to operator or setup menu selected.ST Subtitle line which will either add information to the title line or keep individual information inde‐

pendent of the title line.F Alarm field. Two flashing triangles will appear in case of a fault condition.M Mode fieldL Lock field

Figure 6-1 Local User Interface

Mode field symbols

Communication mode Language mode Sensor characteristics

Service mode Basic settings Reset mode

Operator menu Output Operator-active

Product identity External input Operator-inactive

Lock field symbols

Ready for change Access to submenuValue locked RESET MODE: Zero setting of totalizers and initializa‐

tion of setting

Commissioning6.2 Local user interface


KeypadThe keypad is used to set the flowmeter. The keys function as follows:

TOP UP KEY This key (when held for 2 sec.) is used to switch between op‐erator menu and setup menu. In transmitter setup menu, a short press will cause a return to previous level.

FORWARD KEY This key is used to step forward through the menus. It is the only key normally used by the operator.

BACKWARD KEY This key is used to step backwards through the menus.

CHANGE KEY With this key settings or numerical values are changed.

SELECT KEY With this key figures to be changed are selected.

LOCK/UNLOCK KEY

This key enables the operator to change settings and it gives access to submenus.

6.3 Menu structure

NoteMenus disabled on MAG 5000/6000 CT

Due to legal requirements, some parameters are disabled on MAG 5000/6000 CT.

The menu is built up of two parts. An operator menu and a setup menu, see Transmitter menu overview (Page 79).

Operator menuThe operator menu is for daily operation. It is customized in the operator menu setup. The transmitter always starts up in operator menu No. 1. The forward and the backward keys are used to step through the operator menus.

Setup menuThe setup menu is for commissioning and service only. Access to the setup menu is gained by pressing the top up key for 2 seconds. The setup menu operates in two modes:

● View mode

● Setup mode

View mode is a read-only mode. The pre-selected settings can only be scanned.

Setup mode is a read and write mode. The pre-selected settings can be scanned and changed. Access to the setup mode is password-protected. The factory set password is 1000.

Access to a submenu in the setup menu is gained by pressing the lock key . Press the top up key briefly to return to the previous menu. Press longer (2 sec.) to exit the setup menu and return to operator menu No. 1.

Commissioning6.3 Menu structure


6.4 Changing passwordThe setup menu is password-protected in order to ensure that only authorized personnel can make any changes in transmitter settings.

Change password as follows:

1. Press top up key for 2 sec.

2. Enter password.

3. Use forward key or backward key to reach password menu.

4. Press lock/unlock key to unlock password.

5. Use select key and change key to change password.

6. Press lock/unlock key to confirm new password.

7. Press top up key two times to exit setup mode.

The factory-set password is 1000, but it can be changed to any value between 1000 and 9999.

Factory setting of password can be re-established as follows:

1. Switch off power supply.

2. While pressing top up key - switch on power supply.

3. Release top up key after 10 sec.

6.5 Changing basic settingsIn the basic settings menu it is possible to set the following parameters:

Parameter DescriptionMain frequency Selection of main power supply frequency corresponding to the country in which

the flowmeter is installed (e.g. 60 Hz in America).Flow direction Selection of correct flow direction in pipe.Customer units Setting of user defined volume and time units.Qmax Setting of measuring range, analog outputs and frequency output. Also individ‐

ual dimension-dependent setting of value, decimal point, unit and time.Qmax 2 Setting of measuring range, analog outputs and frequency output. Also individ‐

ual dimension-dependent setting of value, decimal point, unit and time. This menu is only visible if chosen as external digital input.

Totalizer Setting of unit and decimal point.

Commissioning6.5 Changing basic settings


Parameter DescriptionLow flow cut-off Setting of a percentage of selected Qmax. This filters noise in installation reducing

fluctuations in display and all outputs.Empty pipe cut-off When set to "On" the alarm will indicate when sensor is running empty. All read‐

ings, display and outputs, will indicate zero.Velocity unit Setting of velocity unit per time unitError level Selecting error level at which flowmeter will detect an error.

Note

Totalizer 2 is not visible when batch is selected as digital output.

Note

Qmax 2 is visible only when chosen as digital input.

Change basic settings as follows:


2. Enter password.

3. Use forward key to reach basic settings menu.

4. Press lock/unlock key to unlock settings.

5. Use forward key or backward key to reach relevant menu.

6. Press lock/unlock key to unlock settings.

7. Use select key and change key to change settings.

8. Press lock/unlock key to confirm new settings.



9. Repeat steps 5-8 to change other settings.

10.Press top up key two times to exit setup mode.

−

−

−

−

−

−

−

Decimal point can be positioned and units set individually for flow rate in totalizer 1 and totalizer 2.



Changing decimal point position1. Enter the respective totalizer menu.

2. Use select key to position cursor below decimal point.

3. Use change key to move decimal point to requested position.

Changing units

NoteMenus disabled on MAG 5000/6000 CT

Due to legal requirements, some parameters are disabled on MAG 5000/6000 CT. Only available units are m3/h and m3.

1. Use select key to position cursor below unit.

2. Press change key until requested unit is displayed.

6.6 Changing operator menu setupIn the operator menu the menus required for daily operation of the flowmeter are shown. It is possible to hide and change some of the menus in the operator menu. This is done in the operator menu setup menu, see diagram Operator menu setup (Page 92).

Customizing menus in operator menuTo customize the menus in the operator menu perform the following steps:


2. Enter password.

3. Use forward key or backward key to reach operator menu.

Changing text in line 11. Press lock/unlock key to unlock setting.

2. Use change key to select desired text.

3. Press lock/unlock key to confirm selected text.

Note

If "Text" is selected in line 2, this line functions as a heading for the value shown in line 3. Otherwise it shows the actual value of the reading selected.

Commissioning6.6 Changing operator menu setup


Enabling two readings1. Use forward key to reach requested menu.

2. Press lock/unlock key to unlock setting.

3. Use select key to move cursor to upper line.

4. Use change key to select requested reading.

5. Press lock/unlock key to confirm selection.

6. Use select key to move cursor to line 3.

7. Use change key to select desired setting.

8. Press lock/unlock key to confirm new setting.

9. Repeat steps 1-8 for each requested menu.

Showing/hiding menus in operator menu1. Use forward key to reach requested menu.

2. Press lock/unlock key to unlock setting.

3. Use select key to move cursor to / symbol.

4. Press change key to select visible ( ) or hidden ( ).

5. Press lock/unlock key to confirm new setting.

6.7 Changing languageIt is possible to change language in transmitter. Default language is English, but it can be changed to various other languages.

Change language as follows:


2. Enter password.

3. Use forward key or backward key to reach language menu.

4. Press lock/unlock key to unlock language.

5. Use change key to select desired language.

6. Press lock/unlock key to confirm new language.

7. Press top up key two times to exit setup mode.

Commissioning6.7 Changing language






Operating 7This chapter describes the various menus of the transmitter in details. The menu diagrams are shown in appendix Menu diagrams.

7.1 Output settingsThree outputs are available:

● Current output (range and time constant); terminals 31 and 32.

● Digital output (pulse, frequency, error, limit, or batch settings); terminals 56, 57, and 58.

● Relay output (error, limit, and batch settings); terminals 44, 45, and 46.

Current outputIn the current output menu it is possible to select current output direction, range and time constant, see also Current output (Page 83).

If current output "4-20 mA + Alarm" is selected, then alarm level and alarm differentiation may also be defined.

"Alarm level" defines if an alarm should be above 21 mA "High" or below 3.6 mA "Low".

"Alarm diff." defines whether or not the alarm should vary according to selected error level. Error level "Fatal". "Permanent" or "Warning" is selected in "Basic settings".

If Alarm differentiation is set to "Yes", depending on the Alarm level setting, the current output will show:

Alarm level Output / Error levelFatal Permanent Warning

Low 1.3 mA 2 mA 3 mAHigh 23 mA 22 mA 21.5 mA

If Alarm differentiation is set to "No", depending on the Alarm level setting, the current output will show:

Alarm level OutputLow 3.5 mAHigh 22.6 mA

For setting of error level, see Digital output / Relay output - Error level (Page 84).

If current output is not used, it must be set to "Off".


Digital outputDigital output can be used to configure various settings:

● Pulse (volume/pulse, pulse output, pulse width, pulse polarity, and time constant), see Digital output - pulse (Page 83).

● Frequency (frequency output, max frequency, and time constant), see Digital output - frequency (Page 84).

● Error settings (level and number), see Digital output / Relay output - Error level (Page 84) and Digital output / Relay output - Error number (Page 84).

● Limit settings (number of setpoints, setpoint settings, and hysteresis), see Digital output / Relay output - Direction/limit (Page 85).

● Batch settings (quantity, time and counter settings, and time constant), see Digital output / Relay output - Batch (Page 85).

NoteBatch settings

Only MAG 6000.

Not available in MAG 5000, MAG 5000 CT and MAG 6000 CT.

Note

When relay is set to batch function, pulse/frequency is not available on digital output.

Relay outputsRelay output can be used to configure various settings:

● Error settings (level and number), see Digital output / Relay output - Error level (Page 84) and Digital output / Relay output - Error number (Page 84).

● Limit settings (number of setpoints, setpoint settings, and hysteresis), see Digital output / Relay output - Direction/limit (Page 85).

● Batch settings (quantity, time and counter settings, and time constant), see Digital output / Relay output - Batch (Page 85).

● Cleaning (cycle time), see Relay output - Cleaning (Page 85).

NoteBatch settings

Only MAG 6000.


NoteCleaning

If a cleaning unit is installed together with transmitter, relay output must always be used to operate this unit. It cannot be used for other purposes.

Operating7.1 Output settings


7.2 External inputBy applying 11 to 30 V DC to terminals 77 and 78, it is possible to perform:

● Batch control (start, stop, hold/continue)

● Reset totalizer

● Force/freeze output

● Qmax 2 (night)

See External input (Page 87).

NoteBatch settings

Only MAG 6000.


NoteManual cleaning

If the digital input is used for manual cleaning, the relay output also automatically changes to "cleaning".

7.3 Sensor characteristicsThe sensor characteristics menu shows:

● If a SENSORPROM® is installed or not

● Suppress error P 40 (SENSORPROM® not installed)

● Sensor size

● Calibration factor

● Correction factor

● Excitation

See Sensor characteristics (Page 88).

Note

If a SENSORPROM is not installed, check the sensor characteristics to see if they match the product label and the previous customer settings.

7.4 Reset modeThe reset mode is used for resetting/presetting totalizers or for restoring the factory settings.

Operating7.4 Reset mode


Resetting1. Press top up key for 2 sec.

2. Enter password.

3. Use forward key or backward key to reach reset mode menu.

4. Press lock/unlock key to enter reset menu.

5. Press forward key to reach totalizer to be reset or default setting menu.

6. Press lock/unlock key to start resetting.

If restoring of factory settings is required:

1. Press lock/unlock key again to confirm destruction of customized settings.See Reset mode (Page 89)

Zero point adjustment (MAG 6000 SV only)Auto adjustment

Before auto zero point adjustment is carried out ensure that valves to and from flowmeter are completely closed and that flow velocity in sensor is zero.


2. Enter password.



5. Press forward key to reach zero adjust menu.

6. Press lock/unlock key to enter the menu.

7. Use change key to select "auto".

8. Press forward key to view actual offset (lower line in display). Value will be zero after adjustment has been performed.

9. Press lock/unlock key to start adjustment.

Manual adjustment.


2. Enter password.



5. Press forward key to reach zero adjust menu.

6. Press lock/unlock key to enter the menu.

7. Use change key to select "manual".

8. Press forward key and then select key and change key to key in offset value.

9. Press lock/unlock key to start adjustment.

Operating7.4 Reset mode


Zero point can be adjusted manually in range -1.000 to +1.000 m3/s. If value outside this range is keyed in, zero point adjustment will not be implemented.

See Reset mode - MAG 6000 SV (Page 90).

7.5 Service modeAll outputs of the transmitter can be forced-controlled in the service mode menu, see Service mode (Page 91).

It is possible to check whether the outputs are functioning.

Error pending and status log lists are also accessible from this menu and the operating time (in days) can be read.

The forced control is stopped and all previous settings are reinitialized the moment the service mode is left by pressing top up key .

7.6 MAG 5000 CT and MAG 6000 CT settings

Internal totallizersDepending on the type of approval it is possible to reset the internal totalizers. The type of approval is selected in the reset menu with the hardware key mounted. It is possible to choose between:

● Hot/cold water

● Other liquids

Resetting of totalizers by electrical input is not possible.

Hot/cold water

● Totalizer 1 is allocated to forward flow (cannot be reset)

● Totalizer 2 is allocated to reverse flow (cannot be reset)

Other liquids

Both totalizer 1 and totalizer 2 are allocated to measure the net flow, i.e. any reverse flow will make the totalizers count backwards.

● Totalizer 1 cannot be reset.

● Totalizer 2 can be reset if the flow velocity in the meter pipe is <0.25 m/s. When the totalizer is reset, the pulse output register will also be reset.

Output● When choosing hot water, changing the output settings is not allowed and the output setting

menus are not shown in display.

● When choosing cold water or other liquids, all output settings can be changed.

Operating7.6 MAG 5000 CT and MAG 6000 CT settings


7.7 MAG 6000 SV

Excitation frequencyThe MAG 6000 SV excitation frequency can be changed in Sensor characteristics (Page 88) to one of the following frequencies:

● 1 9/16 Hz

● 3 1/8 Hz

● 6 ¼ Hz

● 12½ Hz

● 25 Hz

● 44 Hz

Note

Calibration has been made with the frequency stored in SENSORPROM® memory unit. A change in excitation frequency is not recommended and will always mean decreased measuring accuracy. In some instances, however, it may be necessary to change frequency due to pulsating flow from piston pumps or other resonance frequencies from surroundings.

It is highly recommended to carry out a External input (Page 53) after changing the excitation frequency as the offset is affected by the frequency selected. When this is done, the decrease in measuring accuracy can be kept below 1% o.r.

A too high frequency for the sensor used will cause a coil current alarm indication.

Operating7.7 MAG 6000 SV


Service and maintenance 8The device is maintenance-free. However, a periodic inspection according to pertinent directives and regulations must be carried out.

An inspection can include check of:

● Ambient conditions

● Seal integrity of the process connections, cable entries, and cover screws

● Reliability of power supply, lightning protection, and grounds

NOTICE

Repair and service must be carried out by Siemens authorized personnel only.

Note

Siemens defines flow sensors as non-repairable products.

Under ideal conditions the flowmeter will operate continuously with no manual adjustment or intervention required.

The SITRANS F M Verificator is an external tool developed for verifying the SITRANS F M system, installation, and application. It is a highly advanced instrument, which carries out the complex verification of the entire flowmeter system according to unique SIEMENS patented principles. The verification test is automated and the instrument easy to use, so no human error or influence will affect the verification.

8.1 Transmitter check listIf unstable/wrong measurements occur, it is often due to insufficient/wrong earthing or potential equalization. If earthing connection is OK, check transmitter as described below, and sensor as described in sensor check lists (see relevant sensor Operating Instructions).

The easiest way to check the transmitter in a SITRANS F M installation is to replace the transmitter with another transmitter with a similar power supply.

As all settings are stored in and downloaded from the SENSORPROM®, replacement is easily done and no extra settings need to be made.

Check transmitterIf no replacement transmitter is available, check transmitter according to the following check table.

Power on transmitter0 Display light on? Yes ⇒ 1

No ⇒ 2


Power on transmitter1 Flashing error triangles? Yes ⇒ Check error table

No ⇒ 1.21.2 Output and display readings OK? Yes ⇒ 1.2.1

No ⇒ 1.2.21.2.1 Transmitter OK Check application

Check installation/sensor/earthing connec‐tion etc.

1.2.2 Check cables/connectionsCheck connection boardCheck pins in transmitter multiplug

OK ⇒ 1.2.1Not OK ⇒ correct fault

2 Check cables/connectionsCheck connection boardCheck pins in transmitter multiplug

OK ⇒ 2.1Not OK ⇒ Correct fault

2.1 Output readings OK? Yes ⇒ 2.1.1No ⇒ 2.1.2.

2.1.1 Display defective Replace display2.1.2 Transmitter defective Replace transmitter

NoteSensor check list

Check list for sensors are included in the relevant sensor Operating Instructions.

8.2 Technical supportIf you have any technical questions about the device described in these Operating Instructions and do not find the right answers, you can contact Customer Support:

● Via the Internet using the Support Request: Support request (http://www.siemens.com/automation/support-request)

● Via Phone:

– Europe: +49 (0)911 895 7222

– America: +1 423 262 5710

– Asia-Pacific: +86 10 6475 7575

Further information about our technical support is available on the Internet at Technical support (http://support.automation.siemens.com/WW/view/en/16604318)

Service & Support on the InternetIn addition to our documentation, we offer a comprehensive knowledge base online on the Internet at:

Service and support (http://www.siemens.com/automation/service&support)

Service and maintenance8.2 Technical support


http://www.siemens.com/automation/support-request

http://support.automation.siemens.com/WW/view/en/16604318

http://www.siemens.com/automation/service&support

There you will find:

● The latest product information, FAQs, downloads, tips and tricks.

● Our newsletter, providing you with the latest information about your products.

● Our bulletin board, where users and specialists share their knowledge worldwide.

● You can find your local contact partner for Industry Automation and Drives Technologies in our partner database.

● Information about field service, repairs, spare parts and lots more under Services.

Additional Support If you have additional questions about the device, please contact your local Siemens representative and offices at:

Local contact person (http://www.automation.siemens.com/partner)

8.3 Return procedureEnclose the bill of lading, return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging.

Required forms● Delivery note

● Return goods delivery note (http://www.siemens.com/processinstrumentation/returngoodsnote)with the following information:

– Product (item description)

– Number of returned devices/replacement parts

– Reason for returning the item(s)

● Decontanimation declaration (http://www.siemens.com/sc/declarationofdecontamination)With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues. The device/replacement part does not pose a hazard for humans and the environment."If the returned device/replacement part has come into contact with poisonous, corrosive, flammable or water-contaminating substances, you must thoroughly clean and decontaminate the device/replacement part before returning it in order to ensure that all hollow areas are free from hazardous substances. Check the item after it has been cleaned.Any devices/replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing.

Service and maintenance8.3 Return procedure


http://www.automation.siemens.com/partner

http://www.siemens.com/processinstrumentation/returngoodsnote

http://www.siemens.com/processinstrumentation/returngoodsnote

http://www.siemens.com/sc/declarationofdecontamination

8.4 RecalibrationSiemens AG offers to recalibrate the sensor. Please use the recalibration MLFB 9LA110-8Qxxx-xxxx, where xxx-xxxx indicate customer-specific configuration.

Note

For recalibration the SENSORPROM® memory unit must always be returned with the sensor.

Service and maintenance8.4 Recalibration


Diagnostics and Troubleshooting 99.1 Diagnostics

Error systemTransmitter system is equipped with an error and status log system with 4 groups of information.

(I) Information - system will continue to measure as normal, relay and current outputs will not be affected.

(W) Warning - system will continue to measure, but an event that may cause a system malfunction and require operator attention has occurred. The cause of the error may disappear on its own.

(P) Permanent error - may cause malfunction in the application and operator attention is required.

(F) Fatal error - is essential for the operation of the flowmeter. Immediate operator attention is required.

Two menus are available in service and operator menus for registration of information and errors.

● Error pending

● Status log

NoteRegistration of errors in different modes● In setup mode (local dialog) errors are entered only to Error pending list and not to Error

log list, and not registered on physical outputs (current or relay).● In service mode errors are entered to both Error pending and Error log lists, but not

registered on physical outputs (current or relay).

NotePower-off

Both error pending and status logs are reset at power-off.

Error pendingThe first 9 pending errors are stored in the error pending list. When the error is corrected, it is removed from the error pending list.

The acceptance level for "error pending" can be individually configured to a particular application.

The acceptance level is set in the basic settings menu (Page 44).


Acceptance levelsThe following three acceptance levels are selectable.

● Fatal error: Only fatal errors are registered as errors

● Permanent error: Permanent and fatal errors are registered as errors

● Warning (Default value): Warnings, permanent and fatal errors are registered as errors

Error information is displayed in title and subtitle lines, see display layout (Page 42). Title line will show time in days, hours and minutes since occurrence of error. Subtitle line will flash between an error text and a remedy text. Error text will indicate type of error (I, W, P or F), error number, and error text. Remedy text will inform operator of action to take to remove error.

Status logThe latest 9 errors are stored in the status log. Errors are stored in the status log for 180 days, even if they are corrected.

Alarm fieldThe alarm field on the display will always flash when an error is pending.

Error outputThe digital and relay output can be activated individually error by error (error level). The relay output is default selected to error level. An output can also be selected to activate on a single error number.

The alarm field, error output and error pending always operate together.

Operator menuError pending and status log are as default enabled ( ) in the operator menu.

Diagnostics and Troubleshooting9.1 Diagnostics


9.2 List of error numbers

Error No.

Error textRemedy text

Comment Outputstatus

Inputstatus

1 I1 - Power onOK

Device powered on

Active

Active

2 I2 - Add-on moduleApplied

A new module has been applied to the system

Active

Active

3 I3 - Add-on moduleInstall

An add-on module is defect or has been removed.This can be an internal add-on module

Active

Active

4 I4 - Param. correctedOK

A less vital parameter in the transmitter has been re‐placed by its default value

Active

Active

20 W20 - Totalizer 1Reset manually

During initialisation the check of the saved totalizer value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings

Active

Active

20 W20 - Totalizer 2Reset manually

During initialisation the check of the saved totalizer value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings

Active

Active

21 W21 - Pulse overflowAdj. pulse settings

Actual flow is too big compared with pulse width and volume/pulse

Reduced pulse width

Active

22 W22 - Batch timeoutCheck installation

Duration of batching has exceeded a predefined max‐imum time

Batch output on zero

Active

23 W23 - Batch overrunCheck installation

Batch volume has exceeded a predefined maximum overrun volume

Batch output on zero

Active

24 W24 - Batch neg. flowCheck flow direction

Negative flow direction during batch

Active

Active

30 W30 - OverflowAdj. Qmax

Flow is above Qmax settings

Max. 120 %

Active

31 W31 - Empty pipe Pipe is empty

Zero

Active

40 P40 - SENSORPROM®Insert/change

SENSORPROM® unit not installed

Active

Active

41 P41 - Parameter rangeSwitch off and on

A parameter is out of range. The parameter could not be replaced by its default value. The error will disap‐pear at the next power-on

Active

Active

Diagnostics and Troubleshooting9.2 List of error numbers


Error No.

Error textRemedy text

Comment Outputstatus

Inputstatus

42 P42 - Current outputCheck cables

Current loop is disconnected or the loop resistance is too big

Active

Active

43 P43 - Internal errorSwitch off and on

Too many errors occurred at the same time.Some errors are not detected correctly

Active

Active

44 P44 - CT SENSORPROM®Replace

SENSORPROM® unit has been used as CT version

Active

Active

49 P49 - Protection violationSwitch off and on

Internal protection of the device has been violated. Active

60 F60 - CAN comm. errorTransmitter/AOM

CAN bus communication error. An add-on module, the display module or the transmitter is defective

Zero

Inactive

61 F61 - SENSORPROM® errorReplace

It is not possible to rely on the data in SENSOR‐PROM® unit anymore

Active

Active

62 F62 - SENSORPROM® IDReplace

The SENSORPROM® unit ID does not comply with the product ID.The SENSORPROM® unit is from another type of product SITRANS F C, SITRANS F US etc.

Zero

Inactive

63 F63 - SENSORPROM®Replace

It is not possible to read from the SENSORPROM® unit anymore

Active

Active

70 F70 - Coil currentCheck cables

Coil excitation has failed

Active

Active

71 F71 - Internal errorReplace transmitter

Internal conversion error in ASIC

Active

Active

Symptom Output sig‐nals

Error code Cause Remedy

Empty display Minimum 1. No power supply Power supplyCheck MAG 5000/6000/6000 I for ben‐ded pins on the connector

2. MAG 5000/6000/6000 I de‐fective

Replace MAG 5000/6000/6000 I





No flow signal Minimum 1. Current output disabled Turn on current output2. Digital output disabled Turn on digital output3. Reverse flow direction Change direction

F70 Incorrect or no coil current Check cables/connectionsW31 Measuring pipe empty Ensure that the measuring pipe is fullF60 Internal error Replace MAG 5000/6000/6000 I

Undefined P42 1. No load on current output Check cables/connections2. MAG 5000/6000/6000 I de‐fective

Replace MAG 5000/6000/6000 I

P41 Initializing error Switch off MAG 5000/6000/6000 I, wait 5 sec. and switch on again

Indicates flow with no flow in pipe

Undefined Measuring pipe empty Select empty pipe cut-offEmpty pipe cut-off is OFF Ensure that the measuring pipe is fullElectrode connection missing/electrode cable is insufficiently screened

Ensure that electrode cable is connec‐ted and sufficiently screened

Unstable flow signal Unstable 1. Pulsating flow Increase time constant2. Conductivity of medium too low

Use special electrode cable

3. Electrical noise potential be‐tween medium and sensor

Ensure sufficient potential equalization

4. Air bubbles in medium Ensure medium does not contain air bubbles

5. High concentration of parti‐cles or fibres

Increase time constant

Measuring error Undefined Incorrect installation Check installationP40 No SENSORPROM® unit Install SENSORPROM® unitP44 CT SENSORPROM® unit Replace SENSORPROM® unit or re‐

set SENSORPROM® unit with MAG CT transmitter

P49 Protection violation Switch off MAG 5000/6000/6000I, wait 5 sec. and switch on again.

F61 Defective SENSORPROM® unit Replace SENSORPROM® unitF62 Wrong type of SENSOR‐

PROM® unitReplace SENSORPROM® unit

F63 Defective SENSORPROM® unit Replace SENSORPROM® unitF71 Loss of internal data Replace MAG 5000/6000/6000 I

Maximum W30 Flow exceeds 100% of Qmax. Check Qmax (Basic Settings)W21 Pulse overflow

Volume/pulse too small Change volume/pulse

Pulse width too large Change pulse widthMeasuring approx. 50%

Missing one electrode connec‐tion

Check cables

Loss of totalizer data OK W20 Initializing error Reset totalizer manually





##### Signs in display OK Totalizer roll over Reset totalizer or increase totalizer unitEmpty pipe error mes‐sage when Empty pipe set to off

OK W31 Empty pipe error Switch off MAG 5000/6000/6000I, wait 5 sec. and switch on again



Technical data 1010.1 Technical specifications

Technical specifications for MAG 5000/6000Mode of operation and design

Measuring principle Electromagnetic with pulsed constant fieldEmpty pipe Detection of empty pipe (special cable required in remote

mounted installation)Excitation frequency Depends on sensor sizeElectrode input impedance > 1 x 1014 Ω

Input

Digital input 11 to 30 V DC, Ri = 4.4 KΩ Activation time 50 msCurrent IDC 11 V = 2.5 mA, IDC 30 V = 7 mA

Output

Current outputSignal range 0 to 20 mA or 4 to 20 mA, AlarmLoad < 800 ΩTime constant 0.1 to 30 s, adjustable (for batch: fixed at 0.1 s)Digital outputFrequency 0 to 10 kHz, 50% duty cycle (uni/bidirectional)Pulse (active) DC 24 V, 30 mA, 1 kΩ ≤ Ri ≤10 kΩ, short-circuit protected

(power supplied from flowmeter)Pulse (passive) DC 3 to 30 V, max. 110 mA, 200 Ω ≤ Ri ≤10 kΩ (powered

from connected equipment)Time constant 0.1 to 30 s, adjustable (for batch: fixed at 0.1 s)Relay outputTime constant Changeover relay, same as current outputLoad 42 V AC/2 A, 24 V DC/1 A

Low flow cut off 0 to 9.9% of maximum flowGalvanic isolation All inputs and outputs are galvanically isolatedMax. measuring error (incl. sensor and zero point)

MAG 5000 0.4% ± 1 mm/s (for v > 0.1 m/s)MAG 6000 0.2% ± 1 mm/s (for v > 0.1 m/s)

Functions Flow rate, 2 totalizers, low-flow cut-off, empty pipe cut-off, flow direction, error system, oper‐ating time, uni/bidirectional flow, limit switches, pulse output, control for cleaning and batch


Technical specifications for MAG 5000/6000Rated operation conditions

Ambient temperature Operation Standard IP67, 19", blind and SV versions:

-20 to +60 °C (-4 to +140 °F)CT version:-25 to +55 °C (-13 to +131 °F)

Storage -40 to +70 °C (-40 to +158 °F)Mechanical load 18 to 1000 Hz, 3.17 G rms, sinusoidal in all directions to IEC 68-2-36Degree of protection IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 mH2O 30 min.)EMC performance

EN 61326-1 (industrial environments)EN 61326-2-5

Display and keypad

Totalizer Two eight-digit counters for forward, net or reverse flowDisplay Background illumination with alphanumeric text, 3 x 20 char‐

acters to indicate flow rate, totalized values, settings and faults;Reverse flow indicated by negative sign

Time constant Time constant as current output time constantDesign

Enclosure material Fiber glass reinforced polyamide;optional (IP67 only): AISI 316 stainless steel

Dimensions See dimensional drawingsWeight 0.75 kg (2 lb)

Power supply 115 to 230 V AC +10% -15%, 50 to 60 Hz, Fuse: 500 mA T11 to 30 V DC or 11 to 24 V AC; Fuse 2 A T

Power consumption 115 to 230 V AC: 17 VA24 V AC: 9 VA, IN = 380 mA, IST = 8 A (30 ms)12 V DC: 11 W, IN = 920 mA, IST = 4 A (250 ms)

Certificates and approvals

CE, C-UL US general purpose, C-tick, CSA/FM Class 1, div 2Custody transfer approval (MAG 5000/6000 CT)

Cold water approval: PTB K7.2, MI-001

Communication

MAG 5000 Without communication or HART as optionMAG 6000 / MAG 6000 CT Prepared for client mounted add-on modules:

HART, MODBUS RTU/RS485, FOUNDATION Fieldbus H1, DeviceNet, PROFIBUS PA, PROFIBUS DP as add-on mod‐ules

Technical data10.1 Technical specifications


Transmitter IP67/NEMA 4X/6 compact polyamide

Weight: MAG 5000/6000: 0.75 kg (1.65 lbs)

Transmitter IP67/NEMA 4X/6 wall-mounted polyamide

Weight (transmitter and wall mounting bracket): 1.65 kg (3.64 lbs)

Technical data10.1 Technical specifications


10.2 AccuracyFor accuracy reference conditions, see table Reference conditions for sensor calibration.

V: Flow velocity

E: Meter uncertainty as a percentage of measured value

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.4 ± 1 mm/s *

v < 0.1 m/s (0.3 ft/s) --> E: ± (0.25/v) % of measured value

* MAG 5100 W with DN 350 ... 1200

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.4 ± 2 mm/s


* MAG 1100 with PFA liner DN 10 and DN 40

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.4 ± 2 mm/s


[±% E]

[ft/s]

[m/s]

3936333026232016139.96.60 3.3

12111098765432

2,8

3,0

2,4

2,6

2,0

2,2

1,6

1,8

1,2

1,4

0,8

1,0

0,4

0,6

0,0

0,2

0 1

Figure 10-1 MAG 5000 with MAG 1100, MAG 1100 F, MAG 5100 W, MAG 3100 and MAG 3100 P and MAG 6000 with MAG 1100 (PFA), MAG 1100 F (PFA)

* MAG 5100 W with DN 350 ... 1200

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.2 ± 2.5 mm/s


* MAG 1100 and MAG 1100 F with ceramic liner DN 10 and DN 40

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.2 ± 2 mm/s


V: Flow velocity

E: Meter uncertainty as a percentage of measured value

v ≥ 0.1 m/s (0.3 ft/s) --> E: ± 0.2 ± 1 mm/s *

v < 0.1 m/s (0.3 ft/s) --> E: ± (0.125/v) % of measured value *

3936333026232016139.96.60 3.3

1,4

1,2

1,0

0,8

0,6

0,4

0,2

0,0

[±% E]

[ft/s]

[m/s]121110987654320 1

Figure 10-2 MAG 6000 with MAG 1100 (not PFA), MAG 1100 F (not PFA), MAG 5100 W, MAG 3100 and MAG 3100 P

Technical data10.2 Accuracy


32,83,30,30,03

15,0

10,0

5,0

0,0

-5,0

-10,0

-15,0

0,0

[±% E]

[ft/s]

[m/s]1010,10,01

Flow %Error MAG 6000

"R" (Q3/Q1) 63

"R" (Q3/Q1) 40

Figure 10-3 MID limits

NoteUncertainties for MAG 5000/6000 CT systems under MID requirements

± 5% for flowrate between Q1 and Q2

± 2% for flowrate between Q2 and Q4 if media temperature ≤ 30°C

More detailed installation conditions can be found in the certificate.

Reference conditions(ISO 9104 and DIN/EN 29104)

A calibration certificate is shipped with every sensor and calibration data is stored in SENSORPROM memory unit.

Table 10-1 Reference conditions for sensor calibration

Medium temperature 20°C ± 5°C (68°F ± 9°C)Ambient temperature 20°C ± 5°C (68°F ± 9°C)Supply voltage Un ± 1%Warming-up time 30 minutes

Technical data10.2 Accuracy


Incorporation in conductive pipe sectionInlet section

Outlet section

10 x DN (DN ≤ 1200/48")5 x DN (DN > 1200/48")5 x DN (DN ≤ 1200/48")3 x DN (DN > 1200/48")

Flow conditions Developed flow profile

Table 10-2 Additions in the event of deviations from reference conditions

Current output As pulse output ± (0.1% of actual flow + 0.05% FSO)Effect of ambient temperatureDisplay/frequency/pulse outputCurrent output

< ± 0.003% / °C act.< ± 0.005% / °C act.

Effect of supply voltage < 0.005% of measuring value on 1% changeRepeatability ± 0.1% of actual flow for V ≥ 0.5 m/s (1.5 ft/s) and con‐

ductivity ≥ 10 μS/cm

10.3 Output characteristics

Current output

Output characteristics Bidirectional mode Unidirectional mode0 to 20 mA

4 to 20 mA

Frequency output

Bidirectional mode Unidirectional mode

Technical data10.3 Output characteristics


Pulse output

Bidirectional mode Unidirectional mode

Relay output

Bidirectional mode Unidirectional modePower down Active

Error relay output

Bidirectional mode Unidirectional modeNo error Error

Limit switch (can be used as direction switch)

1 set point 2 set points

Passive Digital output Passive Digital output



1 set point 2 set points

Limit/direction

Limit switches are available for both digital and relay outputs.

Direction mode: 1 set point at 0% flow; hysteresis 5%.

If 2 set points must activate 2 separate outputs, a single set point has to be selected individually for digital as well as relay outputs.

Batch on digital output

Unidirectional mode (forward flow only)



Totalizer lap

Batch on relay output

Unidirectional mode (forward flow only)Hold Batch

10.4 Cable data

Description

Electrode or coil cable (standard)

Electrode cable, double shielded (for empty pipe detection or low conductivity fluids)Cable kit with standard coil cable and electrode cable double shielded (also available as low noise cable for MAG 1100 sensor)

Technical data

Standard cable(electrode/coil)

Double-shielded cable(electrode)

Basic data No. of conductors 3 3Sqr. area 1.5 mm2 0.25 mm2

Screen Yes DoubleColor code Brown, blue, black Brown, blue, blackOutside color Grey GreyExt. diameter 7.8 mm 8.1 mmConductor Flexible CU Flexible CUIsolation material PVC PVC

Technical data10.4 Cable data


Standard cable(electrode/coil)

Double-shielded cable(electrode)

Ambient temperature Flexible installation -5 to +70°C(23 to 158°F)

-5 to +70°C(23 to 158°F)

Non-flexible installation -30 to +70°C(-22 to 158°F)

-30 to +70°C(-22 to 158°F)

Cable parameter Capacity 161.50 pF/m -Inductance 0.583 μH/m -L/R 43.83 µH/Ω -

For more information on cable lengths, empty pipe detection, and conductivity, see Operating Instructions for relevant sensor.

10.5 Cable requirements

Coil cable Electrode cableBasic data No. of conductors 2 3

Min. sqr. area 0.5 mm2 0.2 mm2

Screen Yes YesMax. capacitance N/A 350 pF/m

Max. cable loop resistance Media temperature: < 100 °C 40 Ω N/A> 200 °C 6 Ω N/A

Cable glands on sensor M20x1.5 gland - Cable ø 5 to 13 mm (0.20 to 0.51 inches)½ NPT gland - cable ø 5 to 9 mm (0.20 to 0.35 inches)

WARNING

Cable glands

For Ex zone 1 installations only certified cable glands with protection type "e" can be used for the power supply and the coil cable. The cable glands must be approved for the actual temperature and cable dimension.

Technical data10.5 Cable requirements


Spare parts/Accessories AA.1 Ordering of spare parts

Ensure that your ordering data is not outdated. The latest ordering data is always available on the Internet: SIOS catalog (https://support.industry.siemens.com/cs/products?dtp=Catalog&mfn=ps&pnid=17318&lc=en-US)

A.2 Spare parts

Description Connection plate

SENSORPROM® memory unit

Display unit

Communication modules for MAG 6000


https://support.industry.siemens.com/cs/products?dtp=Catalog&mfn=ps&pnid=17318&lc=en-US

https://support.industry.siemens.com/cs/products?dtp=Catalog&mfn=ps&pnid=17318&lc=en-US

A.3 Sun shield

Description Sun shield

Spare parts/AccessoriesA.3 Sun shield


Menu diagrams BB.1 Transmitter menu overview

The menu diagrams shown on the following pages apply to MAG 5000/6000 as well as MAG 6000 I.


B.2 Basic settings

NoteLocked or hidden menus

Depending on your configuration some menus might be locked or hidden.

Menu diagramsB.2 Basic settings


−

−

−

−



−

−

−

1) When batch is selected on digital output or relay, Totalizer 2 is not shown because it is controlled by the batch function.



B.3 Current output

Current output

Unidirectional

Unidirectional

Bidirectional

Current output

Off

Current output

Time const.

Current output

Alarm

On

Off

Current output

Current output

Alarm level: Low

Low

High

Current output

Alarm diff: No

No

Yes

Alarm

1) If HART communication is installed, it is not possible to set the output for 0-20 mA (even though the option is visible in the display). This is due to the fact that HART does not work if the output falls below 2-3 mA.

2) 4-20 mA + Alarm is the default setting for MAG 6000 I. For all other variants, the default setting is 4-20 mA.

3) For MAG 6000 I only: The controlling of alarm levels does not recognize if the jumper is mounted for passive output. Do not combine differentiation and low alarm level together with passive output. The output will try to pull down the level to 1.3 mA at fatal errors which is not possible for passive output.

B.4 Digital output - pulse

Menu diagramsB.4 Digital output - pulse


B.5 Digital output - frequency

B.6 Digital output / Relay output - Error level

B.7 Digital output / Relay output - Error number

Menu diagramsB.7 Digital output / Relay output - Error number


B.8 Digital output / Relay output - Direction/limit

B.9 Relay output - Cleaning

NoteRelay outputs

If cleaning unit is installed, relay outputs must always be used to operate cleaning.

Relay outputs cannot be used for other purposes

B.10 Digital output / Relay output - Batch

Note

This menu does not exist on MAG 5000/6000 CT

Menu diagramsB.10 Digital output / Relay output - Batch


−

−

−

−

1) Visible only on Digital output.

Note

If batch function is chosen on the relay output, the digital output will be turned off if it has been set up for pulse, frequency or batch.

If digital output is set up for pulse, frequency or batch, then the relay output will be turned off if it has been set up for batch.

Menu diagramsB.10 Digital output / Relay output - Batch


B.11 External input

1) The value showing totalizer 1 on the display is frozen for as long as the digital output is activated. However, totalizer 1 continues counting, and when the digital input is released, the value on the display again follows totalizer 1.

2) MAG 6000 I cannot be equipped with cleaning unit. The cleaning option for relay output is however possible. When selecting function for MAG 6000 I relay output, the relay output has the same behavior as if cleaning unit was installed.The relay output of the transmitter determines when the relay is on by applying voltage for approximately 60 seconds. The metering is resumed after another 60 seconds when the cycle is complete. (The display is locked during this time). The time cycle can be set at 1 to 240 hours. If the cycle is set at for example three hours, the transmitter will be active every three hours.

Menu diagramsB.11 External input


B.12 Sensor characteristics

1) Error status (level or number) on an output is updated only at the time the error status changes (occurs or disappears). If P40 is suppressed after it has been detected (at power up), the output does not change state. In this case the power must be switched off/on to suppress the P40 error on the output.

2) The frequency can be set to 44 Hz in the MAG 6000 SV transmitter only.

Menu diagramsB.12 Sensor characteristics


B.13 Reset mode

Menu diagramsB.13 Reset mode


B.14 Reset mode - MAG 6000 SV

Menu diagramsB.14 Reset mode - MAG 6000 SV


B.15 Service mode

1) Signal suitability is a level from 0 to 9 of the electrode measured voltage. Level 0 is equal to the limit value that is set for empty pipe error detection, and level 9 is the best signal measured.

2) If digital output is set to pulse (standard).3) If digital output is set to frequency.

Menu diagramsB.15 Service mode


B.16 Operator menu setup

1) When selecting Batch amount for upper line, the upper line is initially blank. The amount done may not appear until the batch is started.

2) 'Text' means that the text for the chosen measured value is shown. For example, if textis chosen in line 2 and flow velocity is chosen in line 3, the text "Flow velocity " is shown in line2 and the measured flow velocity is shown in line 3.

Menu diagramsB.16 Operator menu setup


B.17 Product identity

Menu diagramsB.17 Product identity


B.18 Add-on communication module

Example: HART

Note

Burst mode is not available with HART communication

B.19 Change password

Menu diagramsB.19 Change password


Factory settings CC.1 Transmitter factory settings

The factory settings shown on the following pages apply to MAG 5000/6000 as well as MAG 6000 I.

Note1) Due to legal requirements the only units available for MAG 5000/6000 CT are m3 and m3/h.

Menu item Parameter Factory settings Options More infoPassword

Password 1000 1000 to 9999 Changing pass‐word (Page 44)

Basic settings Flow direction Positive Positive, negative Changing basic settings (Page 44)

Qmax Sensor size de‐pendent

Sensor size dependent

● volume unit 1) Sensor size de‐pendent

m 3, ml, l, hl, Ml, ft 3, in 3, US G, US kG, BBL32, BBL42, UK G, UK MG, ? (customer unit)

● time unit Sensor size de‐pendent

Sec., min., hour, day, ? (customer unit)

Totalizer 1 Forward Forward, reverse, net● Totalizer 1 unit

1)Sensor size de‐pendent


Totalizer 2 Reverse Forward, reverse, net● Totalizer 2 unit

1)Sensor size de‐pendent


Low flow cut-off 1.5% 0 to 9.9%Empty pipe Off On, OffVelocity unit m/s m, mm, cm, dm, ft , in

per s, min, h, d, ? (customer unit)Error level Warning Fatal, permanent, warning


Menu item Parameter Factory settings Options More infoOutput Current output Off for

MAG5000/6000

On/off, Unidirectional/bidirectional, 0 to 20 mA/4 to 20 mA/4 to 20 mA + Alarm

Output settings (Page 51)

● Alarm level Low High/Low● Alarm diff. No Yes/No● Time constant 5 s 0.1 to 30 sDigital output Pulse Error, direction/limit, batch, frequency, pulse, er‐

ror number, offDigital output - pulse (Page 83)

Relay output Error level Error, direction/limit, cleaning, error number, off Digital output / Relay output - Error level (Page 84)

Direction/limit switch

Off

1 setpoint, 2 setpoints

Digital output / Relay output - Direction/limit (Page 85)● Setpoints 0% -100 to +100%

● Hysteresis 5% 0.0 to 100%Batch

Off

Digital output / Relay output - Batch (Page 85)

● Batch quantity

0

Sensor size dependent

● Batch compen‐sation

0 -100 to +100 m3

● Batch counter Down Up, downFrequency Off 500 Hz, 1 kHz, 5 kHz, 10 kHz Digital output -

frequency (Page 84)

● Time constant 5 s 0.1 to 30 s

Pulse On Digital output - pulse (Page 83) ● Pulse polarity Positive Positive, negative

● Pulse width 66 ms 64 μs 130 μs, 260 μs, 510 μs, 1.0 ms, 2.0 ms, 4.1 ms, 8.2 ms, 16 ms, 33, ms, 66 ms, 130 ms, 260 ms, 520 ms, 1.0 s, 2.1 s, 4.2 s

● Volume/pulse Sensor size de‐pendent

Dimension-dependent

● Time constant 0.1 s 0.1 to 30 sExternal input External input Off Batch, reset totalizer, freeze output, forced out‐

put, offExternal input (Page 87)

● Batch Start Start, hold/continue, stop, Qmax 2Sensor charac‐teristics

Correction factor 1 0.85 to 2.00 Sensor charac‐teristics (Page 88)

Language Language English English, German, French, Danish, Swedish, Fin‐nish, Spanish, Russian, Italian, Portuguese, Pol‐ish

Changing lan‐guage (Page 48)

Factory settingsC.1 Transmitter factory settings


Menu item Parameter Factory settings Options More infoOperator menu Primary field Flow rate Flow rate, Totalizer 1, Totalizer 2 Changing opera‐

tor menu setup (Page 47)

Title/subtitle lines Flow rate Flow rate, Flow velocity, Qmax, Totalizer 1, To‐talizer 2, Totalizer 1 reset, Totalizer 2 reset, Batch start/paused/stop, Batch cycle counter, Batch cycle counter reset, Sensor size, Sensor type, Error pending, Status log, Tag No.

See alsoChange password (Page 94)

C.2 50 Hz Dimension dependent Qmax

Table C-1 MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P and MAG 5100 W with M20 cable glands

DN Qmax*

Factory sett‐ting

MAG 5100 W (Order no. 7ME6520) MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580), MAG 3100, 3100 P

unit

mm (inch) min. max. min. max.2 (1/12) 30 - - 3.903623 156.1448 l/h3 (1/8) 70 - - 6.361726 254.469 l/h6 (1/4) 300 - - 25.44691 1017.876 l/h10 (3/8) 900 - - 70.68584 2827.433 l/h15 (½) 2000 - - 159.0432 6361.725 l/h25 (1) 5000 441.7865 17671.45 441.7865 17671.45 l/h40 (1½) 12 1.130974 45.23893 1.130974 45.23893 m3/h50 (2) 20 1.574527 62.98107 1.767146 70.68583 m3/h65 (2½) 30 2.499681 99.98723 2.986477 119.459 m3/h80 (3) 50 4.003646 160.1458 4.523894 180.9557 m3/h100(4) 120 6.252163 250.0864 7.068584 282.7433 m3/h125 (5) 180 10.00647 400.2585 11.04467 441.7864 m3/h150 (6) 250 15.74527 629.8107 15.90432 636.1725 m3/h200(8) 400 24.93797 997.5184 28.27434 1130.973 m3/h250(10) 700 40.00377 1600.15 44.17865 1767.145 m3/h300 (12) 1000 62.50395 2500.157 63.61726 254469 m3/h350 (14) 1200 86.59015 3463.605 86.59015 3463.605 m3/h400 (16) 1800 113.0974 4523.893 113.0974 4523.893 m3/h450 (18) 2000 143.1389 5725.552 143.1389 5725.552 m3/h500 (20) 3000 176.7146 7068.583 176.7146 7068.583 m3/h600 (24) 4000 254.4691 10178.76 254.4691 10178.76 m3/h700 (28) 4500 346.3606 13854,42 346.3606 13854.42 m3/h750 (30) 5000 397.6079 15904.31 397.6079 15904.31 m3/h

Factory settingsC.2 50 Hz Dimension dependent Qmax


DN Qmax*

Factory sett‐ting


unit

mm (inch) min. max. min. max.800 (32) 7000 452.3894 18095,57 452.3894 18095.57 m3/h900 (36) 9000 572.5553 22902,21 572.5553 22902.21 m3/h1000 (40) 12000 706.8584 28274.33 706.8584 28274.33 m3/h 1050 (42) 12000 706.8584 28274.33 706.8584 28274.33 m3/h1100 (44) 14000 855.986 34211.94 855.2986 3421194 m3/h1200 (48) 15000 1017.877 40715.04 1017.877 40715.04 m3/h1400 (54) 25000 - - 1385.443 55417.69 m3/h1500 (60) 30000 - - 1590.432 63617.25 m3/h1600 (66) 35000 - - 1809.558 72382.29 m3/h1800 (72) 40000 - - 2290.222 91608.84 m3/h2000 (78) 45000 - - 2827.434 113097.3 m3/h2200 (90) 50000 - - 3421,195 136847.7 m3/h2400 (96) 55000 - - 4071.505 162860.1 m3/h2600 (102) 60000 - - 4778.363 191134.4 m3/h280 (114) 65000 - - 5541.77 221670.7 m3/h3000 (120) 70000 - - 6361.726 254469 m3/h

* The min. and max. amount values show mathematical values and do not indicate measurement accuracy

C.3 60 Hz Dimension dependent Qmax

Table C-2 MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P and MAG 5100 W with ½" NPT cable glands

DN Qmax.Factory set‐ting*


unit

mm (inch) min. max. min. max. 2 (1/12) 0.14 - - 0.01718714 0.6874852 US GPM3 (1/8) 0.31 - - 0.02800984 1.120393 US GPM6 (1/4) 1.4 - - 0.1120394 4.481573 US GPM10 (3/8) 4 - - 0.3112204 12.44881 US GPM15 (½) 9 - - 0.7002459 28.0 US GPM25 (1) 23 1.945128 77.80509 1.945128 77.80509 US GPM40 (1½) 53 4.979526 199.181 4.979526 199.181 US GPM50 (2) 89 6.932434 277.2973 7.78051 311.2203 US GPM65 (2½) 133 11.00577 440.2305 13.14907 525.9624 US GPM80 (3) 221 17.62753 705.1008 19.91811 796.7241 US GPM



DN Qmax.Factory set‐ting*


unit

mm (inch) min. max. min. max.100(4) 529 27.52745 1101.097 31.12204 1244.881 US GPM125 (5) 793 44.05714 1762.285 48.62819 1945.127 US GPM150 (6) 1101 69.32434 2772.973 70.02459 2800.984 US GPM200 (8) 1762 109.7986 4391.941 124.48819 4979.525 US GPM250 (10) 3083 176.1313 7045.251 194.5128 7780.507 US GPM300 (12) 4403 275.1967 11007.86 280.0984 11203.93 US GPM350 (14) 5284 381.245 15249.79 381.245 15249.79 US GPM400 (16) 7926 497.9526 19918.1 497.9526 19918.1 US GPM450 (18) 8806 630.2213 25208.84 630.2213 25208.84 US GPM500 (20) 13209 778.051 31122.03 778.051 31122.03 US GPM600 (24) 17612 1120.394 44815.73 1120.394 44815.73 US GPM700 (28) 19813 1524.98 60999.19 1524.98 60999.19 US GPM750 (30) 22015 1750.615 70024.58 1750.615 70024.58 US GPM800 (32) 3082 1991.811 79672.4 1991.811 79672.41 US GPM900 (36) 39626 2520.885 100835.3 2520.885 100835.3 US GPM1000 (40) 52835 3112.204 124488.1 3112.204 124488.1 US GPM1050 (42) 52835 3112.204 137248.1 3112.204 124488.1 US GPM1100 (44) 61641 3765.767 150630.6 3765.767 150630.6 US GPM1200 (48) 66044 4481.574 179262.9 4481.574 179262.9 US GPM1400 (54) 110072 - - 6099.92 243996.7 US GPM1500 (60) 1320867 - - 7002.459 280098.3 US GPM1600 (66) 154101 - - 7967.242 318689.6 US GPM1800 (72) 176115 - - 10083.54 403341.5 US GPM2000 (78) 198130 - - 12448.82 497952.5 US GPM2200 (90) 220144 - - 15063.07 602522.6 US GPM2400 (96) 242158 - - 17926.3 717051.7 US GPM2600 (102) 264173 - - 21038.5 841539.8 US GPM2800 (114) 286187 - - 24399.68 975987 US GPM3000 (120) 308201 - - 28009.84 1120393 US GPM

* Factory setting sets Qmax to a metric unit (see previous table). The values here are converted to rounded off US GPM.



C.4 50 Hz Dimension dependent volume/pulse and batch


DN Volume/pulse or batch quantity* Factory settingMAG 5100 W (Order no. 7ME6520)

MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580), MAG 3100, 3100 P

Volume/pulse &batchamount

Pulse &batchunit

Totaliz‐erunitmm (inch) min. max. min. max.

2 (1/12) - - 3.61466 μl 94.75103 l 0.1 ml ml3 (1/8) - - 5.890487 μl 154.4155 l 0.1 ml ml6 (1/4) - - 23.56195 μl 617.6622 l 1 l l10 (3/8) - - 65.44985 μl 1.715728 m3 1 l l15 (½) - - 147.2622 μl 3.860389 m3 1 l l25 (1) 409.0616 μl 10.7233 m3 409.0616 μl 10.7233 m3 10 l l**40 (1½) 1.047198 ml 27.45165 m3 1.047198 ml 27.45165 m3 10 l l**50 (2) 1.457896 ml 38.21785 m3 1.636247 ml 42.89321 m3 10 l l**65 (2½) 2.31452 ml 60.67373 m3 2.765257 ml 72.48952 m3 100 l l**80 (3) 3.70708 ml 97.17886 m3 4.188791 ml 109.8066 m3 100 l l**100(4) 5.789039 ml 151.7561 m3 6.544985 ml 171.5728 m3 100 l l**125 (5) 9.265244 ml 242.8828 m3 10.22654 ml 268.0825 m3 100 l m3

150 (6) 14.57896 ml 382.1785 m3 14.72622 ml 386.0389 m3 100 l m3

200 (8) 23.09071 ml 605.309 m3 26.17994 ml 686.2913 m3 1 m3 m3

250 (10) 37.04053 ml 970.995 m3 40.90616 ml 1072.33 m3 1 m3 m3

300 (12) 57.87403 ml 1517.132 m3 58.90487 ml 1544.155 m3 1 m3 m3

350 (14) 80.17607 ml 2101.767 m3 80.17607 ml 210.7671 m3 1 m3 m3

400 (16) 104.7198 ml 2745.165 m3 104.7198 ml 2745.165 m3 1 m3 m3

450 (18) 132.536 ml 3474.35 m3 132.536 ml 3474.35 m3 1 m3 m3

500 (20) 163.6247 ml 4289.321 m3 163.6247 ml 4289.321 m3 10 m3 m3

600 (24) 235.6195 ml 6176.622 m3 235.6195 ml 6176.622 m3 10 m3 m3

700 (28) 320.7043 ml 8407.069 m3 320.7143 ml 8407.069 m3 10 m3 m3

750 (30) 368.1554 ml 9650.972 m3 368.1554 ml 9650.972 m3 10 m3 m3

800 (32) 418.8791 ml 10980.66 m3 418.8791 ml 10980.66 m3 10 m3 m3

900 (36) 530.1438 ml 13897.4 m3 530.1438 ml 13897.4 m3 10 m3 m3

1000 (40) 654.4985 ml 17157.28 m3 654.4985 ml 17157.28 m3 10 m3 m3

1050 (42) 654.4985 ml 17157.28 m3 654.4985 ml 17157.28 m3 10 m3 m3

1100 (44) 79.94321 ml 20760.31 m3 791.9432 ml 20760.31 m3 10 m3 m3

1200 (48) 942.4778 ml 24706.48 m3 942.4778 ml 24706.48 m3 10 m3 m3

1400 (54) - - 1.282817 l 33628.27 m3 10 m3 m3

1500 (60) - - 1.472622 l 38603.89 m3 10 m3 m3

1600 (66) - - 1.675517 l 43922.64 m3 10 m3 m3

1800 (72) - - 2.120576 l 55589.6 m3 10 m3 m3

2000 (78) - - 2.617994 l 68629.13 m3 10 m3 m3

2200 (90) - - 3.167773 l 83041.25 m3 10 m3 m3

Factory settingsC.4 50 Hz Dimension dependent volume/pulse and batch


DN Volume/pulse or batch quantity* Factory settingMAG 5100 W (Order no. 7ME6520)

MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580), MAG 3100, 3100 P

Volume/pulse &batchamount

Pulse &batchunit

Totaliz‐erunitmm (inch) min. max. min. max.

2400 (96) - - 3.769912 l 98825.9 m3 10 m3 m3

2600 (102) - - 4.4241 l 115983. m3 10 m3 m3

2800 (114) - - 5.131268 l 134513.1 m3 10 m3 m3

3000 (120) - - 5.890487 l 154415.5 m3 10 m3 m3

* The min. and max. amount values show mathematical values and do not indicate measurement accuracy.

** For CT devices the totalizer 1 unit is in m3

C.5 60 Hz Dimension dependent volume/pulse and batch


DN Volume/pulse or batch quantityMAG 5100 W (Order no. 7ME6520) MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580),

MAG 3100, 3100 Pmm (inch) US G min. US G max. US G min. US G max.2 (1/12) - - 0.00000095484069 25.030573 (1/8) - - 0.000001556102 40.792276 (1/4) - - 0.000006224408 163.169110 (3/8) - - 0.00001729003 453.247515 (½) - - 0.00003890255 1019.80625 (1) 0.0001080627 2832.796 0.0001080627 2832.79640 (1½) 0.0002766404 7251.96 0.0002766404 7251.9650 (2) 0.0003851353 10096.08 0.0004322506 11331.1865 (2½) 0.0006114314 16028.3 0.0007305034 19149.780 (3) 0.0009793068 25671.93 0.001106562 29007.84100(4) 0.001529303 40089.74 0.001729003 45324.75125 (5) 0.002447619 64162.85 0.002701566 70819.92150 (6) 0.003851353 100960.8 0.003890255 101980.6200 (8) 0.00609992 159905.7 0.006916009 181299250 (10) 0.009785071 256509.7 0.01080627 283279.6300 (12) 0.01528871 400784.1 0.01556102 407922.7350 (14) 0.02118028 555228.2 0.02118028 555228.2400 (16) 0.02766404 725196 0.02766404 725196450 (18) 0.0350123 917826.2 0.0350123 917826.2500 (20) 0.04322506 1133118 0.04322506 1133118600 (24) 0.06224408 1631691 0.06224408 1631691700 (28) 0.0847211 2220912 0.0847211 2220912



DN Volume/pulse or batch quantityMAG 5100 W (Order no. 7ME6520) MAG 1100, MAG 1100 F, 5100 W (Order no. 7ME6580),

MAG 3100, 3100 Pmm (inch) US G min. US G max. US G min. US G max.750 (30) 0.09725637 2549517 0.09725637 2549517800 (32) 0.1106562 2900784 0.1106562 2900784900 (36) 0.1400492 3671304 0.1400492 36713041000 (40) 0.1729003 4532475 0.1729003 45324751050 (42) 0.1729003 4532475 0.1729003 45324751100 (44) 0.2092093 5484294 0.2092093 54842941200 (48) 0.2489763 6526764 0.2489763 65267641400 (54) - - 0.3388844 88836511500 (60) - - 0.3890255 101980601600 (66) - - 0.4426246 116031301800 (72) - - 0.5601967 146852102000 (78) - - 0.6916009 181299002200 (90) 0.836837 219371702400 (96) 0.995906 261070502600 (102) 1.168806 306395302800 (114) 1.355538 355346003000 (120) 1.556102 40792270



Product documentation and support DD.1 Product documentation

Process instrumentation product documentation is available in the following formats:

● Certificates (http://www.siemens.com/processinstrumentation/certificates)

● Downloads (firmware, EDDs, software) (http://www.siemens.com/processinstrumentation/downloads)

● Catalog and catalog sheets (http://www.siemens.com/processinstrumentation/catalogs)

● Manuals (http://www.siemens.com/processinstrumentation/documentation) You have the option to show, open, save, or configure the manual.

– "Display": Open the manual in HTML5 format

– "Configure": Register and configure the documentation specific to your plant

– "Download": Open or save the manual in PDF format

– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC

You can also find manuals with the Mobile app at Industry Online Support (https://support.industry.siemens.com/cs/ww/en/sc/2067). Download the app to your mobile device and scan the device QR code.

Product documentation by serial numberUsing the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

Entering a serial number1. Open the PIA Life Cycle Portal (https://www.pia-portal.automation.siemens.com).

2. Select the desired language.

3. Enter the serial number of your device. The product documentation relevant for your device is displayed and can be downloaded.

To display factory certificates, if available, log in to the PIA Life Cycle Portal using your login or register.

Scanning a QR code1. Scan the QR code on your device with a mobile device.

2. Click "PIA Portal".

To display factory certificates, if available, log in to the PIA Life Cycle Portal using your login or register.


http://www.siemens.com/processinstrumentation/certificates

http://www.siemens.com/processinstrumentation/downloads

http://www.siemens.com/processinstrumentation/downloads

http://www.siemens.com/processinstrumentation/catalogs

http://www.siemens.com/processinstrumentation/documentation

https://support.industry.siemens.com/cs/ww/en/sc/2067

https://support.industry.siemens.com/cs/ww/en/sc/2067

https://www.pia-portal.automation.siemens.com

D.2 Technical support

Technical supportIf this documentation does not completely answer your technical questions, you can enter a Support Request (http://www.siemens.com/automation/support-request).

Additional information on our technical support can be found at Technical Support (http://www.siemens.com/automation/csi/service).

Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/service&support).

Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

To find the contact for your product, go to "all products and branches" and select "Products & Services > Industrial automation > Process instrumentation".

Contact address for business unit: Siemens AGDigital IndustriesProcess AutomationÖstliche Rheinbrückenstr. 50 76187 Karlsruhe, Germany

Product documentation and supportD.2 Technical support


http://www.siemens.com/automation/support-request

http://www.siemens.com/automation/csi/service

http://www.siemens.com/automation/csi/service

http://www.siemens.com/automation/service&support

http://www.automation.siemens.com/partner

Index

AAdd-on module, 15Add-on modules

Electrical connection:Add-on modules, 40Alarm differentiation, 51Alarm level, 51

CCatalog

catalog sheets, 103Certificates, 103Communication module, (See Add-on module)Compliance, 11Customer Support, (Refer to Technical support)Customer Support Hotline, 58

DDevice

Inspection, 18Diagnostic functions, 61Downloads, 103

EElectrical connection, 40

Safety instructions, 37Error handling, 61

HHotline, 58, (Refer to Support request)

IInstallation

Indoor/outdoor, 21Internet

Contact person, 59Support, 58

LLaws and directives, 11

MMains supply, 37Maintenance, 57Manuals, 103Menu structure, 51

RRepair, 57Return procedure, 59

SSafety, 11

Instrument safety standards, 11Safety instructions

Electrical connection, 37Scope of delivery, 8Service, 57, 58, 104Service and support

Internet, 104Settings, 51Support, 58, 104Support request, 104System components, 15

TTechnical support, 104

partner, 104personal contact, 104

Troubleshooting, 64

WWarranty, 9


Index


Documents

SITRANS FM MAG 5000/6000 IP67